Precision Machinery for Wire and Tube · 2019. 9. 30. · Precision Machinery for Wire and Tube Industry 4.0 Applications in the Wire and Spring Industry 10th International Congress

Precision Machinery for Wire and Tube

Industry 4.0 Applications in the Wire and Spring Industry

10th International Congress of Spring Industry 2019

Dr.-Ing. Uwe-Peter Weigmann

Hamburg, September 27, 2019

© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.

Automation

Tube bending

2

Wire bending Springs

Chains

Machines

for:

1. Brief presentation of WAFIOS

Founded: in 1893

Founder: Mr. Wagner, Mr. Ficker and Mr. Otto Schmid

Main plant: Reutlingen

Executive

Board: Dr.-Ing. Uwe-Peter Weigmann

Martin Holder

Chairman of the Supervisory Board:

Dipl.-Wirtsch.-Ing. Hanns-Gerhard Rösch

Employees: 1074 in the WAFIOS Group

Turnover: 201.4 mil. Euro

(WAFIOS Group, business year 2018)

Export share: ca. 64.0 %

Range of

products: > 120 types of machines

Straightening


How is the

security of the

machine

guaranteed?

?What is the

interface of

Industry 4.0?

?

Which data must

be processed?

?

How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

3

2. WAFIOS

− Industry 4.0 solutions and components

Data feedbackData generation Data processing


What is the

interface of

Industry 4.0?

?

Which data must

be processed?

?

How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

4

2. WAFIOS



VPNconnect

© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.5

Industrial Security

A System architecture C Industrial security features

1. VPNconnect – VPN Router with Firewall in EVERY

machine since 2016

2. Network segmentation:

Dedicated access of certain network participants to the

machine via firewall

3. Encryption:

Secure VPN connection for remote maintenance and

Industry 4.0 services

4. Integrity, availability and confidentiality:

- Through proprietary infrastructure (no VPN endpoints

outside of WAFIOS and customer network),

- Central administration of devices, users and clients

- Connection sovereignty lies with customer

B Hardware

- Compact industrial router with

Firewall for establishing a secure

VPN connection

- Key-operated hardware switch for

establishing the VPN connection

with the WAFIOS Teleservice

platform

VPNconnect


VPN

connection

established

-

Protected

machine a.

secure access

by WAG

Service

Operating company

No VPN

connection

established

-

Protected

machine a.

customer

access

Operating company

► protects the machine against cyber attacks and security issues

► offers a fast and secure solution for WAFIOS Teleservice

► allows a secure connection for transferring data

VPN

Connect

Industrial SecurityVPNconnect


What is the

interface of

Industry 4.0?

?

Which data must

be processed?

?

How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

7

2. WAFIOS



VPNconnect


Which data must

be processed?

?

How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

8

2. WAFIOS



VPNconnect


Information Interface - Initial situation

9

In the past, there were the most diverse, customer-specific interface solutions available


MDC / SFDC data

•Operating status

•Operating time

•Output

•Work order information

•User level

•Error display

Production data

•Parts' settings

•Technology data

•Geometry data

•Work order data control

M2M

•Robot interface

•Main control station communication

•Spring transport

•…

Axis monitoring

•Torques

•Motor temperature

•Position

IQcontrol(WAFIOS Vision System)

•Camera measuring values

•Correction values

•cp / cpk values (SPC)

Secure,

Fast,

Open

Service info

•Machine no.

•Software versions

•Global settings

• IPC diagnosis

•VPN status

(Open Platform Communications

Unified Architecture)Information Interface


Enterprise-Resource-PlanningERP

MDC/SFDC Machine data collection

Shop floor data collection

MESManufacturing Execution System

QDC

Quality assurance data collection

IoT

GatewayPreprocessing, analysis and

connector to the Cloud or further

customer IT systems

11

Information Interface


Which data must

be processed?

?

How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

12

2. WAFIOS



VPNconnect


How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

13

2. WAFIOS



VPNconnect

IoT Gateway


Data traffic

▪ Scanning time and recording: 2ms

▪ Up to 32 axes / machine

With 32 axes:

Ca. 2 MByte / second

7.2 GByte/hour = 0.172 TByte/day

Torque curves of axes

▪ Up to 1,000 springs / minute

▪ Measured values + correction values:

▪ Length Lo, diameter De, pitch F

Ca. 0.5 MByte / second

1.8 GByte/hour = 0.043 TByte/day

Camera measurements

14

Data traffic of 20 Mbit/s = 2.5 MByte/second per machine is "basic load"

IoT Gateway


Connection o

f m

achin

es v

ia O

PC

-UA

pro

tocol WAFIOS

App Store

Users

IT systems

Machine

Gateway

An open system

for connecting WAFIOS

machines and machines

from other manufacturers

Cloud

IoT Gateway overviewIoT Gateway

Basic data quality is improved and

transmission rates are increased thanks

to prefiltered data


IoT Application

16

IoT Gateway Native TCP

Cloud

IoT Gateway

Camera


Customer shares data anonymously with others

Customer 2

Machine

Gateway

Machine

#023

Machine

Gateway

Machine

#046

17

The customer may decide for himself via the IoT Gateway which services he wants to

use and which data he wants to share with WAFIOS!

Basis: Confidentiality agreement between WAFIOS and customer to maintain data

secret in compliance with current data protection guidelines.

Machine

Gateway

Machine

#034

WAFIOS appCustomer 1

Machine

Gateway

Machine

#065

Customer 3

• Anonymous data from

many users of identical

machines

• Evaluation with

algorithms for early

detection of errors

• Generation of error

messages, warnings

and notes for all users

WAFIOS database

Technology

database

Analysis and

evaluation

WAFIOS Cloud

App Store

IoT Gateway


Private Cloud

Customer

Customer database

18

Users

IT systems

Analysis and

evaluation

WAFIOS

App

Customer

App

Machine

Gateway

Machine

Gateway

Machine

Gateway

Machine

#034

Machine

#035

Machine

#036

WAFIOS

App Store

• Use of WAFIOS apps possible

(without WAFIOS database and

know-how)

• Customer programs customer

apps himself, data and program

will not be shared with other

customers

• Data and program will not be

shared with other customers

Apps

Customer shares no data with othersIoT Gateway


How does order

processing become

efficient?

?

What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

19

2. WAFIOS



VPNconnect

IoT Gateway


What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

20

2. WAFIOS



VPNconnect

IoT Gateway

Digital

planning

Machine planning:

▪ The correct sequence of production orders determines the efficiency of production (reduction of changeover times).

▪ If there is a deviation from planning (e.g. machine downtimes), the orders must be rescheduled manually.

▪ Completion time, machine utilization, planning specifications and changing production situations must be coordinated

manually.

Make plan Forward plan

lists to

production

department

Monitor productionDowntimes

Deviating machine performance

Correct the plan Report deviations from the plan

Machine planning process in the past

Digital

planning

Reduction of process times

▪ Digital planning board communicates with machine in real time.

▪ Planned orders and planned sequence of orders are displayed on the control panel of the machine.

▪ The estimated completion time is calculated by means of the current volumes and machine performance via online

forecasting.

▪ Planning is automatically corrected in the event of deviations.

Make plan

Send Job data to the

machine e.g. using

OPC UA

Show plan lists on

machine

Downtimes

Deviating machine performance

Automatical

correctionOnline forecasting Current volumes

Current performance

Economic value ➢ Saving of resources through automated adaptation of organizational processes (e.g. material provision)

➢ The plan is always up to date and reflects the real condition on the shopfloor

➢ Less communication required across the different departments

Digital

planning

Digital shopfloor


What characterizes

efficient process

planning?

?

How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

23

2. WAFIOS



VPNconnect

IoT Gateway

Digital

planning


How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

24

2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

Digital

planning


iQspring+

Simulation, collision prevention and increase in performance

25

Functional principle

▪ iQspring+ can be used to simulate the entire

production sequence of a part

▪ Exactly pictured machines, tools and

workpieces enable a reliable collision control

▪ The simulation of the entire bending sequence

enables the determination of the theoretical

production output even before production is

started

▪ Automatic calculation of a bending sequence

free from collisions

▪ Reduction of axis travels, thus increased output

Virtual

machines


iQspring+

Simulation, collision prevention and increase in performanceVirtual

machines

26

Functional principle


Example of a digital twin

iQspring+

Simulation, collision prevention and increase in performance

Optimizing axis travels with the digital twin

created with iQspring+

Virtual

machines

27

Your benefits

▪ Operator-independent set-up of the machine

during the production process

▪ Prevention of collisions before the bending

process

▪ Increase in output due to automatic

optimization of the axis traversing paths

▪ Operator assistance by simplified set-up

▪ Analysis of components with regard to

producibility and cycle time

▪ Distribution of optimum process software to

sites worldwide


How to improve

the availability of

machines?

?How to improve

quality and output

at the same time?

?

How to manage

know-how and

expertise?

?

28

2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

Digital

planning


How to improve

the availability of

machines?

?

How to manage

know-how and

expertise?

?

29

2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

controlDigital

planning


L0▪ An important quality feature of compression

springs is the correct length L0

▪ In simple systems, it is measured at the end

of the coiling process by a camera

Measuring

camera

Backlighting

Camera measurementcontrol


Functional principle of in-process measurement and control

31

control


Results and benefits

32

▪ All springs within tolerance

▪ Low cp/cpk value

▪ Large variation of spring length

▪ All springs within tolerance

▪ Low cp/cpk value

▪ Large variation of spring length

Without camera controlConventional camera

with control of the

following spring

▪ Higher cm/cmk value

▪ Lower variation of the spring length

▪ Costs for subsequent operations are

saved (e.g. less allowance for

grinding)

control


How to improve

the availability of

machines?

?

How to manage

know-how and

expertise?

?

33

2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

controlDigital

planning


How to manage

know-how and

expertise?

?

34

2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

control Condition

monitoringDigital

planning


Condition Monitoring

35

Error description:

Parallel and continuously

increasing deviation

Possible causes:

Lack of lubrication

To

rque

Time

Initial run

Reference run

Error description:

Punctual deviation (peak)

Possible causes:

Damaged tooth of toothed rack

Error description:

Parallel deviation

Possible causes:

Defective bearing

Condition monitoring

by WAFIOS

Condition

monitoring

To

rqu

e

Time

Initial run

Reference run

To

rque

Time

Initial run

Reference run


How to manage

know-how and

expertise?

?

36

2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

control Condition

monitoringDigital

planning


2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

control Condition

monitoring

Technology

databases

Auswertung für Schleifscheiben Auswertung für Jobs

| Imprint | Privacy Policy

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Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis

A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %

B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl

C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.

31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden

Diagramm 1

Größe 1: G-Faktor Zykluszeit

Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben

obere Schleifscheibe Mittelwert angewählte Schleifscheibe

untere Schleifscheibe Mittelwert angewählte Schleifscheibe

Höhenv. Schleifsch.

200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]

Zykluszeit AbrichtenZyklus

Maximale Temperatur [°C]

Diagramm 2

Größe 1: Geschli ff... Abrichtintervall

Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben



G450 | 2.8490.009 |Technologiedatenbank



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Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

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Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben




Digital

planning


Technology databases

38

Technology database for spring end grinding machines:

▪ Protected and central storage of grinding data in the

WAFIOS Cloud

▪ Analysis of job order data and grinding parameters for

monitoring grinding processes

▪ Setting up the grinding process still depends a lot on the

subjective experience of the operator.

▪ Analysis of components regarding geometry and cycle

times

Data analyses result in a higher efficiency of the set-

up and grinding process

Technology

databases



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Parameteranalyse

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00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fak

tor

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Max

imal

eTe

mpe

ratu

r [°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ges

chlif

fene

Fed

ern

[Stk

]G

esch

liffe

ne F

eder

n [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

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Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fak

tor

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Max

imal

eTe

mpe

ratu

r [°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ges

chlif

fene

Fed

ern

[Stk

]G

esch

liffe

ne F

eder

n [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

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Kundenmitarbeiter

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Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fak

tor

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Max

imal

eTe

mpe

ratu

r [°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ges

chlif

fene

Fed

ern

[Stk

]G

esch

liffe

ne F

eder

n [S

tk]

Schleifscheiben

Schleifscheiben





Technology databasesTechnology

databases



Hauptmenü

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Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fak

tor

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Max

imal

eTe

mpe

ratu

r [°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ges

chlif

fene

Fed

ern

[Stk

]G

esch

liffe

ne F

eder

n [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

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Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fak

tor

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Max

imal

eTe

mpe

ratu

r [°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ges

chlif

fene

Fed

ern

[Stk

]G

esch

liffe

ne F

eder

n [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fak

tor

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Max

imal

eTe

mpe

ratu

r [°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ges

chlif

fene

Fed

ern

[Stk

]G

esch

liffe

ne F

eder

n [S

tk]

Schleifscheiben

Schleifscheiben




39

Grinding wheels can be analyzed

according to different parameters:

Results:

▪ Job efficiency of grinding wheel is directly visible

▪ Deduction of process enhancements based on the grinding parameters known

Number of springs

Grinding time, etc.

Grinding cycles

G ratio


2. WAFIOS



VPNconnect

IoT GatewayVirtual

machines

control Condition

monitoring

Technology

databases



Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben




Digital

planning


Condition

monitoring

VPNconnect

iQsmartbend

Increased

output

iQtorque

Prevention of

production errors

41

2. WAFIOS



IoT GatewayVirtual

machines

control

Technology

databases



Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben






Hauptmenü

Maschinenliste

Mitarbeiter Gruppen

Kundenmitarbeiter

DE abmelden

Parameteranalyse

1

00 100 200 300 400

0,5

0,75

0,25

Parameter 1

Parameter 2

Job-Auswahl

Von Bis





Diagramm 1


Job DF 1234 12,1 02:07

Job DF 1357 9,7 03:23

Job DF 5678 11,4 02:10

10

10

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

5

5

7,5

7.5

2,5

2,5

G-F

akto

rG

-Fa

kto

r

Schleifscheiben

Schleifscheiben




200

0

0 100 200 300 400

100

150

50

Ma

xim

ale

Te

mp

era

tur

[°C

]



Diagramm 2


Job DF 1234 123.050 8

Job DF 1357 85.576 4

Job DF 5678 550.000 10

500

500

0

0

A

A

B

B

F

F

C

C

G

G

D

D

H

H

E

E

I

I

250

250

375

375

125

125

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Ge

sch

liffe

ne

Fe

de

rn [S

tk]

Schleifscheiben

Schleifscheiben




Digital

planning


Thank you for

your attention!

42

Precision Machinery for Wire and Tube · 2019. 9. 30. · Precision Machinery for Wire and Tube Industry 4.0 Applications in the Wire and Spring Industry 10th International Congress

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