PRE FEASIBILITY REPORT FOR EXPANSION OF EXISTING BULK DRUG INTERMEDIATE MANUFACTURING UNIT At Sy No: 299 & 299 AA, Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana State By M/S. SREE JAYA LABORATORIES(P) LTD #5-163/1 Malleswari Nilayam, Opp. Vishnu Theatre, Chintalkunta, L.B. Nagar, Hyderabad – 500074
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PRE FEASIBILITY REPORT
FOR
EXPANSION OF EXISTING BULK DRUG INTERMEDIATE MANUFACTURING UNIT
At
Sy No: 299 & 299 AA, Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana State
S. No. Description Page no. 1.0 Executive Summary 1 2.0 Introduction of The Project 2 2.1 Project Proponent. 2 2.2 Brief description of nature of the project. 2
2.3 Need for the project and its importance to the country and or region 2
2.4 Demand-Supply Gap 3 2.5 Employment Generation(Direct and Indirect) due to the project 3 3.0 Project description 4 -6 3.1 Product and Production Capacity 7 3.2 Raw materials required and Quantities 7 3.3 Manufacturing Process 7 3.4 Resource – Utilize and Recycling 8
3.4.1 Water 8
3.4.2 Power Requirement 9 3.4.3 Fuel Requirement 9 3.5 Quantity of wastes to be generated 9
3.5.1 Waste Water Generation and utilization 9 3.5.2 Solid waste generation and Disposal 10
3.6 Schematic representations of the feasibility drawing which give information of EIA purpose. 10
4.0 Site Analysis 11 4.1 Connectivity 11 4.2 Land Form, Land use and Land ownership. 11 4.3 Existing Infrastructure 11 4.4 Soil classification 11 4.5 Climatic data from secondary sources. 11 4.6 Social Infrastructure available. 11 5.0 Planning brief 12 6.0 Proposed infrastructure 12 6.1 Industrial Area 12 6.2 Residential Area 12 6.3 Green Belt: 12 6.4 Social Infrastructure 12 6.5 Water management 13 6.6 Sewerage System 13
6.7 Industrial Waste Management 13 7.0 Rehabilitation and Resettlement (R&R) Plan 13 8.0 Project Schedule and Cost estimates 13 9.0 Analysis of project 13
LIST OF TABLES
Table No Description Page no. 2.1 Total Employment 3 3.1 Proposed Products and Quantities 7 3.2 List of By-Products 7 3.3 Water Requirement Details 8 3.4 Wastewater generation and Treatment Method 9 3.5 Solid and hazardous waste generation and Disposal 10 8.1 Project Cost 13
LIST OF FIGURES
Figure No Description Page no. 1.1 Location Map 5 1.2 Google Earth Map Showing Shree Jaya Laboratories (P)
Ltd 6
LIST OF FLOW CHART
Flow Chart No Description Page no.
3.1 Generalized Flow Chart for Synthetic organic chemicals Manufacturing
8
PRE FEASIBILITY REPORT
M/s. Shree Jaya Laboratories (P) Ltd. Page 1
1.0 EXECUTIVE SUMMARY
M/s. Shree Jaya Laboratories (P) Ltd is ISO 9001-2008 company and established
in the year 2005 with the aim of offering commercial, technical and scientific support
to pharmaceutical industries. SJL developed a strong Technical Team to
manufacture and supply Drug Intermediates to domestic as well as international
markets. The manufacturing unit is located at Choutuppal, Nalgonda District.
S. No Parameter Description
1 Project Location Sy No: 299 & 299 AA, Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana State
2 Category of Project as per EIA Notification & Amendments
5 F(A)
3 Project cost 30.0 Crores for proposed expansion
4 Plot area 7.6 Acres
5 Proposed Products List of proposed products are Enclosed
6 Resources
(I)Electricity Requirement 850 KVA
Source of electricity TSSPDCL
D. G. Sets Existing : 275 KVA & 500 KVA Continued Proposed : 275 KVA
8 Nearest Highway NH 9 – 2.0 KMs SSW 9 Nearest Railway Station Bibinagar Railway Station - 20.0 Km
10 Nearest Air Port Rajiv Gandhi International Airport - 41.0 KM
PRE FEASIBILITY REPORT
M/s. Shree Jaya Laboratories (P) Ltd. Page 2
2.0 INTRODUCTION OF THE PROJECT
The objective of this pre- feasibility study is to provide information for the expansion
of unit of M/s. Shree Jaya Laboratories (P) Ltd Sy No: 299 & 299 AA, Malkapur
(V), Choutuppal (M), Nalgonda (Dt), Telangana State .
2.1 Project Proponent Mr. V. Vishnu Murthy Raju is Managing Director of the Company. He has been in the bulk drug manufacturing industry more than two decades and gained experience in API’s process developments and commercialization. Mr. T. Venkata Somaraju is Director of the Company and having experience in the bulk drug manufacturing industry.
2.2 Brief description of nature of the project. M/s. Shree Jaya Laboratories (P) Ltd is an established Drug Intermediates
manufacturing unit at Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana
State
Shree Jaya Laboratories was certified for ISO 9001-2008 during the year 2010. SJL
have been exporting their products to countries like China and Spain after
successfully established in the domestic market by meeting customer requirements
with excellent quality and timely supply.
Shree Jaya had developed bulk drugs and drug intermediates in their Research &
Development department which include Omeprazole, Pentaprazole, Domperidone,
3.4 Resource – Utilize & Recycling 3.4.1 Water Water requirement of the project for domestic and industrial activity during operation
phase will be 265.82 KLD. The water requirement will be met through ground water.
The detailed water requirement shown in below Table 3.3.
Table 3.3: WATER REQUIREMENT DETAILS
S. No Purpose Water Requirement In KLD 1 Process 49.82 2 Washings 2.00 3 Boiler Make up 58.50 4 Cooling towers Make up 144.50 5 DM Plant 2.00 6 Scrubbing system 2.00 7 Domestic usage 2.00 8 Gardening 5.00
Total 265.82
PRE FEASIBILITY REPORT
M/s. Shree Jaya Laboratories (P) Ltd. Page 9
3.4.2 Power Requirement Power requirement of proposed project will be made available through TSPCPDCL.
The total power requirement for the unit after expansion is 850 KVA respectively.
Proposing to Install 275 KVA DG set In addition to existing 275 KVA & 500 KVA DG
Sets to meet the emergency power requirement of the plant for the proposed
Expansion.
3.5 Quantity of wastes to be generated 3.5.1 Waste Water Generation and utilization Total effluent generated in the project is 95.00 KLD. The process waste water from
Process, floor Washes, scrubbers, DM Plant, boilers and Cooling towers are
evaporated in MEE with stripper and ATFD after neutralization. The condensate from
MEE and ATFD will be collected and treated in effluents treatment plant along with
effluents from utilities followed by RO. RO rejects will be send back to MEE and RO
Permeate will be re-used back.
To treat the sewage generated due to domestic activities will be disposed through
septic tank following by soak pit.
Table3.4: WASTEWATER GENERATION
S. No Unit HTDS
KLD LTDS KLD
Effluent Generation in KLD
Treatment Method
1 Process 29.98 22.41 52.39 HTDS Effluent after neutralization, filtration sent to MEE. LTDS effluents along with MEE condensate will be sent to Biological treatment and finally to RO system RO Rejects to MEE system and RO permeate to reuse; MEE residue to ATFD for drying.
2 Washings 0.00 2.00 2.00
3 Boiler Blow down 8.50 0.00 8.50
4 Cooling towers Blow down 26.00 0.00 26.00
5 DM Plant Regeneration 2.00 0.00 2.00
6 Scrubbing system 2.00 0.00 2.00
7 Domestic 0.00 2.00 2.00 Septic tank followed by soak pit
Total 68.48 26.41 95.00
3.5.2 Solid waste generation and Disposal
The types of Hazardous and non Hazardous wastes generated from the project,
method of disposal is shown in below table -3.4.
PRE FEASIBILITY REPORT
M/s. Shree Jaya Laboratories (P) Ltd. Page 10
Table 3.5: Solid & Hazardous waste generation and Disposal S. No
Name of the Hazardous Waste
Quantity Kg/Day Disposal Method
1 Organic waste 1254.00 Sent to Cement Industries 2 Spent Carbon 146.00 Sent to Cement Industries 3 Solvent Distillation Residue 176.00 Sent to Cement Industries 4 Inorganic Waste 279.00 Sent to TSDF 5 MEE Salts 5990.0 Sent to TSDF 6 ETP Sludge 50.00 Sent to TSDF 7 Used Oils 800 L/Annum SPCB Authorized Agencies
for Reprocessing/Recycling 8
Detoxified Containers 600 No’s / Month
After Detoxification sent back to suppliers/SPCB Authorized Parties
9 Used Lead Acid Batteries 4 No’s/ Annum Send back to suppliers for buyback of New Batteries
Solid Waste Details 10 Coal ash from boiler 11750 Sent to Brick Manufacturers
3.6 Schematic representations of the feasibility drawing which give
information of EIA purpose.
The applicability of the S.O 1533 for the proposed project was explored by
considering different possibilities & provision made in the said notification.
Considering the products & project location of the proposed project it is noticed that
the proposed project falls under Category 5 (f) “A” of the Schedule-I of EIA
Notification SO 1533.
As per the provision of the SO 1533, it is necessary to get Environmental Clearance
by applying to MoEF along with the Environmental Impacts Assessment Study
Report for the proposed project prior to commissioning of the project activities.
Therefore the EIA is required to conduct to comply with provisions of SO 1533 made
for Category 5(f) “A” of schedule –I of the notification.
PRE FEASIBILITY REPORT
M/s. Shree Jaya Laboratories (P) Ltd. Page 11
4.0 Site Analysis
4.1 Connectivity
Shree Jaya Laboratories (P) Ltd is located at Sy No: 299 & 299 AA, Malkapur (V),
Choutuppal (M), Nalgonda (Dt), Telangana State
The nearest habitation from the site is Hyderpur ( Shivanenipadu) at a
distance of 1.7 Km (N).
The nearest railway station is Bibinagar Railway Station at a distance of 20.00
KMs from the site (N).
The nearest airport is Rajiv Gandhi International Airport at a distance of 41.00
KM.
The Nearest road ways NH 9 – 2.0 Km.
4.2 Land Form, Land use and Land ownership.
Shree Jaya laboratories Pvt Ltd is an existing unit. There would be no any change in
Land Use, Land Cover or Topography of plot. Green belt will be developed in 33 %
area.
4.3 Existing Infrastructure. Project is a located very nearer to NH 9 ( NH 9 – 2.0 KM) and the city is located (i.e
Hyderabad -35.00 Kms) and the basic infrastructure is already there. The plant is
well connected with Road and Railway facilities
4.4 Soil classification
The soil comprises of red soil, black soil, alkaline soil and alluvium. The red soil
constitutes 85 % of the area. Black soil is found over the limestone area, in the
southeastern part of the area. Alkaline soil occurs as limited patches in the central
part. Alluvial soil occurs along Alair, Musi and Kargal rivers.
4.5 Climatic data from secondary sources.
Temperature Maximum: 39.5o C Minimum: 11.6 o C
Normal annual rainfall 674.00 mm
4.6 Social Infrastructure available.
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M/s. Shree Jaya Laboratories (P) Ltd. Page 12
Well developed social infrastructure facilities are available at nearby Habitations. 5.0 Planning Brief
Proposed expansion activities will be started after getting statutory clearance form
related authorities. The project will be completed within two years.
Further project activities will take care of all the rules and regulation of statutory
authority and provide the control measure and devices to achieve the standard
norms.
6.0 Proposed Infrastructure
6.1 Industrial Area
The infrastructure and other facilities are already well developed in nearby Mandal
head quarter and other villages.
6.2 Residential Area
The employees who will work in the industry will be living in nearby Choutuppal or
Hyderabad & there no proposal for creating residential area for employees.
6.3 Green Belt: 33 % of Green Belt will be developed and it will be maintained. 6.4 Social Infrastructure: Facilities like road and communication are good; Banks, ATM's and medical facilities are also adequate in the area. Amenities: Education- schools including middle, secondary and higher secondary schools,
social welfare hostels are available and technical education colleges are plenty in the
nearby areas.
Medical and Health- Community Health Centre, & Primary Health center Are available near village and also there is a ESI dispensary in nearby Village. Power and water- All the villages are electrified and drinking water facilities are extended to all villages. Rail and Road- The project site is very well connected by road through NH9, South Central railways etc.
PRE FEASIBILITY REPORT
M/s. Shree Jaya Laboratories (P) Ltd. Page 13
6.5 Water management
Water requirement will be met through Ground water . 6.6 Sewerage System:
Domestic waste water will be disposed off through soak pit system.
6.7 Industrial Waste Management: The Hazardous waste sent to TSDF.
7.0 Rehabilitation and Resettlement (R & R) Plan
Rehabilitation & Resettlement (R&R) plan is not applicable to proposed expansion
project.
8.0 Project Schedule & Cost Estimates
Expansion activities will be started after getting statutory clearance from concerned
authorities. The project will be completed within two years.
This Expansion will provide benefits to the local people in terms of sustainable
development in terms of economical and social welfare.
The project cost for proposed Project is 30.00 Crores will be used for constructing
additional building, Equipments, Machinery, ZLD System and Air pollution control
Equipments.
TABLE 8.1: PROJECT COST
S. No Particulars Rs. Crores
1 Land 0
3 Plant & Machinery 28.00
4 Working Capital Margin 2.00
Total 30.00
9.0 Analysis of proposal (Final Recommendations)
Local people will get direct employment. which will in turn develop all the
stakeholders.
Local people will get some contracts of supply and services to get indirect
income.
Company will contribute in improving education and health facilities in nearby areas under CSR activities.