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Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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1. Introduction
M/s. BSG Chemicals and Pharmaceuticals private limited is located in Sy.
17o 20’43.2’’ N & 82o 39’22.9’’ E 17o 20’42.4’’ N & 82o 39’31.6’’ E 17o 20’52.0’’ N & 82o 39’35.0’’ E 17o 20’52.6’’ N & 82o 39’29.4’’ E 17o 20’56.2’’ N & 82o 39’29.8’’ E 17o 20’59.3’’ N & 82o 39’11.0’’ E 17o 20’48.6’’ N & 82o 39’06.8’’ E
17o 20’42.4’’ N & 82o 39’22.7’’ E
Product category 5(f), Drugs & Drug Intermediates
Project category as per EIA notification
Category A
Proposed Activity Drugs , Drug intermediates and Chemicals-50.0TPM
Total investment on the plant Rs. 15.6 Crores
Total Investment on Environmental Infrastructure
Rs.2.5 Crores
Total area of the plant 70.4 Acres
Total area of green belt 28.16 Acres
Water requirement Total water requirement- 121.5 KLD Freshwater Requirement-81.5 KLD Recycled water is 40.0 KLD
Source of water
Borewell
Nearest habitation and
distance from the site
Donivani lakshmipuram (V) 0.9 Km(SE)
Nearest surface water bodies Rain fed water tank at a distance of 0.5 Km in SE direction from the site
Nearest reserve forest Vempadu reserve forest is at a distance of 0.4 Km(W)
Environmentally sensitive
areas within 10 km radius
None
Any national parks, wild life
sanctuaries within 10 km radius
None
Nearest air port and distance Visakhapatnam Airport-73 Km
Nearest railway station and distance
Tuni at a distance of 12.1 Km from the plant
Distance from National
highway
NH5 is at a distance of 5.16 Km
Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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i) About the Group & Promoters
The management at BSG Chemicals and pharmaceuticals private limited
consists of highly qualified and richly experienced persons. The company
is headed by B. Sarath Gopal Managing Director.
3. Project Description
3.1 Proposed Products & Production Capacity
M/S BSG Chemicals and pharmaceuticals private limited proposed to
establish manufacturing unit to manufacture Bulk Drugs, Drug
Intermediates and Organic chemicals. Also it is proposed to establish R&D
and Pilot Plant to manufacture customer synthesis products and R&D
Products to a tune of 1.2 TPA. Below Table provides list of proposed
products & capacity.
TABLE 2.0
LIST OF PROPOSED PRODUCTS
S.No Product Name
Production
Capacity TPM
Product Description
Drug/Intermediate/
Multipurpose chemicals
Bulk Drugs
1 Losatran potassium 2.4 Drug
3 Fluconozole 3.0 Drug
4 Ketorolactromethamine 3.0 Drug
5 Ondansetron Hydrochloride dihydrate
3.0 Drug
6 Atrovastatin Calcium 4.5 Drug
7 Olanzapine 2.4 Drug
8 Linezolide 1.5 Drug
9 Sumatriptan 0.6 Drug
10 QuetiapineFumarate 3.0 Drug
11 DronedroneHCL 3.0 Drug
Total Bulk Drugs 26.4 TPM
Drug Intermediates
1 CIS (+) Hydroxylactum 10.0 Drug Intermediate
2 Pramipexole Hydro chloride Intermediate
4.5 Drug Intermediate
Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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Total Drug
Intermediates 14.5 TPM
Multipurpose Chemicals
1 Sodium Methoxide 9.0 Chemical
Total Multi-Purpose
Chemicals 9.0 TPM
Custom Synthesis products & R&D products
1 Drugs and Intermediates in pilot scale
0.1 TPM
Total 50.0 TPM
3.2 Manufacturing Process
Brief process description and process flow charts are given at Annexure
III
3.3 Raw Materials
List of raw material product wise is given at Annexure IV
3.4 Water Requirement
The water requirement will be met from Borewell. The requirement for
water in this unit is for process and domestic purposes. The water balance
for daily consumption is presented below.
TABLE 3.0
Water Balance–Proposed
S.No Stream Water
requirement KLD
Wastewater Generation
KLD
Method of Treatment and
Disposal
1 Process 33.5 36.6
MEE followed by
ATFD. (Condensate to ETP & RO)
2 Washings 5.0 5.0
MEE followed by
ATFD. (Condensate
to ETP & RO)
3 Scrubbers 5.0 5.0
MEE followed by
ATFD. (Condensate
to ETP & RO)
Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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4 QC, R&D and Pilot
Plant
2.0 2.0 MEE followed by ATFD. (Condensate
to ETP & RO)
5 Boiler
make up 25.0 2.5
ETP & RO (RO Reject
to MEE)
6 Cooling Towers
make up 10.0 1.0
ETP & RO (RO Reject
to MEE)
7
RO back
washes and rejects
10.0 10.0 ETP & RO (RO Reject to MEE)
8 DM/Softner Plant back
washes
1.0 1.0 ETP & RO (RO Reject to MEE)
9 Domestic 10.0 8.0 ETP & RO (RO Reject to MEE)
10 Gardening 20.0 --
Total 121.5 71.1
3.5 Wastes generation and control systems
3.5.1 Liquid Effluents
As detailed in table 4.0 waste water generation would be 71.1 KLD. It is
proposed to segregate effluents into high COD and High TDS stream and
Low COD and Low TDS streams
High TDS and High COD stream would be treated in stripper followed by
MEE and ATFD. The resultant sludge would be disposed to TSDF,
Hyderabad. The Low TDS stream would be treated along with MEE/ATFD
condensates in biological ETP followed by RO. The RO rejects would be fed
back to MEE. The Permeate from RO would be used for cooling tower
make up. Thus the treatment system proposed is based on “Zero Liquid
Discharge” (ZLD) Concept
The schematic diagrams of ETP proposed are given in Figure 1.1 and
Figure 1.2 below
Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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Fig 1.1 Schematic treatment scheme of high TDS effluents
Effluent from
Process and
Reactor and RO rejects
Floor washings
Sludge to TSDF
Condensate to
Biological
Treatment
Condensate to Biological Treatment
Sludge to TSDF
Equalization
Tank
MEE
ATFD
Neutralization
Tank
Setting
Tank
Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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Fig 1.2 Low TDS Effluent Treatment System
Domestic effluent
Effluents from utilities MEE condensate
Sludge to TSDF
Permeate for re-use
Rejects to MEE
Screen
Chamber
Sludge Holding
Tank
Equalization
Tank
Neutralization
Tank
Clarifier
2
Holding
Tank
Filter Press
Sludge Cake
Aeration
Tank1
Clarifier
1
Sand
filter
Carbon
Filter
Ultra
filtration RO
Screen
Chamber
Pre-Feasibility Report BSG Chemicals and Pharmaceuticals Pvt. Ltd.
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3.6.2 Solid wastes management
Hazardous and non - hazardous wastes generated from the proposed
project are detailed below. Mode of disposal are also identified and listed.
Adequate storage of hazardous waste is ensured at the site