Presentation JSC ZAES Performing conformity assessment and incoming control Serkov... · Performing conformity assessment and incoming control 08.10.2019 Cairo STATE ATOMIC ENERGY

Presentation JSC «ZAES».

Performing conformity assessment and incoming

control

08.10.2019

Cairo

STATE ATOMIC ENERGY CORPORATION “ROSATOM”

ABOUT JSC «ZAES»

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ABOUT JSC «ZAES»

JSC «ZAES» is defined

as a specialized organization

Joint decision of the State

Corporation «Rosatom»

and «Rostechnadzor»

The decision of 04.04.2018

№ 1-8/10-Пр

The document regulating activity NP-071-18

«Rules of products conformity assessment

for which requirements related to safety

in the field of atomic energy uses are

established….»

Rostechnadzor Order of 06.02.2018 № 52

(registered by Justice Ministry of 07.03.2018

registration № 50282)

Products applied on the nuclear facility

as the elements of nuclear facility carried

according to Federal rules and regulations

in the field of use of nuclear energy to 1, 2

and 3 safety classes except nuclear

materials and spent nuclear fuel

Fuel elements and arrays including working

cassettes, control and protection system

regulating bodies used in reactor cores

of nuclear power plants and research

nuclear installations

Examination of technical documentation is

carried out relating to the working design

documentation of products used at the

nuclear facility as the elements of nuclear

facility referred in accordance with Federal

rules and regulations in the nuclear facility to

1, 2 and 3 safety classes.

ABOUT JSC «ZAES»

24 SUBSIDIARIES AND 16 STANDALONE DIVISIONS

Industrial regions of the Russian Federation

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Agreements/memorandums on cooperation on exchange

of experience with foreign partners were signed:

TUV SUD Bureau Veritas

DEKRA TUV NORD Chez

ABOUT JSC «ZAES»

JSC «ZAES» is defined as a specialized

organization

Joint decision of the State Corporation

«Rosatom» and «Rostechnadzor»

The decision of 04.04.2018 № 1-8/10-Пр

The document regulating activity

Quality management

Mandatory annex of the supply Contract

Products applied on the nuclear facility

as the elements of nuclear facility carried

according to Federal rules

and regulations in the field of use

of nuclear energy to 1, 2 and 3 safety classes

Fuel elements and arrays including working

cassettes, control and protection system

regulating bodies used

in reactor cores of nuclear power plants

and research nuclear installations

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CONFORMITY ASSESSMENT OF PRODUCTS CARRIED

OUT BY JSC «ZAES»

Consideration of working design

documentation

Consideration and coordination

of QP

Check of the readiness of production

Control of carrying out of technological

operations on QP

Participation in testing

Acceptance inspection

Conformity assessment is carried out at more than 400 enterprises of the Russian Federation

and more than 70 foreign enterprises and includes:

VVER-440

Armenian NPP

Russian NPPs

VVER-1000

Russian NPPs

Tianwan NPP, China

Kudankulam NPP, India

VVER-1200

Russian NPPs

Belarusian NPP

Rooppur NPP, Bangladesh

El Dabaa NPP, Egypt

Countries for which conformity assessment of equipment supplied to nuclear facility is carried out

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QUALITY CONTROL OF NUCLEAR FUEL MANUFACTURING

VVER-440 VVER-1000 VVER-1200

RBMK

EGP-6

BN-600 BN-800

Research reactors

Balakovo NPP

Kalinin NPP

Rostov NPP

Tianwan NPP, China

Kozloduy NPP, Bulgaria

Temelin NPP, Czech Rep

Leningrad NPP

Rostov NPP

Belarusian NPP

Bilibino NPP

Beloyarsk NPPBeloyarsk NPP

Nuclear fuel consumers and types of reactors

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Kola NPP

Novovoronezh NPP

Loviisa NPP, Finland

Armenian NPP

Paks NPP, Hungary

Dukovany, Czech Rep

Smolensk NPP

Leningrad NPP

Kursk NPP

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PERSONNEL COMPETENCES

Certification

in non-destructive testingCertification in non-destructive

testing methods

Higher education Examinational confirmation

of knowledgeTechnical training

Federal rules

and

regulations for

nuclear

facilities

ISO

9712:2012

VT

UT

PT

RT

LT

ISO 9001:2015

INDEPENDENT EXPERT

METAL SCIENCE

LABORATORY (IEMSL)

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INDEPENDENT EXPERT METAL SCIENCE LABORATORY (IEMSL)

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Full range of testing of metal products, delivered to nuclear facilities

Mechanical testingCorrosion resistance

testing Chemical analysis

Metallographic

examinations

Mechanical

static tests

Mechanical

dynamic testsQuality analysis Macroanalysis

Measurement of

hardness

Technological

testsQuality analysis Macroanalysis

INDEPENDENT EXPERT METAL SCIENCE LABORATORY (IEMSL)

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Advanced equipment for wide range of laboratory

tests and metal products examinationsUniversal testing machine

with heat chamber

Pendulum impact machine

Brinell hardness tester immovable

Photoelectric spectrometer

Portable analyzer of metals and alloys

Metallographic microscope with

computer-based image analysis system

DATA MANAGEMENT

AND MONITORING

INFORMATION SYSTEM

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DATA MANAGEMENT AND MONITORING INFORMATION SYSTEM

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MWPI QUALITY

ONLINE

Inspector

Inspector

Customer

Contracts

Commissions

Conclusions

RKD

Manufacture

readiness

inspection

Quality

plans

Reporting

Incoming

control at

NPPs

Acceptance

inspection

CONFORMITY ASSESSMENT

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DOCUMENTS SYSTEM ON CONFORMITY ASSESSMENT

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RF Government Decree

«On the features of conformity assessment …

in the field of use of nuclear energy…»

of 15.06.2016 № 544

Products — equipment, cable products, FA, working cassettes, components, spare parts, blanks, semi-finished products, welding (overlay welding) materials.

List

(expert organization)

The website of SC «Rosatom

RD EO1.1.2.01.0713-2013

«Regulation on conformity assessment in

the form of acceptance and testing of

products for NPPs»

RD EO 1.1.2.01.0930-2013

«Regulation on management of

nonconformities in the manufacture

and input control of products for

NPPs»

RD EO 1.1.2.05.0929-2013

«Guidelines for acceptance inspections

at manufacturers and input control at

NPPs of equipment of 1, 2 and 3 safety

classes»

Rosenergoatom documents

(update 08.06.2018)

170-FZ, 184-FZ

Joint decision

Decision № 1/11-Пч

(Additional conformity assessment)

NP-071-18

«Rules of products conformity assessment for which

requirements related to safety in the field of atomic energy

uses are established ….»

Rostechnadzor Order of 06.02.2018 № 52

(registered by Justice Ministry of 07.03.2018 registration №

50282)

Rostechnadzor OrderOn approval of the list of products subject

to mandatory certification …»of 21.07.2017 № 277

(registered by Justice Ministry of 26.09.2017 registration № 48327)

GOST R series «50», regulating the procedure and methods of conformity assessment for nuclear facilities

(NPPs, facilities and complexes with research nuclear reactors, critical and subcritical nuclear stands) – reference is given in NP-071-18GOST R

Order of SC «Rosatom» of 10.05.2017 № 1/411-П

«Unified industry guidelines for acceptance of equipment for nuclear power plants»NPP

About the registry of application decisions

(№ 1/16-НПА of 22.06.2017)

About forms of certificates of conformity

(№ 1/6-НПА of 01.03.2017)

normative legal act

Joint decision

Decision № 1-8/10-Пр

(specialized organizations)

About the certificate registry(№ 1/12-НПА

of 15.09.2017)

RD EO 1.1.2.01.1097-2016

«Quality control of manufacture

of nuclear fuel for NPPs. Regulation»

COOPERATION WITHIN THE FRAMEWORK OF THE CONSTRUCTION

OF THE EL-DABAA NPP

NPPA

JSC ASE

JSC «ZAES»

COOPERATION WITHIN THE

FRAMEWORK OF GENERAL

CONTRACT

COOPERATION WITHIN THE

FRAMEWORK OF THE

REQUIREMENTS OF THE

CONTRACT AND QUALITY

MANAGEMENT

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THANK YOU

FOR YOUR ATTENTION!