Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd Shroff Oil Manufacturing Company Pvt. Ltd Shroff Oil Manufacturing Company Pvt. Ltd Shroff Oil Manufacturing Company Pvt. Ltd. . . S.No 175 S.No 175 S.No 175 S.No 175 Village: Luna Village: Luna Village: Luna Village: Luna Taluka: Padra Taluka: Padra Taluka: Padra Taluka: Padra Dist Dist Dist District: Vadodara rict: Vadodara rict: Vadodara rict: Vadodara GUJARAT GUJARAT GUJARAT GUJARAT
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Prefeasibility Report
of
Shroff Oil Manufacturing Company Pvt. LtdShroff Oil Manufacturing Company Pvt. LtdShroff Oil Manufacturing Company Pvt. LtdShroff Oil Manufacturing Company Pvt. Ltd....
S.No 175S.No 175S.No 175S.No 175
Village: LunaVillage: LunaVillage: LunaVillage: Luna
1 Castor oil Commercial or Castor Oil F.S. G. Bleached or Hydrogenated*
250.00
2 Hydrogenated Castor Oil *Note: Production of Hydrogenated *Note: Production of Hydrogenated *Note: Production of Hydrogenated *Note: Production of Hydrogenated Castor Oil is Stopped Castor Oil is Stopped Castor Oil is Stopped Castor Oil is Stopped
4444.1 Nature of Project:.1 Nature of Project:.1 Nature of Project:.1 Nature of Project: Proposed project is castor Oil manufacturing project The total capcity of project is 250
MT/Month Commercial Castor oil or Castor Oil FSG Bleech . This project falls in S.No 5(f) and
Category B according to EIA notification dated 14th Sept 2006.
4444.2 Location of Project:.2 Location of Project:.2 Location of Project:.2 Location of Project:
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
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4444.3 Details of Alternate .3 Details of Alternate .3 Details of Alternate .3 Details of Alternate Site and basis of Selection of PSite and basis of Selection of PSite and basis of Selection of PSite and basis of Selection of Proposed site:roposed site:roposed site:roposed site: � The project area is connected to other parts of state through GJ-SH-160, Vadodara is
nearby major railway station. Also it is near to Vadodara airport. So, location is well
connected to other parts of state and Country.
� There is no any forest, sanctuary. So, it has minimum adverse environmental impact.
� No endangered species found in area.
� Local manpower also available from surrounding village, local market for product is
also available in surrounding city and town.
4444.4 .4 .4 .4 Size of Project:Size of Project:Size of Project:Size of Project:
4444.5 Process Detail:.5 Process Detail:.5 Process Detail:.5 Process Detail:
Cleaned seeds are mechanically conveyed to pair of expellers. In expeller seed subject to
heavy mechanical force applied on them by screw to squeeze the oil. The oil and cake a
convey separately. Cake is by product and sell in market, Castor oil lead for refining to remove,
odor, & color.
DeDeDeDe----gumminggumminggumminggumming
Pressurized steam purged directly into oil from bottom to separate the gum in oil up to 1200C
to after completion of gum removal process indirect steam pass through oil to remove
condensate water in oil . After process over oil filtered by gravitational filter. Separated gum
use for cake making
BleachingBleachingBleachingBleaching
Incoming oil is heated to bleaching temperature, bleaching earth added. After stirring slurry
hot oil and bleaching earth is transferred filter section
FiltrationFiltrationFiltrationFiltration
The filtration is done in filter press. Here Solids are removed and clear liquid obtained which
is castor oil . Removed Solid s sell as by product Castor cake.
4444.6.6.6.6 Raw Material ConsumptionRaw Material ConsumptionRaw Material ConsumptionRaw Material Consumption:::: Castor seeds is main raw material in this project.
Sr.NoSr.NoSr.NoSr.No Raw MaterialRaw MaterialRaw MaterialRaw Material ConsumptionConsumptionConsumptionConsumption (MT/Month)(MT/Month)(MT/Month)(MT/Month)
After After After After ExpansionExpansionExpansionExpansion
In this project we able to reduce bleaching carbon consumption by selection of better quality
and through better process control.
4444.7 Resource Optimization:.7 Resource Optimization:.7 Resource Optimization:.7 Resource Optimization: Industry always trying to implement reduce, reuse and recycle concept. As result industry
achieve reduction in water consumption, raw material consumption, there is very negligible
waste generation in Industry.
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
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4444.9 Quantity of Waste Generation:.9 Quantity of Waste Generation:.9 Quantity of Waste Generation:.9 Quantity of Waste Generation:
Sr.NoSr.NoSr.NoSr.No WasteWasteWasteWaste Quantity Per YearQuantity Per YearQuantity Per YearQuantity Per Year CategoryCategoryCategoryCategory DisposalDisposalDisposalDisposal
Present Present Present Present After After After After ExpansionExpansionExpansionExpansion
1 Discarded Containers/plastic bags/ packing material
240 Nos 240 Nos
33.3 Collection Storage, Send back to supplier to or sale to register scrape vendor
2 ETP Sludge 0.036 MT 0.10 MT 34.3 Collection, Storage, Transportation and disposal at TSDF
3 Spent Carbon 78 MT 22 MT ** 35.3 Collection, Storage, Transportation, Disposal at TSDF or reuse in process or send back to supplier
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
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5555.0 Site Analysis:.0 Site Analysis:.0 Site Analysis:.0 Site Analysis:
5555.1 Connectivity:.1 Connectivity:.1 Connectivity:.1 Connectivity: Project area is connected to other areas of state by state highway GJ-SH-160 and ruler roads.
Also connected to nation by railway, Vadodara is nearby major railway junction 20 Kms from
project site. Also project area connected to other part of country and world by Vadodara
airport
5555.2 Land Form and Ownership.2 Land Form and Ownership.2 Land Form and Ownership.2 Land Form and Ownership:::: Project located near village Luna in Padra taluka of Vadodara district. Project land is private
land .
5555.3 Topography of R.3 Topography of R.3 Topography of R.3 Topography of Regionegionegionegion::::
5555.4 Existing Land Use P.4 Existing Land Use P.4 Existing Land Use P.4 Existing Land Use Patternatternatternattern:::: Project land is private land. There is no forest, century protected area or residential area near
project site. No school, hospital or village in radius of 1 Km.
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
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5555.5 Existing Infrastructure:.5 Existing Infrastructure:.5 Existing Infrastructure:.5 Existing Infrastructure: The project located in well-developed industrial zone. Area well connected to surrounding area
with road network. Area has good transportation facility, availability of electricity and local
man power
5555.6 Soil Classification:.6 Soil Classification:.6 Soil Classification:.6 Soil Classification: Soil in area is Decan trap which is main rock formation of the district It is sandy loam to loamy
and brownish black in color
5555.7 Climatic Condition:.7 Climatic Condition:.7 Climatic Condition:.7 Climatic Condition: Climate of area is arid to semi-arid. Average rain fall in area is 750 mm. Temperature ranges
from 90C in winter to 430C in summer.
5555.8 Social Infrastructure Available.8 Social Infrastructure Available.8 Social Infrastructure Available.8 Social Infrastructure Available:::: Luna is a Village in Padra Taluka in Vadodara District of Gujarat State, India. It is located 15
KM towards west from District headquarters Vadodara. 6 KM from. 134 KM from State capital
Gandhinagar Luna Pin code is 391440 and postal head office is Padra .
Umaraya ( 2 KM ) , Jaspur ( 2 KM ) , Tajpura ( 3 KM ) , Ekalbara ( 4 KM ) , Sangma ( 4 KM ) are
the nearby Villages to Luna. Luna is surrounded by Anklav Taluka towards North , Vadodara
Taluka towards East , Anand Taluka towards North , Karjan Taluka towards South .
Padra , Vadodara , Karjan , Petlad are the nearby Cities to Luna.
This Place is in the border of the Vadodara District and Anand District. Anand District Anklav
is North towards this place . It is near to arabian sea. There is a chance of humidity in the
weather.
Area contains good road network, supply of resource and basic facilities like electricity,
transportation, communication, water, labor, hotels, schools, hospitals etc.
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
6666.1 P.1 P.1 P.1 Planning Concept:lanning Concept:lanning Concept:lanning Concept: Project is industrial project. Project site is located in area which is away from forest, century,
and environmental sensitive zone. It is reasonably away from residential or highly populated
area. On the other hand, it is near to state highway GJ-SH-160 so it is well connected to nearby
area. Again man power and basic infrastructure requires for industry available in project area
6666.2 Population Projection.2 Population Projection.2 Population Projection.2 Population Projection Village Luna is nearest village has Male population 1430 and female population 1309 as per
2011 census. Padra taluka has population of around 2.5 Lacs. Literacy rate is nearly 72%
6666.3 Land U.3 Land U.3 Land U.3 Land Use planning:se planning:se planning:se planning: Proponent has planned to carry out expansion in project site. Industry will increase production
capacity in existing area. Industry provides approximately 33 percent green belt.
6666.4.4.4.4 Assessment of Infrastructure DemandAssessment of Infrastructure DemandAssessment of Infrastructure DemandAssessment of Infrastructure Demand:::: Project expansion requires minimum infrastructure facility, except storage siloze of 2000 MT
.
6666.5 Facilities:.5 Facilities:.5 Facilities:.5 Facilities: Industry has provided following facility in his premises.
1) Managerial office
2) Facility for urinals & latrines
3) First aid room
4) Drinking water
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
Industry has planned to carry expansion in existing premises only. Industry will not lease or
buy any other land for expansion
7777.2 R.2 R.2 R.2 Residential Area/Non Processingesidential Area/Non Processingesidential Area/Non Processingesidential Area/Non Processing AAAAreas:reas:reas:reas: Industry has not developed any residential area because they get manpower from nearby
villages.
7777.3.3.3.3 Green BeltGreen BeltGreen BeltGreen Belt:::: Proponent provides sufficient greenbelt on periphery of lease area and on internal road sides
to reduce noise and air pollution. Also plantation provide stability to soil.
7777.4 Social Infrastructure:.4 Social Infrastructure:.4 Social Infrastructure:.4 Social Infrastructure: Proponent is not going to develop any social infrastructures.
7777.5 Connecti.5 Connecti.5 Connecti.5 Connectivity:vity:vity:vity: Project connected by village roads to nearby villages. Also it is connected with state highway
GJ-SH-160 to other part of state and country.
7777.6 Drinking Water:.6 Drinking Water:.6 Drinking Water:.6 Drinking Water: Ground water use source of drinking water. Industry requires nearly 0.30 KL/Day water for
drinking and 0.5 Kl/Day for domestic purpose. There will be no increase in drinking water and
domestic water requirement. Industry will require additional 1.00 Kl/Day water for green belt
development.
7777.7 Sewage System:.7 Sewage System:.7 Sewage System:.7 Sewage System: Domestic waste water discharges in soak-pit through septic tank.
There will be no increase in solid waste generation but on contrary industry has reduce its
waste by reduce, reuse and recycle concept.
Sr.NoSr.NoSr.NoSr.No WasteWasteWasteWaste Quantity Per YearQuantity Per YearQuantity Per YearQuantity Per Year CategoryCategoryCategoryCategory DisposalDisposalDisposalDisposal
Present Present Present Present After After After After ExpansionExpansionExpansionExpansion
1 Discarded Containers/plastic bags/ packing material
240 Nos 25 Nos*
33.3 Collection Storage, Send back to supplier to or sale to register scrape vendor
Sr.NoSr.NoSr.NoSr.No CategoryCategoryCategoryCategory Waste Water GenerationWaste Water GenerationWaste Water GenerationWaste Water Generation
(KL/Day) (KL/Day) (KL/Day) (KL/Day)
Total Total Total Total
Generation Generation Generation Generation
after Expansionafter Expansionafter Expansionafter Expansion
7777.9 Power Requirement:.9 Power Requirement:.9 Power Requirement:.9 Power Requirement: There will be no significant increase in electricity consumption
8888.0 Rehabilitation Plan & Resettlement Plan (R&R plan):.0 Rehabilitation Plan & Resettlement Plan (R&R plan):.0 Rehabilitation Plan & Resettlement Plan (R&R plan):.0 Rehabilitation Plan & Resettlement Plan (R&R plan): Due to this project no one affected so, no R&R plan developed by project proponent.
9999.0 Project Schedule and Cost:.0 Project Schedule and Cost:.0 Project Schedule and Cost:.0 Project Schedule and Cost: This is existing project and now proponent seeking expansion presently industry run nearly
300 days present project cost is approximately ` 1 Crores. Proponent will invest nearly 0.5 Cr
in expansion.
10101010.0 Analysis of Proposal (Final Recommendation).0 Analysis of Proposal (Final Recommendation).0 Analysis of Proposal (Final Recommendation).0 Analysis of Proposal (Final Recommendation)
� Economic growth in area due to project.
� There will be infrastructure development by local bodies due to projects in area.
� Generate direct & indirect employment.
� Of course every industry generates pollution but it can be minimizing by proper
development and implementation of EMP.
� Project proponent is willing to develop and implement proper EMP to minimize negative
environmental impacts.
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
Sr.NoSr.NoSr.NoSr.No Fuel Fuel Fuel Fuel Consumption per DayConsumption per DayConsumption per DayConsumption per Day
PresentPresentPresentPresent After ExpansionAfter ExpansionAfter ExpansionAfter Expansion
1 Wood/Agri waste 65MT/Day 7.5 MT/Day
Green BeltGreen BeltGreen BeltGreen Belt We provide 2500 Sq.Mt of green belt on periphery of premise and internal road sides .
Following mitigation measure is taken to minimize air pollution.
� To control the emissions regular preventive maintenance of equipment will be carried out on contractual basis.
� Proper mitigation measures like water sprinkling will be adopted to control dust emissions.
� Plantation will be carried out on approach roads, internal roads, periphery of site. � It is being ensured that all transportation vehicles will carry a valid PUC certificate.
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
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Water Pollution Water Pollution Water Pollution Water Pollution Control:Control:Control:Control:
Industrial WastewaterIndustrial WastewaterIndustrial WastewaterIndustrial Wastewater:::: Waste water generates from boiler blow down and cooling tower given primary treatment
and reuse for floor cleaning or gardening purpose.
Domestic Wastewater:Domestic Wastewater:Domestic Wastewater:Domestic Wastewater: � 0.80 KL/Day of domestic wastewater generates, which pass through septic tank before
discharge in soak-pit.
Sr.NoSr.NoSr.NoSr.No CategoryCategoryCategoryCategory Waste Water GenerationWaste Water GenerationWaste Water GenerationWaste Water Generation
(KL/Day) (KL/Day) (KL/Day) (KL/Day)
Total Total Total Total
Generation Generation Generation Generation
after Expansionafter Expansionafter Expansionafter Expansion
Domestic waste water discharge to soak-pit through septic Tank.
Details of Existing ETP & Diagram for Industrial Waste WaterDetails of Existing ETP & Diagram for Industrial Waste WaterDetails of Existing ETP & Diagram for Industrial Waste WaterDetails of Existing ETP & Diagram for Industrial Waste Water
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
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Proposed E.T.P for Industrial Waste WaterProposed E.T.P for Industrial Waste WaterProposed E.T.P for Industrial Waste WaterProposed E.T.P for Industrial Waste Water
Effluent TreatmentEffluent TreatmentEffluent TreatmentEffluent Treatment Effluent generates from boiler blowdown collected in collection cum equalization Tank
Carried to Primary Settling tank where settling agent added and allow settle for 1 hrs.
supernatant will pass through dual media filer and filter water collect in tank. Treated water
will use for gardening purpose. Sludge from primary settling tank lifted to sludge drying bed.
Dried sludge will be store in isolated place and finally dispose to disposal site
Collection
Cum
Equalization
Tank
Primary
Settling
Tank
Dual
Media
Filter
Final
Collection
Tank
reuse for
cleaning,
flushing
and
Gardening
Sludge
Drying
Bed
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
Sr.NoSr.NoSr.NoSr.No WasteWasteWasteWaste Quantity Per YearQuantity Per YearQuantity Per YearQuantity Per Year CategoryCategoryCategoryCategory DisposalDisposalDisposalDisposal
Present Present Present Present After After After After ExpansionExpansionExpansionExpansion
1 Discarded Containers/plastic bags/ packing material
240 Nos 25 Nos*
33.3 Collection Storage, Send back to supplier to or sale to register scrape vendor
2 ETP Sludge 0.036 MT 0.10 MT 34.3 Collection, Storage, Transportation and disposal at TSDF
Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara
24
3 Spent Carbon 78 MT 22 MT ** 35.3 Collection, Storage, Transportation, Disposal at TSDF or reuse in process or send back to supplier