Presentation Variable speed drives Altivar 32€¦ · Presentation Variable speed drives Altivar 32 Presentation The Altivar 32 drive is a frequency inverter for 200…500 V three-phase

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Presentation Variable speed drives Altivar 32

PresentationThe Altivar 32 drive is a frequency inverter for 200…500 V three-phase asynchronous and synchronous motors rated from 0.18 to 15 kW/0 .25 to 20 HP.

The Altivar 32 drive includes various motor control profiles for three-phase asynchronous and synchronous motors. In combination with synchronous motors, Altivar 32 variable speed drives offer optimized energy efficiency. Their high dynamic response optimizes application performance. The Altivar 32 variable speed drive/synchronous motor combination is very compact, and thus helps to reduce the size of the equipment as well as its cost.

By taking account of constraints on product setup and use right from the design stage, we have been able to simplify integration of the Altivar 32 drive into industrial machines. It features more than 150 functions. It is robust, compact, and easy to install.

Up to 4 kW/5 HP, the Altivar 32 drive is 45 or 60 mm/1 .77 or 2 .36 in . wide, saving a considerable amount of space in an installation. It has also been designed to be mounted side-by-side or on its side in densely-packed or shallow enclosures.

Altivar 32 drives provide safety functions and control system functions to meet the requirements of the most specialized applications.

They offer various optional communication cards enabling seamless integration into the main control system architectures. The numerous configurable I/O available as standard facilitate customization to specific applications.

Simplified setup and useExamples of solutions to simplify setup and use:

b Compatible HMI and configuration tools for Altivar 32 variable speed drives and Lexium 32 servo drives (SoMove setup software, SoMove Mobile software for cell phones, remote display terminals, and the Simple Loader and Multi-Loader configuration tools)

b Embedded Bluetooth® link b Easy-fit communication cards in cassette format b Option for connection to the CANopen machine bus b Different mounting options depending on the machine (vertical, horizontal, with

the option to offset the control module when the drive is mounted on its side (to save space depthwise), side-by-side)

b Quick connect for a TeSys GV2L magnetic circuit-breaker (can be equipped with numerous TeSys accessories)

b Labeled terminals b Synergy with Lexium 32 servo drives for controlling applications involving

asynchronous and synchronous motors (common tools and options, same shape and dimensions, etc.)

Altivar 32 drives are also compatible with SoMachine, the software solution for OEMs. This solution can be used to develop, configure, and set up an entire machine in a single software environment.

ApplicationsAltivar 32 drives incorporate functions suitable for the most common applications, including:

b Material handling (small conveyors, hoists, etc.) b Packing and packaging machines (small bagging machines, labeling machines,

etc.) b Special machines (mixers, kneaders, transfer machines, textile machines, etc.) b Pumps, compressors, fans b Hoisting b Wood-working machinery (saws, gummers, planers, etc.) b Metal processing (bending presses, welding machines, cutting machines, etc.)

(1) Please refer to the Lexium 32 motion control offer on our website www .schneider-electric .com .

References:page 10

Application: conveying

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Example with six 45 mm wide drives mounted side-by-side

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270 mm/10 .62 in .

Synergy between Altivar 32 drive and Lexium 32 servo drive (1)

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References:page 10

Variable speed drives Altivar 32

Presentation (continued)

Innovative functions (1)Safety functions

The Altivar 32 range of variable speed drives provides safety functions (SIL 3 according to standard IEC 61508) comparable with performance level “e” (PL e) according to standard ISO/EN 13849-1-2.

The Altivar 32 drive software includes three safety functions that help machines meet safety requirements, whether or not they are used in conjunction with a Preventa safety module (2):

b STO: Safe Torque Off b SLS: Safely Limited Speed b SS1: Safe Stop 1

These safety functions are configured via the SoMove setup software. For more information, please refer to the SoMove catalog available on our website www.schneider-electric.com.

Note: To set up the safety functions, please refer to the “Altivar 32 Safety Functions Manual”, available on our website www.schneider-electric.com.

ATV LogicATV Logic is used to adapt Altivar 32 variable speed drives to specific applications by means of customizable integrated control system functions.

The integrated control system functions featuring ATV Logic can be used to perform simple operations without adding further devices, which reduces costs.ATV Logic is programmed via the SoMove setup software (refer to the SoMove catalog available on our website www.schneider-electric.com) and provides access to the following functions:

b Arithmetical operations, Boolean operators, counters, timers, etc. b Programming of up to 50 functions by an automated sequence b Access to the drive's internal variables

Functions dedicated to synchronous motorsAltivar 32 variable speed drives integrate new functions for synchronous motors that are suitable for the majority of commercially-available motors.

b Simplified setting due to the reduced number of configuration parameters (4 maximum)

b Autotuning of the drive/motor combination b High frequency injection for high performance in open loop mode

Application functionsAltivar 32 drives include 150 functions for handling, such as:

b Configurations: standard or customizable b Settings: factory or OEM b Application-specific functions (conveying, cutting, hoisting, etc.) b Adjustable switching frequency for optimizing servo control (adjusted motor

current, reduced motor noise and temperature rise, etc.) b Multiple Human-Machine Interfaces (HMIs) and dialog or configuration tools b Menu parameter setting, using the “My Menu” function to obtain an application-

specific HMI b Uploads and downloads of application and drive software, with the power on or off

Examples of use (functions/applications)Functions Applications

Handling Conveying Packing Wood-working machinery

Metal processing

Safety functions

Communication buses and networks

Fast response time

Control profile for synchronous motors

Application-specific functions

Typical use Not applicable

(1) Non-exhaustive list; please consult our website www.schneider-electric.com.(2) Please refer to the "Safety functions and solutions using Preventa" catalog.

Example of an application requiring the use of safety functions

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Example of an application (scrolling billboard) requiring a typical ATV Logic sequence

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The offerThe Altivar 32 range of variable speed drives covers motor power ratings from 0.18 kW/ 0 .25 HP to 15 kW/20 HP with two types of power supply:

b 200 V…240 V single-phase, 0.18 kW/0 .25 HP to 2.2 kW/3 HP (ATV32HpppM2) b 380 V…500 V three-phase, 0.37 kW/0 .50 HP to 15 kW/20 HP (ATV32HpppN4)

Several drives can be mounted side-by-side to save space.

Altivar 32 drives integrate the Modbus and CANopen communication protocols as standard. Both can be accessed via the RJ45 connector on the front of the drive.To simplify connection of the Altivar 32 drive to the CANopen machine bus, three dedicated communication cards are available with different connectors:

b CANopen daisy chain card with two RJ 45 connectors b CANopen card with 9-way SUB-D connector b CANopen card with 5-way terminal block

See pages 22 and 23.

In addition to the Modbus and CANopen standard protocols, Altivar 32 drives can be connected to the main industrial communication buses and networks by adding one of the following optional communication cards:

b Modbus/TCP - Ethernet/IP b PROFIBUS DP V1 b DeviceNet b EtherCAT b POWERLINK b ProfiNet

See page 20.

Electromagnetic compatibility (EMC)The built-in EMC filters in ATV32HpppM2 and ATV32HpppN4 drives and compliance with EMC requirements simplify installation and provide an economical means of helping to ensure devices meet the criteria for the e mark. This enables compliance with standard IEC 61800-3, category C2 for a maximum motor cable length of 10 m/32 .80 ft for ATV32pppM2 variable speed drives and 5 m/16 .40 ft for ATV32pppN4 variable speed drives.This filter can be disconnected via a jumper.

Other filters are available as an option and can be installed by the customer to reduce the level of emissions from Altivar 32 drives.In particular, they allow a maximum motor cable length of 100 m/328 .08 ft.

See page 18.

External accessories and optionsExternal accessories and options are available with Altivar 32 drives. The type of external accessories and options depends on the drive rating.

Accessories b Bracket for direct mounting of GV2/ATV32 circuit-breaker (see page 26) b Adapter for mounting the control module at 90°, for mounting the power module

on its side, keeping the control module visible and accessible b Daisy chain DC bus cordsets for daisy chain connection of the DC bus

See page 11.

External options b Braking resistors b Line chokes b Motor chokes b Additional EMC filters b Speed monitoring card

See pages 15 to 19.

Presentation (continued) Variable speed drives Altivar 32

ATV32H018M2 . . .H075M2ATV32H037N4 . . .HU15N4

ATV32HU11M2 . . .HU22M2ATV32HU22N4 . . .HU40N4

References:page 10

GV2/ATV 32 direct mounting

CANopen communication card with connection via terminals

CANopen communication card with RJ 45 connectors

CANopen communication card with SUB-D connector

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The offer (continued)Dialog and configuration toolsHuman-Machine interface

The 4-digit display 1 displays drive states, detected faults, and parameter values.The navigation button 2 is used to navigate through the menus, modify values, and change the motor speed in local mode.

HMI terminalsAltivar 32 drives can be connected to a remote display terminal 4 or a remote graphic display terminal 3, which are available as options.The remote display terminal can be mounted on an enclosure door with IP 54 or IP 65 degree of protection. It provides access to the same functions as the Human-Machine interface.The remote graphic display terminal, with its text display in the user's language, provides a user-friendly interface for configuration, debugging, or maintenance. It can also be mounted on an enclosure door with IP 54 or IP 65 degree of protection. See page 12.

SoMove setup softwareSoMove setup software is used to configure, adjust, debug (using the Oscilloscope function), and maintain Altivar 32 drives in the same way as for other Schneider Electric drives and starters.It can be used with a direct cable connection or a Bluetooth® wireless connection.For more information, please refer to the SoMove catalog available on our website www.schneider-electric.com.

SoMove Mobile software for cell phonesSoMove Mobile software is used to edit the drive parameters from a cell phone via a Bluetooth® wireless connection.It can also be used to save configurations. These configurations can be imported or exported from a PC via a Bluetooth® wireless connection.See page 14.

Simple Loader and Multi-Loader configuration toolsThe Simple Loader tool 6 enables the configuration from one powered-up drive to be duplicated on another powered-up drive.The Multi-Loader tool 5 enables configurations from a PC or drive to be copied and duplicated on another drive; the drives do not need to be powered up.See page 14.

Presentation (continued) Variable speed drives Altivar 32

References:page 10

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Presentation (continued) Variable speed drives Altivar 32

Integrated safety functions (1)Altivar 32 drives include three safety functions:

b STO: Safe Torque Off b SLS: Safely Limited Speed b SS1: Safe Stop 1

These three functions are certified in accordance with IEC 61800-5-2 Ed.1 “Adjustable speed electrical power drive systems - Part 5-2: Safety requirements - Functional”.

These integrated functions make it possible to: b Simplify setup of machines that require a complex safety device b Improve performance during maintenance by reducing machine or installation

downtime

Note: Some applications may require the addition of external Preventa safety modules (2).

Safe Torque Off (STO) safety function (1)The STO integrated safety function causes a motor freewheel stop by helping to eliminate the torque on the motor shaft.

Safely Limited Speed (SLS) safety function (1)The SLS integrated safety function slows down then holds the motor at a predefined frequency. If this predefined frequency cannot be held above a certain value, for example in the case of a driving load, the STO function is activated.

Safe Stop 1 (SS1) safety function (1)The SS1 integrated safety function causes a category 1 safe stop.This stop occurs in the following sequence:

b The motor is stopped according to a predefined deceleration ramp. b The deceleration is monitored to check that the motor has stopped or that the

frequency has been reached. b The STO function is activated.

Setting up the integrated safety functions (1)Setting up the integrated safety functions in the Altivar 32 drive does not require any options or additional accessories. The functions are connected directly to the drive's logic inputs and can be configured using the SoMove setup software. For more information, please refer to the SoMove catalog available on our website www.schneider-electric.com.

(1) Please refer to the “Altivar 32 Safety Functions Manual”, available on our website www.schneider-electric.com.(2) Please refer to the "Safety functions and solutions using Preventa" catalog.

f (Hz)

t (s)0

Nominal frequency

Freewheel stop

STO activation (zero torque)

Activation of the STO safety function

f (Hz)

t (s)0

Nominal frequency

Safe stop according to a predefined ramp

SS1 activation

STO activation (zero torque)

Activation of the SS1 safety function

f (Hz)

t (s)0

Nominal frequency

Holding at a predefined frequency

SLS activation

Freewheel stop

STO activation (zero torque) if the predefined frequency is exceeded

Predefined frequency f max.

Activation of the SLS safety function

References:page 10

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Presentation (continued) Variable speed drives Altivar 32

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Description1 Power terminals2 Protective cover to prevent access to the power terminals 7 when closed3 RJ 45 communication port for access to integrated protocols: Modbus serial link and CANopen machine bus4 Protective cover for access to the control terminals (also includes a label with a wiring diagram)5 Control terminals for I/O connection:

b 6 logic inputs: v 1 positive logic input (Sink) v 1 negative logic input (Source) v 1 input configurable as a PTC probe input v 1 x 20 kHz pulse control input

24 V c, impedance 3.5 KW, sampling time 8 ms b 1 logic output:

24 V c, sampling time 2 ms, maximum voltage 30 V, maximum current 100 mA b 3 analog inputs: v 1 current analog input, by programming X and Y from 0 to 20 mA, impedance

250 W v 1 bipolar differential analog input ± 10 V, impedance 30 W v 1 voltage analog input ±10 V, impedance 30 W

Sampling time 2 ms b 1 analog output configurable for current and voltage: v Voltage analog output 0…10 V c, minimum load impedance 470 W v Current analog output 0…20 mA, maximum load impedance 800 W b 2 relay outputs: v 1 NC contact and 1 NO contact with common point

Minimum switching capacity 5 mA for 24 V c, maximum switching capacity 3 A on resistive load, 2 A on inductive load for 250 V a or 30 V c

v 1 NC contact , maximum switching capacity 5 A on resistive load6 Removable motor power terminal block (allows quick disconnect and re-connect of motor cables during maintenance operations)7 EMC mounting plate (integral part of the motor power terminal block 6). This plate is supplied with a cable guide support, which can be used if required.

Standards and certifications (1)Altivar 32 drives have been developed to conform to the strictest international standards and recommendations relating to industrial electrical control devices (IEC), in particular:

b IEC 61800-5-1 b IEC 61800-3: v EMC immunity: IEC 61800-3, Environments 1 and 2 v Conducted and radiated EMC emissions: IEC 61800-3, category C2 b ISO/EN 13849-1/-2 category 3 (PL d) b IEC 61508 (parts 1 & 2) b IEC 60721-3-3 classes 3C3 and 3S2, environments 3C3 and 3S3

Altivar 32 drives are certified: b UL 508c b CSA b NOM b GOST b C-Tick

They are e marked according to the European low voltage (2006/95/EC) and EMC (2004/108/EC) directives.They also comply with environmental directives (RoHS).

(1) Complete list of certifications and characteristics available on our website www .schneider-electric .com .

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References Variable speed drives Altivar 32Drives

Drives (frequency range from 0.1 to 599 Hz)Motor Line supply Altivar 32Power indicated on rating plate

Max. line current (1), (2)

Apparent power

Max. prospective line Isc (3)

Max. continuous output current (In) (4)

Max. transient current for

Power dissipated at maximum output current (In) (4)

Reference Weight

at U1 at U2 at U2 at U2 60 s 2 skW HP A A kVA kA A A A W kg/lbSingle-phase supply voltage: 200…240 V 50/60 Hz, with integrated EMC filter (2) (5) (6)

0.18 1/4 3.4 2.8 0.7 1 1.5 2.3 2.5 25 ATV32H018M2 2.400/ 5 .291

0.37 1/2 6 5 1.2 1 3.3 5 5.5 38 ATV32H037M2 2.400/ 5 .291

0.55 3/4 7.9 6.7 1.6 1 3.7 5.6 6.1 42 ATV32H055M2 2.400/ 5 .291

0.75 1 10.1 8.5 2 1 4.8 7.2 7.9 51 ATV32H075M2 2.400/ 5 .291

1.1 11/2 13.6 11.5 2.8 1 6.9 10.4 11.4 64 ATV32HU11M2 2.900/ 6 .393

1.5 2 17.6 14.8 3.6 1 8 12 13.2 81 ATV32HU15M2 2.900/ 6 .393

2.2 3 23.9 20.1 4.8 1 11 16.5 18.2 102 ATV32HU22M2 2.900/ 6 .393

Three-phase supply voltage: 380…500 V 50/60 Hz, with integrated EMC filter (2) (5) (6)0.37 1/2 2.1 1.6 1.4 5 1.5 2.3 2.5 27 ATV32H037N4 2.500/

5 .5110.55 3/4 2.8 2.2 1.9 5 1.9 2.9 3.1 31 ATV32H055N4 2.500/

5 .5110.75 1 3.6 2.7 2.3 5 2.3 3.5 3.8 37 ATV32H075N4 2.500/

5 .5111.1 11/2 5 3.8 3.3 5 3 4.5 5 50 ATV32HU11N4 2.500/

5 .5111.5 2 6.5 4.9 4.2 5 4.1 6.2 6.8 63 ATV32HU15N4 2.500/

5 .5112.2 3 8.7 6.6 5.7 5 5.5 8.3 9 78 ATV32HU22N4 3.000/

6 .6133 – 11.1 8.4 7.3 5 7.1 10.7 17.7 100 ATV32HU30N4 3.000/

6 .6134 5 13.7 10.5 9.1 5 9.5 14.3 15.7 125 ATV32HU40N4 3.000/

6 .6135.5 71/2 20.7 14.5 17.9 22 14.3 21.5 23.6 233 ATV32HU55N4 7.500/

16 .5357.5 10 26.5 18.7 22.9 22 17 25.5 28 263 ATV32HU75N4 7.500/

16 .53511 15 36.6 25.6 31.7 22 27.7 41.6 45.7 403 ATV32HD11N4 8.700/

19 .18015 20 47.3 33.3 41 22 33 49.5 54.5 480 ATV32HD15N4 8.800/

19 .401Dimensions (overall)Drives W x H x D

EMC plate mounted EMC plate not mountedmm/in. mm/in.

ATV32H018M2...H075M2, ATV32H037N4...HU15N4

45 x 317 x 245/1 .77 x 12 .5 x 9 .65 – (6)

ATV32HU11M2...HU22M2, ATV32HU22N4...HU40N4

60 x 317 x 245/2 .36 x 12 .5 x 9 .65 – (6)

ATV32HU55N4, HU75N4 150 x 308 x 232/5 .91 x 12 .1 x 9 .13 150 x 232 x 232/5 .91 x 9 .13 x 9 .13ATV32HD11N4, HD15N4 180 x 404 x 232/7 .09 x 15 .9 x 9 .13 180 x 330 x 232/7 .09 x 13 .0 x 9 .13

(1) Typical value for a 4-pole motor and a maximum switching frequency of 4 kHz, with no line choke for maximum prospective line Isc (3) .(2) Nominal supply voltage, min . U1, max . U2: 200 (U1)…240 V (U2), 380 (U1)…500 V (U2) .(3) If line Isc is greater than the values in the table, add line chokes (see page 16) .(4) These values are given for a nominal switching frequency of 4 kHz, for use in continuous operation . The switching frequency is adjustable from 2 to 16 kHz . Above 4 kHz, derate the nominal drive current . The nominal motor current should not exceed this value . See the derating curves on our website www .schneider-electric .com .(5) Drives supplied with category C2 integrated EMC filter. This filter can be disconnected.(6) Connection in compliance with EMC standards:- ATV32HpppM2, ATV32H037N4 . . .HU40N4 drives are supplied with an EMC plate . This is an integral part of the power terminals; these 2 components cannot be separated .- ATV32HU55N4…HD15N4 drives are supplied with an EMC plate, for assembly by the customer .

Presentation:page 4

ATV32HU11M2 . . .HU22M2ATV32HU22N4 . . .HU40N4

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ATV32HU55N4, HU75N4 EMC plate not mounted

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ATV32H018M2 . . .H075M2ATV32H037N4 . . .HU15N4

ATV32HD11N4, HD15N4 EMC plate not mounted

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