PRE- PRE ---FEASIBILITY REPORTFEASIBILITY ...environmentclearance.nic.in/writereaddata/Online/TOR/0_0_25_Jul... · pre-pre ---feasibility reportfeasibility reportfeasibility report

PREPREPREPRE----FEASIBILITY REPORTFEASIBILITY REPORTFEASIBILITY REPORTFEASIBILITY REPORT

OnOnOnOn

EXPANSION OF THE EXPANSION OF THE EXPANSION OF THE EXPANSION OF THE ROLLINGROLLINGROLLINGROLLING MILLMILLMILLMILL CAPACITY CAPACITY CAPACITY CAPACITY

IIIIN THE EXISTING STEEL INDUSTRYN THE EXISTING STEEL INDUSTRYN THE EXISTING STEEL INDUSTRYN THE EXISTING STEEL INDUSTRY

(Capacity enhancement of(Capacity enhancement of(Capacity enhancement of(Capacity enhancement of RollRollRollRolled Productsed Productsed Productsed Products from 3from 3from 3from 3, 00,000, 00,000, 00,000, 00,000 TPA to TPA to TPA to TPA to 5555, 00, 000, 00, 000, 00, 000, 00, 000 TPATPATPATPA))))

Project ProponentsProject ProponentsProject ProponentsProject Proponents

M/s Kalyani Steels Ltd.M/s Kalyani Steels Ltd.M/s Kalyani Steels Ltd.M/s Kalyani Steels Ltd.

GinigeraGinigeraGinigeraGinigera----583228583228583228583228, , , , KoppalKoppalKoppalKoppal Taluk & District, Taluk & District, Taluk & District, Taluk & District, Karnataka StateKarnataka StateKarnataka StateKarnataka State

ConsultantsConsultantsConsultantsConsultants::::

UUUULTRALTRALTRALTRA----TECHTECHTECHTECH

Environmental Consultancy and LaboratoryEnvironmental Consultancy and LaboratoryEnvironmental Consultancy and LaboratoryEnvironmental Consultancy and Laboratory

(Lab Gazetted By MoEF (Lab Gazetted By MoEF (Lab Gazetted By MoEF (Lab Gazetted By MoEF –––– Govt. of India)Govt. of India)Govt. of India)Govt. of India),,,,

206, 224206, 224206, 224206, 224----225, Jai Commercial Complex,225, Jai Commercial Complex,225, Jai Commercial Complex,225, Jai Commercial Complex,

Eastern Express Highway, Opposite CadburyEastern Express Highway, Opposite CadburyEastern Express Highway, Opposite CadburyEastern Express Highway, Opposite Cadbury,,,,

Khopat, Thane West Khopat, Thane West Khopat, Thane West Khopat, Thane West –––– 400601400601400601400601

Email: Email: Email: Email: [email protected]@[email protected]@ultratech.in

CONTENTSCONTENTSCONTENTSCONTENTS

Chapter No.Chapter No.Chapter No.Chapter No. ParticularsParticularsParticularsParticulars Page NoPage NoPage NoPage No

1 Executive Summary 1-5

2 Introduction to the Project 6-11

3 Project Description 12-22

4 Site Analysis 23-33

5 Planning Brief 34-36

6 Proposed Infrastructure 37-38

7 Rehabilitation and Re-settlement 39

8 Project Schedule and Cost Estimates 40

9 Analysis of proposal 41

Pre-Feasibility Report

Page | 1

CHAPTERCHAPTERCHAPTERCHAPTER----1111

EXECUTIVE SUMMAEXECUTIVE SUMMAEXECUTIVE SUMMAEXECUTIVE SUMMARYRYRYRY

1.1 INTRODUCTION1.1 INTRODUCTION1.1 INTRODUCTION1.1 INTRODUCTION

M/s. Kalyani Steels Limited has already established and operating steel industry consisting pig

iron plant/Hot Metal of 7, 00, 000 TPA capacity, Sinter plant of capacity 10,00,000 TPA,

Rolling mill of capacity 3,00,000 TPA and Blast furnace Gas based Captive Power Plant of

8MW capacity. The industry is located at Ginigera Village, Koppal Taluk & District in the state

of Karnataka. All the units are fully operational. M/s Kalyani Steels Limited propose to

improve viability of the existing project by enhancement of the Rolling mill capacity from

3, 00, 000 TPA to 5, 00 000 TPA by addition of Rolling mill facilities along with the utilization

of BF gas as fuel in operation of Reheating furnace. The salient features of the industry are

given in Table-1.1

1.2 STATUS OF THE EXISTING INDUSTRY1.2 STATUS OF THE EXISTING INDUSTRY1.2 STATUS OF THE EXISTING INDUSTRY1.2 STATUS OF THE EXISTING INDUSTRY

Status of the existing industry is as given in the Table-1.2

TableTableTableTable----1.21.21.21.2 Status Status Status Status ofofofof thethethethe Existing IndustryExisting IndustryExisting IndustryExisting Industry

1.3. FEATURES OF THE PROPOSED PROJECT1.3. FEATURES OF THE PROPOSED PROJECT1.3. FEATURES OF THE PROPOSED PROJECT1.3. FEATURES OF THE PROPOSED PROJECT

• The location of proposed expansion is in existing plant premises; hence the project

does not involve procurement of additional land.

• Water requirement to the proposed project will be met within permitted water drawl

capacity of the existing industry.

• Fuel requirement to the reheating furnace of the proposed rolling mill expansion will

be met from BF gas available in the existing industry.

• 33% of the total land area in the existing industry is covered with greenery and green

belt.

Sl.Sl.Sl.Sl. ItemItemItemItem ReferenceReferenceReferenceReference. Dated. Dated. Dated. Dated 1 EC available from MoEF J-11011/172/2007-IA II (I), 27th Dec 2007

2 CFO available from KSPCB for

2013-2014

294 PCB/MIN/2013-14/1447, 28th Dec 2013

3 Water drawl permission

available from Government

1792/B-1/95, 8th April1996


Page | 2

TableTableTableTable----1.1 Salient Features of the Project1.1 Salient Features of the Project1.1 Salient Features of the Project1.1 Salient Features of the Project

Sl.Sl.Sl.Sl. DetailsDetailsDetailsDetails

1 Project Expansion of the rolling mill capacity in the

existing steel industrial complex.

2 Project proponents

M/S. KALYANI STEELS LTDM/S. KALYANI STEELS LTDM/S. KALYANI STEELS LTDM/S. KALYANI STEELS LTD

Mundhwa, Pune–411 036, Maharashtra

Phone : 020-66215000,

Fax : 020-25881532

E-mail : [email protected]

[email protected]

3 Location of the site

M/S. KALYANI STEELS LTD.M/S. KALYANI STEELS LTD.M/S. KALYANI STEELS LTD.M/S. KALYANI STEELS LTD.

Hospet-Koppal Road, Ginigera–583 228,

Koppal - (Taluk & District), Karnataka State

Phone : 08539-286603-06,

Fax : 08539-286662

E-mail : [email protected]

[email protected]

4 Constitution of the organization Public Limited Company

5

Category of Project under EIA Notification

dated 14th September 2006 and as

amended in 2009 and 2013.

Category ‘B’ of Schedule-3(a) for primary

Metallurgical industries (ferrous & nonferrous)

6 No. of working day in a year Continuous, throughout the year

7 Land area

The existing project has a total land area of 219

Acres. Expansion is proposed in the existing plant

premise. Vacant space is available in the existing

mill plant premises for the proposed expansion.

8 Products & capacity of the existing project

Pig iron unit : 7, 00, 000 TPA

Rolling mill : 3, 00, 000 TPA

BF gas based power plant :8 MW

Sinter plant : 10, 00,000 TPA

9 Products & capacity of the proposed

project Addition to rolling mill : 2, 00, 000 TPA


Page | 3

10 Raw material requirement, Source

& Quantity

Blooms/Billets : 2,10,000 TPA available from the

existing steel plant of Mukand ltd located in the

same premises.

11 Man power Construction Phase : 150 Nos.

Operation Phase : 50 Nos.

12 Fresh water requirement 200 m3/d

13 Power requirement 5.88 X 106 KwH

14 Fuel BF gas from the existing Pig iron unit

15 Air pollution source and control measures Gaseous emissions from reheating furnace. They

are vented through stacks of adequate height

16 Effluent treatment facility

Domestic effluent, 3 m3/d. It is treated in septic

tank and disposed to soak pit.

Industrial effluent, 4 m3/d is obtained as purge

water from circulating cooling/quench water.

This is treated to standards by neutralization and

settling and then reused for road cleaning, dust

suppression and for greenery development.

17 Project investment Investment on proposed expansion of the project

is Rs. 75.00 Crores

18 Investment on EMP for proposed Rolling

mill Rs. 3 Crores


Page | 4

M/s Kalyani Steels Ltd. are conscious of the importance of environmental aspects to the project

and thus have implemented all the environmental guidelines in the forefront in maintaining

high environmental quality in the industry as exemplified in various certifications received.

TableTableTableTable----1.3 Environmental Achievements1.3 Environmental Achievements1.3 Environmental Achievements1.3 Environmental Achievements

SNSNSNSN CertificateCertificateCertificateCertificate Issued byIssued byIssued byIssued by YearYearYearYear

1 ISO 9001 BVQI, Bangalore Sept 2003

2 ISO 14001:2004 BVQI, Bangalore Dec 2003

3 TS 16949 BVQI, Bangalore Sept 2004

4 OHSAS 18001:2007 BVQI, Bangalore Aug 2006

5 TPM Excellence Award JIPM, Japan March 2008

6 GreenTech Environment Excellence Award Greentech Foundation 2008 & 2009

7 Energy Conservation Award KREDL, Govt. of Karnataka 2007-2008

8 Utthama Puraskar Award National Safety Council,

Bangalore 2009

9 National Award For Excellence In Water

Management CII 2009 & 2010

10 National Award For Excellence In Energy

Conservation CII 2010

11 Environment, Health & Safety Meritorious

Award CII 2010

12 International Safety Award British Safety Council 2010

13 State Level Safety Award

Karnataka State Safety

Institute, Dept of Factories,

Boilers, Industrial Safety &

Health.

2011


Page | 5

1.4 1.4 1.4 1.4 SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS

A schematic representation of the overall environmental assessment & EC process is shown in

Figure-1.1 below

FigFigFigFig----1.11.11.11.1 Feasibility Feasibility Feasibility Feasibility & Environmental Assessment Process& Environmental Assessment Process& Environmental Assessment Process& Environmental Assessment Process

Significant

Not Economic

Feasibility study conducted for Expansion of the industry

Statement of intent by proponent

Guidelines for EIA by SEAC/MoEF

Abandon project

Determine the coverage of the EIA - scoping

Describe the environment – baseline study

Describe the project

Identify the impacts

Evaluate the impacts

Mitigation

Preventive measures

Prepare draft EIS

FINAL EIA REPORT

Consider All Phases of Project –

Construction, Development, Installation &

Final Operation/

SOCIO-ECONOMIC ISSUES

MONITOR REVIEW


Page | 6

CHAPTERCHAPTERCHAPTERCHAPTER----2222

INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION TOTOTOTO THE PROJECTTHE PROJECTTHE PROJECTTHE PROJECT

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

M/s. Kalyani Steels Ltd. (KSL), Pune in strategic alliance with M/s. Mukand Limited,

Mumbai has already established and operating an integrated steel industry comprising of

Hot Metal/Pig Iron, Sinter Plant, Power Plants, Steel Making and Rolling mill units at

Ginigera, Koppal district in Karnataka State. With a view to produce cost effective steel and

also to meet the enhanced demand for the product in the country the Company has proposed

to expand the capacity of the existing Rolling mill Plant from 3,00,000 TPA to 5,00,000

TPA.

2.1.12.1.12.1.12.1.1 BACKGROUND OF THE PROJECT PROPONENTBACKGROUND OF THE PROJECT PROPONENTBACKGROUND OF THE PROJECT PROPONENTBACKGROUND OF THE PROJECT PROPONENT

• Kalyani Steels Limited, Ginigera is the group of companies established in the year 1998

today a leading industry house, with a turnover of US $2.5 billion per year.

• Bharat Forge Limited (BFL) established in 1960’s is the flagship company of the Kalyani

Group & largest forging company in the world with a turnover of US $1.1 billion per

year.

• Largest exporter of value added safety & critical components.

• Group exports over US $450 million per year of manufactured value added products.

• Diverse business interest in engineering steel, forgings, auto components, infrastructure

etc.

• Market leadership through technology & leadership positions in all its businesses.

• Joint ventures with world leaders.

• Marquee customers across the globe.

• Over 10,000 employees worldwide & 8000 employees in India.

• Kalyani Group has global manufacturing facilities across 6 countries with 18

manufacturing locations - 10 in India, 5 in Europe, 2 in China & 1 in USA.


Page | 7

TableTableTableTable----2.2.2.2.1 List of Kalyani Group of Companies1 List of Kalyani Group of Companies1 List of Kalyani Group of Companies1 List of Kalyani Group of Companies

2.2 BRIEF DESCRIPTION ABOUT THE 2.2 BRIEF DESCRIPTION ABOUT THE 2.2 BRIEF DESCRIPTION ABOUT THE 2.2 BRIEF DESCRIPTION ABOUT THE NATURE OF THE PROJECTNATURE OF THE PROJECTNATURE OF THE PROJECTNATURE OF THE PROJECT

2.2.1 PROJECT BRIEF2.2.1 PROJECT BRIEF2.2.1 PROJECT BRIEF2.2.1 PROJECT BRIEF

M/s. Kalyani Steels Limited has already established and operating steel industry consisting pig

iron plant of 7, 00, 000 TPA capacity, Sinter plant of capacity 10,00,000 TPA, Rolling mill of

capacity 3,00,000 TPA and Blast furnace Gas based Captive Power Plant of 8MW capacity.

M/s. Kalyani Steels Limited now proposes to enhance the capacity of Rolled products from

existing 3, 00,000 TPA to 5, 00,000 TPA by installing additional reheating furnace and also

additional strands in their existing rolling mill facilities.

Key companies Key companies Key companies Key companies in the groupin the groupin the groupin the group

IndiaIndiaIndiaIndia ChinaChinaChinaChina EuropeEuropeEuropeEurope USAUSAUSAUSA

Engineering Steel

• Kalyani Steels Ltd.

• Kalyani Carpenter Special Steels

• Kalyani Gerdau Steel

- - -

Automotive / Non-Automotive Components

• Bharat Forge Ltd.

• Kalyani Thermal

• Bharat Forge Ltd.

• Kalyani Thermal

FAW Bharat Forge

• CDP Bharat Forge GmbH, Germany

• Bharat Forge Daun GmbH, Germany

• Bharat Forge Aluminium Technik

• GmbH, Germany

• Bharat Forge Kilsta AB, Sweden

• Bharat Forge Scottish Stampings, Scotland

BF

America

Renewable Energy & Infrastructure

• BF Utilities

• NICE

• Kenersys India

• Khed SEZ

• Kenersys GmbH, Germany

Specialty Chemicals • Hikal


Page | - 8 -

2.2.22.2.22.2.22.2.2 PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS. PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS. PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS. PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS.

The quantum enhancement is proposed to be done by up-gradation of existing Rolling mill

facility by adding additional Reheating furnace & technological inputs & enhancing its

efficiency. The proposed measures are as follows

• By adding additional auxiliary facilities like strands and streamlining all the Rolled products

production facility to gear up to 5,00,000 TPA.

• By adding additional Reheating furnace.

• All the above is proposed to be done in the existing plant area, without need for procurement

of additional land. Due care will be taken for installation & operation of all the environment

protection equipment’s, afforestation etc.

2.3 NEED FOR THE PRO2.3 NEED FOR THE PRO2.3 NEED FOR THE PRO2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE JECT AND ITS IMPORTANCE TO THE JECT AND ITS IMPORTANCE TO THE JECT AND ITS IMPORTANCE TO THE COUNTRY AND/REGIONCOUNTRY AND/REGIONCOUNTRY AND/REGIONCOUNTRY AND/REGION

In India, a major part of steel is consumed in engineering applications, followed by automobiles

and construction. The growth of steel, as is well known, is dependent up on the growth of

economy, industrial production and infrastructure sectors. The automobile industry is on a

growth path and this is likely to continue. The two-wheeler, four-wheeler and commercial

vehicle sector are all doing well. Therefore demand for steel from these sectors is likely continue

in future.

In view of the present encouraging economical and industrial trend in the country, which is

likely to continue in future, M/s. KSL have proposed to expand its Rolling mill capacity. Hospet-

Bellary region in Karnataka State is a high potential zone in terms of iron and steel and allied

industries because of the accessibility to raw material like rich iron ore and dolomite.

The World Steel Association (world steel) released its Short Range Outlook (SRO) for 2014 and

2015. World steel forecasts that global apparent steel use will increase by 3.1% to 1,527 MT in

2014 following growth of 3.6% in 2013. In 2015, it is forecast that world steel demand will

grow further by 3.3% and will reach 1,576 MT. In India, steel demand is expected to grow by

3.3 per cent to 76.2 MT in 2014, following a 1.8 per cent growth in 2013 according to WSA.

It is clear from the data that the steel demand will continue to be driven by the growing

economies. Being amongst the top five steel makers in the world, leading from the front in steel

demand growth may be heartening for the country.


Page | - 9 -

Steel Authority of India Ltd has registered a growth of 14 per cent in sales in April 2014, with

8.1 MT sales, including 66 per cent increase in exports as compared to April 2013," the

company said in a statement. Steel Authority of India Ltd added that the hot metal production

rose by 6 per cent i.e. 1.22 MT with regard to 1.16 MT of April, 2013.

2.3.1 JUSTIFICATION FOR 2.3.1 JUSTIFICATION FOR 2.3.1 JUSTIFICATION FOR 2.3.1 JUSTIFICATION FOR EXPANSION OF THE INDUSTRYEXPANSION OF THE INDUSTRYEXPANSION OF THE INDUSTRYEXPANSION OF THE INDUSTRY

The industry, M/s. Kalyani Steels Ltd with its present iron ore based operational units is facing

difficult times and is not economically viable due to increased input and operating costs and

competition from domestic & international steel suppliers. There is huge demand for steel in the

country. Further, the Bellary region in Karnataka State is a potential zone for establishment of

iron and steel industries because of its accessibility to natural resources including water and

raw material like rich iron ore, dolomite, manganese ore etc. Establishment of the steel industry

with its own resources will meet the national interest of development through self-realization.

Further, it helps to enhance the status of this underdeveloped rural area through improvement

in roads, communication, job opportunities and other infrastructural facilities. The Government

of Karnataka envisaged the policy to encourage iron and steel industries in the state. Hence,

M/s. Kalyani Steels Ltd proposes to increase the production capacity of the Rolling mill Unit.

The production capacity will be enhanced by full utilization of the existing plant facilities with

modernization and addition of new reheating furnace.

The expansion will be done within the existing premises. Administrative and ancillary

infrastructure facility will be made use of in expansion of the project. Hence, the expansion will

be achieved with minimum resources. In these days of high competition, escalating cost of

production, power and raw materials it is essential to produce steel at economic cost. In the

present industry this is to be achieved by modernization of technology, recovery and use of

wastes and enhancement of capacity with minimal resources.

2.4 DEMAND SUPPLY GAP, I2.4 DEMAND SUPPLY GAP, I2.4 DEMAND SUPPLY GAP, I2.4 DEMAND SUPPLY GAP, IMPORTS vMPORTS vMPORTS vMPORTS v////s INDIGENOUS PRODUCTIONs INDIGENOUS PRODUCTIONs INDIGENOUS PRODUCTIONs INDIGENOUS PRODUCTION

• For the past three years, India was a net importer of steel, with imports having risen

by 46% this year.

• Therefore production of steel at the regional level will be highly beneficial & help in

reduction of imports.


Page | - 10 -

• The scope for raising the total consumption of steel is huge in India, given that per capita

steel consumption is only 40 kg compared to 150 kg across the world and 250 kg in

China.

2.52.52.52.5 IMPORTS OF IRON & STEELIMPORTS OF IRON & STEELIMPORTS OF IRON & STEELIMPORTS OF IRON & STEEL

Iron & Steel are freely importable as per the extant policy.

TableTableTableTable----2.2 2.2 2.2 2.2 Last Last Last Last Five Years Import of Finished (Carbon) Steel is as given belowFive Years Import of Finished (Carbon) Steel is as given belowFive Years Import of Finished (Carbon) Steel is as given belowFive Years Import of Finished (Carbon) Steel is as given below

YearYearYearYear Quantity (in million tonnes)Quantity (in million tonnes)Quantity (in million tonnes)Quantity (in million tonnes) 2009-2010 7.38 2010-2011 6.66 2011-2012 6.86 2012-2013* 7.87

(Source: www.steel.gov.in )

2.6 EXPORT POSSIBILITY2.6 EXPORT POSSIBILITY2.6 EXPORT POSSIBILITY2.6 EXPORT POSSIBILITY

• At a seminar in Delhi, the steel minister said the country could consider banning exports

of iron ore from May 2011. In July, Karnataka had banned iron ore exports, though that

was an issue arising from illegal mining.

• India aims to push its steel production to 120 million tonnes by 2011-12, from an

estimated 65 million tonnes in 2009-10. With steel makers in the country gearing up

to expand their production capacity, the demand for iron ore is expected to soar in the

near future. Hence, placing restrictions on exports would be beneficial for the domestic

steel industry.

In IndiaIn IndiaIn IndiaIn India

• Iron & steel are freely exportable.

• Advance Licensing Scheme allows duty free import of raw materials for exports.

• Duty Entitlement Pass Book Scheme (DEPB) introduced to facilitate exports. Under this

scheme exporters on the basis of notified entitlement rates, are granted due credits

which would entitle them to import duty free goods. The DEPB benefit on export of

various categories of steel items scheme has been temporarily withdrawn from 27th

March 2008, to increase availability in the domestic market.


Page | - 11 -

• Exports of finished carbon steel and pig iron is as shown in the Table below

TableTableTableTable----2.3 Expo2.3 Expo2.3 Expo2.3 Exports (Quantity in Million Tonnes)rts (Quantity in Million Tonnes)rts (Quantity in Million Tonnes)rts (Quantity in Million Tonnes)

YearYearYearYear Finished (carbon) steelFinished (carbon) steelFinished (carbon) steelFinished (carbon) steel Pig ironPig ironPig ironPig iron 2009-2010 3.5 5.88 2010-2011 3.64 5.68 2011-2012 4.59 5.78 2012-2013* 5.25 *

(Source: www.steel.gov.in )

2.7 EMPLOYMENT GENERATION DUE TO 2.7 EMPLOYMENT GENERATION DUE TO 2.7 EMPLOYMENT GENERATION DUE TO 2.7 EMPLOYMENT GENERATION DUE TO THE PROJECTTHE PROJECTTHE PROJECTTHE PROJECT

The total direct employment from the existing integrated steel industry is 608 persons and 390

contract labors, and indirect employment will be around 1000 persons. Employment potential

of the proposed expansion is about 50 persons in addition to the indirect employment of 150

persons towards transportation, vehicle maintenance and marketing. Further, temporary

employment of about 150 persons will be generated during construction phase of the project.


Page | 12

CHAPTER 3CHAPTER 3CHAPTER 3CHAPTER 3

PROJECT PROJECT PROJECT PROJECT DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION

3.1 TYPE OF THE PROJECT3.1 TYPE OF THE PROJECT3.1 TYPE OF THE PROJECT3.1 TYPE OF THE PROJECT

The present proposal is for expansion of the existing Rolling mill facilities for Rolling the Steel.

The existing production capacities and proposed expansion details are given in the Table-3.1

TableTableTableTable----3.13.13.13.1Products and Products and Products and Products and Capacity of thCapacity of thCapacity of thCapacity of the Existing & Proposed Expansione Existing & Proposed Expansione Existing & Proposed Expansione Existing & Proposed Expansion

There are no Interlinked or Interdependent projects.

3.2 LOCATION OF THE PROPOSED INDUSTRY3.2 LOCATION OF THE PROPOSED INDUSTRY3.2 LOCATION OF THE PROPOSED INDUSTRY3.2 LOCATION OF THE PROPOSED INDUSTRY

The expansion is proposed at Hospet-Koppal Road, Ginigera Village-583 228, Koppal (Taluk &

District), Karnataka. The 10 km region around project site is situated in the Taluk and District

of Koppal. Thungabhadra reservoir and the perennial river Thungabhadra are located at 5/6

km from the site. The location is basically rural and agrarian. The land in the region is dry and

rain fed. The region is nearly plane with small hillocks covered with boulders. And the

expansion will be in the existing plant premises.

And the proposed site is shown in the Figure-3.1

Sl.Sl.Sl.Sl. nononono ProductsProductsProductsProducts Existing Existing Existing Existing Proposed Proposed Proposed Proposed 1 Hot Metal / Pig Iron. 7,00,000 TPA NIL 2222 Rolled Products.Rolled Products.Rolled Products.Rolled Products. 3,00,000 TPA3,00,000 TPA3,00,000 TPA3,00,000 TPA 2222,00,000 TPA,00,000 TPA,00,000 TPA,00,000 TPA 3 BF gas based Power Plant 8 MW NIL 4 Sintering Ore. 10,00,000 TPA NIL


Page | 13

FigFigFigFigureureureure----3.3.3.3.1 1 1 1 Maps Maps Maps Maps Showing Project Boundary &Showing Project Boundary &Showing Project Boundary &Showing Project Boundary & Project Site Location Project Site Location Project Site Location Project Site Location

Note: Latitude: 15°20'20.83"N; Longitude: 76°15'12.03"E; 498 m above MSL


Page | 14

Figure 3.2: Location of Project Site on District Map of Koppal


Page | 15

3.3 BASIS OF SELECTING THE PROPOSED SITE3.3 BASIS OF SELECTING THE PROPOSED SITE3.3 BASIS OF SELECTING THE PROPOSED SITE3.3 BASIS OF SELECTING THE PROPOSED SITE

The selection of site location for the industry depends mainly on the availability of Resources

such as raw materials fuel, power, water, manpower, connectivity for transportation of man

and material, market for the product and more important is environmental compatibility and

sustainability. The proposed project is expansion of the existing Rolling mill using the already

developed infrastructure and therefore no alternate sites are considered. The expansion project

is proposed to be located in existing area. The choice of the land confers several advantages,

which are summarized below.

1. Ecologically sensitive areas are not in the vicinity.

2. Water will be available from Tungabhadra river/reservoir.

3. Housing colonies, educational facilities, recreational facilities and other amenities are

available at Ginigera (1.3 km – north west), Koppal (10 km west) and Hospet (20 km, SE).

4. No incidence of cyclones, earth quake, floods or landslides in the region.

Considering the above, the existing industrial location at Ginigera in Koppal district is quite

suitable for the integrated steel project.

3.4 SIZE/MAGNITUDE OF OPERATION3.4 SIZE/MAGNITUDE OF OPERATION3.4 SIZE/MAGNITUDE OF OPERATION3.4 SIZE/MAGNITUDE OF OPERATION

The proposed project is enhancement of the rolling mill capacity from 3 00 000 TPA to 5 00

000 TPA in the existing integrated steel industrial complex. The expansion is envisaged in the

existing rolling mill plant premise. Open area needed for the expansion is already provided in

the existing mill premises. The project does not require the procurement or development of

additional land area. The magnitude of additional facility is given below.

Project Investment : Rs.75.00 Crores

Manpower : Construction: 150 and Operation: 50

Water requirement : 200m3/day

Power requirement : 5.88 X 106 KwH.

Built up area (Existing) : 65 acres


Page | 16

3.5 MANUFACTURING PROCESS DESCRIPTION3.5 MANUFACTURING PROCESS DESCRIPTION3.5 MANUFACTURING PROCESS DESCRIPTION3.5 MANUFACTURING PROCESS DESCRIPTION

3.5.3.5.3.5.3.5.1 PRODUCTS MANUFACTURED1 PRODUCTS MANUFACTURED1 PRODUCTS MANUFACTURED1 PRODUCTS MANUFACTURED

The products capacity of the existing industry and proposed expansion are given in the table-

3.2

TableTableTableTable----3.3.3.3.2222 Production Production Production Production Capacity (Comparison between Existing & ProposedCapacity (Comparison between Existing & ProposedCapacity (Comparison between Existing & ProposedCapacity (Comparison between Existing & Proposed))))

Proposed project is to enhance the capacity of rolling mill from 3, 00,000 TPA to 5, 00,000 TPA

by installing reheating furnace. Part of the steel manufactured in the steel melting shop of

Mukand limited will be sent to rolling mill unit for products of specified sizes. The process

includes pre-heating in the furnace and hot rolling followed by shot blasting, mechanical

surface finishing before inspection and stacking.

The expansion will be done in the existing Rolling mill premises. The process flow chart of the

Rolling mill is as shown in the Figure-3.3

Sl. Sl. Sl. Sl.

No.No.No.No.

PlantPlantPlantPlant ProductProductProductProduct Existing Existing Existing Existing

capacity capacity capacity capacity

(TPA)(TPA)(TPA)(TPA)

TotalTotalTotalTotal

capacity capacity capacity capacity –––– after after after after

expansion (TPA)expansion (TPA)expansion (TPA)expansion (TPA)

1 Pig iron Pig iron / hot metal 7,00,000 7,00,000

2 BF gas based Power

plant

Electric power

8 MW 8MW

3 Sinter Plant Sintering Ore 10,00,000 10,00,000

4444 Rolling millRolling millRolling millRolling mill Rolled steelRolled steelRolled steelRolled steel 3,00,0003,00,0003,00,0003,00,000 5,00,0005,00,0005,00,0005,00,000


Page | 17

FigFigFigFigureureureure----3.3 3.3 3.3 3.3 Process Process Process Process Flow Chart of Flow Chart of Flow Chart of Flow Chart of RollingRollingRollingRolling MillMillMillMill

Blooms / Billets from Steel MillBlooms / Billets from Steel MillBlooms / Billets from Steel MillBlooms / Billets from Steel Mill

Hot Saw

Cooling & Stacking

Shot Blasting

Magnetic Particle Inspection

Stacking

Mech. Surface Finishing

Band Saw

Non Destructive Testing

Dispatch

Blooming Mill

Reheating furnace


Page | 18

3.5.2 PROCEDURE3.5.2 PROCEDURE3.5.2 PROCEDURE3.5.2 PROCEDURE

1. 1. 1. 1. ROLLINGROLLINGROLLINGROLLING MILLMILLMILLMILL DIVISIONDIVISIONDIVISIONDIVISION

Proposed project is to enhance the capacity of rolling mill from 3, 00,000 TPA to 5, 00,000 TPA.

One Reheating furnace with two Nos of chimneys is being planned. The process includes pre-

heating in the furnace and hot rolling followed by shot blasting, mechanical surface finishing

before inspection and stacking. The Rolling mill shall be able to roll approximately 5, 00,000

TPA.

2. 2. 2. 2. LIST OF PLANT & MACHINLIST OF PLANT & MACHINLIST OF PLANT & MACHINLIST OF PLANT & MACHINAAAARIESRIESRIESRIES

Reheating furnace

H-V Mill

Blowers

Blooming Mill

Scale Pit

Pump House

Recuperator

De-scaler

Hydraulics & Pneumatics

Roller Tables

Hot saw & Guages

Hydraulic & Lubrication system

Electrics & Instrumentation etc.

3.6 RAW3.6 RAW3.6 RAW3.6 RAW MATERIALMATERIALMATERIALMATERIAL & PRODUCTS& PRODUCTS& PRODUCTS& PRODUCTS

3.6.1 3.6.1 3.6.1 3.6.1 RAW MATERIALRAW MATERIALRAW MATERIALRAW MATERIAL

Raw materials required for the rolling mill are blooms and billets and these are available from

the existing steel plant as captive source. The quantity of blooms and billets needed for the

additional production of 2, 00, 000 TPA of rolled products are 2, 10, 000 TPA of blooms and

billets.

3.7 WAT3.7 WAT3.7 WAT3.7 WATERERERER, POWER , POWER , POWER , POWER & FUEL & FUEL & FUEL & FUEL REQUIREMENT REQUIREMENT REQUIREMENT REQUIREMENT FOR THE PROPOSED EXPANSION FOR THE PROPOSED EXPANSION FOR THE PROPOSED EXPANSION FOR THE PROPOSED EXPANSION

3.7.1 WATER3.7.1 WATER3.7.1 WATER3.7.1 WATER

Fresh water will be needed for domestic and industrial applications. Total fresh water

consumption in the present operations in the existing project is 3,573 m3/d. The water


Page | 19

requirement is met from Tungabhadra river/dam source. The industry has already obtained

permission from state government to draw 18000 m3/d of water from Tungabhadra river/dam

source. The water drawl facilities including jack well, pipe line, pumps are already available.

Fresh water needs for the proposed expansion of rolling mills is 200 m3/d. Hence the additional

needs of fresh water to the expansion will be met from the existing water drawl limits. The

existing industry is already having water reservoir of 6, 00,000 m3 capacity to hold fresh water

for use during lean flow in the river.

DOMESTICDOMESTICDOMESTICDOMESTIC APPLICATIONAPPLICATIONAPPLICATIONAPPLICATION

Water requirement is mainly for canteen, drinking, rest room and washings. Domestic water

requirement is 2.25 m3/d (say 3.0 m3/d) at 45 liters per capita water consumption per day.

INDUSTRIALINDUSTRIALINDUSTRIALINDUSTRIAL APPLICATIONAPPLICATIONAPPLICATIONAPPLICATION

Water requirement will be mainly for makeup of circulation water in cooling and quenching

purpose in milling operation. The requirement of Industrial water is 200m3/d.

3.7.2 3.7.2 3.7.2 3.7.2 POWERPOWERPOWERPOWER

The power requirement for the proposed project is 5.88 X 106 KwH and this is obtained from

KPTCL source. Power will be required mainly to operate mills. The existing industry is already

having, two diesel generator of 1250 KVA capacity each for use in power failure to operate

essential services.

3.7.3 FUEL3.7.3 FUEL3.7.3 FUEL3.7.3 FUEL

BF gas is produced in the existing pig iron plant. This BF gas is being used for existing BF gas

based power plant and furnaces in existing Pig iron plant. Surplus gas available for the proposed

expansion of rolling mill to heat blooms in the reheating furnace before being rolled. BF gas of

500Nm3/h will be required for operation of reheating furnace. The composition of BF gas is as

given in Table-3.4

TableTableTableTable----3.43.43.43.4 Composition of BF GasComposition of BF GasComposition of BF GasComposition of BF Gas SL.SL.SL.SL.

No.No.No.No.

ParameterParameterParameterParameter Unit Unit Unit Unit Value Value Value Value

1 Gross calorific value Kcal/Nm3 650

2 Oxygen % 1.2

3 Hydrogen % 21.5 to 5.5

4 nitrogen % 55.3 to 57.3

5 Carbon monoxide % 19.5

6 Carbon dioxide % 21


Page | 20

3.3.3.3.8888 WASTES WATER GENERATION &WASTES WATER GENERATION &WASTES WATER GENERATION &WASTES WATER GENERATION & TREATMENT TREATMENT TREATMENT TREATMENT

DOMESTIC EFFLUENTDOMESTIC EFFLUENTDOMESTIC EFFLUENTDOMESTIC EFFLUENT

For the proposed expansion domestic waste water of about 3 m3/d will be generated from

canteen, rest room and washing. This water will be treated in the existing sewage treatment

plant of Mukand limited and finally reused for gardening.

INDUSTRIAL EFFLUENT INDUSTRIAL EFFLUENT INDUSTRIAL EFFLUENT INDUSTRIAL EFFLUENT

The waste water generated in the industry is treated and stabilized, and collected in the guard

pond and further it is being reused for Road cleaning, Dust suppression and greenery

development. 200 m3/d of fresh water will be added every day to compensate the purge as

waste water and evaporation losses. Circulating water carrying mill scales and cut ends will be

collected in a tank and removed by settling and will be used as raw material in the sinter

plant/steel unit. Waste water generated and treatment is given in the Table-3.5

TableTableTableTable----3.3.3.3.5555 EffluentEffluentEffluentEffluent Treatment Treatment Treatment Treatment andandandand DischargeDischargeDischargeDischarge

SSSSource of ource of ource of ource of effluent effluent effluent effluent Treatment units providedTreatment units providedTreatment units providedTreatment units provided Final disposal pointFinal disposal pointFinal disposal pointFinal disposal point

(a) Domestic, 3m3/d Sewage treatment plant. Reused for gardening

(b) Industrial,4m3/d

The wastewater is collected in the collection tank and neutralized.

Treated water will be checked for the quality and reused in road cleaning, dust suppression & development of greenery and green belt.

3.3.3.3.8888.1.1.1.1 AIR POLLUTION SOURCES AND CONTROL AIR POLLUTION SOURCES AND CONTROL AIR POLLUTION SOURCES AND CONTROL AIR POLLUTION SOURCES AND CONTROL MEASURESMEASURESMEASURESMEASURES

1. FROM 1. FROM 1. FROM 1. FROM REHEATING FURNACEREHEATING FURNACEREHEATING FURNACEREHEATING FURNACE & CONT& CONT& CONT& CONTROLLINGROLLINGROLLINGROLLING MEASURESMEASURESMEASURESMEASURES

The major air pollution sources from the proposed rolling mill will be from the reheating

furnace and it will be provided with stack of adequate height so as to disperse the emanating

flue gases containing SPM, oxides of sulfur and nitrogen without affecting the ground level

concentrations.

The sources of air pollution, type of fuel used, fuel consumption, chimney heights & control

equipment for each of the air pollution sources of the proposed project & existing unit are

indicated in the Table-3.6


Page | 21

TableTableTableTable----3.3.3.3.6666 Air Air Air Air Pollution Sources, Fuel Consumption Pollution Sources, Fuel Consumption Pollution Sources, Fuel Consumption Pollution Sources, Fuel Consumption andandandand Chimney Height Details Proposed For Chimney Height Details Proposed For Chimney Height Details Proposed For Chimney Height Details Proposed For ExpansionExpansionExpansionExpansion

2. 2. 2. 2. FUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATIONFUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATIONFUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATIONFUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATION

Fugitive emissions in the plant are not significant, however exhaust fans are provided in the

mill also to minimize fugitive emissions. The trucks carrying the finished rolled products will

move only on national or state highways which are well developed. Further inside the plant,

most of the roads are of concreted. Regular internal roads are being cleaned by using sweeping

machine and water is being sprinkled by using water tanker to suppress the dust.

3. 3. 3. 3. NOISE GENERATION AND ITS MANAGEMENTNOISE GENERATION AND ITS MANAGEMENTNOISE GENERATION AND ITS MANAGEMENTNOISE GENERATION AND ITS MANAGEMENT

The major source of noise pollution from the proposed rolling mill will be from various

equipment’s & machineries used during rolling apart from vehicle movements during the

transportation of raw materials and finished products. The ambient noise levels will be ensured

within the ambient standards by inbuilt design of mechanical equipment, dampening the

equipment’s through noise absorbing pads, regular maintenance and building apart from

vegetation (tree plantations) along the periphery and at various locations within the industry

premises. Noise level permitted in the industrial premise is 75 dB (A) during day time and 70

dB (A) during the night time. The noise levels in the proposed plant from different sources is

given in the Table-3.7

TableTableTableTable----3.73.73.73.7 Range Range Range Range oooof Noise Levelsf Noise Levelsf Noise Levelsf Noise Levels

SL.SL.SL.SL. No.No.No.No.

Equipment/MachineryEquipment/MachineryEquipment/MachineryEquipment/Machinery Noise level range Noise level range Noise level range Noise level range dB(A)dB(A)dB(A)dB(A)

1 Rolling mill operation 75-80 2 Cutting operation 85-90

The personnel working near high noise level areas, will be provided with personal protective

devise such as ear plugs, helmets etc. apart from this the workers rotation will be done as per

the noise management program in order to minimize the noise exposure index.

SI. SI. SI. SI. nononono

Source of Air Source of Air Source of Air Source of Air pollutionpollutionpollutionpollution

Fuel Fuel Fuel Fuel usedusedusedused

Sulfur Sulfur Sulfur Sulfur contentcontentcontentcontent

Fuel Fuel Fuel Fuel consumptionconsumptionconsumptionconsumption

Stack/s Stack/s Stack/s Stack/s heightheightheightheight

EmissionsEmissionsEmissionsEmissions

1 Reheating furnace.

Blast furnace Gas

In-significant

500 Nm3/hr 35 m AGL PM <

150mg/Nm3


Page | 22

4. 4. 4. 4. SOLID WASTE GENERATION AND MANAGEMENTSOLID WASTE GENERATION AND MANAGEMENTSOLID WASTE GENERATION AND MANAGEMENTSOLID WASTE GENERATION AND MANAGEMENT

Rolling mill operating is only the physical operation. It doesn’t produce process waste. The

wastes generated in the Rolling operation are only the mill scales and cut ends. The quantity of

the wastes generated is given in the Table-3.8

TableTableTableTable----3.3.3.3.8888 Solid Solid Solid Solid Waste GenerationWaste GenerationWaste GenerationWaste Generation

Sl. Sl. Sl. Sl.

NoNoNoNo

Name of the Solid Name of the Solid Name of the Solid Name of the Solid

WasteWasteWasteWaste Quantity (Expansion)Quantity (Expansion)Quantity (Expansion)Quantity (Expansion)

End UseEnd UseEnd UseEnd Use

1 Mill Scale 7,000 TPA

Reused in the sinter

making within plant

premises.

2 Cut Ends 3,000 TPA Reused as scrap in the

Steel making.


Page | 23


SITE ANALYSISSITE ANALYSISSITE ANALYSISSITE ANALYSIS

4.1 CONNECTIVITY4.1 CONNECTIVITY4.1 CONNECTIVITY4.1 CONNECTIVITY

The project site is located adjacent to NH-63, near Ginigera village in Koppal district. It is at 12

kms from the district headquarters, Koppal and 18 kms from nearest city Hospet. Nearest

railway station is at 1.6km, Ginigera. Nearest airport is in Hubli at 155 km from the project

site. Google map showing the connectivity is given in Figure-4.1 and location features are given

in Table 4.1

FigFigFigFigureureureure----4.1 Google 4.1 Google 4.1 Google 4.1 Google Map Showing ConnectivitMap Showing ConnectivitMap Showing ConnectivitMap Showing Connectivityyyy


Page | 24

TableTableTableTable----4.4.4.4.1 1 1 1 Location Features Location Features Location Features Location Features of tof tof tof the Project Sitehe Project Sitehe Project Sitehe Project Site

SL.SL.SL.SL. FeaturesFeaturesFeaturesFeatures ParticularsParticularsParticularsParticulars

Location Ginigera Village, Koppal Taluk & District,

Karnataka State

1 Latitude/Longitude 15°20'20.83"N /76°15'12.03"E

3 Average altitude 500 m above MSL

4 Topography Plain land

5 Temperature range 9.50C to 41.50C

6 Annual normal rain fall 538.3 mm

7 Average wind speed 5.8-7.65 km/hr

8 Predominant wind direction E and W

9 Present land use Existing.

10 Nearest high ways N.H.-63, 1.0 km, N and NH-13, 5km, E

11 Nearest Railway station Ginigera, 1.6 km

12 Nearest air strip Hubli, 155 km

13 Nearest village Ginigera, 2 km.

14 Nearest town Koppal 12 km, Hospet 16 km

15 Nearest industries Kirloskar Ferrous Industries Ltd, Hospet

Ispat Ltd, MSPL.Harekrishna metallics.

16 Nearest water body /river Thungabhadra river: 6 km;

Thungabhadra Reservoir: 5 km (S)

17 Nearest Archaeological place Hampi : 31 km (E)

18 Ecologically sensitive locations Thungabhadra reservoir and river

Kasanakandi Protected forest (5 KM)


Page | 25

TableTableTableTable----4.4.4.4.2222 Connectivity Connectivity Connectivity Connectivity fromfromfromfrom tttthe Project Sitehe Project Sitehe Project Sitehe Project Site

Sl. No.Sl. No.Sl. No.Sl. No. RoadRoadRoadRoad Distance from the Distance from the Distance from the Distance from the project site (km)project site (km)project site (km)project site (km)

1 NH 63, Hubli-Karwar road Adjacent, N

2 NH 13, Chitradurga Bijapur road 5.6, E

3 NH 23, Raichur-Koppal road 2, N

4 Koppal railway station 10.9, NW

5 Bellary airport 70, SE

6 Jindal Vidyanagar airport 45, SE

4.24.24.24.2 LAND FORM, LAND USE LAND FORM, LAND USE LAND FORM, LAND USE LAND FORM, LAND USE & OWNWRSHIP& OWNWRSHIP& OWNWRSHIP& OWNWRSHIP

The proposed project is an expansion of the rolling mill in the existing steel industrial complex

of M/s. Kalyani Steels Ltd. Total land area with the existing industry is 219 acres. The industry

is located in the notified industrial area meant for steel industries. The land is nearly plane.

Various steel based industries are located in the industrial area. Land around the region is

basically agrarian. The lands are rain fed and poorly cultivated. However, greenery has been

developed in the industrial locations.

4.3 TOPOGRAPHY4.3 TOPOGRAPHY4.3 TOPOGRAPHY4.3 TOPOGRAPHY

The project site of M/s. Kalyani Steels Ltd. is located at latitude of 15°20'20.83"N & longitude

76°15'12.03"E at an elevation of 500 m above MSL. The topo map showing the location of the

project site is shown in Figure-4.2.


Page | 26

FigFigFigFigureureureure----4.24.24.24.2 Topo mapTopo mapTopo mapTopo map

(Source: Survey of India; Scale: 1:25000)

Project site


Page | 27

FigFigFigFigureureureure----4.34.34.34.3 Google Maps Showing Surrounding Environmental FeaturesGoogle Maps Showing Surrounding Environmental FeaturesGoogle Maps Showing Surrounding Environmental FeaturesGoogle Maps Showing Surrounding Environmental Features


Page | 28

4.44.44.44.4 EXISTING INFRASTRUCTUREEXISTING INFRASTRUCTUREEXISTING INFRASTRUCTUREEXISTING INFRASTRUCTURE IN THE INDUSTRYIN THE INDUSTRYIN THE INDUSTRYIN THE INDUSTRY

The list of existing infrastructure at the project site is

1. Water supply from Tungabhadra reservoir

2. Power supply from KPTCL of 23 MVA.

3. Storm water drainage system.

4. Domestic sewage & domestic garbage treatment is proposed in-house to be utilized for

the existing facility

5. Industrial wastewater is treated in-house & re-used within the industry premises for

green-belt development, dust suppression & road cleaning

6. Hazardous waste generated from the industry will be sold to the Authorized

preprocessor or recyclers.

7. Waste heat recovery power plant for recovery of waste heat from BF gas.

4.4.4.4.5555 SOCIAL INFRASTRUCTURE SOCIAL INFRASTRUCTURE SOCIAL INFRASTRUCTURE SOCIAL INFRASTRUCTURE IN THE REGIONIN THE REGIONIN THE REGIONIN THE REGION

Infrastructure is the basic physical and organizational structures needed for the operation of

society or enterprise or the services and facilities necessary for an economy to function.

The term typically refers to the technical structures that support a society, such as roads, water

supply, sewers, electrical grids, telecommunications and so forth and can be defined as "the

physical components of interrelated systems providing commodities and services essential to

enable, sustain, or enhance societal living conditions.

Viewed functionally, infrastructure facilitates the production of goods and services, and also

the distribution of finished products to markets, as well as basic social services such as schools

and hospitals; for example, roads enable the transport of raw materials to a factory.

Education facilities are limited to primary and high schools. Primary education is available in

most of the villages. For higher secondary and pre degree courses the villagers depend on nearby

Koppal at 10 km and Hospet city at 20 km from project site. Higher education including

engineering and other professional facilities is available at Hospet and Bellary cities. Some of

the villages in the vicinity are Ginigera 1.0 km, Hosa Kanakapura 1.2 km, Allanagar 2 km,

Lingadahalli 4 km, Hirebagnallu 4 km and Bevinahalli 5 km.


Page | 29

Primary health centers are located in villages. For higher health care, people have to depend on

nearby towns namely Hospet and Koppal. Various private and public sector banks and also post

offices are located Ginigera Koppal and Hospet. Fire stations are available at Munirabad Hospet

and Koppal. Railway stations are available at Koppal Hospet and Munirabad. Airports are

available at Bellary and Hubli. Highways NH-13 and NH-63 are passing through the study area.

4.6 4.6 4.6 4.6 CLIMATE IN THE REGION CLIMATE IN THE REGION CLIMATE IN THE REGION CLIMATE IN THE REGION

The area experiences hot summer due to the topography and semiarid climate. The climate of

the surrounding area is generally hot & dry except during the southwest monsoons. The whole

year can be broadly divided into four seasons.

• Winter season : December to February

• Summer season : March to May

• Monsoon season : June to September

• Post Monsoon Season : October and November

4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY

Monitoring is done once in a month for the environmental parameters in order to predict the

impact due to process activities in existing industry. The monitored data for ambient air

quality, source emission and waste water from the guard pond of 5 months is as given below.

The monitored values are within the permissible limits. This can be considered as the baseline

for the proposed expansion.


Page | 30

4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT

1 Project : M/s. Kalyani Steels Ltd

2 Laboratory : Premier Analytical Laboratories, Hospet

3 Frequency of analysis : Once in a month

4 Period : From 4th January 2014 to 2nd June 2014

5 Total samples : 5 from 5 Locations

SN ParameterParameterParameterParameter ProtocolsProtocolsProtocolsProtocols 24 hrs average Value range of 5 samples24 hrs average Value range of 5 samples24 hrs average Value range of 5 samples24 hrs average Value range of 5 samples

Tolerance limitsTolerance limitsTolerance limitsTolerance limits Near raw water Near raw water Near raw water Near raw water pump housepump housepump housepump house

Ginigera Ginigera Ginigera Ginigera villagevillagevillagevillage

Near mainNear mainNear mainNear main gate 1gate 1gate 1gate 1

Slag Slag Slag Slag dumping dumping dumping dumping yardyardyardyard

R M Yard R M Yard R M Yard R M Yard NurseryNurseryNurseryNursery

1 Particulate Matter

PM10 µg/m3 ISISISIS----5182 (Part5182 (Part5182 (Part5182 (Part----23) 23) 23) 23) –––– 2006200620062006

46-58 42-61 43-57 43-57 39-67 100

2 Particulate Matter

PM2.5 µg/m3 Manufacturers Manufacturers Manufacturers Manufacturers

manualmanualmanualmanual 22-30 19-31 22-29 19-29 23-32 60

3 Sulphur Dioxide as

SOX, µg/m3 ISISISIS----5182 (Part5182 (Part5182 (Part5182 (Part----2) 2) 2) 2) ---- 2001200120012001

19-27 19-26 18-24 19-25 20-25 80

4 Oxides of Nitrogen as NOX, µg/m3

ISISISIS----5182 (Part5182 (Part5182 (Part5182 (Part----6) 6) 6) 6) ---- 2006200620062006

10-13.48 10-15 11-15 10-15 10-14 80

5 Carbon Monoxide as CO, mg/m3

Hourly basis CO & OCO & OCO & OCO & O3333 MeterMeterMeterMeter 0-0.9 0-0.9 0-0.2 0-1.2 0-1.2 4.0


Page | 31

4.7.2 4.7.2 4.7.2 4.7.2 STACK MONITORING ANALYSIS REPORTSTACK MONITORING ANALYSIS REPORTSTACK MONITORING ANALYSIS REPORTSTACK MONITORING ANALYSIS REPORT

General Details of General Details of General Details of General Details of (1(1(1(1----6) Stacks6) Stacks6) Stacks6) Stacks

Sl.Sl.Sl.Sl. No.No.No.No.

Air quality Air quality Air quality Air quality parametersparametersparametersparameters

MBF 1MBF 1MBF 1MBF 1 MBF 3MBF 3MBF 3MBF 3 RMS I RMS I RMS I RMS I furnace furnace furnace furnace

chimney 2chimney 2chimney 2chimney 2

RMS II RMS II RMS II RMS II furnacefurnacefurnacefurnace

MBF I FES MBF I FES MBF I FES MBF I FES chimneychimneychimneychimney

MBF III FES MBF III FES MBF III FES MBF III FES chimneychimneychimneychimney

1 Fuel Used coke coke Furnace oil & Blast furnace

gas

Blast furnace gas

--- ---

2 Ambient Temperature (0C)

28-34 28-37 28-37 28-34 28-37 28-34

3 Stack Temperature (0C)

139-144 126-142 322-344 286-300 39-42 42-44

4 Velocity (m/s) 5.44-5.83 5.6-5.8 6.78-7.50 6.46-6.91 4.72-5.64 5.12-5.58

5 Height (m) 35 50 54 53 30 30

6 Diameter (m) 1.850 2.25 2 1.30 1.7 1.7

Monitored value for Monitored value for Monitored value for Monitored value for gaseous emissions (1gaseous emissions (1gaseous emissions (1gaseous emissions (1----6) stacks6) stacks6) stacks6) stacks

ParticularParticularParticularParticular Particulate MatterParticulate MatterParticulate MatterParticulate Matter Sulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SO2222)))) Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide

(NO(NO(NO(NO2222)))) Carbon monoxide (CO)Carbon monoxide (CO)Carbon monoxide (CO)Carbon monoxide (CO)

ProtocolProtocolProtocolProtocol

IS-11255(Part1) – 1985

(reaffirmed 2003)

IS-112(reaffirmed 2003)55(Part2) –

1985

IS-11255(Part7) – 2005

Instrumental

AverageAverageAverageAverage StdStdStdStd Average Average Average Average StStStStdddd AverageAverageAverageAverage StStStStdddd AverageAverageAverageAverage StStStStdddd

UnitUnitUnitUnit mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3

MBF 1MBF 1MBF 1MBF 1 37-44 50 19-20 --- 2.7-2.5 --- 15-17 ---

MBF 3MBF 3MBF 3MBF 3 32-42 50 29-57 --- 0.93-27 --- 25-27 ---

RMS I RMS I RMS I RMS I furnace furnace furnace furnace

chimney 2chimney 2chimney 2chimney 2 39-50 150 52-113 --- --- --- 31-52 ---

RMS II RMS II RMS II RMS II furnacefurnacefurnacefurnace

50-65 150 38-69 --- --- --- 30-32 ---

MBF I FES MBF I FES MBF I FES MBF I FES chimneychimneychimneychimney

31-43 100 --- --- --- --- 16-18 ---

MBF III MBF III MBF III MBF III FES FES FES FES

chimneychimneychimneychimney 32-38 100 25-32 --- 3-4 --- 17-19 ---

1. Project : M/s. Kalyani Steels Ltd

2. Laboratory : Premier Analytical Laboratories, Hospet 3. Frequency of Analysis : Twice in a month 4. Period : From 14th January 2014 to 13th May 2014 5. Total Samples : 5 samples at 6 stacks


Page | 32

General Details of (General Details of (General Details of (General Details of (7777----11111111) Stacks) Stacks) Stacks) Stacks

Sl. Sl. Sl. Sl. No.No.No.No.

Air quality Air quality Air quality Air quality parametersparametersparametersparameters

Sinter II Sinter II Sinter II Sinter II –––– Sinter head Sinter head Sinter head Sinter head chimneychimneychimneychimney

Sinter II Sinter II Sinter II Sinter II –––– Sinter tail Sinter tail Sinter tail Sinter tail chimneychimneychimneychimney

Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter

Storage binStorage binStorage binStorage bin

SSSSinter II inter II inter II inter II –––– Sinter Sinter Sinter Sinter proportioning proportioning proportioning proportioning

unitunitunitunit

Sinter II Sinter II Sinter II Sinter II –––– Raw Raw Raw Raw Material Material Material Material

Crusher HouseCrusher HouseCrusher HouseCrusher House

1 Fuel Used Blast furnace gas & Coke

fines

Blast furnace gas & Coke fines

--- --- ---

2 Ambient Temperature (0C)

34-36 34-36 --- --- ---

3 Stack Temperature (0C)

136-144 85-138 --- --- ---

4 Velocity (m/s) 5.77-6.11 5.77-9.33 --- --- ---

5 Height (m) 50 40 30 30 30

6 Diameter (m) 2.50 2.2 1.7 1.7 1.15

Monitored value for gaseous emissions (6Monitored value for gaseous emissions (6Monitored value for gaseous emissions (6Monitored value for gaseous emissions (6----12) stacks12) stacks12) stacks12) stacks

ParticularParticularParticularParticular Particulate MatterParticulate MatterParticulate MatterParticulate Matter Sulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SO2222)))) Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide

(NO(NO(NO(NO2222)))) Carbon monoxide Carbon monoxide Carbon monoxide Carbon monoxide

(CO)(CO)(CO)(CO)

ProtocolProtocolProtocolProtocol

IS-11255(Part1) – 1985

(reaffirmed 2003)

IS-112(reaffirmed 2003)55(Part2) – 1985

IS-11255(Part7) – 2005

Instrumental

AverageAverageAverageAverage StandardStandardStandardStandard Average Average Average Average StandardStandardStandardStandard AverageAverageAverageAverage StandardStandardStandardStandard AverageAverageAverageAverage StandardStandardStandardStandard

UnitUnitUnitUnit mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3

Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter head chimneyhead chimneyhead chimneyhead chimney

63-74 150 33-61 --- 4-4.15 --- 14-20 ---

Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter tail chimneytail chimneytail chimneytail chimney

57-67 150 36-61 --- 4-4.15 --- 14-25 ---

Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter Storage binStorage binStorage binStorage bin

55-64 100 --- --- --- --- --- ---

Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter proportioning unitproportioning unitproportioning unitproportioning unit

45-48 100 --- --- --- --- --- ---

Sinter II Sinter II Sinter II Sinter II –––– Raw Raw Raw Raw material crusher material crusher material crusher material crusher househousehousehouse

47-54 100 --- --- --- --- --- ---

1. Project : M/s. Kalyani Steels Ltd

2. Laboratory : Premier Analytical Laboratories, Hospet 3. Frequency of Analysis : Twice in a month 4. Period : From 3rd march 2014 to 15th May 2014 5. Total Samples : 3 samples at 5 stacks


Page | 33

4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY

1 Project : M/s. Kalyani Steels Ltd 2 Laboratory : Premier Analytical Laboratories, Hospet 3 Frequency of analysis : Once in a month 4 Period : From January to May 5 Total samples : 5 6 Sample location : Guard pond

MONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERSMONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERSMONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERSMONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERS

S.NoS.NoS.NoS.No ParametersParametersParametersParameters ProtocolProtocolProtocolProtocol UnitUnitUnitUnit

Average value range Average value range Average value range Average value range of 5 samplesof 5 samplesof 5 samplesof 5 samples StandardStandardStandardStandard Guard pondGuard pondGuard pondGuard pond

1 pH APHA 22nd Edition-4500 B --- 6.87-8.20 5.5-9.0

2 Color* APHA 22nd Edition-2120 B Co pt unobjectionable unobjectionable

3 Odor* APHA 22nd Edition-2150 B --- Agreeable Agreeable

4 conductivity APHA 22nd Edition-2510 B µ mhos 1037-2022 2250

5 Chloride as Cl, mg/L APHA 22nd Edition-4500 B mg/l 176-587 600

6 Total suspended solids APHAA 22nd Edition-2540 D mg/l 4-64 100

7 Sulphate as SO4, mg/L APHA 22nd Edition-4500 E mg/l 83-410 1000

8 Total Dissolved Solids, mg/L

APHA 22nd Edition-2540 C mg/l 726-2003 2100

9 BOD 3 days at 27o C IS 3025 part 59 mg/l 17-19 100

10 Manganese, mg/L APHA, 22ndedition-3111-B mg/l 0.032-0.046 ---

11 Oil & grease IS 3025 (part 39): 1991 reaffirmed 2003

mg/l 7-9 10

12 Residual sodium carbonate

--- mg/l Nil 5

13 Iron (Fe) APHA 22nd Edition-3500 B mg/l 0.12-0.14 3


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PLANNING BRIEFPLANNING BRIEFPLANNING BRIEFPLANNING BRIEF

5.1 Planning Concept5.1 Planning Concept5.1 Planning Concept5.1 Planning Concept

Iron and steel industry is an essential and sizable sector for industrialized economies. Since it is

capital and energy extensive, companies have been putting consistent emphasis on technology

advances in the production process to increase productivity and to save energy. The modern

integrated process of steelmaking, continuous casting and hot rolling (SM–CC–HR) directly

connects the steelmaking furnace, the continuous caster and the hot rolling mill with hot metal

flow and makes a synchronized production. Such a process has many advantages over the

traditional cold charge process. However, it also brings new challenges for production planning

and scheduling. In this project a comparative analysis of the production processes and

production management problems for the SM–CC–HR. Then review planning and scheduling

systems developed and methods used for SM–CC–HR production. The following options are

envisage for planning and scheduling the project.

• Integrated Steel Manufacturing Solution (ISMS):

• Ensuring Complete Order Entry

• Ensuring Quality Assurance

• Production Execution & Energy Management

• Planning & Scheduling

• Decision Support

5.2 POPULATION PROJECTION5.2 POPULATION PROJECTION5.2 POPULATION PROJECTION5.2 POPULATION PROJECTION

Maximum workforce employed during peak construction period will be 150 people and during

operation phase for the additional capacity will be 50 people. No significant changes in

population is expected due to the proposed expansion.


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5.3 LAND5.3 LAND5.3 LAND5.3 LAND----USE PLANNINGUSE PLANNINGUSE PLANNINGUSE PLANNING

The existing industry is provided with adequate area for landscape, production plants, utilities,

storage facility for raw materials, products and internal movement of vehicles as shown in the

Table-5.1. The same land is used for the proposed expansion.

TableTableTableTable----5.15.15.15.1 LandLandLandLand----Use PUse PUse PUse Patternatternatternattern

Sl. Sl. Sl. Sl. No.No.No.No.

ParticularsParticularsParticularsParticulars Existing Existing Existing Existing area area area area (acres)(acres)(acres)(acres)

1 Built-up area 65 2 Raw material yard/secondary

material storage yard/project fabrication yard

57

3 Green-belt area 73 4 Roads 24 5 Total land area 219

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND

“M/s. Kalyani Steels Ltd.” is proposed to expansion of its Rolling mill facilities. The

infrastructure demand for the project is detailed in the following sections

5.4.1 ROADS5.4.1 ROADS5.4.1 ROADS5.4.1 ROADS

Road facilities are required for

• Transportation of materials & workers during construction phase;

• Transportation of employees to & from the industry during the operation phase;

• Transportation of raw materials to the industry during operation phase.

• Transportation of finished products from the industry during operation phase.

The major roadways & rail lines in the vicinity of the project site are shown in Chapter 4

5.4.2 5.4.2 5.4.2 5.4.2 WATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTUREWATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTUREWATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTUREWATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTURE

WATER SUPPLYWATER SUPPLYWATER SUPPLYWATER SUPPLY

Water requirement to the existing industry is met from Tungabhadra reservoir. Jack well and

pipeline facilities are already present. Permission for drawl of 18,000 m3/d water from

Tungabhadra River is sufficient of the expansion.


Page | 36

WASTE WATER GENERATED AND DISPOSAL WASTE WATER GENERATED AND DISPOSAL WASTE WATER GENERATED AND DISPOSAL WASTE WATER GENERATED AND DISPOSAL

The domestic sewage generated will be treated in the existing sewage treatment plant of

Mukand limited. The industrial wastewater will be collected, treated to standards and

completely re-used for road cleaning, dust suppression and greenery development.

5.5 AMENITIES/FACILITIES5.5 AMENITIES/FACILITIES5.5 AMENITIES/FACILITIES5.5 AMENITIES/FACILITIES

Amenities like, Library, Canteen, Toilets, Indoor Sports Room, Gymnasium, Plant Medical

Equipment, Drinking Water Facilities & usual Employee welfare activities are available at

present in the existing industry. The same will be utilized for the expansion project.


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PROPOSED INFRASTRUCTUREPROPOSED INFRASTRUCTUREPROPOSED INFRASTRUCTUREPROPOSED INFRASTRUCTURE

Proposed Project is expansion of the Rolling mill in the existing plant premises and the water

drawl capacity, connectivity to Roads, Green-Belt, and Power requirement of the existing

industry is adequate to the expansion.

1. 1. 1. 1. INDUSTRIAL AREA INDUSTRIAL AREA INDUSTRIAL AREA INDUSTRIAL AREA

The proposed project is expansion of the rolling mill in the existing integrated steel industrial

complex of M/s. Kalyani Steels Ltd. The existing project is located in the notified industrial area

near Ginigera. The extent of land already available in the existing project is 219 acres.

2. GREEN BELT 2. GREEN BELT 2. GREEN BELT 2. GREEN BELT & GREENERY & GREENERY & GREENERY & GREENERY

33 % of the total land area in the existing industry amounting to approximately 73 acres of land

is covered with greenery and green belt with different types of species. The species present in

the green belt and greenery area includes, Badam, Teak, Coconut, Avenue, Jatropa, Niligiris,

Neem, Ashoka, Banana, Sapota, Mango and other species.

3.3.3.3. SOCIAL INFRASTRUCTURESOCIAL INFRASTRUCTURESOCIAL INFRASTRUCTURESOCIAL INFRASTRUCTURE

A number of small Health care centers are found in Hospet. Schools are available within 10 kms

of distance from Ginigera. Professional colleges are situated at Koppal at a distance of 10.2 kms.

Fire station is available at Koppal (10.2 kms). Primary health centers are located in villages. For

higher health care, people have to depend on nearby towns namely Hospet and Koppal. Various

private and public sector banks and also post offices are located Ginigera Koppal and Hospet.

Railway stations are available at Koppal Hospet and Munirabad. Airports are available at Bellary

and Hubli.

4. 4. 4. 4. CONNECTIVITY CONNECTIVITY CONNECTIVITY CONNECTIVITY

Highways NH-13 and NH-63 are passing through the study area. The nearest river body,

Thungabhadra River is at 6km from the site. Nearest village is Ginigera at a distance of 1.6 km

& nearest town as well as district is Koppal at a distance of 12 km. Nearest airport is in Hubli at

a distance of 155km.


Page | 38

5.5.5.5. WATER SUPPLY & SOURCE WATER SUPPLY & SOURCE WATER SUPPLY & SOURCE WATER SUPPLY & SOURCE

The source of water supply for the industry is Tungabhadra reservoir. The total water

requirement is about 200m3/d. The requirement will be met from the Tungabhadra River.

Permission is available for the drawl of water 18,000m3/d

6666 PPPPOWER SUPPLY OWER SUPPLY OWER SUPPLY OWER SUPPLY & & & & SOURCESOURCESOURCESOURCE

The total power requirement of expansion is 5.88 X 106 KwH which will be sourced from

KPTCL. Fuel used in the Reheating furnace is Blast furnace gas of 500 Nm3/ton and it is available

from the existing Blast furnace. Further diesel generators of 1250 kVA capacity is installed to

serve as an alternative source of power supply when the power supply fails


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REHABILITATION & RESETTLEMENT PLANREHABILITATION & RESETTLEMENT PLANREHABILITATION & RESETTLEMENT PLANREHABILITATION & RESETTLEMENT PLAN

The proposed project is an expansion proposal in an existing & deemed industry area. Therefore

no home outstees/land outstees are expected & hence no rehabilitation plan is envisaged.


Page | 40


PROJECT SCHEDULE & COST ESTIMATESPROJECT SCHEDULE & COST ESTIMATESPROJECT SCHEDULE & COST ESTIMATESPROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT SCHEDULE 8.1 PROJECT SCHEDULE 8.1 PROJECT SCHEDULE 8.1 PROJECT SCHEDULE

Time schedule for implementation of the project is given in Table-8.1.

TableTableTableTable----8.1 8.1 8.1 8.1 Project ScheduleProject ScheduleProject ScheduleProject Schedule

Sl.Sl.Sl.Sl.

No.No.No.No. Project activityProject activityProject activityProject activity Proposed timeProposed timeProposed timeProposed time

1 Submission of EC application to MoEF, New Delhi. July 2014

2 TOR deliberations and approval of scoping and ToR for EIA studies

from EAC, New Delhi. August 2014

3 Conduct of EIA studies and preparation of Draft EIA October 2014

5 Submission of final EIA report and to EAC, New Delhi. December 2014

6 EIA deliberations and grant of EC January 2015

7 Submission of CFE application to KSPCB Bangalore Aug 2014

8 Deliberation of the proposal and grant of CFE to the industry. October 2014

9 Commencement of proposed project construction January 2015

8.2 COST ESTIMATES FOR EMP 8.2 COST ESTIMATES FOR EMP 8.2 COST ESTIMATES FOR EMP 8.2 COST ESTIMATES FOR EMP

TableTableTableTable---- 8.2 Cost Estimates of EMP 8.2 Cost Estimates of EMP 8.2 Cost Estimates of EMP 8.2 Cost Estimates of EMP for the Proposed Projectfor the Proposed Projectfor the Proposed Projectfor the Proposed Project

Sl. Sl. Sl. Sl. No.No.No.No. ParticularsParticularsParticularsParticulars

Amount inAmount inAmount inAmount in

RRRRupeesupeesupeesupees

1 Total project investment on the proposed expansion of rolling mill capacity of integrated steel plant

Rs. 75 crores

2

Investment on EMPInvestment on EMPInvestment on EMPInvestment on EMP

Rs. 3 crores

i. Pollution control facilities towards air, water, noise and soil (50 Lakhs)

ii. Green belt & greenery development, rain water harvesting, landscape development (50 Lakhs)

iii. CSR activity ( 200Lakhs)

3 Recurring Cost of EMP facilities Rs. 18 lakhs


Page | 41

CHAPTER CHAPTER CHAPTER CHAPTER –––– 9999

ANALYSIS OF PROPOSALANALYSIS OF PROPOSALANALYSIS OF PROPOSALANALYSIS OF PROPOSAL

• The steel industries in general are on priority list as they contribute in overall development

of the country. Integrated steel industries in particular will produce steel and steel products

at economic cost and also has export potential to earn/save foreign exchange.

• This industry does not produce any toxic products and does not have significant adverse

effect on the quality of land, water and air. The industry has taken all the necessary

preventive measures to mitigate even the small effects which might be caused by industrial

activities.

• The concept of Reduce, Reuse and Recycle is also practiced in the industry as per the eco-

policy of Govt. of India. Wastewater generated in the industry will be treated and re used

for industrial purpose and green belt and greenery development in the factory premise.

• In the vicinity of the factory there are no protected forests, sanctuary, archeologically

important structures and sensitive locations except the Tungabhadra reservoir back water

which is about 5.2 km from the proposed sight.

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