PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY Group of Companies - Precast... · Precast Products for Cement Industry Precast Bull Nose Kiln Hood Burners TAD Damper Cyclone Roofs.

PRECAST REFRACTORY SHAPES

FOR CEMENT INDUSTRY

Dickinson Geographic Footprint

Office Locations

• South Africa

• Zambia

• Mauritius

• Tianjin, China

• Egypt

• Namibia

• Democratic Republic of Congo

• Russia

• Brazil

Business Operations

Business Experience

Business Alliance Locations

Dickinson Head Office & Workshops

Total land area: 14,000 m2

Total buildings (including offices,

workshops & warehouses): 8,500 m2

Industries We Serve Aluminium Smelting

Glass

Platinum & Nickel

Iron, Steel & Coke Making

Copper & Cobalt

Ferrochrome & Ferromanganese

Heavy Sands

Nickel

Power Generation

Cement & Lime

Chemical & Petrochemical

Ceramic

Refractory Manufacturing

Food & Beverage Manufacturing

Fertilizer Manufacturing

Water & Municipal Services

Telecommunications

Safety Policy Dickinson Group of Companies operates according to

international best practices to achieve the highest practicallevels of Safety, Health, Environmental Control andQuality, and adheres to BS OHSAS 18001:2007accreditation.

The safety of our employees and contractors is an integralpart of our business, with the goal of ZERO HARM.

The Group strives to:

Demonstrate strong leadership and direction in allconceivable SHEQ issues.

Ensure a consistent approach to the management ofSHEQ in all locations.

Consult and communicate with all employees andstakeholders.

Educate the workforce in risk management, safety,health and environmental principles.

Respect the right of all staff to work in an environmentwhere they know that risks are adequately controlled.

Promote the health and wellbeing of all its staff.

Measure SHEQ performance.

Furnace Solutions

Industrial Solutions

Precast Refractory Shapes

Over 25 years experience

State-of-the-art Production

Facilities

Stringent Quality Control

Measures

Latest Polystyrene Cutting &

Mould Design Technology

20 Ton Overhead Crane

Capacity

High Intensity Paddle Mixers

(50kg to 1000kg)

Reliable & Efficient Service

Ensuring Extended Service Life

Latest Polystyrene Cutting & Mould Design Technology

Every component is designed with

the latest in 3D parametric computer

modelling software

State-of-the-art technology to

produce the highest quality products

for our customers.

Experience

Innovation

Design expertise

High Intensity Paddle Mixers

The new technology range of

high intensity paddle mixers for

more consistent mixing with the

capacity to mix from 50kg to

1000kg.

The mixers have automatic water

and mix timing functions.

New adjustable high frequency

vibrating tables able to handle big

block casts.

Programmable Drying Furnace

New adjustable programmable

drying furnace capable of drying

precast blocks from 2,5 meters to 10

meters in length.

Environment-temperatures during

installation and dry out influence the

ability to drive off the chemically

combined water

The refractory materials are heated

to a temperature between 850 and

1000 °C to form a ceramic bond.

Benefits of Precast Refractory Shapes

Modular Design

Stringent Quality Control

Faster Installation

Controlled Dry Out

Ease of installation and Repair

Shortened repair times

Consistent and controlled manufacturing process

Unique purpose developed materials and shapes for each application

Work done off site resulting in minimum interface with production

Areas of higher wear can be engineered with optimal refractory materials

Easier slag or dross removal due to lower porosity

Less down time due to quicker installation and heat-up times are minimized

Shapes from 1kg to 9 metric tons, resulting in less joints and faster installation

Precast Products for Ferrous and Non Ferrous

Aluminium Melting Furnaces

Coke Oven

Boilers

Rotary Kilns

Sinter Plants

Shaft Kilns

Combustion Chambers

Burners

Launders

Ladles

Feed Chutes

Precast Products for Cement Industry

Precast Bull Nose

Kiln Hood

Burners

TAD Damper

Cyclone Roofs

Precast Bull Nose ver 3

Clients

Afrisam Ulco

Lafarge Chilanga

Lafarge Lichtenburg

Kiln 3

Dangote Sephaku design

stage

Precast Cyclone Roofs

Advantages:

Speed of Installation

Ease of repair

No curing of Refractories

Precast Kiln Hood

Modular Design

Faster Installation

Ease of Repair Controlled Dry Out

Precast Burners

More than 12 months service life

Correct mixing times

Right amount of water

Sufficient vibrating frequencies

Proper refractory procedures Controlled heatup procedure

Global References

Global Alliances

USA FRANCE

SOUTH AFRICA

UK GERMANYDENMARK

EGYPT SOUTH AFRICA

BELGIUM BELGIUMDRC / BELGIUM

SOUTH AFRICABRAZIL

RUSSIA

“One Personalised

Solution”

Global Footprint

Global Alliances

State of the Art

Equipment

Certification: OSHAS 18001

Inherent Innovative

Culture

Specialist and

experienced personnel

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Dickinson Group of Companies provides a “One Personalised Solution” and strives to be

your preferred business partner.

www.dgrpint.com

DICKINSON GROUP OF COMPANIES

Corporate Head Office

10 Smuts Avenue

P.O. Box 63

Vereeniging

1930

South Africa

Tel: +27 16 421 3720

Fax: +27 16 422 1038

Email: [email protected]