PRE-FEASIBILITY REPORT - … · PRE-FEASIBILITY REPORT FOR ... PACL Campus, Naya Nangal, ... 2.0 THE PROMOTERS & NEED OF PROJECT Partner background 5

1

PRE-FEASIBILITY REPORT

FOR

EXPANSION OF EXISTING CHEMICAL PLANT (CHLORINATED PARAFFIN & HYDROCHLORIC ACID)

CAPACITY

Chlorinated Paraffin: 19,200 to 38,400TPA Hydrochloric Acid: 38,400 to 76,800TPA

By

M/S M/S M/S M/S FLOWTECH CHEMICALS (P) LIMITEDFLOWTECH CHEMICALS (P) LIMITEDFLOWTECH CHEMICALS (P) LIMITEDFLOWTECH CHEMICALS (P) LIMITED PACL Campus, Naya Nangal, Tehsil Anandpur Sahib District Roop Nagar,

PUNJAB.

Prepared by CHANDIGARH POLLUTION TESTING

LABORATORY- EIA DIVISION (QCI/ NABET Certificate No: NABET/EIA/1619/IA 0012) Address:

E- 126, Phase- VII, Industrial Area, Mohali, Punjab- 160055.

Contacts: 0172-4669295, 5090312 E-mail: [email protected] / [email protected] Website: www.cptl.co.in

PFR-03-RI 26-03-18

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INDEX

EXECUTIVE SUMMARY

1.0 INTRODUCTION 4 2.0 THE PROMOTERS & NEED OF PROJECT

Partner background 5

Brief Description 5

Need of the project 5

Employment Generation 5

3.0 PROJECT DESCRIPTION Generals 6

Raw material & product details 6

Final Products 6

Manufacturing Process details 12

Power 13

Resources optimization 14

Quantity of waste generation 14

4.0 SITE ANALYSIS 16

5.0 DESCRIPTION OF THE ENVIRONMENT 17-19

6.0 ENVIRONMENT IMPACT & MANAGEMENT PLAN 2 0-22

7.0 PROPOSED INFRASTRUCTURE 23

8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN 24

9.0 PROJECT SCHEDULE & COST ESTIMATES 24

10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 2 4

3

LIST OF FIGURES

3.1 Key Plan 8

3.2 General Location Plan 9

3.3 Location map goggle 10

3.4 Layout plan 11

LIST OF TABLES

3.1 Raw material & quantities 6

3.2 Production Capacités 6

3.3 Project site & Location 7

5.1 Primary data Description 17 ANNEXURE

I Lease deed 26-42

II Compliance Report of Existing EC 43-61

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EXECUTIVE SUMMARY

1.0 INTRODUCTION

M/s Flow Tech Chemicals Pvt. Ltd. (Formerly known as Flow Well Plast

Chem (P) Ltd.) is proposing to enhance its existing production of secondary

plasticizers like Chlorinated Paraffin Wax (organic chemicals) and byproduct

Hydrochloric Acid at Punjab Alkali and Chemicals Limited Campus, Naya

Nangal, District Roopnagar, Punjab. They are already registered as SSI unit

with DIC Mohali Punjab.

It is actually a subsidiary unit of Punjab Alkalies & Chemical Limited (PACL),

which is a Govt. run Industrial Plant in a declared Industrial area & was setup

in 1980. PACL manufactures different type of chemicals. Chlorine gas is

produced as bye product which is sold by them. They want to augment their

sale through setting up a chlorine based downstream chemical plant within

their complex. They have entered into an MOU with M/S Flow-tech Chemicals

(P) Limited for using chlorine gas to be supplied by them. Copy of the

agreement is attached as annexure-I.

Punjab Pollution control Board has already granted consent to operate, which is

valid up-to June 2018.

As per G.O.I Notification dated 14/09/2006, they have to submit Form-I

alongwith Pre-Feasibility Report and other relevant documents for approval of

TORs for expansion. This feasibility report has, therefore, been prepared by the

consultants to assess the likely impact of the proposed expansion on various

factors which may be affected with the implementation of the programme and

to suggest remedial/precautionary measures, if any.

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2.0 THE PROMOTERS & NEED OF PROJECT

i) Partner background:

M/s Flow Tech Chemicals (Pvt.) Ltd (Formerly known as Flow Well Plast

Chem (P) Ltd.) is a Private Limited Company. The Directors of the company

are as under:

1. Sh. S.S. Dahiya

2. Sh. J.S. Ahlawat

Sh. S.S. Dahiya: He is the Director of the Company. He is also graduate in

Civil Engineer, having vast experience of over 25 years in chemical industries

and trades including chemicals.

Mr. J.S. Ahlawat: He is also Director of the Company. He is also a Graduate

in Civil Engineer and having experience of about 23 years in chemical

industries.

ii) Need for the project:

It is a subsidiary unit of Punjab Alkalies & Chemical Limited (PACL) which is

a Govt. run Industrial Plant in a declared Industrial area & was setup in 1980.

PACL manufactures different type of chemicals. Chlorine gas is produced as

bye product which is sold by them. They want to augment their sale through

setting up a chlorine based downstream chemical plant within their complex.

They have entered into an MOU with M/S Flow Tech Chemicals (P) Limited

for using chlorine gas to be supplied by them.

iii) Employment generation:

Direct & indirect employment after expansion will be about 40 persons.

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3.0 PROJECT DESCRIPTION

I General

The Flow Tech Chemicals (P) Limited (Formerly known as Flow Well Plast

Chem (P) Ltd.) situated at PACL campus, Naya Nangal, District Ropar, Punjab

is about 5 Kms from Nangal Bus Stand and about 60 Kms from Ropar. It is on

Ropar-Nangal State Highway. The unit has 12000 sq. land leased from Punjab

Alkali & Chemicals Limited Nangal. Location details are given in Table 3.3.

Key Plan, Location Plan & Google Map of the unit is given in Fig 3.1, 3.2 &

3.3 respectively. Site plan of the project showing different activity is given in

Figure 3.4. The total cost of the project after expansion will be 7.60 Crores.

II Raw Materials &their Quantities:

Raw materials are listed as hazardous materials in part II of the schedule of the

rules. Precaution as listed into rules shall be taken for their storage & handling.

Details is given in Table 3.1

Table 3.1 Raw Material & Quantities

Description Existing Capacity Proposed Capacity Total Capacity

HNP/NP/LNP 7396 TPA 7396 TPA 14,792 TPA

Liquid Chlorine 25,851 TPA 25,851 TPA 51,702 TPA

Epoxy Plasticizer 168 TPA 168 TPA 336.0 TPA

III Final Product & capacity: The unit will manufacture following: Details is given in Table 3.1

Table 3.2 Production Capacity

DESCRIPTION

EXISTING CAPACITY

PROPOSED CAPACITY

TOTAL CAPACITY

Chlorinated Paraffin 19,200 TPA 19,200 TPA 38,400 TPA

Hydrochloric Acids 38,400 TPA 38,400 TPA 76,800 TPA

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TABLE 3.3- Plant Site and Location

S.No Particulars Details

1 Location

a Village/ Town/Plot No. PACL Campus, Naya Nangal

b Tehsil Anandpur Sahib

c District Roop Nagar

d State Punjab

e Latitude 31º22’07.08” -31º22’06.77” North

31º22’02.07”- 31º22’02.17” North

d Longitude 76º20’39.20”- 76º20’42.27” East

76º20’41.95”- 76º20’39.19” East

2 Elevation 352 mts.

3 Land use at the project site Industrial

4 Climatic Conditions

Temperature

Rainfall

Relative Humidity, %

Wind speed, Kms/hour

Min: 5oC, Max:44 oC

850 mm (average)

Min: 23%, Max:80%

10 Km (approx.)

5 Nearest highway State Highway 22 (Kiratpur Sahib-Nangal 1.5

km)

6 Nearest railhead Nangal (about 4 km)

7 Nearest airport Chandigarh (about 80 km)

8 Nearest major city Roop Nagar (about 60 km)

9 Nearest major settlement Nangal (about 2 km)

10 Features with 10 km :

i) Defence installations Nil

ii) Archaeological important places Nil

iii) Wild life sanctuaries Nil

Iv) Reserved/Protected forest Palsed PF, Thapal PF, Ramgarh Parla PF,

Ramgarh Awarla PF

v) Industries NFL & PACL

vi) Rivers Satluj (about 3.5 km)

vii) Hill ranges Shivalik Hills

viii) State Boundary Himachal State (about 1km)

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Project Site

FIGURE – 3.1

KEY – PLAN

INDIA POLITICAL MAP

PUNJAB MAP

DISTRICT MAP SHOWING PROJECT SITE

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P.A.C.LCHOWK

Road 80’ Wide

P.A.C.LResidential

P.N.F.CP.A.C.LPlant

Site pfF.C.P.L.

FIGURE – 3.2

GENERAL LOCATION – PLAN

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FIGURE – 3.3

LOCATION – ON GOOGEL IMAGE

UNA

PROJECT SITE

ROPAR

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FIGURE – 3.4 LAYOUT PLAN

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IV Manufacturing Process The manufacturing of Chlorinated Paraffin plasticizer is an

exothermic reaction of Heavy normal paraffin/Normal paraffin

/L.N.P. with chlorine with evolvement of HCl fumes which is

converted in commercial grade HCl by passing gas & water/dil. Acid

in graphite absorbers and excess emitted chlorine gas is neutralized in

caustic soda solution in towers making commercial grade sodium

hypo-chloride. The process of neutralization and formation of sodium

hypo-chloride is carried in PACL.

Heavy normal paraffin / Normal paraffin / L.N.P. are saturated alkenes of hydrocarbon chain C 9 – C 20 and are commercially available from-

� M/S Reliance Industries Ltd, Patalganga, Maharashtra.

� M/S Indian Petrochemical Corporation Ltd, Vadodara.

� M/S Tamilnadu Petro Product, Madras.

� Imported.

This H.N.P. /N.P. /L.N.P. brought in tankers and unloaded in storage

tank S.N. (01) and with pump S.N. (02) is sent to electric heated

melter S.N.(3 ) and heated H.N.P. / N.P. is sent to S.N. (4) and

chlorine received in toners or through pipeline is sent into reactor

through chlorine header S.N. ( 5 ).

CnHn+2 + 2Cl2 = CnHnCl2 + 2HCl + Heat

1 MT HNP + 3.5 MT of Cl2 + 3.6 H2O = 2.6 MT CP + 5.4 MT HCl +

0.08 Waste.

0.08 MT of 3.50 MT of Cl2 is appox 2% of waste and which source of

pollution and is to be neutralized with caustic soda at hypo-chloride

plant of PACL.

2NaoH + H2O ===== HCl + Heat.

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HCl fumes goes to separator buffer S.N. (6) where vapor form of

NP/HNP is condensed and drained out for further use. HCl gas is

passed on circulating water or dilute HCl in graphite blocks absorbers.

HCl + H2O ========= HCl + Heat.

Graphite blocks absorbers are cooled with water and hot water is

again cooled at cooling tower S.N. (7) & is reused. HCl is again

circulated through circulation tank S.No. (8-9) through pump S. N.

(10). Gases from absorber are sent to bubbling tank S.N.(11). The

diluted acid of bubbling tank is used as fresh refill for circulating

tank. HCl is stored in HCl storage tank S.N.( ) for sale. Gases from

bubbling tank are sent to pollution control of PACL at hypo-chloride

plant for neutralization with caustic soda S. No. (13).

The reaction on reactor S.N. (4) is exothermic and temperature is

controlled by circulating water from cooling tower S.N. (7). The

temperature of process is from 60 degrees to 120 degrees and is

gradually increased by controlling chlorine feed rate. CP thus

processed of 1.14 gravity is cleaned by compressed air initially in

reactor S.N. (14) and subsequently in degasser S.N. (15).

Epoxy plasticizer at the rate of 40 Kg. per ton of CP is added for

neutralization of remaining HCl fumes. CP thus cleaned is packed in

250 Kg. PVC cans.

V Power

The existing requirement of Power for the unit is 200 KW. Additional

150KW power will be required for expansion. The total power after

expansion will be 350KW, and same will be supplied by PSPCL.

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VI. Resource optimization/ recycling and reuse envisaged in the project, if any,

should be briefly outlined.

Water: As this project is based on Zero Discharge, 100 % recycling of water will be done in

the process.

Solid/ Hazardous waste: There is no generation of Solid/Hazardous waste from the manufacturing process,

except used oil from DG set. It is about 0.010 kl/annum from DG sets in the form of

used oil. It is being re-used as lubricants within the industry.

VII. Availability of water its source, Energy/power requirement and source

should be given.

Water requirement met by PACL Nangal. The detail of water requirement existing &

after expansion is given below:-

DESCRIPTION EXISTING PROPOSED TOTAL Domestic 3.0 KLD 4.0KLD 7.0KLD Cooling (makeup water) 2.0 KLD 1.0 KLD 3.0 KLD Process 85.0 KLD 85.0 KLD 170 KLD Total 90.0 KLD 90.0 KLD 180.0 KLD

Power requirement of existing & proposed along with source is given below:-

DESCRIPTION EXISTING PROPOSED TOTAL Power Requirement 200 KW 150KW 350KW Source Punjab State Power Corporation Limited, Punjab

IX. Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/ disposal.

Liquid effluents- Proposed project is based on ZERO discharge. There are no

generations of trade effluents from process. The waste water generated from domestic

& cooling tower is being treated through septic tank and use for plantation within

premises.

Solid Waste –

There is no generation of Solid/Hazardous waste from the manufacturing process,

except used oil from DG set. It is about 0.010 kl/annum from DG sets in the form of

used oil.

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Fugitive/Flue Gas Management

There are no combustion related polluted gaseous emissions as no fuel is being used in

the process. Fugitive emission/sniff gases from the process are being treated through

Graphite block absorber followed by alkali scrubber installed by PACL. Chlorine

alarming systems are being monitored/working properly. No other emission generated

from the process. The industry has installed DG set of 50KVA capacity. The emission

from DG sets passes through chimney having height as per CPCB norms.

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4.0 SITE ANALYSIS I. Connectivity:

� NH-22 Anandpur Sahib- Nangal is well connected with the project.(1.0KM)

� Nangal Railway Station (3 Km)

The regional road network comprises of Anandpur Sahib- Nangal G.T. Road (NH-22)

and forms the major spine. In fact the entire road network gravitates along this major

spine.

II. Land Form, Land use and Land ownership:

Industrial Land is registered in name of Project proponent (copy of lease deed attached

as annexure-I). The land is already use for industrial purposes.

III. Existing land use pattern (agriculture, non-agriculture, forest, water bodies

(including area under CRZ), shortest distances from the periphery of the project

to periphery of sanctuary, eco from the HFL industrial area, be given.

There is no notified Parks/Wildlife sanctuary present within 10KM radius, Satluj

River present at the distance at 3.5 km from project site. Interstate boundary of

Himachal State is at the distance 4km from project site.

IV. Existing Infrastructure:

The infrastructure amenities available in the area denote the economic wellbeing of

the region. The project area is connected with local road and NH-22. Educational

facilities up to Senior School, College, Hospital & Banking facilities are available in

the Nangal City. The existing building comprise of office, Workshop shed &

Competitive administrative block along with office quarters.

V. Soil classification: The texture of soil is sandy loam.

VI. Social Infrastructure available.

Social infrastructure constitutes various facilities pertaining to education, health,

recreational, cultural and other public amenities/ facilities available in urban areas

at various levels whose availability and accessibility determines the quality of life

of an urban centre.

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5.0 DESCRIPTION OF THE ENVIRONMENT

INTRODUCTION: The main objectives of describing the environment, which may be potentially

affected, are (i) to assess present environmental quality and the environmental impacts

and (ii) to identify environmentally significant factors that could preclude project

development. This chapter contains information on existing environmental scenario

for the following parameters.

1. Land Environment

2. Meteorology

3. Air Environment

4. Noise Environment

5. Water Environment

6. Soil Environment

7. Biological Environment

8. Socio-economic Environment

ENVIRONMENTAL BASELINE DATA COLLECTION:

Baseline data for the proposed plant will be collected immediately after submission of

online application to MOEF&CC. Primary data will be collected by monitoring &

surveying of various environmental components/ parameters in the core zone during

the study period, details of which are given in Table - 5.1.

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TABLE-5.1

PRIMARY DATA

S. NO.

PARAMETERS DESCRIPTION

1 Meteorology Meteorological parameters on hourly basis at project

site. Parameters: Temperature, Relative humidity, Wind

Speed & Wind Direction.

2 Air Ambient air quality monitoring (24 hourly), twice a

week. Parameters are PM10, PM2.5, SO2, NO2 & CO.

No. of Locations: 8 locations in core and buffer zone.

3 Noise Noise level monitoring (Day & Night time), once in a

season.

No. of Locations: 8 locations in core and buffer zone.

4 Water Ground water sampling, once in a season.

No. of Locations: 8 locations in core and buffer zone.

Tested for physical and chemical parameters.

5 Soil Soil sampling, once in a season.

No. of Locations: 6 locations in core and buffer zone.

6 Biological Factors

Biodiversity survey, once in a season.

Location: Core and buffer zone.

7 Socio-economic Environment

Socio-economic survey, once in a season.

Location: Core and buffer zone.

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6.0 ENVIRONMENTAL IMPACT AND MANAGEMENT PLAN

PARTICULARS DETAILS

Impact on Air

Construction/

Operational

Phase

Fugitive emissions from proposed plant will be on

account of process emissions from stacks attached to

existing/proposed reactor. The mitigation measure

adopted as under:

� The main raw material like chlorine gas is being

supplied through pipeline from PACL plant and

other raw material brought in and dispatched by

road in covered enclosures.

� All the vehicle owners will have valid PUC

Certificate

� All vehicles are loaded up-to prescribed limit

during transportation.

� Dust suppression on haul roads will be done at

regular intervals.

� Proper pollution control equipments like Graphite

absorber block is being installed by the proponent.

The excess chlorine gas if any is being treated

through alkali scrubber installed by PACL.

� No solid waste will be generated during expansion.

Air Quality Management:

Emissions Management

� A stack of adequate height equipped with Alkali

Scrubber installed by PACL.

� All the roads are asphalted to control the fugitive

dust emissions

� Proper servicing & maintenance of vehicles is/will

be carried out.

� Green Belt around the periphery and within

premises will be provided.

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Monitoring Management

Ambient air quality and fugitive emission are being

regularly monitored to ensure that ambient air quality

standards and suggested limits on stack emission loads

would be met honestly at all the time.

Impact on water

Construction/ Operational phase

Water requirement of the plant is being meeting from

water supply by PACL. Roof top (Office Block) rain

water will be recharged to compensate ground water.

Water Management � Fresh water requirement of the project is/will be

supplied by PACL.

� Domestic waste water generated from the plant

is/will be treated in Septic Tank and treated water

is/will be used in green belt development.

� The cooling water is being re-circulated and

cooling blow down is/will be dispose off through

septic tank.

Impact on Noise

Construction/

Operational

Phase

The expected noise levels of some of the proposed

equipment like Pumps (82-95 dB (A), cooling tower (95-

105 dB (A), DG sets (100-120 dB (A).

The above noise levels worked out are without mitigation

measures. With the mitigation measures the noise levels

will be further restricted within very short distance from

the source point.

The operators/personnel working near the noise sources in

the Plant will be provided with earmuffs and earplugs

Green belt will be developed around the plant premises

which will act as noise abatement measures.

Noise Management � There will be no danger of noise pollution from plant.

The green belt (plantation of dense trees across the

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boundary) helps in reducing noise levels in plant as a

result of attenuation of noise generated due to plant

operations and transportation.

� Earmuffs will be used while running the equipments

of the plant.

� D.G sets will be provided with acoustic to control the

noise level within the prescribed limit.

� A high standard of maintenance will be practiced for

plant machinery and equipments, which helps to avert

potential noise problems.

� Personal Protective Equipment like earplugs and

earmuffs will be provided to the workers exposed to

high noise level.

� Regular monitoring of noise level will be carried out.

Solid Waste Management Management � There are no generations of solid waste from the

process in existing as well as proposed expansion.

Green belt Management Management

� Green belt development in and around the plant site

helps to attenuate the pollution level.

� Out of the total plant area approx. 35% lands are

already developed as green belt and it will be

maintained in future also.

� Green belt has been developed as per Central

Pollution Control Board (CPCB) guidelines.

� Native species have been planted in consultation with

the local DFO.

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7.0 PROPOSED INFRASTRUCTURE

I. Industrial Area (Processing Area):-

The site already having administrative and site control office with latest equipment

like computers, walkie-talkie & computerized weighbridge, printers, fax, Xerox

machine, etc. Sufficient power load exists to meet the current requirement. Water for

construction and domestic purpose as well industrial purposes will be supplied by

PACL.

II. Residential Area (Non Processing Area):-

Labour hut / rest room, toilet, drinking water facility is already provided.

III. Green Belt:-

The main objective of the green belt is to provide a barrier between the plant and

surroundings areas. Green belt will be developed according to CPCB guidelines.

IV. Social Infrastructure:-

There is sufficient number of educational facilities but health facilities are not up to

the mark. The sports and recreational facilities are also not adequate as there is no

national or state level sports complex; however an indoor / outdoor stadium of lower

hierarchy is available within the town. One cinema and two clubs also exist in town.

V. Connectivity (Traffic and Rail/Metro/W ater ways etc)

The regional road network comprises of Anandpur Sahib-Nangal G.T. Road (NH-22)

and forms the major spine. In fact the entire road network gravitates along this major

spine.

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8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN:-

R & R Plan is not applicable, as it is an expansion of existing plant.

9.0 PROJECT SCHEDULE & COST ESTIMATES:-

I. Likely date of start of construction and likely date of completion (Time

schedule for the project to be given):-

Within one year after receipt of NOC & Environmental Clearance

II. Estimated project cost along with analysis in terms of economic viability of the

project:-

Total proposed project cost after expansion will be around Rs.760.15 Lacs.

III. Cost toward Environment Protection: - Rs. 50.0 lacs

10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

I. Financial and social benefits with special emphasis on the benefit to the local

people

including tribal population, if any, in the area.

Financial Benefits:

Benefits and advantages of expansion of existing plant:

1. It will full fill the Demand Supply Gap.

2. It is help in increment of Life style of Local People By providing Jobs.

Social Benefits:

Greater employment for local populations

Environmental benefits:

a) Low emission of air pollutant (proper APCD will be installed).

b) Proposed project is based on ZERO discharge.

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Other Benefits:

Revenue benefit to the State and Central Government. Over all development of

District- Ropar in particular and Punjab State in general.

11.0 CSR ACTIVITIES Proposed expansion will result in growth of the surrounding areas by increased direct

and indirect employment opportunities in the region including ancillary development

and supporting infrastructure. Special emphasis on Financial and Social benefits will

be given to the local people including tribal population, if any, in the area.

Development of social amenities will be in the form of medical facilities, education to

underprivileged and creation of self help groups.

Company has planted over 50 fruiting trees in surrounding villages, have around 500

trees in our plant.

Company has already provided Ceiling Fans to Sr. Secondary School Sanoli, District

Una HP as CSR activities also. Details attached in compliance report as annexure-II

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ANNEXURE-I

LEASE DEED

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

ANNEXURE-II

COMPLIANCE REPORT

43

S. No. Name of Project M/S Flow Tech Chemicals (P) Limited

1 Project In charge & Address Mr. SS Dahiya (Director) PACL Campus, Naya Nangal, District Ropar, Punjab. Mobile No.- 09811047063 Email:[email protected]

2 Current status of the construction / establishment work.

Construction work completed

3 Location of Project PACL Campus, Naya Nangal, District Ropar, Punjab.

4 Current status point wise Compliance of stipulated Environmental condition / safeguards.

Copy attached as Appendix-II.

5 The area of forest land to be diverted for passage or other purpose in your project and latest status of approval from MOE & F as per forest (conservation Act, 1980.

No. The unit does not fall in any notified reserved forest area.

6 Copy of Data Sheet Copy Attached as Appendix-I

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DATA SHEET

1 Project Type Chemical Manufacturing unit

2 Name of Project M/S Flow Tech Chemicals (P) Limited

3 Clearance letter No. J-11011/335/2012-IA-II (I) Dated 30/01/2015.

4 Location: a) District (S) b) State (S) c) Latitudes

d) Longitudes

Ropar Punjab 31º22’07.08” -31º22’06.77” North 31º22’02.07”- 31º22’02.17” North 76º20’39.20”- 76º20’42.27” East 76º20’41.95”- 76º20’39.19” East

5 Address for Correspondence Mr. SS Dahiya (Director) PACL Campus, Naya Nangal, District Ropar, Punjab. Mobile No.- 09811047063

6 Salient features: a) of project b) of EMP

M/s Flow Tech Chemicals (P) Limited manufacture Chlorinated Paraffin (19200 MTA) and Hydrochloric Acid (38400 MTPA) at PACL Campus, Naya Nangal, Ropar, Punjab. Total land of the project is 12000 m2. No Forest land is involved. No National Park, Wildlife Sanctuary within 5 km radius of the project site. No court cases/litigation is pending against the project. Total cost of the project is Rs. 460 lacs. Rs. 8.0 Lacs

7 Breakup of project Area a) Submerged area forest & non forest. b) Others

NIL 12000 sqm.

8 Breakup of project affected population with enumeration of those losing houses/dwelling units only, agriculture land only both dwelling units and agriculture land and landless laborers/artisans a) SC/ST/Adivasis

NA

45

b) others -- 9

Financial details a) Project cost as originally planned and

subsequent revised estimates and the year of price rat reference.

b) Allocation made for environmental management plans with item wise and year wise breakup.

c) Benefit cost ratio/internal rate of return and year of assessment.

d) Whether (c) includes the cost of environmental management as shown in b) above.

e) Actual expenditure incurred on the project so far.

f) Actual expenditure incurred on the EMP so far

Rs. 460 Lacs Rs. 8.0 Lacs ---- yes Rs. 460 Lacs Rs. 7.5 Lacs

10 Forest land requirement: a) The status of approval for diversion of

forest land for non –forestry use. b) Status of clear felling c) The status of compensatory a

forestation, if any. d) Comments on the viability &

sustainability of compensatory a forestation programs in the light of actual field experience so far.

NA NA NIL NIL

11 The status of clear felling in non forest areas.

NIL

12 Status of construction: a) Date of commencement b) Date of completion

Feb- 2015. Sept- 2015.

13 Reason for delay if any the projects yet to start.

Project completed within proposed time.

46

Sr. No. Compliance Description Remarks

A. SPECIFIC CONDITIONS :

i) National Emission Standards for Organic Chemicals

Manufacturing Industry issued by the Ministry vide G.S.R.

608(E) dated 21st July, 2010 and amended time to time shall

be followed by the unit.

Agreed & complied

ii) Two stage chilled water/ caustic scrubber/ Graphite block

absorber shall be provided to process vents to control HCF.

The scrubbing media shall be sent to effluent treatment plant

(ETP) for treatment. Efficiency of scrubber shall be

monitored regularly and maintained properly. At no time, the

emission levels shall go beyond the prescribed standards.

Agreed & two stage

chiller/graphite block

has already been

provided. All ambient

air results are within

limit.

iii) Chlorine shall be supplied through pipeline. Chlorine alarm

system shall be installed for early warning on action of

chlorine control. No chlorine shall be stored in the plant

premises. An adequate safety and Risk Assessment Plan for

use of Chlorine shall be prepared based on which an On-site

and Off-site Emergency Preparedness and Disaster

Management Plan shall be prepared and implemented.

Agreed and Chlorine gas

has been supplied

through pipeline.

Chlorine sensors are

installed at project site

as safety precaution.

iv) In plant control measures for checking fugitive emissions

from all the vulnerable sources shall be provided. Adequate

dust suppression systems with water spray shall be provided

for storage yard, junction houses. Raw material loading and

unloading area shall be covered and also provided with water

spraying system. Fugitive emissions in the work zone

environment, product, raw materials storage area etc. shall be

regularly monitored and records maintained. The emissions

shall conform to the limits stipulated by the Punjab Pollution

Control Board (PPCB).

Agreed and complied as

per condition

v) Continuous monitoring system for HCI and chlorine shall be

installed at all important places/ areas. Effective measures

shall be taken immediately, when monitoring results indicate

above the permissible limits.

Agreed and installed

vi) The gaseous emissions from DG set shall be dispersed Agreed

47

through adequate stack height as per CPCB standards.

Acoustic enclosure shall be provided to the DG sets to

mitigate the noise pollution.

vii) The company shall upload the status of compliance of the

stipulated environmental clearance conditions, including

results of monitored data on its website and shall update the

same periodically. It shall simultaneously be sent to the

Regional Office of MOEF, the respective Zonal Office of

CPCB and the Punjab Pollution Control Board (PPCB). The

levels of PM10, SO2, NOx, CO, HCI, CI2, VOCs in ambient air

shall be monitored and displayed at a convenient location

near the main gate of the company and at important public

places.

Agreed and being

complied. The half

yearly compliance

report is being sent to all

concerns department.

The level of different

parameters is very well

within prescribed limits.

viii) Total fresh water requirement from ground water source shall

not exceed 90 m 3/ day and prior permission shall be obtained

from the CGWA/SGWA.

Agreed and complied

ix) Entire effluent from utilities blow down, domestic sewage

etc. shall be treated in biological effluent treatment plant

followed by Reverse Osmosis. Treated effluent shall be

recycled/ reused for the cooling tower make-up. Water

quality of treated effluent shall meet the norms prescribed by

CPCB/SPCB. Water quality of treated effluent from ETP

shall be monitored regularly.

There is no generation

of trade effluent from

process. The domestic

effluent treated by septic

tank and use for

plantation within

premises.

x) No effluent from the plant shall be discharged outside the

factory premises and `Zero’ effluent discharge concept shall

be followed.

Agreed & complied

xi) Process effluent/ any wastewater shall not be allowed to mix

with storm water. Storm water drain shall be passed through

guard ponds.

Agreed and complied

xii) The company shall obtain Authorization for collection,

storage and disposal of hazardous waste under the

Hazardous Waste (Management, Handling and Trans-

Boundary Movement) Rules, 2008 and amended as on date

for management of Hazardous wastes and prior permission

from PPCB shall be obtained for disposal of solid/

Not applicable. There is

no generation of

hazardous waste from

process.

48

hazardous waste in the TSDF. Measures shall be taken for

firefighting facilities in case of emergency.

xiii) The Company shall strictly comply with the rules and

guidelines under Manufacture, Storage and import of

Hazardous Chemicals (MSIHC) Rules, 1989 as amended

time to time. All Transportation of Hazardous Chemicals

shall be as per the Motor Vehicle Act (MVA), 1989.

Agreed & complied the

rules and guidelines

under Manufacture,

Storage and import of

Hazardous Chemicals

(MSIHC) Rules, 1989

xiv) Alarm for chlorine leakage if any in the liquid chlorine

storage area is provided along with automatic start of the

scrubbing system.

Agreed & complied

xv) Training shall be imparted to all employees on safety and

health aspects of chemicals handling. Pre-employment and

routine periodical medical examinations for all employees

should be undertaken on regular basis. Training to all

employees on handling of chemicals shall be imparted.

Occupational health surveillance of the workers shall be

done on a regular basis and records maintained as per the

Factories Act.

Agreed and complied

xvi) As proposed, green belt over 33% of the total project area

shall be developed within plant premises with at least 10

meter wide green belt on all sides along the periphery of the

project area, in downward direction and along road sides etc.

Selection of plant species shall be as per the CPCB guidelines

in consultation with the DFO.

Agreed and about 35%

green belt developed all

around the periphery of

industry.

xvii) All the commitment made regarding issues raised during the

Public Hearing/ consultation meeting held on 3rd April,2013

shall be satisfactorily implemented.

Agreed and being

complied.

xviii) At least 5% of the total cost of the project shall be earmarked

towards the Enterprise social responsibility based on Public

Hearing issues and item-wise details along with time bound

action plan shall be prepared and submitted to the

Ministry’s Regional Office at Bhopal, Implementation of

such program shall be ensured accordingly in a time bound

manner.

Agreed and complied.

The details are attached.

49

xix) Provision shall be made for the housing for the construction

labour within the site with all necessary infrastructure and

facilities such as fuel for cooking, mobile toilets, safe

drinking water, medical health care, crèche etc. The housing

may be in the form of temporary structure to be removed

after the completion of the project. All the construction

wastes shall be managed so that there is no impact on the

surrounding environment.

It is very small unit and

all labor should be local.

B. GENERAL CONDITIONS :

i) The project authorities shall strictly adhere to the

stipulations made by the Punjab Pollution Control Board.

Agreed

ii) No further expansion or modifications in the plant shall be

carried out without prior approval of the Ministry of

Environment and Forests. In case of deviations or alterations

in the project proposal from those submitted to this Ministry

for clearance, a fresh reference shall be made to the Ministry

to assess the adequacy of conditions imposed and to add

additional environmental protection measures required, if

any.

Agreed & noted

iii) The locations of ambient air quality monitoring stations

shall be decided in consultation with the Punjab Pollution

Control Board (PPCB) and it shall be ensured that at least

one station is installed in the upwind and downwind

direction as well as where maximum ground level

concentrations are anticipated.

It is very small industry.

The monitoring of

ambient air quality is out

sourced.

iv) The overall noise levels in and around the plant area shall

be kept well within the standards by providing noise

control measures including acoustic hoods, silencers,

enclosures etc. on all sources of noise generation. The

ambient noise levels shall conform to the standards

prescribed under Environment (Protection) Act, 1986 Rules,

1989 viz. 75. dBA (day time) and 70 dBA (night time).

Agreed and complied

v) The Company shall harvest rainwater from the roof-tops of

the buildings and storm water drains to recharge the ground

water and use the same water for the process activities of the

Noted

50

project to conserve fresh water.

vi) The Company shall obtain Authorization for collection,

storage and disposal of hazardous waste under the

Hazardous Waste (Management, Handling and Trans-

boundary Movement) Rules, 2008 and its amendment time

to time and prior permission from PPCB shall be obtained

for disposal of solid/ hazardous waste including boiler ash.

Not applicable. There is

no generation of

hazardous waste from

process

vii) During transfer of materials, spillages shall be avoided and

garland drains be constructed to avoid mixing of accidental

spillages with domestic wastewater and storm water drains.

Agreed

viii) Usage of Personnel Protection Equipments by all

employees/ workers shall be ensured.

Agreed

ix) Training shall be imparted to all employees on safety and

health aspects of chemicals handling. Pre-employment and

routine periodical medical examinations for all employees

shall be undertaken on regular basis. Training to all

employees on handling of chemicals shall be imparted.

Agreed

x) The Company shall also comply with all the environmental

protection measures and safeguards proposed in the project

report submitted to the Ministry. All the recommendations

made in the EIA/ EMP in respect of environmental

management, risk mitigation measures and public hearing

relating to the project shall be implemented.

Agreed & noted

xi) The Company shall undertake CSR activities and all

relevant measures for improving the socio-economic

conditions of the surrounding area.

Agreed & details are

attached as annexure-II

xii) The Company shall undertake eco-developmental measures

including community welfare measures in the project area

for the overall improvement of the environment.

Noted

xiii) A separate Environmental Management Cell equipped with

full-fledged laboratory facilities shall be set-up to carry out

the Environmental Management and Monitoring functions.

Agreed & complied

xiv) As proposed, the Company shall earmark sufficient funds

toward capital cost and recurring cost per annum to

implement the conditions stipulated by the Ministry of

Agreed

51

Environment and Forests as well as the State Government

along with the implementation schedule for all the

conditions stipulated herein. The funds so earmarked for

environment management/ pollution control measures shall

not be diverted for any other purpose.

xv) A copy of the clearance letter shall be sent by the project

proponent to concerned Panchayat, Zila Parisad/ Municipal

Corporation. Urban local Body and the local NGO, if any

from who suggestions/ representations, if any, were received

while processing the proposal.

Agreed & complied

xvi) The project proponent shall also submit six monthly reports

on the status of compliance of the stipulated Environmental

Clearance conditions including results of monitored data

(both in hard copies as well as by e-mail) to the respective

Regional Office of MOEF, the respective Zonal Office of

CPCB and the Punjab Pollution Control Board (PPCB). A

copy of Environmental Clearance and six monthly

compliance status report shall be posted on the website of

the Company.

Agreed and complied

xvii) The environmental statement for each financial year ending

31st March in Form-V as is mandated , shall be submitted

to the Punjab Pollution Control Board as prescribed under

the Environment (Protection) Rules, 1986, as amended

subsequently, shall also be put on the website of the

Company alongwith the status of compliance of

environmental clearance conditions and shall also be sent to

the Chandigarh Regional Offices of MOEF by e-mail.

Agreed & noted

xviii) The project proponent shall inform the public that the

project has been accorded environmental clearance by the

Ministry and copies of the clearance letter are available with

the SPCB/ Committee and may also be seen at Website of

the Ministry at http://envfor.nic.in. This shall be advertised

within seven days from the date of issue of the clearance

letter, at least in two local newspapers that are widely

circulated in the region of which one shall be in the

Noted

52

vernacular language of the locality concerned and a copy of

the same shall be forwarded to the concerned Regional

Office of the Ministry.

xix) The project authorities shall inform the Regional Office as

well as the Ministry, the date of financial closure and final

approval of the project by the concerned authorities and the

date of start of the project.

Noted

-.-.-.-.-.-

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ANALYSIS REPORT

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PHOTOGRAPHS SHOWING DONATION OF CEILING FANS TO Sr. SECONDARY SCHOOL SANOULI DISTRICT UNA HP

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