Presentation

1

……… S.p.APRESENTATION

ENGINEERING – CONTRACTING

A real expertise…for efficient industrial plants

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The Company

Italia S.p.A.

160 home-office personnel

130 personnel in outsourcing

45 men in site Construction Management

Man-hours capacity in E & P, over 500.000/year

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Company organization

Purchasing

Expediting

Inspection

Shipping

Equipment & Packages

Civil / Structural

Piping

Electrical

Instrumentation

Finance

HR

IT

Office Services

Process

Technology

Commissioning / Start-up

Process Engineering Engineering Procurement Services Construction Management

Project Management

& Control

Commercial QA/QC HSE Staff

President

Director of Operations

Sales & Marketing

Proposals

Estimating

4

Company capabilities

…..Italia has proper skills and tools to engineer and construct

efficient plants in Oil, Gas, Petrochemicals,

Energy and Environmental fields

Qualified manpower can perform:

Process & Feasibilities Studies

Licensors Selection & PDP Endorsement

Basic & FEED

Detail Engineering & Procurement activities

Construction & Start-up

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Manpower distribution & tools

Manpower Distribution:

Management and staff: 5%

Project management and control: 15%

Engineering departments: 55%

Procurement services: 10%

Site construction management: 15%

Company Tools:

All engineering IT tools

Smart plant design stations

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Company tools: Software Systems

Admin. & Finance

JDE

Smart Plant Suite

….. Operations

Project Control

Engineering

Human Resources

Materials Documents

PUMA

TRACS

VDCSMEDOC

Caesar II

VEP

EPO Hysys

Primavera

Tresy

VPRM

Microsoft Project

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Company tools: Software Systems

Project Control - Planning & Control

MEDOC/VDCSDATABASE

ENGINEERINGACTIVITIES

VPRM DATABASE

PROCUREMENTACTIVITIES

CONTROL

PLANNING

C

O

N

T

R

O

L

P

L

A

N

N

I

N

G

CONTROL

PLANNING

[DATES/ HOURS]

[DATES/

HOURS/PROGRESS]

[DATES]

[DATES]

[QTY/

HOURS]

PRIMAVERA PROJECT PLANNER

[QTY/

HOURS/

PROGRESS]

JOB CARDS(SPREAD SHEETS)

CONSTRUCTION/COMMISSIONING

ACTIVITIES

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Company tools: Software Systems

Require(MR’s)

Define(eqpt list, MTO’s)

Enquire(RFQ’s+bids)

Purchase(PO’s)

Expedite(IRN’s)

Ship(PL’s, shipmts)

Store(feasib., vouchers)

Lifecycle of materials in VPRM

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Company tools: Smart Plant Platform

3D PDS: 3D Plant Design System

SPPID: Smart Plant P&ID

SPEL: Smart Plant Electrical

SPI: Smart Plant Instrumentation

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Company tools: Smart Plant Design Platform

3D PDS - 3D Plant Design System

PDS is a comprehensive, intelligent computer-aided engineering

application for plant design, construction, and operations.

It helps in delivering the best design in the most efficient way, and

reducing the total plant installed cost

Three-dimensional modeling helps designers creating a better and

clash-free design

Dynamic walkthroughs allow operations and maintenance

personnel to interactively view the

plant before it is constructed

Interference checking reduces or eliminates field rework

Accurate material take-offs cut costs

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Company tools: Smart Plant Design Platform

SPPID - Smart Plant P&ID

SPPID is an engineering solution that allows the creation of

“intelligent” P&IDs, by assigning design and operating process

conditions to pipelines, equipments, instruments and control

facilities

SPPID allows authomatical extraction of documents as

Equipment List, Line List, Valve List and Tie-in List

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Company tools: Smart Plant Design Platform

SPEL - Smart Plant Electrical

SPEL is a highly fexible tool that handles large amount of

electric power system data

SPEL has comprehensive equipment datasheet templates,

schedule templates, single-line diagrams and customizable

default libraries

SPEL allows creation of datasheet of all electrical equipment,

SLDs, schematic diagrams, PCC & MCC load list, cable sizing &

termination details, cable schedules

SPEL automatically creates graphical reports based on data

provided

SPEL automatically generates MTOs for all electrical equipment

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Company tools: Smart Plant Design Platform

SPI - Smart Plant Instrumentation

SPI is a window-based program that mantains all aspects of

instrument engineering data, using dedicated modules sharing a

common database

SPI has a complete database for all instruments

SPI allows creation of instrument index, instrument specification

sheets, calculation and sizing of control valves, instrument wiring

diagrams, loop diagrams, hook-ups

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Most recent projects completed and on-going

ITALY:

New MHC

LOCATION:

SAUDI ARABIA:

PAP Project

Material Handling Project

Gypsum Stacking Project

LOCATION : ……

ITALY:

Cogeneration unit

LOCATION:

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Projects under execution

TYPE OF

CONTRACTPROGRESS PLANT VALUE COUNTRY

PHOSPHORIC

ACID PLANTEPC (LSTK) 62 % 650 MMUSD Saudi Arabia

PHOSPHATE

ROCK, KAOLIN &

SILICA

MATERIAL

HANDLING

EPCM

Services19 % 71 MMUSD Saudi Arabia

GYPSUM

STACKING

SYSTEM

EPCM

Services15 % 140 MMUSD Saudi Arabia

COGENERATION

UNIT

Feasibility

Study,

Basic & Cost

Estimate

70 % 6.0 MMEUR Italy

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Phosphoric Acid Plant (PAP)

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Customer

Ma’aden exploration programs outlined mine promising deposit

areas in the region of Al Jalamid (Northern Region of KSA)

The phosphate rock will be transported by rail after treatment

(beneficiation) to a fertilizer complex at Ras Az Zawr on the

East cost, for conversion into Diammonium Phosphate fertilizer

(for export)

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Site location

Al Jawf

Hail

Buraidah Hofuf

Riyadh

Dammam

Jubail

Az Zabirah

Al Jalamid

Jeddah

Ras Az Zawr

Mineral City

Al Qurayyat

Planned area 82 Sq. Km

(approx.)

New Railway Line

Future Railway Line Existing Railway Line

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Chemical complex

Overall site, 4 main plants at Ras Az Zawr:

The Sulphuric Acid Plant (SAP) will receive solid sulphur (rocks)

and convert it into H2SO4

The Phosphoric Acid Plant (PAP) will receive H2SO4 and phosphate

rock and convert it into 48% H3PO4

The Ammonia Plant will receive, in parallel, natural gas and convert

it into NH3

The Diammonium Phosphate Plant (DAP) will receive ammonia

and 48% H3PO4 and convert it into granular Diammonium Phosphate

for export

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Litwin Involvement:

• A Capture Team was created in early January 2006 to gather the rightcompetencies:

» …… Italia for Project Management

» High Tech Solutions Inc. (HTS) for process services

» ……. as Consortium Partner for erection/ construction works

» ……. KSA was started-up to manage local aspects

• ……. was awarded with the Contract on July 2006:» Phase 1, pre basic for 4.8 MUS$ LS

» Phase 2 with profit LS and draft Terms & Conditions

• Phase 1 from 1st August 2006 to end May 2007:» Open Book Estimate

» Cost saving exercise to cut costs (3 months)

• Phase 2 started on 1st June 2007:» Job started with Letter of Intent

» Contract finalized a month later

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Project description:

Largest phosphoric acid plant worldwide

Project value and capacity:

US$ 525 Millions

Production output:

1.5 Mtons/year Fertilizer Grade Phosphoric Acid

Client: Ma’aden

Award date: 19th July 2006

Time schedule: 36 months

Type of contract: LSTK EPC

Engineering Man-hours: 550.000 mh

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Project Description

Single Stage Hemi-Hydrate Process (YARA Licensor)

1. Plant Capacity

a. Reaction and Filtration

PAP consists of three identical production units

Each Unit has been designed to produce 1460 MTPD 100% P2O5

b. Concentration

Four identical concentration lines

Each line has a capacity of 1460 MTPD with produced acid

concentration 48% P2O5

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Project Description (cont.)Single Stage Hemi-Hydrate Process (YARA Licensor)

2. Plant Details

The PAP Plant consists of the following unit operation Systems:

Kaolin / Silica

Phosphate Handling

Reaction and Slurry cooling

Filtration

Scrubbing

Acid concentration

40% and 48% Acid Product Storages

Cooling Towers

HH Gypsum Disposal

3. Other Sections

The Other Sections of the Plant include Facilities, such as Control

Room, Administration Building, Laboratory, Electrical Substations

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PAP plot plan

Train 1 Train 3Train 2

2. Concentration Section

1. Reaction & Filtration Section

3. Cooling Water 4. Electrical Sub. & Buildings

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3-D Plant modelling 1

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3-D Plant modelling 2