1 T T echnology and equipment for echnology and equipment for alloying and structuring of alloying and structuring of materials on the surface materials on the surface of metal parts of metal parts Key staff of project: Project manager– Vasilik Nikolay, Ph.D. N.N. Semenov’s Institute of chemical physics RAS, Moscow. Research manager – Tyurin Yuriy , Ph.D Production manager - Kolisnichenko Oleg, Ph.D. E.O.Paton Electric Welding Institute NASU, Kiev. Researcher- Kovaleva Marina, Ph.D. Joint Research Centre “Diagnostics Registration № 14249, from 06.11.201
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1
TTechnology and equipment for echnology and equipment for alloying and structuring of alloying and structuring of materials on the surface materials on the surface
of metal partsof metal partsKey staff of project: Project manager– Vasilik Nikolay, Ph.D. N.N. Semenov’s Institute of chemical physics RAS, Moscow.Research manager – Tyurin Yuriy, Ph.D Production manager - Kolisnichenko Oleg, Ph.D. E.O.Paton Electric Welding Institute NASU, Kiev. Researcher- Kovaleva Marina, Ph.D. Joint Research Centre “Diagnostics of structure and properties of nanomaterials”, Belgorod.
Registration № 14249, from 06.11.2012
1 2 3 4 5 6 7
1 Metal and nonmetal ion implantation (W, Mo, Ti, Cr, N, C …)
2 Thin layer deposition (WC/C, -C:H, TiN and so)
3 Thin layer metal and nonmetal ion implantation.
4 Surface hardening (with laser beam, plasma …)
5 Chemical and thermal treatment (N, C, B, Cr…)
6 Magnetic steel treatment (pulse)
7 Pulse-plasma treatment (complex treatment 1-6)
The technology for local hardening of the working surfaces of tools and machine parts and forming the layers of new nanocrystalline materials. The technology is based on the idea of cyclic heating\cooling of local surface regions in a conducting medium of alloying elements, and simultaneous electromagnetic treatment of these regions..
Pulse-plasma treatment (PPT)
3
Proposed technology allows to increase the service life of tools and machine parts in 2-6 times. 2-6 times.
• Our technology allows to increase service life (2-6 times) of the tools (machine parts) and/or to make them from cheaper steels.
• Formation of nanostructures in surface layer with alloying and thin layer deposition.
• The technology can be applied to treat tools (machine parts) made of different steels, titanium alloys and other metals.
• Our technology operates without using of vacuum.
• The product surface layer is heated in a short time.
Equipment for local hardening of working surfaces of tools and machine parts
201620152014
500.000
1.000.000
Potential customers: metallurgy, machine building, woodworking, agricultural, aircraft industry etc. PPT technology is intended for hardening: working surfaces of tools for processing metals, wood etc. as well as parts of machines, engines, compressors, hydraulic drives, fluid flow mechanics, aircraft, motor vehicles, etc.
Market Opportunity / Financial Plan
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Part name, tooling
material
Productivity, tool/hour
Effectiveness, in time
Tool cost, $
Payback period, hour
Forming roll, WC+15%Co
6 2 3000 10
Milling cutter (gear cutting)
10 2 1000 20
Broaching cutter, P6M5
4 3 500 50
Cutting knife, 9XC
6 5 100 80
3 year return for investment =$2.200,000/500,000x100 = 230%!
Aim: To get profit by sailing Plasma technology and equipment.We need: Service department for pulsed-plasma processing for advertising and small-batch treatment. •To certify and to patent the offered plasma-detonation facility.•To organize the manufacture of nonstandard equipment.•To organize advertising and marketing.•To train of leading specialists of enterprises and firms.Financial goals: Return of investments in 2014-2015 .
Project Summary
Technological Advantages
• .
We have several Patents in the field of pulse - plasma technology and equipment. Today we have introduced the pulse - plasma technology and equipment to the private enterprises of Ukraine, Russia, Korea, China, Turkey and Byelorussia. The Project participants have laboratory models of the units for investigation of the technology.
Versatility.Does not require surface preparation.Technological equipment is reliable, adjustable and cheaper than the laser one in 3 – 4 times. The technologies are realized in air, in the medium of alloying elements. Workpiece is not heated during processing.It is possible to treat workpieces without dimensional and weight limitations.