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PRE-FEASIBILITY REPORT
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PRE-FEASIBILITY REPORT For
PRIOR ENVIRONMENTAL CLEARANCE
TOP Storage Capacity Enhancement
At
Village Kanera, Navegam, District Kheda Gujarat 387540
Project Proponent:
M/s. Bharat Petroleum Corporation Ltd. Navegam
Environmental Consultant:
QCI-NABET Accredited EIA Consultant for Isolated Storage & Handling of Hazardous Chemicals (Sector 28)
MoEF&CC (GOI) and NABL Recognized Laboratory ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007
60, Bajiprabhu Nagar, Nagpur - 440 033, MS Lab. & Consultancy: FP-34, 35, Food Park,
Bharat Petroleum Corporation Limited (Public Sector Enterprise under MoPNG) is taking the
initiative for augmenting the storage capacity to maintain a reserve of minimum stock cover of
15 days of biofuels and is upgrading the blending facility to ensure min. 10% blend in petrol and
diesel to comply the notification of MoPNG and National biofuel policy.
BPCL has proposed to enhance the biodiesel storage capacity of the TOP depot by constructing
tanks of 1 X 858 KL biodiesel, 1 X 100 KL biodiesel with existing storage tank in preoccupied
plant.
2.4 Petroleum Product receipt
At Navagam TOP the Petroleum oil is received by dedicated pipeline from IOCL Bareja Terminal.
2.5 Petroleum Supply At the TOP, petroleum products are dispatched by tank truck to retail outlets operated by BPCL
or dealers. Bharat Petroleum reaches precious petroleum products to millions of people every
day through a country wide network..
2.6 Employment Generation due to the Project
The proposed Expansion project will provide indirect employment to about 30-50 persons during
the construction phase only and also in transportation during construction phase.
Total manpower of the Depot is 51as mentioned below:
Management staff (operation) 06
Non-management 06
Contractual 21
Security 16
Management staff (project) 01
Staff (lab) 01
Total 51
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3.0 PROJECT DESCRIPTION
3.1 Type of the Project
Navagam TOP Depot of BPCL is involved in the process of receipt, storage and distribution of petroleum products. There is no manufacturing process involved in the present activities of Navagam TOP Depot.
The products are received through pipeline from IOC Bareja. Mode of transportation and
dispatch to the end consumers (Retail Outlets) is by road via tank Lorries.
Proposed product Capacity (KL)
Biodiesel 1x858
1x100
Total 958
This is the petroleum product storage capacity enhancement project at existing Navagam TOP.
The present storage capacity of the TOP is 19425 KL. To meet the demand of the petroleum
product to the surrounding areas, BPCL has decided to enhance the storage capacity of the
TOP. After enhancement the total capacity of the TOP will be 20383 KL. At present BPCL
Navagam TOP is handling petroleum products such as Motor Spirit (MS), High Speed Diesel
(HSD), Superior Kerosene Oil (SKO), Superior Kerosene Oil (SKO), Ethanol. After expansion
Biodiesel product will be added in petroleum product storage. MS and Ethanol fall under Class
‘A’ flammable Petroleum products while SKO, HSD fall under Class ‘B’ flammable Petroleum
product.
3.2 Project Location
BPCL Navagam TOP, spread over an area licensed area 16 acres, non-licensed Area 8 acres.
Navagam TOP plant commissioned on 27.09.2003.
3.3 Topography:
Nearest Railway Station Barejadi. Distance- 14 Km approx. The Navagam Top of BPCL is
surrounded in East by IOCL Ahmedabad terminal. West by NH-8 North, by agricultural land and
South by Anmol Laxmi Industrial Logistics Park. The site is situated at Latitude 220 49’ 26.3” N
and Longitude 720 36’ 34.2” E
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FIGURE 1: BPCL NAVAGAM TOP EXISTING AND PROPOSED LAYOUT
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FIGURE 2: TOPOSHEET STUDY AREA MAP (10 KM RADIUS)
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FIGURE 3: GOOGLE MAP OF PROJECT SITE
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FIGURE 4: INDEX MAP OF BPCL NAVAGAM TOP
3.4 Plant Operations and Process Description
At the depot, there is receipt of petroleum products via dedicated pipeline. These petroleum
products include Motor Spirit (MS), High Speed Diesel (HSD), Superior Kerosene Oil (SKO).
The depot then stores these products in storage tanks and distributes them by filling up road
tankers to different consumers spread over wide areas.
Pumping facilities
The depot has a number of pumps at the depot end as well as at the railway siding. These
pumps are used for Tank Lorry Filling (TLF) operations. The pumps used are centrifugal pumps
fitted with mechanical seals. All pumps are dedicated to a particular service. The major pumps
at the depot are as given below.
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Distribution Facilities: 7 bays gantry for loading of MS/HSD/SKO/Speed in tank trucks.
Receipt Facilities: Receipt of product MS, SKO, and HSD from IOCL Bareja through pipeline.
3.5 Risk Analysis and ERDMP
Since plant is having Hazardous chemical inventory exceeding threshold quantity as per MSIHC
Rule-1989, amendment 2000”. Quantitative Risk Analysis and DMP report has been prepared
and updated regularly. Same shall be reviewed and updated with augmented facility. ERDMP
report has also been prepared and shall be in compliance with PNGRB regulations-2010.
3.6 Liquid Waste Management
There is no manufacturing process as it is only storage and filling plant hence there will be no
generation of effluent. Domestic sewage is treated in septic tank.
3.7 Noise generation and its management
The major source of noise pollution in the industry is the DG set for which acoustic enclosure is
proposed. Also ambient noise levels will be ensured within the ambient standards by inbuilt
design of mechanical equipment and building apart from vegetation (tree plantations) along the
periphery and at various locations within the industry premises.
3.8 Domestic Solid Waste
The domestic wastes generated will be segregated at source. Domestic sewage generated
disposed of via existing Septic tank.
3.9 Hazardous and solid waste Management
There will be no generation of any hazardous waste by the plant. Slop oil recovery system and
OWS are in place where slop oil generated during maintenance activity will be stored in slop
tank storage and recycled back to refinery process unit via road transport.
3.10 Hazardous waste Generation and Its Management During Operation Phase
The hazardous waste generated is petroleum tank bottom sludge. The type and quantities of
Hazardous waste generated from various processes are minimum. Depot has the authorization
from Gujrat Pollution Control Board (GPCB/CCA-KH-29/ID:17355/408161 for Tran’s boundary
movement (GPCB approved) for disposal/reutilization process based on quality of waste.
Fire Fighting Details
3.10.1 Fire Fighting System Description
Following are the type of fire protection systems for TOP Depot plant,
The Fire Fighting facilities available at Navagam TOP are Fire water network consisting of 29
nos double headed hydrants, 2 nos. Manual Call points, 63 nos. of 9 Kg DCP Fire extinguishers,
4 nos. of 25 Kg DCP, 2 nos. of 75 Kg DCP fire extinguishers, 19 nos. of 4.5 Kg CO2 and 13
nos. of 6.5 Kg CO2 fire extinguishers are placed in strategic locations of the TOP. Fire siren,
assembly point and wind socks are located in approachable locations. Besides arrangements
are there for keeping 37660 Ltrs foam compound in centralized foam system, tanks and foam
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trolleys, Foam/ Spray Nozzles and Dry Chemical Powder / Carbon Dioxide Fire extinguishers
etc. to protect the installation from sudden fire break. Mock Fire Drills are conducted on regular
basis to assess the preparedness of the Navagam TOP employees in handling situations of
exigencies and regular training for the same is imparted to them. The TOP is duly aided by the
neighbouring Mutual Aid Member e.g. IOC Terminal, BPCL LPG Plant, ONGC.
In case of major fire, the TOP has a devised system of announcing emergency to the public and
nearby industries by way of sounding wailing siren. The siren is similar to the one used by civil
defence authorities to announce emergency to the public.
3.11 Power Supply
For the existing project, power is received from Uttar Gujrat Vij Company Ltd. Contract demand
is 200 kVA. The power requirement will remain same after the proposed expansion.
Moreover, 2 Nos. D. G. set have been provided as alternate source for electricity of capacity
65KVA, 125 KVA as per CPCB.
Water requirement
3.12 Surveillance system:
CCTV installed in the depot.
3.13 Communication System
Inside the Depot - Willkie talkie, Intercom system, verbal information to Chief Depot manager,
over phone to higher officer & intimation as per OISD format to competent authority including