Presentation overall cement - june 2012 - je kn

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Capability

1April 7, 2023

delivered


Engineering expertise

Founded in 1882, FLSmidth operates in 50 countries with 10,600 employees

Largest supplier to the global cement industry

Innovation and technology leader

Over 100 new patents filed in 2009-2010

Single source for all equipment, systems and services with localised support

When we build it, it works

April 7, 2023Capability presentation 2


FLSmidth Cement processing solutions

One SourceGuaranteed Solutions

07/04/2023


Core processing technologies

4April 7, 2023Capability presentation

Pyroprocessing Class-leading products:

ILC Preheater ROTAX-2TM FLSmidth rotary kiln

and 3-base kiln FLSmidth Cross-BarTM Cooler DUOFLEXTM burner

Specialist training and maintenance programmes for efficiency and control



Core processing technologies- Pyroprocessing

In-line Calciner Preheater SystemThe industry standard for efficient and uncomplicated reduction of NOx and CO emissions

ROTAX-2TM / 3-base rotary kilnsDesigned to handle all raw materials and deliver the highest production rates with low maintenance costs

FLSmidth Cross-BarTM CoolerCompatible with all types of plants and can be installed separately or as an upgrade to existing coolers

DUOFLEXTM Burner Fire rotary kilns with pulverised coke or coal, oil and natural gas with a 20-250MW capacity

KilnLoqTM gas analysis systemRaw data collection and analysis for better efficiency and lower fuel consumption in cement processing



Core processing technologies

Grinding

• Comprehensive product portfolio:

• OK Vertical Roller Mill

• ATOXTM Vertical Roller Mill

• WPU Two-stage Gear Unit

• HRP Roller Press

• Complete solutions for increased capacity and lower energy costs


Core processing technologies- Grinding


OKTM Vertical Roller MillThe only VRM designed to grind cement clinker and uses up to 50% less energy than ball mill systems

ATOXTM Vertical Roller MillHighly reliable for grinding all types of raw materials, coal and pet coke with high airflow capacity for wet materials

WPU and WPV Gear UnitCustomer-specific design of gear units provides superior grinding control, efficiency and reliability

Hydraulic Roller PressThe HRP can increase capacity up to 100% and reduce energy consumption by 30% compared to ball mill grinding systems



Materials handling solutions

• Unmatched design and manufacture of:

• Crushing and storage systems

• Stacker/reclaimer systems

• Bulk material and bag loading/unloading systems

• Complete material handling facilities

• FLSmidth has commissioned stackers and reclaimers matching kiln throughputs up to 13,000 tpd




EV Hammer Impact crusherWorld-class solution for dry materials for the mining, cement and aggregate industries

ABONTM crusher Low power consumption and minimal maintenance costs makes this the first choice for sticky materials crushing



Transportation systems

Complete range of transport and storing solutions, including:

Pneumatic conveying systems

Enclosed pipe conveyors (in-plant and overland)

Loading / unloading systems

All material types (dry, wet, powder, etc.)




Packing and loading systems

Efficient, accurate and high capacity products, covering:

Empty bag depalletisers

Bag treating systems

Bag applicators

Automatic ad manual truck loaders

Palletisers

Bag sealing systems

Control, supervision and monitoring systems




Automation solutions

• Solutions range from single equipment control to entire process management, including:

• ECS® Process Control systems

• QCX® Quality Control suite

• Electrical systems

• Over 700 control systems and 450 laboratory systems designed and installed

• More than 700 specialists focused on optimising solutions for cement processes


Automation solutions


ECS TM Process ControlProduct suite includes plant control systems, advanced process control, kiln shell scanners, process simulation and management information systems

QCXTM Quality ControlAccurate, reliable and consistent cement quality control with automated sample preparation, analysis and blend mix optimisation

Electrical SolutionsComplete electrical packages for cement plants with advanced functionality that delivers lower costs and mitigates common risks



Alternative energy solutions

Alternative fuel demand

• Rising energy costs and strict regulations calls for better alternative options:

• Waste-derived fuel

• Biomass

• Customer requirement assessment and recommendations (new installation, upgrade, business impact, etc.)

• Rapid return on long- and short-term investment


Alternative energy solutions

Alternative fuel technology

New product innovations help customers stay competitive and reduce cost:

Calciners for alternative fuels

Control systems

Conveyors

Flexible fuel burners

FLSmidth PfisterTM feeder

HOTDISCTM combustion device

Storage and extraction systems

Waste & Biomass processing equipment




Emissions solutions

• Sustainability is key concern and environmental regulations are a growing concern for cement processing

• FLSmidth research is unveiling next-generation solutions to minimise emissions

• Efficient testing services to determine customer needs and strategy

• Broadest range of products with a focus on NOx and SO2 abatement solutions, SO2 technology THC/VOC controls and mercury reduction


Emissions solutions

Emissions control services

Complete on-site facilities and process testing

Gas emission measurement and control

Extensive range of emissions solutions


Continuous Emissions Monitoring Systems (CEMS)

For particulates Electrostatic precipitator Fabric filter

For NOX

Low NOX calciner and preheater systems Selective non-catalytic reduction SNCR

For SO2

D-Sox cyclone system Hydrated lime injection systems Gas suspension absorber GSA

For HCI GSA Hydrated lime injection systems

For Hg GSA Activated carbon injection systems Mercury roaster system



Customer service excellence

• FLSmidth supports over 500 plants worldwide on a daily basis

• Comprehensive support strategy offers a single source for all service requirements

• Full lifecycle management of all plants, equipment and systems

• Regular audits and inspections to maintain productivity



Customer service excellence

Complete range ofplant and field services:

• Audits and inspections

• Automation services

• Technical support and troubleshooting

• Erection and commissioning

• Air pollution control equipment services

• Spare parts, OEM and 3rd party items

• Feasibility studies for equipment and process upgrades, with full support

• Complete Operation & Maintenance outsourcing



Seminars and training

• Over a century of know-how and experience from over 100 plants

• Industry experts give regular talks on plant operations, including:

• International Maintenance Seminar

• International Cement Production Seminar

• Regular training courses for employees at all levels

• Dedicated Operations and Maintenance training

• Proven assessment tools and employee-retention procedures


Thank you

21April 7, 2023

for your attention

Presentation overall cement - june 2012 - je kn

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