Premier Machine Tools

Complete Machining Solutions

Premier’s Machine Tool Division pioneered

machine tools in India in 1941 and today is

one of the largest players in India.

Premier has a state-of-the-art ISO 9001-2008

certified production facility and sophisticated

technology centres located at Chinchwad -

Pune, Gurgaon & Bengaluru.

Premier’s core strength is design and

development, with a strong emphasis on

innovation and design centres at Pune and

Bengaluru. The wide range of Premier

Machine Tools include CNC Gear Cutting

Machines, CNC Vertical Turning & Turnmill

Centers, Machining Centers and Custom Built

Special Purpose Machines.

Pg. 23 Axes CNC Gear Hobbing Machine

Pg. 66 Axes CNC High Speed Gear Hobbing Machine

Pg.10Pg. 83 Axes CNC Gear Tooth Chamfering & Rounding Machine

3 Axes CNC Gear Shaping Machine

Pg.123 Axes CNC Gear Shaving Machine

CNC Vertical Turning CenterPg. 18 Pg. 20 Pg. 22

CNC Vertical Turning, Boring & Milling Machine

Pg. 24

Vertical Turning & Boring Machines

Pg. 32Vertical Machining Center

Pg. 34Horizontal Machining Center

Gear Cutting Machines

Machining Centers Special Purpose Machines

index

Pg. 38SPM for Conrod

Pg. 46 Axes CNC Gear Hobbing Machine

CNC Vertical Turning Lathe Heavy Duty Double Column CNC Vertical Turning & Boring Machine

Pg. 39Rotary Milling Machine

Duplex Milling Machine

Gear Cutting Machines

Our Clients

Vertical Turning & Boring Machines

Machining Centers

Special Purpose Machines

gear cutting machines

CNC Gear Hobbing Machines

PHA Series

2

PHA series gear hobbing machines developed for autocomponent manufacturer and engineering industry.

PHA series machines are capable of cutting spur gears and helical gears up to 10 mm module. Crown hobbing and taper gears are also possible. Suitable for shaft and ring type of components.

PHA series can be offered with Electronic Gear Box (EGB) & Quick Hob Arbor Clamping (SK40 Taper).

3 Axes CNC Gear Hobbing MachinesStandard Features Optional Features Technical Specifications

Infinitely variable hob speeds

Infinitely variable axial and radial feed

Programmable automatic hob shifting

Capable of crown hobbing & taper hobbing

Dialogue programme

LM guideways for PHA 250 / 400

Electronic Gear Box (EGB) for PHA 400

Magnetic chip conveyor with chip trolley

AC for CNC cabinet

Duplex worm and worm wheel for table drive (2 start for PHA-250)

Infinitely variable tangential feed

Hydraulic work clamping base

Hob arbor quick clamping device

Electronic Gear Box (EGB) for PHA 250 / 630 / 900

Auto loader

Revolving center for support column

LM guideways for PHA 630

CNC Tail Stock to ensure better clamping force for PHA 250

Offset hob head / cut-away hob head

Particulars Units PHA 250 PHA 400 PHA 630 PHA 900

Max workpiece diameter mm 250 400 630 900

Max module mm 6 8 10 10

Min no. of teeth no. 3 6 8 8

Max axial travel mm 245 400 425 425

Diameter of table mm 250 400 550 700

Hob speed range rpm 80 - 625 80 - 500 62 - 390 62 - 390

Rapid traverseRapid traverseRapid traverseRapid traverseRapid traverseRapid traverse

Axial rapid traverse mm/min 640 2000 430 430

Radial rapid traverse mm/min 3000 1000 1000 1000

Tangential rapid traverse mm/min 224 210 210 210

Spindle power (cont.) kW 7.5 12 12 12

Total connected load kVA 32 35 35 45

3

Speed - Torque - Power Diagram

This information for other make motors and machines models is available on request.

CNC Gear Hobbing Machines

4

PHB series gear hobbing machines are capable of cutting spur gears and helical gears upto 5 mm module. Suitable for shaft and ring type of components. These are 6 axes high speed hobbing machines with backlash free hob & work table drives.

PHB series machines are with moving main column.

PHB Series

Standard Features Optional Features Technical Specifications

Continuous path CNC for 6 axes

Double start index drive with hydraulic arrangement for blacklash elimination

Automatic hob head swivel

Automatic hob shifting

Hob arbor quick clamping device

Dialogue programme

Fully enclosed splash guard

Electronic Gear Box (EGB)

Automatic safety retract


Hydraulic oil cooling unit

AC for CNC cabinet

Power clamping base

Higher power motor for hob drive

Four start index drive

Auto loader

Electrostatic oil mist collector

Revolving center in support column

Particulars Units PHB 150 PHB 250Max workpiece diameter mm 150 250Max module mm 5 5Max axial travelMax axial travelMax axial travelMax axial travel Standard / Optional mm 200 / 400 200 / 400Radial traverse(Min/Max) mm 10 / 160 25 / 225Table speed (Min/Max)Table speed (Min/Max)Table speed (Min/Max)Table speed (Min/Max) Standard (two start index drive) rpm 1 / 125 1 / 55 Optional (four start index drive) rpm 2 / 250 2 / 110Hob speed rangeHob speed rangeHob speed rangeHob speed range Standard rpm 125 - 750 125 - 750

Optional I rpm 150 - 900 150 - 900

Optional II rpm 200 - 1200 200 - 1200

Hob head swivel degree +30 / -45 +30 / -45Max feed and rapid traverse rateMax feed and rapid traverse rateMax feed and rapid traverse rateMax feed and rapid traverse rate Axial and radial mm/min 5000 5000 Tangential mm/min 3000 3000Main motor power (cont.) kW 9 9Total connected load kVA 50 50

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6 Axes CNC Gear Hobbing Machines

PHC Series

6

PHC series machines are high speed gear hobbing machines developed for autocomponent manufacturer and engineering industry.

PHC series machines are capable of cutting spur gears and helical gears upto 5 mm module. Crown hobbing and taper gears are also possible. Suitable for shaft and ring type of components.

PHC series gear cutting machines are with integral motors for hob head and table with quick hob arbor clamping for better accuracy and productivity. These machines are suitable for dry cutting.

CNC High Speed Gear Hobbing Machines

6 Axes CNC High Speed Gear Hobbing MachinesStandard Features

Continuous path CNC for 6 axesIntegral motors for hob head and table

Spindle taper HSK A63LM guideways

Hob spindle integrated clamping deviceFully enclosed splash guard

Dialogue programmeCoolant equipment

Automatic hob head swivelAutomatic hob shifting Hydraulic power clamping base for workpieceMagnetic chip conveyor

Automatic safety retract Hydraulic oil cooling unit AC for CNC cabinet

Optional Features Technical Specifications

Configured for skive hobbing with automatic stock divider

Equipment for dry cutting

Electrostatic oil mist collector

Auto loader

Hob arbor Dia 22, 27 and 40 mm

Revolving center in Tail stock

Particulars Units PHC 150 PHC 250

Max workpiece diameter mm 150 250

Max module mm 5 5

Max radial travel mm 150 200

Max tangential travel mm 200 200

Max axial travel mm 300 300

Hob speed (Max) mm 3000 3000

Table speed (Max) rpm 1000 1000

Hob head swivel (A axis) degree ± 45 ± 45

Rapid traverseRapid traverseRapid traverseRapid traverse

X axis (Radial) mm/min 10000 10000

Y axis (Tangential) mm/min 7500 7500

Z axis (Axial) mm/min 10000 10000

Hob spindle motor power (cont.) kW 22 22

Total connected load kVA 55 55

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CNC Gear Shaping Machine

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PSC Series

PSC series gear shaping machines developed for autocomponent manufacturer and engineering industry.

PSC series gear shaping machines are capable of cutting internal and external gears upto 5 mm module & face width upto 50 mm and can cut spur, helical gears with tilting column facility.

Machine with electronic helical guide can be offered.

These are high speed machines with hydrostatic spindle and Electronic Gear Box (EGB).

3 Axes CNC Gear Shaping Machine

Spur hydrostatic guide and hydrostatic spindle

Cutting cycle through dialogue programme

Automatic cutter positioning mechanism at top position

Duplex worm and worm wheel drive for table and cutter

1 - ¾” cutter adaptor with manual clamping

Hydraulic oil cooling unit

AC for control panel


Particulars Units PSC 250

Max workpiece diameter mm 250

Max swing diameter mm 350

Max module mm 5

Max face width mm 50

Max helix angle degree ± 45

Cutter offset mm ± 25

Max adjustment of stroke position mm 75

Min/Max stroke rate str/min 180 - 1800

Radial axis rapid traverse mm/min 5000

Spindle motor power (cont.) kW 9

Total connected load kVA 40

9

Helical hydrostatic guide

Tilting column (0 to 15 degree)

Chain type / Ring type auto workloader, pick & place type

Quick cutter clamping arrangement ISO 40

Mechanical guides for large face width

Electronic helical guide

Tail stock

Standard Features Optional Features Technical Specifications



CNC Gear Tooth Chamfering and Rounding Machine

PRA Series

10

PRA series gear tooth chamfering and rounding machines developed for autocomponent manufacturer.

PRA series machines are capable of chamfering and rounding gear upto 4 mm module with twin spindle cutter head or two separate cutter heads.

Standard Features

3 axes CNC

Separate AC servo motors for cutter & work head

Coolant equipment for wet cutting & chip flushing

LM guideways

Capable of chamfering, pointing, roofing, rounding and deburring

Twin spindle cutter head or separate two cutter heads

Hydraulic quick clamping / declamping of workpiece

Peg locator for accurate positioning of components

AC for CNC cabinet

Particulars Units PRA 200

Max workpiece diameter mm 200

Module mm 1 - 4

Tooth pointing angle obtainable on workpiece

degree 70 - 120

Cutter spindle head swivel angle degree -15 - +60

Cutter spindle motor (AC induction) kW/hp 1.5 / 2

Type of cutter head - Twin Spindle

Work head traverse mm 550

Cutter head traverse mm 400




Coolant gun

Voltage stabilizer

3 Axes CNC Gear Tooth Chamfering and Rounding Machine

11

Technical SpecificationsOptional Features

CNC Gear Shaving Machine

PSS Series

12

PSS 300 series 3 axes gear shaving machine is compact & rugged suitable for finishing operation of gears upto 4 mm module & workpiece diameter upto 300 mm.

It is capable to machine spur & helical gears of both shaft and ring type of components. Shaving cycles such as plunge, under pass, progressive diagonal & parallel are also possible. Crowning & tapering operations can be done.

Operator friendly dialogue programme for easy setup.

3 Axes CNC Gear Shaving MachineStandard Features Technical Specifications

Precision ball Screw for X, Y & Z axes

LM guideways for X, Y & Z axes

Machine mounted control panel

Machine pendant

Manual chip tray

Manual and Hydraulic Tail stock on table


Crowing and taper shaving

Dialogue programme

AC for CNC cabinet

Particulars Units PSS 300

Max diameter of workpiece mm 300

Min diameter of workpiece mm 35

Max module mm 4

CutterCutterCutter

Max diameter mm 250

Min diameter mm 170

Bore diameter mm 63.5 / 100

Max cutter head swivel angle degree ± 25

Speed rpm 400

Stroke length Stroke length Stroke length

Vertical in feed (X axis) mm 150

Perpendicular to workpiece (Y axis) mm 50

Parallel to workpiece (Z axis) mm 150


13

Optional Features

Chip conveyor

Steady rest

Autodoor opening and manual closing

Auto loader

Fume Extractor

14

componentsPremier machines are built with robust castings, features & world class components

PHA Series Gear Hobbing Machine Bed & Table Slide Assembly with LM Guideways

Rigid & thermally stable construction, well ribbed castings in FG300 Grade duly stress relieved / seasoned, with in-build leak proof tank with precision guideways.

LM guideways to ensure smooth radial motion.

1315

PHA Series Hob Head Assembly for Gear Hobbing Machine

Sturdy Structural Parts / Design to take care of all type of loads during teeth cutting.

Universal hob head enabling hobbing of various types of components.

16

Gear Shaping Operation

Gear Hobbing Operation

vertical turning & boring machines

CNC Vertical Turning Center

PTA Series

18

Small vertical turning lathe is

basically designed to cater needs of small component turning such as valves, pumps, autocomponents. This is a very compact and cost

effective machine. Live turret with ‘C’ axis can be offered.

CNC Vertical Turning CenterStandard Features Optional Features Technical Specifications

Stainless Steel telescopic covers

3 Jaw hydraulic self centering chuck

Centralized automatic lubrication


Constant surface speed and threading function

MPG with separate pendent box

8 station turret with standard tool disc

Coolant system

AC for CNC cabinet

12 stations turret

Dual pressure clamping arrangement

Live spindle and C axis

Set of hard jaws / soft jaws

Chip conveyor with chip trolley

Magnetic chuck

Provision of Tail stock

RH version machines available

Ram type version with ATC

Particulars Units PTA 40 PTA 80

Table diameter mm 315 / 400 500 / 630 / 800

Swing diameter mm 630 1100

Swing in front of crossrail mm 450 500

Admit between crossrail bottom and table top mm 550 1100

Max load on table kg 600 2000

Table speed rpm 50 - 2400 20 - 600

Horizontal traverse (X axis) mm -30 -+300

-50 - +530 / 600

Vertical traverse (Z axis) mm 600 800

Main motor power (cont.) kW 18 22


2



19

CNC Vertical Turning Lathe

PTB Series

20

PTB series machines are medium sized, robust machines ideally designed to turn components upto diameter 1800 mm.

PTB series machines are available with ram or turret. These machines can be customized for various features.


CNC Vertical Turning LatheStandard Features Optional Features Technical Specifications

Stainless steel telescopic covers

Two speed table drive

5 face turret

Manually operated 4 jaw chuck

AC unit for CNC control cabinet


Fixed crossrail

Thermosymmetric machine base

3 jaw self centering hydraulic chuck

Ram in lieu of turret

12 / 20 tool ATC

Higher admit under crossrail

Higher table speed / motor power


Moving crossrail

Particulars Units PTB 105 PTB 125 PTB 150 PTB 200

Table diameter mm 1000 1200 1500 1800

Swing diameter mm 1600 1600 1600 2000

Height under crossrail mm 750 750 750 1650

Max load on table kg 5000 9000 8000 9000

Table speed rpm 3.15 - 355 3.15 - 355 3.15 - 355 2 - 285

Horizontal traverse (X axis) mm -40 +880 -50 +700 -50 +950 -50 +1000

Vertical traverse (Z axis) mm 700 700 700 700

Vertical traverse of crossrail* mm 600 600 800 -

Main motor power (cont.) kW 30 60 60 60 / 75


4

*(Notapplicableincaseoffixedcrossrailmachine)

21


CNC Vertical Turning, Boring & Milling Machine

PTC Series

22

PTC series machines are the modern CNC Vertical Turning Machines. Boring and milling operations are possible with live spindle.

PTC series machines can be offered in three basic models with different table sizes ranging from diameter 1000 mm to 3000 mm. These machines can be customized for various features.

CNC Vertical Turning, Boring & Milling MachineStandard Features Optional Features Technical Specifications

4 jaw box type chuck arrangement

Moving crossrail

12 station floor mounted ATC

Swivelling pendant

Stainless steel telescopic covers

Flood coolant system

AC for control cabinet


Hydrostatic guideways

Hydrostatic table for PTC 2800

3 jaw self centering hydraulic chuck

Additional ram for PTC 2300

Automatic pallet changer

Extended travel to ram head

Grinding attachment

Angular & universal milling attachments

Tool probing system

Live spindle with C axis


Particulars Units PTC 1600 PTC 2300 PTC 2800

Table diameter mm 1000 / 1250 / 1500

1800 / 2000 2000 / 2500

Max swing diameter mm 1600 2300 2800

Max turning height mm 1200 / 1600 1500 2000

Height with live spindle mm 1130 / 1530 - -

Max load on table kg 9000 12000 25000

Table speed rpm 3.15 - 300 3.15 - 260 3.15 - 200

Horizontal travel of ram head (X axis) mm - 80 +950 - 200 +1250 -1550 +1550

Vertical travel of ram (Z axis) mm 1000 / 1250 1000 / 1500 1000 / 1500

Vertical travel of crossrail - in steps of 100 mm, 200 mm, 300 mm

mm 600 / 1000 1000 / 1200 1500 / 1200

Cross section of ram mm 240 x 240 240 x 240 240 x 240

Main motor power (cont.) kW 60 60 60

Total connected load kVA 175 175 175

6


23


Heavy Duty Double Column CNC Vertical Turning & Boring Machine

PTD Series

24

PTD series machines are large heavy duty vertical turning machines available with swingdiameter 4000, 5000, 6000 mm as per requirement of customers.

These machines are suitable for heavy engineering industry such as windmill components, power industry, turbines etc. Table is with hydrostatic bearings. These machines can be customized for various features.

Heavy Duty Double column CNC Vertical Turning & Boring MachineStandard Features Technical Specifications

Fixed or moving crossrail

C axis with backlash removal arrangement

Table with hydrostatic bearing

Hydrostatic guideways

Live spindle with ram

AC for control panel


Stainless steel telescopic cover

Floor mounted ATC (12/20 tools)

One or Two rams

Particulars Units PTD 4000 PTD 6000

Table diameter mm 3200 5000

Max swing diameter mm 4000 6000

Max turning diameter mm 4000 6000

Table speed max. rpm 80 40

Crossrail travel mm 1500 1800

Max height under ram with standard tool holder (with 250 mm length) mm 3200 3500


Vertical travel of LH & RH ram or single ram mm 1500 2000

Ram size mm x mm 300 x 300 360 x 300

RH ram head travelRH ram head travelRH ram head travelRH ram head travel

Left of center mm 200 200

Right of center mm 2250 3250

LH ram head travelLH ram head travelLH ram head travelLH ram head travel

Left of center mm 2250 3250

Right of center mm 200 200

Main motor power (cont.) kW 100 160


8


25


Premier machines are built with robust castings, features and world class components

components

26

Gear Rim for Heavy Machine (6 meter) VTL

Table Casting for Heavy Machine (6 meter) VTL

Huge bed castings with thermosymmetric design well proportioned to absorb all static, dynamic & cutting forces during metal cutting.

Thickness & ribbing of casting is specially designed for vibration free operations & total rigidity of machine. Castings are stress relieved.

27

28

Column with Ball Screw & LM Guideways for small VTLs

Rigid Construction for heavy cutting at higher speed with better accuracy with precision ball screw & LM guideways.

Hydrostatic Guideways for X & Y

Hydrostatic guideways for good dampening at heavy cutting loads

No metal to metal contact and hence no wear and tear of guideways.

Ram Head Assembly for VTL

Robust Ram head with a square ram for stability and rigidity. The vertical movement of ram is through ball screw & is hydraulically counter balanced. Live tool option is available for turning, boring, milling, drilling and tapping etc. Grinding attachment can be provided as an extended feature.

29

30

ATC with 12 / 20 Station disc type to accept turning as well as rotating type tool holder. Floor mounted / crossrail mounted construction available.

Auto Tool Changer (ATC)

machining centers

PVM Series

32

Vertical Machining Center Premier vertical machining centers are cost effective, suitable for tool room, automobile component manufacturer and engineering industry.

Vertical Machining CenterStandard Features Optional Features Technical Specifications

Precision ballscrews

LM guideways

Pneumatic tool declamping

Mechanical counter balancing for vertical axis

20 tool ATC


Spindle taper BT 40

Ultra isolation transformer

Chip conveyor with trolley

High pressure coolant through tool

Spindle taper ISO 40

10000 / 8000 direct drive / belt driven spindle

24 tool ATC

Auto pallet changer

Particulars Units PVM 40 PVM 65

Work area mm 460 x 900 610 x 1250

Distance from table top to spindle face mm 100 - 610 130 - 750

TraverseTraverseTraverseTraverse

X axis mm 610 1065

Y axis mm 460 620

Z axis mm 510 620

Spindle speed rpm 60 - 6000 60 - 6000

Feed rate mm/min 1 - 10000 1 - 10000

Rapid feed rate ( X / Y / Z axis) mm/min 32 / 32/ 32 32 / 32/ 32


Tool change time sec 2.5 5

Spindle motor power (cont.) kW 7.5 7.5


33



Horizontal Machining Center

PHM Series

34

Premier horizontal machining

centers can be customized for X, Y, Z strokes, & spindle motor power. Attachments like angular head, universal milling head and grinding can

be offered. Spindle with quill with rotary or fixed table can be offered.

Horizontal Machining CenterStandard Features Optional Features Technical Specifications

APC (2 pallets) for PHM 630 / 800 / 1000

ATC (40 tool stations)


1 degree x 360 positions table indexing (for PHM 630 / 800 / 1000)

AC for CNC cabinet

B axis for table

Additional ATC capacity : 60 / 80 / 120 tools

Chip conveyor with trolley

Tool length measuring and compensation

Linear scales for axes

Coolant through spindle

Particulars Units PHM 630 PHM 800 PHM 1000 PHM 1500

Column longitudinal travel (X axis)

mm 800 1000 1250 / 1850 1850

Spindle vertical travel (Y axis)

mm 710 710 900 / 1250 1250

Saddle with column travel (Z axis)

mm 710 710 710 / 1200 1200

Size of pallet / table mm x mm 630 x 630

800 x 800

1000 x 1000*

1500 x 1500

Max load on pallet (table) kg 1000 1100 1500 3000

Rapid feed mm/min 20000 16000 15000 10000

Spindle speed rpm 20 - 3200 20 - 3200 40 - 3600 40 - 3600

Spindle power kW 11 / 15 11 / 15 11 / 15 22 / 27


35


Isolation transformer for CNC

Paper band filtration system

Voltage stabilizer

Hydraulic oil cooling unit * Optional 1000 x 1250 available

Optional Accessories


Premier machines are built withrobust castings, features & world class components

components

36

Duly stress relieved. FG 300 grade Honey comb type casting.

Fixed & rotary table can be offered.

Rugged head stock casting made of FG 300 grade suitable for spindle rigidity & stiffness. Two speed gearbox for speed range. Rigid tapping feature is available. Quill for additional spindle stroke.

Column

Head Stock

Table

special purpose machines

SPM for ConrodPremier offers customized special purpose machines to meet customer’s requirement on varied machine operations / options to improve productivity.

38

39

Line boring machines

Duplex milling machines

Rotary milling machines

Deep hole drilling machines

Multi-spindle driling machines

Fine boring machine

Rotary Milling Machine

Duplex Milling Machine

website : www.premier.co.in email : [email protected]

Regd. Office & Works : Mumbai-Pune Road, Chinchwad, Pune-411019. Tel : +91-20-6631 0000, 2747 5161 Fax : +91-20-6631 0371.

Corporate Office : 58, Nariman Bhavan, Nariman Point, Mumbai-400021. Tel : +91-22-6117 9000, 6117 9001 Fax : +91-22-6117 9003.

Bengaluru Branch : No. 549-A, Parallel to 14th Cross, IV Phase, Peenya Industrial Area, Bengaluru-560058. Tel : +91-80-2836 3071, 2836 3081 Fax : +91-80-2836 3901.

Chennai Branch : T-8/1, 4th Main Road, Anna Nagar, Chennai–600004. Tel : +91-44-2619 0809 Fax : +91-44-2619 0302.

Kolkata Branch : 1st Floor, Commerce House, Room No 7 & 7A, 2, Ganesh Chandra Avenue, Kolkata-700019. Tel : +91-33-2213 2953, 2213 2918.

New Delhi Branch : No 407, 4th Floor, World Trade Center Barkhambha Lane, New Delhi-110001. Tel : +91-11-23413331 Fax : +91-11-2341 3332.

Gurgaon Branch : 36 Milestone, NH-8 Opp. Indian Oil Petrol Pump, Near Hero Honda Chowk, Gurgaon-122001 (Haryana). Mob. : 09313420227, 09313263069, 09310201501.

http://www.premier.co.in

http://www.premier.co.in

mailto:[email protected]

mailto:[email protected]

Premier Machine Tools

Documents

cnc cabinetduplex worm

cnc tail stock

vertical machining centerpg

series machines

boring milling machine

axial rapid traverse

radial rapid traverse

hob speed range rpm