Top Banner
Process Safety and Performance Standards Jeremy Dunster – Technical Services Manager IChemE Hazards Australasia Conference Perth 26 – 27 November 2013
26

Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

Apr 16, 2018

Download

Documents

ngonhi
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

Process Safety and Performance Standards

Jeremy Dunster – Technical Services Manager IChemE Hazards Australasia Conference Perth 26 – 27 November 2013

Page 2: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• Introduction

• Safety Cases and Process Safety

• Performance Standards

• Inspection findings

• Lessons for industry

November 2013 A327725 2

Agenda

Page 3: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 3

Background and history

National Offshore Petroleum Safety Authority (NOPSA) established (Jan 2005) Triennial review of NOPSA operational effectiveness (Mar 2008) Productivity Commission review of upstream sector regulatory burden (Apr 2009) Offshore Petroleum Safety Regulation Inquiry and report (Jun 2009) Montara Commission of Inquiry and report (Jun 2010)

Regulation of well integrity commenced (Apr 2011) Australian Government response to Montara Commission of Inquiry (May 2011) Second triennial review of NOPSA operational effectiveness (Nov 2011)

National Offshore Petroleum Safety and Environmental Management Authority (NOPSEMA) established (Jan 2012)

Strategic Assessment under the EPBC Act

2010

2012

2013

2014

2011

2009

2008

2005

Page 4: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

Vision A safe and environmentally responsible

Australian offshore petroleum and greenhouse gas storage industries.

Mission

To independently and professionally regulate offshore safety, well integrity and

environmental management.

November 2013 A327725 4

Vision and Mission

Page 5: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 5

Regulatory functions

Compliance Monitor

and Enforce

Investigate

Improvement Promote Advise

Governance Co-operate Report

Page 6: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 6

Jurisdiction

NOPSEMA

Relevant State/NT Minister

or NOPSEMA where

functions conferred

Page 7: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 7

Legislation administered by NOPSEMA

Commonwealth Attorney-General’s website: comlaw.gov.au

Commonwealth Offshore Petroleum and Greenhouse Gas Storage Act 2006

Schedule 3 – OHS

Safety Regulations

Commonwealth Offshore Petroleum and Greenhouse

Gas Storage (Safety) Regulations 2009

Wells Regulations

Part 5 of the Commonwealth Offshore

Petroleum and Greenhouse Gas Storage (Resources

Management and Administration) Regulations

2011

Environment Regulations

Commonwealth Offshore Petroleum and Greenhouse Gas Storage (Environment)

Regulations 2009

Page 8: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• A ‘general duties’ regime • Performance-based, but with prescriptive

elements • An independent regulator (NOPSEMA) • A facility operator’s safety case is used as a

‘permissioning document’ – must be accepted by NOPSEMA before

commencing activities.

November 2013 A327725 8

Legal framework (OHS)

Page 9: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• Assessment – permission to operate

• Inspection – monitor compliance

• Investigation – identify non-compliance

• Enforcement – expedite return to compliance

November 2013 A327725 9

Regulatory approach

Page 10: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 10

Safety Case Facility

DescriptionFormal Safety

Assessment DescriptionSafety ManagementSystem Description

Monitor, Audit and Review

Description ofTechnical Controls

including:

Emergencies

Activities andOperating Parameters

General Description (the layout of the facility)

Machineryand Equipment

Safety Measures

HAZID

Performance Standards

Description ofProcedural Controls

including:

Identification ofControl Measures

Implementation and Improvement of the SMS

Scope (Activities)

OHS Risk Management

Maintenance

Communication

Emergencies

Safety Measures

Corrective & Preventative action

Implemented& Functional?

Implemented& Functional?

Comprehensiveand Integrated

Risk Assessment

EmergenciesEERA & FERA

Page 11: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• An event connected with a facility, including a natural event, having the potential to cause multiple fatalities of persons at or near the facility.

Source: OPGGS(S) Regulation 1

November 2013 A327725 11

Major accident events

Page 12: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• In the Australian Offshore Petroleum legislation a Performance Standard means a standard, established by the operator, of the performance required of a system, item of equipment, person or procedure which is used as a basis for managing the risk of a major accident event

Source: OPGGS(S) Regulation 1

November 2013 A327725 12

Performance standards

Page 13: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 13

Major accident event focus Facility

DescriptionFormal Safety

Assessment DescriptionSafety ManagementSystem Description

Monitor, Audit and Review

Description ofTechnical Controls

including:

Emergencies

Activities andOperating Parameters

General Description (the layout of the facility)

Machineryand Equipment

Safety Measures

Performance Standards(specify the performance

standards that apply)

Description ofProcedural Controls

including:

Identification ofControl Measures

(Necessary to reduce the level of risk to ALARP)

Implementation and Improvement of the SMS

Scope (Activities)

OHS Risk Management

Maintenance

Communication

Emergencies

Safety Measures

Corrective & Preventative action

Implemented& Functional?

Implemented& Functional?

Comprehensiveand Integrated

HAZID (Identifies all hazards having

the potential to cause a MAE)

Risk Assessment (Likelihood and consequence

of each potential MAE)

Emergencies(Evacuation, Escape and

Rescue AnalysisFire and Explosion Analysis)

Performance Standards(specify the performance

standards that apply)

Identification ofControl Measures

(Necessary to reduce the level of risk to ALARP)

HAZID (Identifies all hazards having

the potential to cause a MAE)

Risk Assessment (Likelihood and consequence

of each potential MAE)

Emergencies(Evacuation, Escape and

Rescue AnalysisFire and Explosion Analysis)

Page 14: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 14

The interface

Page 15: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 15

Performance standards lifecycle

Page 16: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• Are the control measures implemented?

• Are the control measures functional?

• Are the control measures maintained?

• Are the control measures audited?

• Is the workforce competent?

November 2013 A327725 16

NOPSEMA OHS inspections

Page 17: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 17

Findings – poor definitions

Page 18: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 18

Findings – missing linkage

Page 19: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 19

Findings – poor testing

Page 20: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 20

Findings – failure to follow-up

Page 21: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 21

Findings – poor change management

Page 22: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 22

Findings – lacking personnel knowledge

Page 23: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

November 2013 A327725 23

Preventing MAEs

© PTTEP

© US Coastguard

http://gcaptain.com 9 October 2012

Page 24: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

• Visibility of MAE Controls

• Well defined, SMART Performance Standards

• Facility Personnel knowledge and understanding

November 2013 A327725 24

Lessons for Industry

Page 26: Presentation - Process safety and performance safety Offshore Petroleum and Greenhouse Gas Storage Act 2006 Schedule 3 – OHS Safety Regulations Commonwealth Offshore Petroleum and

Thank you