INDIANOIL CORPORATION LIMITED Pre-Feasibility Report For Constructed 03 nos. of storage tanks 5,248 KL capacity (2 x 2,614 KL MS, 1 x 20 KL HSD) At IOCL POL Bulk Depot, Village: Dhormui, Tehsil: Sewar, District: Bharatpur, Rajasthan, PIN - 321025. By ABC Techno Labs India Private Limited
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INDIANOIL CORPORATION LIMITED
Pre-Feasibility Report
For
Constructed 03 nos. of storage tanks 5,248 KL capacity (2 x 2,614 KL MS, 1 x 20 KL HSD)
At IOCL POL Bulk Depot, Village: Dhormui, Tehsil: Sewar, District:
Bharatpur, Rajasthan, PIN - 321025.
By ABC Techno Labs India Private Limited
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ........................................ 34
(i) Financial Benefits of the Project: .......................................................................... 34
(ii) Social Benefits: .................................................................................................. 34
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 5
CHAPTER 1
EXECUTIVE SUMMARY
(i) Name of project:
Environmental Clearance for already constructed 2 additional above ground tanks for
storage of 2 x 2,614 KL MS (HT type), at IOCL Bharatpur Bulk POL Depot.
(ii) Location:
Survey no Vill Dhormui Khasra Nos 370, 371, 372, 376, 377 and Vill Jaghina Khasra
Nos 2499, 2506, 2343 to 2354, 2358 to 2399, 2426 to 2444, 2518, 2519 ………,
at Bharatpur - Mathura Road, Dhormui village, Tehsil Sewar, District Bharatpur,
Rajasthan.
Latitude: 27°17'6.14"N
Longitude: 77°31'47.49"E
(iii) Project Profile:
Indian Oil Corporation Limited – Bulk POL Depot, Mathura Road, Dhormui village,
Tehsil Sewar, District Bharatpur, Rajasthan. State, 321025.
Indian Oil Corporation Limited, Bharatpur Depot (a public sector organization) was
commissioned in 1993 & is having facility for receipt, storage and dispatch of petroleum
products viz Motor spirit (MS), High Speed Diesel (HSD), Super Kerosene Oil (SKO) and
Ethanol. The depot is operated in accordance with the provisions of licenses / consents
granted by the Chief Controller of Explosive, Govt. of India, Factory license, State /
central pollution boards as per the relevant statutory Acts and Rules of Govt. of India and
Rajasthan. The Depot at present has a total storage capacity of 37,867 KL of Petroleum
Products (MS / HSD / SKO) & it has 140 KL storage capacity for Ethanol.
Till 2010, the mode of receipt of product at Bharatpur Depot was primarily through rakes
i.e rail transportation. However, due to high transportation cost involved in rail
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 6
transportation, it was envisaged to lay product pipeline from Mathura to Bharatpur due to
its low maintenance and operating cost. Accordingly, during the year 2010, product
pipeline from Mathura Refinery to Bharatpur Depot was commissioned along with the
setting up of Pipeline Station under the premises of Bharatpur Depot. As a part of the
project, to counter the operational constraints of absorbing the MS-SKO interface as per
industry guidelines, higher capacity tanks for MS with a proposed storage capacity of 2 x
2,614 KL were also commissioned.
Other relevant information’s are as under:
Sr No Attributes Remarks / Status
1 Dispatch through CCE approved Tank Lorries
2 Receipt through Pipeline/Rake from Mathura Refinery
3 Total filling bays 12 nos
4 DG Sets 2 x 500 KVA, 1 x 250 KVA
5 Fire water pump 5 x 616 m3/hr with two jockey pump & total water
storage capacity 8600 kl
6 Average Tank Lorry
filled
40 nos.
7 Sequence of
operation
Receipt of product in storage tanks, making line
through for dispatch of product through nominated
tanks, issuance of filling advice note, entry of tank
truck inside the filling area, filling of TT,
preparation of invoice, locking of TT (NA for SKO
TTs) & exit of TT from the premises
The Terminal receives HSD, MS and SKO primarily from pipeline transfer, but also
through rakes in case of emergencies and Ethanol from tank trucks, stores these in tanks
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 7
and distributes these to retail outlets and consumers of Dhaulpur, Bharatpur and Alwar
Districts of Rajasthan by road tankers.
Earlier the Terminal was having three floating roof vertical type (FRVT) tanks for storage
of motor spirit (MS), seven conical roof vertical type (CRVT) storage tanks for high speed
diesel (HSD) and Superior Kerosene Oil (SKO), two underground tanks (UGT) for
storage of motor spirit (MS) and two underground tanks (UGT) for storage of ethanol with
varying capacities located & constructed as per the Petroleum Act requirements. Later,
these above mentioned three additional tanks, two for MS and one for HSD were
constructed.
This Depot at present has total storage capacity of 38,007 KL of petroleum products.
After the construction of the two new tanks (3D & 3E) of 2 x 2,614 KL capacity, for MS
product in (FR type tank) and 1 x 20 KL (tank 4E) capacity of HSD product in (UGT
type), the total storage capacity of the IOCL Bharatpur Depot has become 38,007 KL. As
of now, these three tanks have been already constructed. These three new tanks (3D, 3E
and 4E) are operational.
The Depot receives, stores and distributes Petroleum Products namely Motor Spirit BS
IV (MS), High Speed Diesel BS IV (HSD), Superior Kerosene Oil (SKO) and Ethanol in
Dhaulpur, Bharatpur and Alwar district of Rajasthan through roads by tankers trucks.
Product Nos. of tanks Capacity (KL)
HSD 3 3,650
2 6,762
1 20 (constructed in year 2013)
SKO 2 2,900 MS 2 650
1 905
2 2,614 (constructed in 2010 year)
2 70
Ethanol 2 70
Total 38,007 KL
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 8
(iv) Resource Requirement:
Source & Quantity of Water
The source of water supply will be existing bore well.
S. No.
Description Water Consumption in KLD
Existing Constructed 3 tanks
Sewage Generation
1 Processing NIL NIL NIL
2 Gardening 2 NIL NIL
3 Domestic 1.5 NIL 0.4
Total 3.5 The existing capacity of water is sufficient to cater new built tanks water demand in operational phase
0.4 KLD of sewage will be passed through Septic tank and soak pit
Total water requirement is 3.5 KLD, out of this 2 KLD and 1.5 KLD water is utilized for
gardening and domestic purposes respectively while, 0.4 KLD generated sewage is
passed in septic tank and soak pit. In case of waste water generated from tank farm, It is
passed through Oil – Water Separator (OWS), and the filtered water will be diverted to
storm water drains.
There has been no increase in water demand after the installation of the three new tanks.
Power
The depot requires 200 kVA. No extra power load was required for the constructed three
tanks. The power is sourced from RSEB. In case of power failures the depot has installed
DG sets of 2 x 500 kVA capacity and 1 x 250 kVA capacity.(The 250 kVA capacity DG
set is used very rarely or in case of emergency)
Sr. Power requirement
Capacity Source Fuel type & Quantity
1. Electricity 200 kVA RSEB -
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 9
2. DG set 2 x 500 kVA and 1 x 250 kVA
- - HSD, 150 MT, - 400 lit/yr of spent oil per year generated is given to approved hazardous waste recycler. - Stack height 10 m
Man Power required during the construction of additional three tanks
LABOUR SKILL SET NO.s
Management 0
Supervisory 3
Skilled 0
Unskilled 17
Total 20
(v) Cost of the Project:
The total cost of the project will be approximately Rs. 62.56 Crores.
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 10
CHAPTER 2
INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
(i) Identification of project and project proponent:
Indian Oil Corporation Limited, Bharatpur (Bulk POL Depot) is a marketing Division of
Motor spirit, High Speed Diesel, Super Kerosene Oil and Ethanol. The Depot receives
stores and distributes Petroleum Products namely Motor Spirit BS IV (MS), High
Speed Diesel BS IV (HSD), Super Kerosene Oil (SKO) and Ethanol.
Indian Oil Corporation (Indian Oil) is India's largest commercial enterprise, with a sales
turnover of Rs. 4,38,710 crore and profits of Rs. 19,106 crore for the year 2016-17.
Indian Oil is ranked 168th among the world's largest corporates (and first among Indian
enterprises) in the prestigious Fortune ‘Global 500’ listing for the year 2017.
As India's flagship national oil company, with a 33,000-strong work-force currently, Indian
Oil has been meeting India’s energy demands for over half a century. With a corporate
vision to be 'The Energy of India' and to become 'A globally admired company,' Indian
Oil's business interest’s straddle the entire hydrocarbon value-chain – from refining,
pipeline transportation and marketing of petroleum products to exploration & production
of crude oil & gas, marketing of natural gas and petrochemicals, besides forays into
alternative energy and globalization of downstream operations..
(ii) Brief description of nature of the project:
The petroleum depot at Bharatpur, Rajasthan is used for receipt, storage and distribution of Motor spirit (MS), High Speed Diesel (HSD), Superior Kerosene Oil (SKO) and Ethanol. The major activities of the depot will be as below:
a) Receipt of products through pipeline/rake from Mathura Refinery and storage in above ground tanks.
b) Blending of high performance petrol and diesel. c) Filling of different products in CCOE approved tank lorries and distributed to
by road to retail outlets and consumers of Bharatpur, Dhaulpur & Alwar districts in
Rajasthan. The distance involved in transportation of product from the depot is to
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 11
the tune of maximum 400 KM per truck per trip and cumulative average of 14,2720
KM per month
(iii) Need for the project and its importance to country and or region:
Indian Oil Corporation Ltd., a major Public Sector Oil Company under overall
administrative control of the Ministry of Petroleum and Natural Gas, Govt. of India. To
cater to growing petroleum product demand in markets attached with IOCL Bulk POL
Depot, Bharatpur, the additional three tanks (2 x 2,614 KL capacity MS storage [2010
year and 1 x 20 KLD HSD storage (2013 year)] were constructed. Today they meet the
additional petroleum demand of near by area’s of Bharatpur district in Rajasthan.
(vi) Demand-Supply gap
The depot once established would be in a position to cater to the demand of a wide
range of essential petroleum products in the adjoining districts (i.e. Bharatpur, and
neighbouring districts of Rajasthan).
(v) Employment Generation
The depot will be run by IOCL itself with its own staff – management, clerical and
labour staff, presently working in the existing depot. The present employee strength
is as below:
LABOUR SKILL SET NO.s
Staff Employees 16
Electrical Labours
9
Haulage Labours
15
Security Guards 23 Total 62
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 12
Chapter 3
PROJECT DESCRIPTION
(i) Type of project
As per EIA Notification dated 14 Sep 2006 this projects falls under 6 (b) category i.e. for
isolated storage & handling of hazardous chemicals. As per the MoEF&CC notification
dated 14th March, 2017 [S.O. 804(E)], IOCL Bulk POL depot, Bharatpur proposes to
obtain environmental clearance from MoEF for already constructed Thre tanks (2 x 2614
KL capacity for MS storage and 1 x 20 KLD for HSD storage) at their Bharatpur depot.
IOCL
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 13
(ii) Location
Dhormui Jaghna, Railway Station at 1.5 KM, Bharatpur City at 9.1 KM, Kheria Agra Airport 70 KM, Bharatpur city at 9.1
KM
. Fig.no.1: Site Connectivity
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 14
Fig. no. 2: Google Image of the Project Site
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 15
Fig. no.3:
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 16
Topo sheet : Bharatpur
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 17
(iii) Size or magnitude of operation
The Depot exist on 55 acres of land at Dhormui village, Tehsil Sewar, Bharatpur,
Rajasthan . The proposed oil depot will have modern high-tech facilities conforming
to international standards besides complying to Oil Industry Safety Directorate
standards. The depot will be provided with all modern fire-fighting facilities as per
OISD standards.
(iv) Project description
The process will involve the Receipt of products through pipeline and tank wagons
and storage in above ground/ under ground tanks. Blending of high performance
petrol and diesel will be done. Later, dispatch/Filling of different products in tank
lorries and distribution to retail outlets and various consumers of districts of
Rajasthan.
Figure: Flow chart for process description
Table no.2: Storage details of existing tanks & the three new constructed tanks at IOCL Bulk POL Depot, Bharatpur.
IOCL Bharatpur, Old & additional constructed Tankages details
S. No.
Material
Existing Additional 2 tanks
Storage
Capacity (KL)
Nos. of
Storage Tanks
Storage
Capacity (KL)
Nos. of
Storage Tanks
Storage
Capacity (KL)
Total Nos.
of Storage Tanks
1 HSD 24,474 5 20 1 24,494 6
2 MS 2,345 5 5,228 2 7,573 7
3 SKO 5,800 2 - - 5,800 2
4 Ethanol 140 2 - - 140 2
Total Storage
capacity in KL
32759 5248 38007
Receipt of mfg products
through railway and pipeline
Online Blending & Storage in
dedicated tanks
Dispatch by tank trucks to retails outlets
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 18
IOCL Bulk POL Depot, Bharatpur
S. No.
Name of Chemical
Physical state
Tank Name & no.
Total Number of
storage tanks
Capacity of Storage
Tank (KL) each
Type of Storage Tank*
Tank Height
( m)
Tank Dia (m)
Temprature (°C)
Pressure (bar)
Dyke /Bund area (m2)
Dyke/Bund
Height (m)
1 Motor Spirit
Liquid
3A (T008)
7
650
FRVT with articulated
drain
9 10
Ambient (15 to 35°C )
Atmospheric pressure
Dyke A (1A, 1B, 1C, 2A, 2B, 3A, 3B) – 6661
Dyke B (1D, 1E, 3C) – 5644
Dyke C
(3D, 3E) – 2396
Each
UGT (4A, 4B, 4C,
4D, 4E) - 60
Dyke A (1A, 1B, 1C, 2A, 2B, 3A, 3B) – 1.13
Dyke B (1D, 1E, 3C) – 2.00
Dyke C (3D, 3E) – 1.38
Each UGT
(4A, 4B, 4C, 4D, 4E) – 0.30
3B (T009) 650 9 10
3C (T010) 905 9 12
3D (T015) 2614 14 16
3E (T016) 2614 14 16
4A (T011) 70 Horizontal Under Ground
10.5 3
4B (T012) 70 10.5 3
2 HSD Liquid
1A (T001)
6
3650
Cone roof Tank
14.5 18
Ambient (15 to 35°C )
Atmospheric pressure
1B (T002) 3650 14.5 18
1C (T003) 3650 14.5 18
1D (T004) 6762 15 24
1E (T005) 6762 15 24
4E (T017) 20 Horizontal
Under Ground
10.5 3
3 Ethanol Liquid
4C (T013)
2
70 Horizontal Under Ground
10.5 3 Ambient
(15 to 35°C ) Atmospheric
pressure 4D (T014) 70 10.5 3
4 SKO Liquid
2A (T006)
2
2900 Cone roof Tank
14.5 16
Ambient (15 to 35°C )
Atmospheric pressure
2B (T007) 2900 14.5 16
38,007
Table no.3: Other physical details of the storage existing tanks & the three new constructed tanks of IOCL Bharatpur Bulk POL Depot.
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 19
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 20
Fig.no.3: Layout Plan
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 21
(v) Raw material requirement
The proposed Depot will store petrol, diesel & kerosene through pipeline/rake
transfer and ethanol through Tank Trucks. Since these are finished goods, there
shall be no requirement of raw materials.
(vi) Water requirement
The source of water supply is from existing borewell at the IOCL Bharatpur depot.
The current water requirement is 3.5 KLD. The existing water supply is sufficient to
cater the water demand required for the constructed 3 tanks at IOCL Bharatpur
depot. Hence there was no additional requirement of water.
(vii) Power requirement
A total electrical load of 200 kVA will be sufficient for the petroleum depot.
The power supply will be obtained from Rajasthan State Electricity Board (RSEB).
During Power failure 3 DG sets of 2 x 500 kVA capacity are used while, the 1 x 250
kVA capacity DG set is used rarely.
Pre Feasibility Report Indian Oil Corporation Limited, Bulk POL Depot, Bharatpur, Rajasthan
ABC Techno Labs India Pvt. Ltd. Page 22
CHAPTER 4
SITE ANALYSIS
(i) Connectivity
The project site is located at Mathura road, Dhormui village, Sewar Tehsil, Bharatpur
district, Rajathan. The site has good connectivity to Dhormui Jaghna, Railway
Station at 1.5 KM, Bharatpur City at 9.1 KM, Kheria Airport (Agra) 70 KM, Bharatpur
city at 9.1 KM.
(ii) Land use
The project has been constructed on the 55 acres of land.
Table no. 3: Land use details
S. No. Land use parameter Area (m²) Percentage (%)
1. Storage tank farm area (existing) 23,910 10.6
2. Storage tank farm area (additional) 6,875 3
3. Utility area 19,395 8.6
4. Administrative Building 240 0.1
5. Other Building blocks (ex. Canteen, storage yard)