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PILANA Wood with its about 130 workers is in the process of dynamic

development and is one of the biggest producers of tools in Europe. Our

tools are made of the best-quality steel in accordance with DIN and ISO

standards. The quality is closely watched at each production stage. For

the highest precision the most up-to-date equipment is used: Laser, CNC

grinding machines, CNC milling machines, CNC sharpening machines and

other automatic and semiautomatic machinery.

Constant attention is paid to the production improvement and automation.

These measures, together with long-lasting experience and low costs,

enable us to off er high quality products at competitive prices. PILANA Wood

regularly exports 80% of its products to over 75 countries world-wide.

PILANA Wood

Nádražní 804

768 24 Hulín

Czech Republic

Tel.: +420 573 328 254

Fax: +420 573 328 566

Email: [email protected]

HISTORY AND PRESENT TIMEHISTORY AND PRESENT TIME

HISTORY

PRESENT TIME

The tool production in Hulin began in 1934. The company was founded by

Mr. Studeník who named it “The First Moravian Factory for Saws and Tools“.

At fi rst the company started producing hand saws, circular saw blades were

gradually added to the production programme along with cutters for wood

cutting and other tools for wood working. In the 1960´s the product range

was extended for TCT circular saw blades, gang saw blades, planer knives,

machine knives, metal cutting tools and saw bodies.

1

TCT Saw Blades

TCT Saw Blades – General Information 4–7

TCT Saw Blades For Multirip Machines 8–13

TCT Multirip Saw Blades for Primary Wood Processing 14–15

TCT Saw Segments for Flakers 16–17

TCT Saw Blades HANIBAL 18

TCT Saw Blades for Wood Cutting 19–24

TCT Saw Blades for Miter Saws 25

TCT Cross Cut and Cut Off Saw Blades for Optimising Saws 25

TCT Saw Blades for CNC Machines 26

TCT Grooving Saw Blades for Biscuit Joining 26

Sizing TCT Saw Blades 27

Sizing TCT Saw Blades 28

Sizing TCT Saw Blades 29–31

TCT Scoring Saw Blades 32

Panel Sizing TCT Saw Blades 33

TCT Saw Blades and Segments for Hogging Machines 34

Grooving TCT Saw Blades 35

TCT Saw Blades for Electrical Hand Machines 36

TCT Saw Blades for Building Materials, DRY CUT Saw Blades 37

TCT Saw Blades for Cutting of Thin Walled Profi les 38

TCT Saw Blades for Cutting of Non-Ferrous Metals and Plastics 39–40

TCT Saw Blades for Steel Cutting - General Information 41

TCT Saw Blades for Steel Cutting 42–43

Index

HIGH PROFI

HIGH PROFI

2

Heat and Surface Treatment of Saw Blades 44

Special TCT Saw Blades and Segments 45

Thin Kerf TCT Saw Blades 45

Reduction Rings 46

Distance Rings 46

PCD Saw Blades

PCD Saw Blades 48

Band Saw Blades for Wood

Recommendations How to Use Band Saw Blades 50–51

Band Saw Blades for Wood – Joinery Types 52

Band Saw Blades for Wood – WM 53

Band Saw Blades for Food Industry 54

Scoring Saw Blades for Wide Band Saws 54

Index

PILANA Wood s. r. o.Nádražní 804, 768 24 HulínCzech RepublicTel.: +420 573 328 254Fax: +420 573 328 566E–mail: [email protected] www.pilana.com

TCT Saw Blades

4

INSTRUCTIONS HOW TO USE SAW BLADES CORRECTLY

We recommend to follow the below rules in order to reach the best cutting results:

• Machine must be in good condition without vibrations

• Flanges used to tighten the saw blades must be of the same diameter (about1/3 of the blade size)

• Flanges must be clean and it is important to check their side run – out

• Check the spindle of the machine. It must be absolutely straight (picture 1)

• Tips must always be sharpened with the original angles

• See the most appropriate way of sharpening (picture 2)

• If rebored by over 20mm, the blade loses its original features and its stability (picture 3)

• It is thus neccessary to grind the top of chip limiters together with tip grinding and keep the oversize (picture 4)

Grades of tips

K 01 K 10 K 20 K 30

Hardness [HV 30] Hardness [HV 30] Hardness [HV 30] Hardness [HV 30]

1900 – 2200 1750 – 1900 1550 – 1750 1400 – 1550

Tips of K01 grade are very resistible against abrasion. Powdered grain (ultra fi ne grain) is very fi ne. Its grade is applicable for cutting hard materials. For example MDF, chipboard, HDF, double side laminated chipboard etc.

Tips with optimal combination of fi ne-grained structure and material hardness applicable for universal usage. Best for cutting wood, plastics, non – ferrous metals, plywood, plaster boards etc.

Tips containing higher percentage of cobalt binding material enables better tooth tenacity and therefore higher resistance while encountering other material types (i.e. branch knots, dirt, steel chips etc.). Tips are applicable for cutting along the grain of natural woods.

High percentage of cobalt binding material with lower hardness ena-bles K30 tips high tenacity and resistance against breaking. This grade is best applicable for cutting in extreme conditions (i.e. cutting frozen wood).

Another very important feature of a saw blade is its stability and tensioning. Therefore we put maximum eff ort into reaching of the best results possible while testing our blades on special and modern machines. All the information acquired is then applied in practice.

The last but not least important parameter is sharpening of carbide tips. Ideal cutting edge simply guarantees quality cutting. Newautomatic sharpening machines together with best quality grinding discs enable us to sustain high sharpness quality of our sawblades.

Hardness

Tenacity

Tungsten carbide tipped (TCT) saw blades from Pilana Tools are manufactured from high quality materials with hardness of 44-48 HRc and their complete saw bodies are laser cut. Expansion slots located around the saw body are specially shaped for each cutting application. As a result they prevent blade deformation and improve cutting quality in diffi cult conditions (such as centrifugal forces and heating up of the blade). Expansion and low-noise slots enable high cutting performance.

Tungsten carbide tips are supplied only by well known suppliers and their grade is always suitable for particular cuttingapplication.

List of Carbide Tip Grades:

Pict. no. 1

Pict. no. 2

Pict. no. 3

Pict. no. 4

TCT Saw Blades – General Information

TC

T S

AW

BL

AD

ES

5

Tooth Geometry of TCT Saw Blades

Saw Blade Alignment on a Table Saw

We advise you to use precise measuring instruments when mounting your saw blade. Mount your saw blade onto the arbor.Adjust the arbor to its maximum height. Make sure that the saw blade is parallel to the miter gauge slots. Adjust as needed. This step is necessary to obtain crosscuts with maximum quality fi nish and also for adjusting the fence for ripping.

The overreach of saw blade teeth over the cutting material must be equal to the height of tungsten tip (see picture no. 5).The number of teeth cutting simultaneously must be between 2–3 (see picture no. 6)

Pict. no. 5 Pict. no. 6


TC

T S

AW

BL

AD

ES

FZ fl at tooth TFZtriple chip tooth alternating with fl at

tooth

FZ N fl at tooth with negative hook angle

TFZ Ntriple chip tooth alternating with fl at

tooth with negative hook angleLFZ fl at tooth with chip limiter

WZ alternate top bevel DHZhollow face tooth (fl at tooth alternates

with inverted “V” tooth)

WZ Nalternate top bevel with negative hook

angleDHZ N

hollow face tooth (fl at tooth alternateswith inverted “V” tooth), negative

hook angleLWZ alternate top bevel with chip limiter

TZ triple chip tooth KON conical tooth

ULTRA

MICRO

FINE PROFI

13 LOW

PROFI

HIGH

FINE

tooth pitch euro pinholes low noise slots

type of grade type of grade

side balance

side balance

Symbol Index

nailproof

EXTRA LOW

low noise slots

ULTRA

FINE type of grade

6

t

vc= D x π x n

1000 x 60n =

1000 x 60 x vc

D x π

z = D x π

tt = h x 1,45

k

s = sz x n x z

1000

Here are some useful formulas to help you calculate the correct number of teeth on saw blades:

Key:

t [mm] – tooth pitchh [mm] – thickness of the work piecek [–] – number of teeth in cutting place (2÷3)z [–] – number of teeth of the saw bladeD [mm] – sawblade diameter

These formulas are valid for cross cutting and cutting of laminated materials.

Tab. no. 1 shows the maximum RPM of circular saw blade based on the diameter of the blade. RPM referring to cutting speed 100 m/sec. These are the maximum recommended RPM by the machine producer. When exceeding this limit, the blade may lose its characteristics and danger to user may occur.

Tab. no. 1

Recommended RPM [1/min]

D [mm]

Cutting speed vC [m/sec]

10 20 30 40 50 60 70 80 90 100

100 1910 3820 5730 7640 9550 11460 13370 15280 17190 19100

150 1270 2550 3820 5100 6370 7640 8920 10190 11500 12730

200 960 1910 2870 3820 4780 5730 6690 7640 8600 9550

250 760 1530 2290 3060 3820 4590 5350 6110 6880 7640

300 640 1270 1910 2550 3180 3820 4460 5100 5740 6370

350 550 1090 1640 2180 2730 3280 3820 4370 4900 5460

400 480 960 1430 1910 2390 2870 3340 3820 4300 4780

450 430 850 1270 1700 2120 2550 2970 3400 3820 4250

500 380 760 1150 1530 1910 2290 2680 3060 3440 3820

550 350 690 1040 1390 1740 2080 2430 2780 3120 3470

600 320 640 960 1270 1590 1910 2230 2550 2880 3180

650 290 590 880 1180 1470 1760 2060 2350 2640 2940

700 270 550 820 1090 1360 1640 1910 2180 2450 2730

750 250 510 760 1020 1270 1530 1780 2040 2290 2550

800 240 480 720 950 1190 1430 1670 1910 2150 2390

Tab. no. 1 can by effi ciently used with Tab. no. 2

Recommended values of feed/tooth

Material type Feed speed sZ [mm/tooth]

Soft woodsCutting along the grain 0,2 – 0,3

Cutting across the grain 0,1 – 0,2

Hard woods 0,06 – 0,15

Chipboard 0,1 – 0,25

Plywood 0,05 – 0,12

Laminated boards 0,05 – 0,1

Non-ferrous metals and plastics 0,02 – 0,05

Key:

vc [m/s] – cutting speedD [mm] – diameter of saw bladen [1/min] – recommended RPMs [m/min] – feed speedz [–] – number of teeth sz [mm/zub] – feed speed/tooth


TC

T S

AW

BL

AD

ES

7

Tab. no. 2

Typ

e o

f saw

bla

de

Multi-rip

Cut

ting

alo

ng a

nd a

cro

ssth

e g

rain

Pan

el s

izin

g

Scoring

GroovingFor hand electrical maschineMiter saws

For

alum

iniu

m

and

pla

stic

For sandwiches

panels

Too

th g

eom

etry

FZFZ

WZ

LFZ

LWZ

WZ N

TFZ

LW

Z L

DHZ

DHZ N

FZ

KON

FZ

WZ

TFZ L

WZ SSW

TFZ

NTF

Z P

WZ

TZ

Our

type

Rec

omm

ende

d

App

licab

le

94

94.1

94.2

33.1

80–50

80–40

81–35

81–26

81–20

81–16

81–13

81–11

83–55

83–35

81

97–11

97–13

98 –11

98 –13

90

90

93.1

93

92

91

91

81

87–13

87–11

87–13

87–11

88

88

Mac

hine

d m

ater

ial

Cut

ting

spee

dv C

[m

/sec

]

Sof

t woo

dsC

uttin

g al

ong

the

grai

n6

0 –

10

0

Cut

ting

acro

ss th

e gr

ain

60

–1

00

Har

d w

oods

Cut

ting

alon

g th

e gr

ain

50

– 8

5

Cut

ting

acro

ss th

e gr

ain

50

– 8

5

Vene

erC

uttin

g al

ong

the

grai

n6

0 –

10

0

Cut

ting

acro

ss th

e gr

ain

60

–1

00

Bat

ten

boar

d, p

lyw

ood

Cut

ting

alon

g th

e gr

ain

50

– 8

5

Cut

ting

acro

ss th

e gr

ain

50

– 8

5

Com

pres

ed w

oods

40

– 6

5

Sof

t woo

d- b

ased

pan

els

60

–1

00

MD

F bo

ards

50

– 8

0

Har

d w

ood-

bas

ed p

anel

s5

0 –

80

Chi

pboa

rds

50

– 8

0

Vene

ered

chi

pboa

rds

50

– 8

0

Chi

pboa

rds

surf

ace

cove

red

with

PVC

foils

60

– 8

0

Chi

pboa

rds

surf

ace

cove

red

with

mel

amin

e fo

ils6

0 –

80

Aglo

mer

ated

cem

ent-

bond

ed b

oard

s3

0 –

70

Pla

ster

boa

rds

40

– 6

5

Foam

sili

cate

bui

ldin

g m

ater

ials

40

– 6

0

San

dwic

h m

ater

ials

, acr

ylic

gla

ss2

0 –

70

Lam

inat

ed b

oard

s fro

m p

aper

and

text

ile4

5 –

70

Pla

stic

s2

0 –

60

Har

d ru

bber

5 –

15

Alum

iniu

m p

rofi l

es a

nd n

on- f

erro

us m

etal

s3

0 –

70


TC

T S

AW

BL

AD

ES

8

D S s d z h max dp max /

180 2,6 1,6 30 16+2 40 60200 2,8 1,8 30 16+2 40 100250 3,6 2,5 70,80 16+2 50 130300 4,0 2,8 70,80 18+2 70 130315 4,0 2,8 80 18+2 70 150350 4,0 2,8 70,75,80 20+2 75 180400 4,0 2,8 80 24+2 80 210


250 3,2 2,2 70,80 16+2+2 60 105300 3,2 2,2 70,80 18+2+2 80 120300 3,2 2,2 30 24+2+2 80 120315 3,2 2,2 70,80 18+2+2 85 120350 3,6 2,5 70,75,80 20+2+2 105 120350 3,6 2,5 30 24+2+2 105 120400 4,0 2,8 30 18+2+2 120 145400 4,0 2,8 70,80 24+2+2 120 145450 4,4 3,2 30 20+2+2 135 160450 4,4 3,2 70, 80 28+2+2 135 160500 4,4 3,2 30 22+2+2 150 180500 4,4 3,2 70 28+2+2 150 180

15°

20°

15°

20°

FINE

PROFI

FINE

PROFI

D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth,hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], – in stock, – made to customer’s request

The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm

94 FZ +2» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet,

with standard quality cutting edge and lower height of the cut » application: for multirip machines for primary processing of wood and pallet

production

94.1 FZ +2+2» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet,

with standard quality cutting edge and lower height of the cut» application: for multirip machines for primary processing of wood and pallet

production

Bore C1xA1 C2xA2

70 13x80 20x8375 14x85 22x9080 14x90 22x93

Bore C1xA1 C2xA2

70 13x80 20x8375 14x85 22x9080 14x90 22x93

In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification.

TCT Saw Blades For Multirip Machines

Material: Natural solid – cuts along the grain of soft and hard wood

Application: Multirip sawing of massive natural woods

Machine: Multirip saw, for single shaft, double shaft and splitting machine

TC

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AW

BL

AD

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9

15°

20°

20°

10° 10°

15°


300 3,2 2,2 30 24+2+2 80 120350 4,0 2,8 30 24+2+2 105 120400 4,0 2,8 30 28+2+2+2 130 125

FINE

PROFI

FINE

PROFI


400 4,0 2,8 30 24+2+2+2 130 125400 4,0 2,8 30 28+2+2+2 130 125450 4,4 3,2 30 20+2+2+2 150 130500 4,4 3,2 30 22+2+2+2 175 130550 5,0 3,5 30 24+2+2+2 195 150550 5,0 3,5 30 32+2+2+2 195 150600 5,0 3,5 30 26+2+2+2 205 170

94.1 FZ +2+2+2» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with

a standard quality of the cutting edge» 6 wiper slots enable excellent saw stability even when cutting very long round pieces

of wood or prisms» application: for multirip machines for primary processing of wood and pallet

production





TC

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AW

BL

AD

ES

94.1 WZ» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with

a standard quality of the cutting edge» WZ geometry ensures fl uent and stable cut with high quality cutting edge and

energy savings» used in multirip saw machines for primary wood processing and production of

palets» suitable for mounting on botton schaft of multirip saw machine

10

15°

20°

20°

10° 10° 15

°

FINE

PROFI

FINE

PROFI





250 2,7 1,8 30 20+2+2 65 110

300 2,7 1,8 30 24+2+2 80 120

350 3,5 2,5 30 24+2+2+2 105 120

94.1 WZ – EFFECTIVE» thin multirip saw blades for longitudinal cutting of all types of wood, especially planks

and stronger boards. Decrease in weight will positively show in energy savings and increased yield

» WZ tooth geometry ensures a smooth, stable cut with a superior quality of the cutting edge, it is suitable for use in higher quality type of wood

» application: for multirip machines


TC

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AW

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AD

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94.2 LFZ

D B b d z hmax dp max/

250 3,2 2,2 30 18+3 55 115

300 3,2 2,2 30 18+3 75 130

350 3,6 2,5 30 20+2+2 110 110

400 4,0 2,8 30 24+2+2 125 120

Characteristics:» longitudinal cuts of soft and hard woods» trimming saw, multirip saw, joining saw» saw blade geometry includes a chip thickness limiter

11

15°

20°

12°

25°

15°

20°

FINE

PROFI

FINE

PROFI


300 5,0 3,5 30 18+2+2 90 105

320 5,0 3,5 30 18+2+2 100 105

350 5,0 3,5 30 18+2+2 110 105

400 5,0 3,5 30 20+2+2 120 145

450 5,5 3,5 30 20+2+2 145 140


315 4,0 2,8 70,80 18+2+2 90 120350 4,0 2,8 70,75,80 20+2+2 105 120400 4,2 3,0 30 20+2+2 120 145450 5,0 3,5 30 20+2+2 135 160500 5,0 3,5 30 22+2+2+2 175 130550 5,5 3,5 30 24+2+2+2 190 150


600 6,2 4,0 30 26+2+2+2 205 170700 6,5 4,5 30 28+2+2+2 235 210800 7,5 5,0 30 24+2+2+2+2 300 170

94.1 FZ – MASSIVE plus» extra strong multirip saw blades for longitudinal cutting of all types of wood, dry

and wet, with a standard quality of the cutting edge. Designed for extreme cutting conditions thanks to the very stable and massive saw body which eliminates side strain and ensures stability of the saw blade

94.1 FZ – MASSIVE» extra strong multirip saw blades for longitudinal cutting of all types of wood, dry and

wet, with a standard quality of the cutting edge. Designed for extreme cutting condi-tions thanks to the very stable and massive saw body which eliminates side strain and ensures stability of the saw blade

Bore C1xA1 C2xA2

70 13x80 20x8375 14x85 22x9080 14x90 22x93





TC

T S

AW

BL

AD

ES

12

20°

10° 10° 15

°


300 3,2 2,2 30 18+2+2 90 105

320 3,2 2,2 30 18+2+2 100 105

350 3,6 2,5 30, 80 18+2+2 115 105

400 3,6 2,5 30 20+2+2 140 105

450 4,0 2,8 30 24+2+2 165 105


300 3,2 2,2 80 18+2+2 90 105

320 3,2 2,2 80 18+2+2 100 105

350 4,0 2,8 80 18+2+2 115 105

400 4,0 2,8 80 20+2+2 140 105

450 4,4 3,2 80 24+2+2 165 105

15°

20°

FINE

PROFI

FINE

PROFI



94.1 WZ – TOS, RAIMANN, COSTA» specially designed multirip saw blades for longitudinal cutting of all types of wood,

dry and wet» possibility to rip wood up to the maximum bore of the saw blade without losing body sta-

bility of the saw blade with a large side strain. Thereby it ensures the maximum utilisation of the machine

» with its design of the wiper slots, it also off ers the possibility of a smoother entering into the cut

» WZ geometry ensures a smooth, stable cut with a superior quality of the cutting edge and electric energy savings

» It is suitable to use in higher quality type of wood


TC

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AW

BL

AD

ES

Bore 4x C1xA1

80 13x90

94.1 FZ – TOS, RAIMANN, COSTA» specially constructed multirip saw blades for longitudinal cutting of all types of wood, dry

and wet, with a standard quality of the cutting edge for multirip machines by TOS SVITAVY» possibility to rip wood up to the clamping fl ange of the saw blade without losing body

stability of the saw blade with a large side strain and thus ensuring maximum utilisation of the machine. With its design of the keyways, it also off ers the possibility of a smoother entering into the cut

Bore 4x C1xA1

80 13x90

13

20°

10° 10° 15

°

D S s d z h max /

500 5,0 3,5 30 + 8/11/100 + 2/10/60 22+2+2+2 155

500 5,0 3,5 30+8/11/150 + 2/10/60 22+2+2+2 155

550 5,5 3,5 30+8/11/100 + 2/10/60 24+2+2+2 180

550 5,5 3,5 30 + 8/11/150 + 2/10/60 24+2+2+2 180

D S s d z h max /

400 4,2 3,0 30 + 6/17/96 20+2+2 120

400 4,2 3,0 55 + 6/17/112 20+2+2 120

450 5,0 3,5 55 + 6/17/112 20+2+2 145

500 5,2 3,5 30 + 6/17/96 22+2+2+2 170

500 5,2 3,5 55 + 6/17/112 22+2+2+2 170

550 5,5 3,5 30 + 6/17/96 24+2+2+2 205

550 5,5 3,5 55 + 6/17/112 24+2+2+2 195

WEP - FZ

STROJCAD - WZ

FINE

PROFI

15°

20°

94.1 Angle Tilting Saws» specialy designed rip saw blades for angle tilting saws» the number of teeth is calculated for the maximum cutting height » clearance teeth exactly match the fl ange of individual machine types which eliminates

cracking of saw blades while ensuring maximum amount of chip removal from the cut» the reinforcement and thermal treatment of the saw blades ensures their perfect action

in the horizontal cut conditions » the tooth geometry is optimised for maximum cutting speed of the saw blades


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KXZ» TCT tips with convex edges on both sides as an option to standard straight tip edges» this shape provides excellent, smooth cutting surface without any need of further

surface treatment » can be used for cross cutting but mainly for longitudinal cutting of soft and hard wood» suitable for all wood based materials» used in sawmills and other wood processing facilities » serviced by sharpening from the front side and the top of the tip with possibility of

retipping

14

D S s dpmax z dmax 3/

390 3,7 2,2–2,9 150 36+2+2 190

410 3,9 2,4–3,1 150 36+2+2 190

410 4 2,8 150 24+2+2 190

420 3,7 2,2–2,9 150 36+2+2 190

440 3,8 2,5 150 24+2+2 190

440 4 2,6 135 32+2+2 180

440 4,6 3,2 150 28+2+2 190

450 3,6 2,4 150 32+2+2 190

460 3,6 2,4 150 34+2+2 270

460 4 2,6 150 28+2+2 190

480 3,5 2,2 150 28+2+2 270

490 3,4 2,2 150 36+2+2+2 270

490 4,4 3 150 32+2+2+2 190

490 4,4 3 150 24+2+2 190

500 5 3,5 145 36+2+2+2 190

500 5,3 3,7 150 32+2+2 200

510 3,9 2,4–3,1 150 40+2+2 190

510 4 2,8 150 30+2+2 190

D S s dpmax z dmax /

510 4,2 2,8 150 30+2+2 190

520 4,6 3 120 28+2+2+2 190

520 6 4,2 150 28+2+2+2 190

520 4 2,6 150 28+2+2 270

520 4,8 3,4 150 24+2+2 200

525 4,2 2,8 150 28+2+2 250

530 3,7 2,2–2,9 150 44+2+2 320

540 4,2 2,8 150 36+2+2+2 270

540 4,2 2,8 210 30+2+2+2 270

540 4,6 3,2 145 30+3+3 190

540 4,8 3,6 145 30+3+3 190

540 4,8 3,6 150 30+3+3 205

540 3,6 2,4–4,2 150 46+2+2 330

540 3,8 2,6 150 36+2+2+2 320

550 5 3,5 150 20+2+2+2 200

570 4,3 2,9–5,3 150 44+2+2+2 315

570 4,3 2,9 150 44+2+2+2 315

D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth,dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], – in stock, – made to customer’s request

TCT Multirip Saw Blades for Primary Wood Processing

TCT Multirip Saw Blades for LINCK Machines

Characteristics:» designed for Linck machines in automated lines for primary wood processing


TC

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15

D S s d z dpmax/

451 4,5 3 99,2 28 + 2 + 2 168

540 4,6 3,2 145 30 + 3 + 3 190

540 4,2 2,8 210 30 + 2 + 2+2 270

540 4,8 3,6 145 30 + 3 + 3 190

540 4,8 3,6 150 30 + 3 + 3 205

556 3,6 2,4 260 34 + 3 370

556 4,2 2,8 160 32 + 2 + 2 290

556 4,6 3,2 160 32 + 2 + 2 240

556 4,6 3,2 160 30 + 2 + 2+2 240

600 3,6 2,4 180 54 + 3 240

600 3,8 2,4 180 54 + 3 240

D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth,dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], – in stock, – made to customer’s request

TCT Multirip Saw Blades for Primary Wood Processing

Characteristics:» designed for Heinola machines in automated lines for primary wood processing

Saw Blades for HEINOLA Machines

We produce circular saw blades for machines of all establishedwood-processing machine manufacturers.


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16

In case that you did not find the type of segments you require in our catalogue, please contact us. We will make them upon your specification.

D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, – in stock, – made to customer’s request

Characteristics:» designed for Linck, EWD and other machines in automated lines for primary wood

processing

Machine Type D S s z Side Orientation Drawing Number /

EWD–FZ 3 555 6,2 5 19 6 02 004–25

V25

570 4,5 3,5–5,0 19 L V25–08–022

570 4,5 3,5–5,0 19 P V25–08–023

570 4,5 3,5 19 L V25–08–060A

570 4,5 3,5 19 P V25–08–061A

570 4,5 3,5 12 L V25–08–066

570 4,5 3,5 12 P V25–08–067

V40

830 4,5 3,5 17 L V40–19–244

830 4,5 3,5 17 P V40–19–245

830 5 4 12 L V40–19–305

830 5 4 12 P V40–19–306

VP34403 3,5 2,5–5,0 8 P VP34–08–055

403 3,5 2,5–5,0 8 L VP34–08–056

VP48

411 6,4 4,9 10 6 02 VP48–25L

411 6,4 4,9 10 6 02 VP48–25P

411 6,4 4,9 20 6 02 VP48a–25L

411 6,4 4,9 20 6 02 VP48a–25P

411 4 3,0–5,0 7 L VP48–08–028

411 4 3,0–5,0 7 P VP48–08–029

TCT Saw Segments for Flakers

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17D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, – in stock, – made to customer’s request

TCT Saw Segments for Flakers

Machine Type D S s z Side Orientation Drawing Number /

VP48

415 3,5 2,5–8,0 11 L VP48–08–075

415 3,5 2,5–8,0 11 P VP48–08–076

415 6 5 19 6 02 010–25

415 8 7 15 VP48–08–084

VPS

400 3,5 2,5–8,0 9 6 02 001–25L

400 3,5 2,5–8,0 9 6 02 001–25P

401 3,5 2,5–8,0 10 P VPS–28–052

401 3,5 2,5–8,0 10 L VPS–28–053

401 4,5 3,5–8,0 10 6 02 005–25L

401 4,5 3,5–8,0 10 6 02 005–25P

497 3,5 2,5–8,0 8 L VPS–28–082

497 3,5 2,5–8,0 8 P VPS–28–083

497 3,5 2,5–8,0 8 P VPS–28–145

497 3,5 2,5–8,0 8 L VPS–28–146

VM30

730 4,5 3,5–6,0 64 L VM30–24–473

730 4,5 3,5–6,0 64 P VM30–24–474

530 6,4 5 76 L,P 6 02 014–25

650 6,5 4,5–7,0 60 L 6 02 018–25L

650 6,5 4,5–7,0 60 P 6 02 018–25P

830 6,5 5 57 L 6 02 015–25

In case that you did not find the type of segments you require in our catalogue, please contact us. We will make them upon your specification.

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We produce circular saw blades for machines of all establishedwood-processing machine manufacturers.

18

33.1 FZ

20°

15°

D S s d z /

600 5,5 3,5 30 40

700 5,5 3,5 35 40

800 6,5 4,5 35 40

FINE

PROFI

LUCAS

D S s d z /

424 5,2 3,0 20 5

424 5,2 3,0 20 6

546 6,0 3,5 30 5

546 6,0 3,5 30 6

546 6,0 3,5 30 8

FINE

PROFI

30°

10°

Characteristics:» along the grain cutting of massive wood dimensions» machine feed

Material: Solid natural wood

Application: Cutting of woods of massive dimensions

Machine: Machine feed

TCT Saw Blades HANIBAL



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Characteristics:» along the grain cutting of massive wood dimensions» suitable for manual and automatic feed

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20°

15°

80–50 FZ

D S s d z /

300 4,0 2,8 30 18

350 4,0 2,8 30 20

400 4,4 3,2 30 24

450 4,4 3,2 30 28

500 5,2 3,5 30 30

550 5,5 3,5 30 32

600 5,5 3,5 30 36

20°

15°

80–40 FZ

D S s d z /

200 2,5 1,6 20 16

250 3,2 2,2 30 20

300 3,2 2,2 30 24

350 3,6 2,5 30 28

400 3,6 2,5 30 32

450 4,0 2,8 30 36

500 4,0 2,8 30 40

600 5,5 3,5 30 48

700 5,5 3,5 35 56

FINE

PROFI

50

FINE

PROFI

40

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Characteristics:» cutting along the grain of natural solid wood» suitable for prismatic beam saws

Material: Natural wood – soft, hard, wet or dry

Application: Cutting and ripping along and across the grain of natural solid wood

Characteristics:» cutting along the grain of natural solid wood


TCT Saw Blades for Wood Cutting


20

81 WZ Saw Blades for Firewood

D S s d z Teeth /

600 4,0 2,8 30 40 LWZ

600 4,0 2,8 30 48 LWZ

600 4,2 2,8 30 60 LWZ

700 4,2 3,2 30 42 LWZ

700 4,0 3,0 30 60 WZ

700 4,2 3,2 30 84 WZ

15°

10° 10° 15

°

81–26 WZ

D S s d z /

160 2,5 1,6 20 16

180 2,5 1,6 20 20

200 2,5 1,6 20 24

250 3,2 2,2 30 32

300 3,2 2,2 30 36

350 3,6 2,5 30 40

400 3,6 2,5 30 48

450 4,0 2,8 30 56

500 4,0 2,8 30 64

min.

1,5

FINE

PROFI

35

FINE

PROFI

26

10° 10

°

10° 10

°

LWZ

WZ

Characteristics:» cross cutting of natural solid wood» suitable for cutting of fi re wood


Characteristics:» universal cutting along and across the grain of natural solid wood» cutting of plywood, unprocessed chipboard and wood based panels



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15°10°

10°

10°

81–16 WZ

D S s d z /

180 2,5 1,6 20 36

200 2,5 1,6 20 40

250 3,2 2,2 30 48

300 3,2 2,2 30 60

300 3,2 2,2 30 64

350 3,6 2,5 30 72

400 3,6 2,5 30 84

15°10°

10°

10°

81–20 WZ

D S s d z /

160 2,5 1,6 20 24

180 2,5 1,6 20 28

200 2,5 1,6 20 32

250 3,2 2,2 30 40

300 3,2 2,2 30 48

315 3,2 2,2 30 48

350 3,6 2,5 30 54

400 3,6 2,5 30 64

450 4,0 2,8 30 72

500 4,0 2,8 30 84

600 5,2 3,5 30 90

FINE

PROFI

20

FINE

PROFI

16 LOW


Characteristics:» cutting across the grain of natural wood» cutting of plywood, unprocessed chipboard, wood based panels and exotic solid

woods

Characteristics:» cutting across the grain of natural wood» cutting of plywood, unprocessed chipboard and wood based panels



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81–11 WZ

D S s d z /

160 2,5 1,6 20 48

180 2,5 1,6 20 56

200 2,5 1,6 20 64

250 3,2 2,2 30 72

250 3,2 2,2 30 80

300 3,2 2,2 30 96

350 3,6 2,5 30 108

400 3,6 2,5 30 120

15°

5°

10°

10°

81–13 WZ

D S s d z /

160 2,5 1,6 20 36

200 2,5 1,6 20 48

250 3,2 2,2 30 60

250 3,2 2,2 30 64

300 3,2 2,2 30 72

350 3,6 2,5 30 84

400 3,6 2,5 30 96

450 4,0 2,8 30 108

15°

5°

10°

10°

FINE

PROFI

13 LOW

FINE

PROFI

11 LOW


Characteristics:

» high quality smooth cutting across the grain of natural wood» cutting of plywood, veneer, unprocessed chipboard, wood based panels and

exotic solid woods

Characteristics:» cutting across the grain of natural wood» cutting of plywood, veneer, unprocessed chipboard, wood based panels and

exotic solid woods



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15°

20° min

. 1,5

83–55 LFZ

D S s d z /

300 3,6 2,5 30 18

350 4,0 2,8 30 20

400 4,0 2,8 30 24

500 4,0 2,8 30 36

600 4,2 2,8 30 36

700 4,4 3,2 30 44

15°

10°

10°

20° min

. 1,5

83–35 LWZ

D S s d z /

250 3,2 2,2 30 24

300 3,2 2,2 30 28

315 3,2 2,2 30 28

350 3,6 2,5 30 32

400 3,6 2,5 30 36

450 4,0 2,8 30 40

500 4,0 2,8 30 44

600 5,2 3,5 30 54

FINE

PROFI

35

FINE

PROFI

55

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Characteristics:» cutting along the grain of natural solid wood» suitable for single blade machines with manual feed» saw blade geometry includes a chip thickness limiter» anti-kick back design


Characteristics:» cutting along and across the grain of natural solid woods» saw blade geometry includes a chip thickness limiter» anti-kick back design



24

15°

15°

15°

-5°

81 WZ N

D S s d z /

210 2,8 1,8 30 48

210 2,8 1,8 30 60

216 2,8 1,8 30 48

216 2,8 1,8 30 60

216 2,8 1,8 30 80

250 2,8 1,8 30 48

250 2,8 1,8 30 60

250 2,8 1,8 30 80

81 WZ – Hundegger

D S s d z /

650 5,6 4,2 30 54

650 5,6 4,2 30 96

720 6 4,5 30 48

720 6 4,5 30 72

735 6 4,5 30 48

735 6 4,5 30 72

760 6 4,5 30 48

760 6 4,5 30 72

760 6 4,5 30 96

800 6 4,5 30 48

800 6 4,5 30 80

15°

10° 10° 15

°

FINE

PROFI

FINE

PROFI

LOW

Characteristics:» suitable for trimming applications» used in pendulum cross cut saws, radial saws with manual feed» negative hook angle enables fl uent cutting start




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81 WZ OPTI Cross Cut & Cut Off Saw

15°

20°

10°

20°

D S s d z /

400 3,8 2,8 30 60

450 4,8 3,2 30 96

500 5,0 3,2 30 96

500 5,2 3,2 30 120

500 4,8 3,5 30 144

600 5,8 4,0 30 120

600 4,8 3,5 30 144

81 WZ SSW

15° 15°

15°

7°

15°

FINE

PROFI

FINE

PROFI

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Characteristics:» saw blades with suitable tooth geometry for cross cutting and cut off optimising

applications» for optimising saws made by STÖRI MANTEL, WEINIG, DIMTER, HOLZ-HER,

PANHANS and other manufacturers

TCT Saw Blades for Miter Saws / TCT Cross Cut and Cut Off Saw Blades for Optimising Saws


Characteristics: » saw blades designed for all regular types of miter saws» featuring alternate face bevel intended for high quality of cutting surface

ServiceWe resharpen saw blades including the re-straightening of the body.

D S s d z /

254 1,6 30 2,6 60

260 1,8 30 2,6 60

305 1,8 25,4 2,8 80


Application: Cutting of wood and wood based materials

Machine: Miter saws and optimising saws

26

PROFI

FINE

83 LWZ

D S s d z /

100 3,97 3 22 12

PROFI

FINE

15°

5° 5° 15°

15°

10°

10°

12° min.

1,5



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81 WZ

D S s d z /

150 3,2 2,2 30 36

180 3,2 2,2 30 42

200 3,2 2,2 30 48

Characteristics:» suitable for saw agregates on CNC turning centers

TCT Saw Blades for CNC Machines /TCT Grooving Saw Blades for Biscuit Joining

Characteristics:» grooving saw blades used in hand machines for making of biscuit joining

27

ULTRA

MICRO

FINEPROFI

HIGH EXTRA LOW

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15°

45°

10°

0,2

D S s d z /

300 3,2 2,2 30 96

TFZ L

Material: Laminated chipboard, MDF and HDF

Application: Cutting of laminated boards

Machine: Sizing machines

Characteristics:» Pilana´s premium line of saw blades for cutting of laminated chipboards, MDF and

HDF featuring large TCT tips of extra hardness to ensure excellent yield to money ratio

» low noise slots for additional silencing of the saw blade» supplied in TFZ geometry» for optimal cutting the use of a scoring blade is recommended

Sizing TCT Saw Blades HIGH PROFI +

HIGH PROFI

28

15°

45°

10°

0,2

HIGH PROFI

D S s d z /

200 3,2 2,2 30 64

250 3,2 2,2 30 60

250 3,2 2,2 30 80

300 3,2 2,2 30 72

300 3,2 2,2 30 96

350 3,6 2,5 30 108

ULTRA

FINEPROFI

HIGH LOW

15°

10°

10°

10°

15°

10°

30°

0,4

15°

-5°

30°

0,4

TFZ L

WZ L

DHZ

DHZ N

TFZ L

WZ L

DHZ

DHZ N

D S s d z /

250 3,2 2,2 30 64

250 3,2 2,2 30 72

300 3,2 2,2 30 72

300 3,2 2,2 30 96

350 3,6 2,5 30 84

350 3,6 2,5 30 108

D S s d z /

303 3,2 2,2 30 60

D S s d z /

220 3,2 2,2 30 42

250 3,2 2,2 30 48

303 3,2 2,2 30 60

350 3,6 2,5 30 72




Characteristics:» Pilana´s premium line of saw blades for cutting of laminated chipboards, MDF and

HDF featuring standard size TCT tips of extra hardness» low noise slots for additional silencing of the saw blade» supplied in TFZ, WZ and DHZ geometries» for optimal cutting the use of a scoring blade is recommended

Sizing TCT Saw Blades HIGH PROFI



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15°

45°

10°

0,2

97–11 TFZ L

15°

45°

10°

0,2

97–13 TFZ L

D S s d z /

200 3,2 2,2 30 64

250 3,2 2,2 30 80

300 3,2 2,2 30 96

350 3,6 2,5 30 108

D S s d z /

250 3,2 2,2 30 60

300 3,2 2,2 30 72

ULTRA

FINEPROFI

11 LOW

ULTRA

FINEPROFI

13 LOW

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Characteristics:» suitable for cutting of laminated chipboards» for optimal cutting the use of a scoring blade is recommended» featuring low noise slots for suitable working environment


Sizing TCT Saw Blades






30

15°

10°

10°

10°

98–11 WZ L15°

10°

10°

10°

98–13 WZ L

D S s d z /

250 3,2 2,2 30 72

300 3,2 2,2 30 96

350 3,6 2,5 30 108

D S s d z /

250 3,2 2,2 30 64

300 3,2 2,2 30 72

350 3,6 2,5 30 84

ULTRA

FINEPROFI

11 LOW

ULTRA

FINEPROFI

13 LOW




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15°

10°

30°

0,4

90 DHZ

15°

-5°

30°

0,4

90 DHZ N

D S s d z /

303 3,2 2,2 30 60

D S s d z /

220 3,2 2,2 30 42

250 3,2 2,2 30 48

303 3,2 2,2 30 60

350 3,6 2,5 30 72

ULTRA

FINEPROFI

LOW

ULTRA

FINEPROFI

LOW

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Characteristics:» cutting of laminated boards with or without the use of a scoring blade» suitable for use in vertical panel saws» featuring low noise slots for suitable working environment


All sizing saw blades include pinholes.Parameters of pinholes are shown on the left.Versions without pinholes can be produced on request.

In case that you did not find the type of saw blades which you require in our catalogue, please contact us. We will make them upon your specification.


Characteristics:» cutting of laminated boards with or without the use of a scoring blade» suitable for use in vertical panel saws» featuring low noise slots for suitable working environment

32

93.1 FZ

D S d z /

80 2,8 – 3,6 20 (22) 10 + 10

100 2,8 – 3,6 20 (22) 12 + 12

105 2,8 – 3,6 20 (22) 12 + 12

120 2,8 – 3,6 20 (22) 12 + 12

125 2,8 – 3,6 20 (22) 12 + 12

93 KON

D S s d z /

100 3,1 – 4,2 2,2 20 20

120 3,1 – 4,2 2,0 20 24

125 3,1 – 4,2 2,2 20 24

15°

10°

15°

10°

ULTRA

FINEPROFI

ULTRA

FINEPROFI

Characteristics:» suitable for panel sizing» possibility to set up kerf with shims

Characteristics:» scoring saw blades with the possibility of height adjustment of the scoring saw

blade accessory


Material: Laminated boards, chipboards

Application: High quality of cut on the bottom side of laminated materials

Machine: Panel sizing saws with scoring saw blade accessory

TCT Scoring Saw Blades


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jako HIGH PROFI????

TFZ

WZ

KON

KON/WZ

ULTRA

FINEPROFI

HIGH

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Characteristics: » designed for cutting of chipboard based materials, MDF and HDF » in combination with a conical scoring saw blade (KON or KON/WZ based on customer´s

request) for achieving of excellent cutting performance» long lifespan of carbide tips

Application: Chipboard based materials, MDF and HDF

Machine: Panel sizing saws

Pinholes can be lasered in any dimension on customer´s request.

Panel Sizing TCT Saw Blades


Main blade Pinholes Type of machine Scoring blade300 x 4,4/3,0 x 30 60 TFZ L 2/10/60 PANHANS EURO 10 125 x 4,3-5,4/3,0 x 20 24 KON

300 x 4,4/3,0 x 75 60 TFZ L HOMAG CH03 150 x 4,3-5,4/3,0 x 45 28 KON

300 x 4,4/3,2 x 30 72 TFZ L

300 x 4,4/3,2 x 65 60 TFZ L 2/9/110 SELCO EB 70 200 x 4,3-5,4/3,2 x 65 36 KON 2/110+2/9/100

305 x 4,4/3,0 x 30 60 TFZ L 2/10/60

320 x 4,4/3,2 x 65 60 TFZ L 2/9/110 SELCO EB 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100

320 x 4,4/3,2 x 75 72 TFZ L 3/13/95 GIBEN SMART 65 200 x 4,3-5,4/3,2 x 50 42 KON 3/13/80

350 x 4,4/3,0 x 30 72 TFZ L 2/10/60 PANHANS EURO 12 180 x 4,3-5,4/3,0 x 30 28 KON

350 x 4,4/3,2 x 30 72 TFZ L 2/10/60 PANHANS EURO 12 180 x 4,3-5,4/3,2 x 30 28 KON

350 x 4,4/3,2 x 60 72 TFZ L 2/14/100 HOLZMA 72 180 x 4,3-5,4/3,2 x 45 36 KON

355 x 4,4/3,2 x 30 72 TFZ L

360 x 4,4/3,2 x 65 72 TFZ L 2/9/110 SELCO 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100

370 x 4,4/3,2 x 30 72 TFZ L SCHELLING FM-H 200 x 4,3-5,4/3,2 x 20 36 KON

380 x 4,4/3,0 x 30 72 TFZ L

380 x 4,4/3,2 x 60 72 TFZ L 2/14/100 HOLZMA 200 x 4,3-5,4/3,2 x 45 36 KON

380 x 4,8/3,5 x 30 72 TFZ L


380 x 4,8/3,5 x 60 84 TFZ L HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON

400 x 4,4/3,2 x 60 72 TFZ L ANTHON 180 x 4,3-5,4/3,2 x 20 30 KON

400 x 4,4/3,2 x 80 72 TFZ L 2/9/130+4/19/120 SELCO WN 200 x 4,3-5,4/3,2 x 65 36 KON


420 x 4,4/3,2 x 80 72 TFZ L

420 x 4,8/3,5 x 60 72 TFZ L

430 x 4,4/3,2 x 75 72 TFZ L 4/15/105 GIBEN PRISMATIC 2 OLD 215 x 4,3-5,4/3,2 x 50 42 KON 3/15/80

430 x 4,4/3,2 x 80 72 TFZ L 2/9/130+4/19/120 SELCO WN 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100

450 x 4,4/3,0 x 30 72 TFZ L 2/10/60 SCHELLING 200 x 4,3-5,2/3,0 x 20 36 KON


450 x 4,8/3,5 x 30 72 TFZ L 2/10/60 SCHEER FM 22 200 x 4,7-5,8/3,5 x 30 36 KON 2/9/60


450 x 4,8/3,5 x 80 72 TFZ L 2/9/130+4/19/120 SELCO 200 x 4,7-5,8/3,5 x 65 36 KON 2/9/110+2/9/100

460 x 4,4/3,2 x 30 72 TFZ L SCHELLING 200 x 4,3-5,2/3,2 x 20 36 KON

470 x 4,4/3,2 x 75 72 TFZ L 4/15/105 GIBEN 215 x 4,3-5,5/3,2 x 50 42 KON 3/15/80



480 x 4,8/3,5 x 60 72 TFZ L 2/11/115+2/19/120 HOLZMA 530 200 x 4,7-5,8/3,5 x 45 36 KON

500 x 4,4/3,2 x 80 60 TFZ L 2/14/110 GABBIANI 160 x 4,3-5,4/3,2 x 55 36 KON 3/7/66

500 x 4,8/3,5 x 30 72 TFZ L




570 x 4,8/3,5 x 60 60 TFZ L 2/11/115+2/19/121 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON


620 x 6,2/4,2 x 40 60 TFZ L 2/13/114+2/13/140 SCHELLING 200 x 6,1-7,2/4,2 x 20 36 KON

670 x 5,8/4,2 x 60 60 TFZ L 2/19/120+2/11/148 HOLZMA 200 x 5,7-6,8/4,2 x 45 36 KON

680 x 6,2/4,2 x 40 60 TFZ L 2/13/114+2/13/140 SCHELLING AS/FS 200 x 6,1-7,2/4,2 x 20 36 KON

700 x 6,4/4,4 x 80 60 TFZ L 2/17/110 ANTHON LNC 180 x 6,3-7,4/4,4 x 20 36 KON

720 x 6,5/4,5 x 40 60 TFZ L 2/12/114+2/13/140 SCHELLING 220 x 6,4-7,2/4,5 x 20 36 KON


34

FZ ES WZ WZW

L P L P L P L P

TCT Saw Blades and Segmentsfor Hogging Machines

50 – Hogging Saw Segments

Characteristics: » segments fi tted with tungsten carbide tips» other dimensions and types of segments can be produced based on customer´s

request

D S s z teeth /

300 4,4 2,8 8 FZ-L

300 4,4 2,8 8 FZ-P

350 4,4 2,5 6 FZ-L

350 4,4 2,5 6 FZ-P

350 4,4 2,5 8 FZ-L

350 4,4 2,5 8 FZ-P

350 4,4 2,5 10 FZ-L

350 4,4 2,5 10 FZ-P

86 – TCT Hogging Saw Blades

Material: Chipboard and MDF based materials

Application: Panel sizing saws

Characteristics: » sizing in combination with segments mounted on a hogging head» dimensions manufactured based on customer´s request



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Material: Chipboard and MDF based materials

Application: For complete chipping (disintegration) of waste material

Machine: Mounted on a segmental hogging head

35

15°

10°

92 FZ

96 WZ

D S s Rmax Hmax d z /

200 3,2 2,2 15 50 50 32

250 3,6 2,5 20 70 50 40

300 3,6 2,5 22 100 50 48

15°

10°

10°

10°

FINE

PROFI

FINE

PROFI

D S s d z /

125 4,0 - 10,0 30 10

150 3,0 2,2 30 12

150 3,5 2,5 30 12

150 4,0 2,5 30 12

150 5,0 3,5 30 12

150 6,0 3,5 30 12

150 8,0 - 12,0 30 12

180 4,0 2,5 30 16

180 5,0 3,5 30 16

180 6,0 3,5 30 16

180 8,0 - 12,0 30 16

200 4,0 2,5 30 32

200 5,0 3,5 30 32

TC

T S

AW

BL

AD

ES

Characteristics:» grooving of all types of natural wood and furniture materials

Characteristics:» size adjustable grooving in combination with a clamping bush» saw blades suitable for wobble saws

Material: Natural wood, chipboard

Application: Grooving

Characteristics:» clamping bush is made of steel, size of required grooves is adjustable by using skew

symmetric plates and matrix

5748 Clamping bushes

D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth,Rmax – maximum groove width [mm], Hmax – maximum groove depth [mm], – in stock, – made to customer’s request

Grooving TCT Saw Blades


36

91 WZ15°10°10°

5°, 10°, 20°

45°

0,3

5°

15°

91 TFZ L

D S s d z /

160 2,8 1,8 20 48

190 2,8 1,8 30 54

Ø 42Ø 7

d

FINE

PROFI

FINE

PROFI

Material: Wood and plastics, laminated materials

Application: Sawing with electrical hand machines

Characteristics:» cutting wood and plastics with electrical hand machines


TCT Saw Blades for Electrical Hand Machines


TC

T S

AW

BL

AD

ES

Characteristics:» geometry suitable for cutting of laminated materials

All TCT saw blades for electrical hand machine include pinholes shown on the left.

D S s d z /

127 2,6 1,6 20 10, 20, 36

130 2,6 1,6 20 10, 20, 36

140 2,6 1,6 20 10, 20, 42

150 2,6 1,6 20 12, 24, 40, 48

160 2,6 1,6 20 12, 24, 40, 48

170 2,6 1,6 30 12, 24, 40, 54

180 2,6 1,6 30 12, 24, 40, 56

184 2,6 1,6 30 12, 24, 40, 56

190 2,6 1,6 30 14, 24, 30, 40, 56

200 2,8 1,8 30 16, 30, 40, 64

210 2,8 1,8 30 18, 32, 40, 64

216 2,8 1,8 30 24, 48, 64

230 2,8 1,8 30 20, 34, 48, 64

235 2,8 1,8 30 20, 34, 48, 64

37

88 WZ/FA – DRY CUT13°

3°

6°

1/21/2

6°

D S s d z /

150 2,2 1,6 20 30

160 2,2 1,6 20 30

180 2,2 1,6 20 36

190 2,4 1,8 20 38

200 2,4 1,8 20 40

210 2,4 1,8 30 40

230 2,4 1,8 30 44

235 2,4 1,8 30 44

250 2,4 2,0 30 48

300 2,4 2,0 30 60, 80

305 2,4 2,0 25,4 60, 80

350 2,6 2,2 30 80

355 2,6 2,2 25,4 80

88 TZ GLADIUS

D S s d z /

250 3,2 2,2 30 18

300 3,2 2,2 30 20

350 3,6 2,5 30 24

400 3,6 2,5 30 28

450 4,0 2,8 30 32

500 4,0 2,8 30 36

600 3,8 2,8 30 42

600 5,2 3,8 30 42

700 4,2 3,2 30 48

FINE

PROFI

FINE

PROFI

10°

6°

TC

T S

AW

BL

AD

ES

Material: Building materials

Application: Universal usage in building industry

Machine: Miter saws or dry-cut machines

Characteristics: » cutting of building materials, thin-walled metal materials, non-ferrous metals, PVC,

acrylic glass, sandwich panels» WZ/FA tooth geometry and tenacious TCT tips improve resistance against abrasive

and mechanical damage» suitable for manual and automatic feed

Characteristics: » cutting of construction wood containing metal parts, chipboard, Heraklit boards,

porous concrete» tooth geometry improves resistance against abrasive and mechanical damage


TCT Saw Blades for Building Materials


38

87.1 WZ

D S s d z teeth /

92 3,0 2,5 30 24 – L ES – L

92 3,0 2,5 30 24 – P ES – P

95 2,1 1,6 20 20 – L ES – L

95 2,1 1,6 20 20 – P ES – P

103 2,1 1,6 32 24 – L ES – L

103 2,1 1,6 32 24 – P ES – P

175 2,1 1,6 20 68 WZ

200 2,0 1,4 20 60 WZ

200 2,0 1,4 20 80 WZ

200 2,2 1,8 30, 32 100 TFZ N

250 4,5 3,5 20 56+8 FZ

250 5,0 4,0 32 32 TZ N

17°

13°

45°

17°

13°

45°

FINE

PROFI

ES - L

ES - P

TC

T S

AW

BL

AD

ES


Characteristics:» used in sets for angle cutting of plastic ledges» produced with positive or negative tooth geometry» geometry suitable for smooth and straight cut through thin walled materials» suitable for one and two headed saws when cutting plastic ledges

Material: Plastic window frames

Application: Grooving, crosscutting, angle cutting

TCT Saw Blades for Cutting of Thin Walled Profi les

TCT Saw Blades for Cutting of Plastic Window Frames


39

87–13 TFZ N15°

-5°

45°

0,3

D S s d z /

250 3,2 2,5 30 60

300 3,2 2,5 30 72

350 3,6 2,8 30 84

400 3,6 2,8 30 96

420 4,0 3,2 30 96

450 4,0 3,2 30 108

500 4,0 3,2 30 120

87–11 TFZ N

15°

-5°

45°

0,3

D S s d z /

160 2,8 2,2 20 48

190 2,8 2,2 30 56

200 3,2 2,5 30 60

210 3,2 2,5 30 60

216 2,8 1,8 30 80

216 3,2 2,5 30 60

250 3,2 2,5 30 80

260 3,2 2,5 30 80

300 3,2 2,5 30 96

330 3,2 2,5 30 96

350 3,6 2,8 30 108

380 3,6 2,8 30 110

400 3,6 2,8 30 120

FINE

PROFI

13 LOW

FINE

PROFI

11 LOW

TC

T S

AW

BL

AD

ES

Material: Non-ferrous metals and plastics

Application: Profi les, mouldings, solid materials, tubes

Machine: Manual feed machines

Characteristics: » cutting of non-ferrous metals, profi les and plastics» suitable for angle cutting and cross cutting


TCT Saw Blades for Cutting Non-Ferrous Metals and Plastics


Characteristics: » cutting of non-ferrous metals, profi les and plastics» suitable for angle cutting and cross cutting» suitable for cutting of thin-walled profi les

40

87–13 TFZ P15°

5°

45°

0,3

87–11 TFZ P

15°

5°

45°

0,3

D S s d z /

200 3,2 2,5 30 48

250 3,2 2,5 30 60

300 3,2 2,5 30 72

350 3,6 2,8 30 84

400 3,6 2,8 30 96

450 4,0 3,2 30 108

500 4,0 3,2 30 120

D S s d z /

250 3,2 2,5 30 80

300 3,2 2,5 30 96

350 3,6 2,8 30 108

400 3,6 2,8 30 120

FINE

PROFI

11 LOW

FINE

PROFI

13 LOW

TC

T S

AW

BL

AD

ES

Characteristics: » cutting of aluminum profi les and mouldings, plastic boards, brass (Pertinax)» suitable for angle cutting and cross cutting


All sizing saw blades include pinholes.Parameters of pinholes are shown on the left.Versions without pinholes can be produced on request.

TCT Saw Blades for Cutting Non-Ferrous Metals and Plastics

Characteristics: » cutting aluminum profi les and mouldings, plastic boards, brass (Pertinax)» suitable for cutting of thin-walled profi les» suitable for angle cutting and cross cutting

In case that you did not find the type of saw blades which you require in our catalogue, please contact us. We will make them upon your specification.

Material: Non-ferrous metals and plastics

Application: Profi les, mouldings, solid materials, tubes

Machine: Automatic feed machines

41

TC

T S

AW

BL

AD

ES

D - Blade diameter [mm]

Number of Teeth

of cutting materials

20 30 40 50 60 70 80 90 100 120 140

250

60

72

80

285

60

72

80

31560

80

360

60

80

100

42060

80

460

60

80

100

Recommended

TCT Saw Blades for Steel CuttingGeneral Information

D - Blade diameter [mm]

Width of materials

of cutting materials

30 40 50 60 70 80 90 100 120

315 3-5 110 110 100 100 100 100

360 3-6 120 120 100 100 100 80 80

4003-6 140 140 140 120 120 100 100

6-10 120 120 120 100 100 100 100

4603-6 140 140 120 120 120 120

6-10 140 120 120 100 100 100

5005-10 160 140 140 120 120

> 10 160 140 140 120 120

5605-10 160 160 140 140 120

> 10 160 160 140 140 120

Tab. no. 3: Teeth number indication based on material size - full materials

Tab. no. 4: Teeth number indication based on material size - tubes, profi les

42

α R α R

γ f

γ

α

DDT UTS

S1

D S s d z teeth

160 2,0 1,6 20 40 WZ

180 2,0 1,6 30 36, 44 WZ

200 2,0 1,6 30 48 WZ

216 2,0 1,6 30 50 WZ

230 2,0 1,6 30 48, 64 WZ

250 2,2 1,8 30 52, 66 TFZ

255 2,2 1,8 25,4 52, 66 TFZ

300 2,2 1,8 30 60, 80 TFZ

305 2,2 1,8 25,4 60, 80 TFZ

350 2,4 2,0 30 72, 90 TFZ

355 2,4 2,0 25,4 66, 72, 90 TFZ

10°5°

5°

5°

12°

0°

45°

0,2


TCT Saw Blades for Steel Cutting


Material: Ferrous metals mainly stainless or carbon steel

Application: Solid materials, pipes, profi les, tubes

TC

T S

AW

BL

AD

ES

65 METAL SPEED - CCharacteristics: » cutting of solids and pipes» non-alloy or alloy steels with carbon content ≤ 0,45%» exceptionally resistant tooth geometry high cutting performance, excellent

dimensional accuracy, thin kerf» coating: TiN, TiAlN, AlTiN, TiCN, CrN

Dimensions (mm)

Pin holes (mm)Width of cut (mm)

Width of saw blade

(mm)Number of teeth

250 2,0 1,75 60, 72, 80, 90

285 2,0 1,75 60, 72, 80, 100

315 2,5 2,25 60, 80, 100

360 2,6 2,25 60, 80, 100

425 2,7 2,25 40, 60, 80, 100, 120

460 2,7 2,25 40, 60, 80, 100, 160

32 4x11/63+ 4x9/50

32 4x11/63+ 4x9/5040 4x11/90+ 2x15/80

32 4x9/50+ 4x11/6340 4x11/90+ 2x15/80

40 4x11/90+ 2x15/8050 4x15/80+ 4x18/100

40 4x11/90+ 2x15/8050 4x15/80+ 4x18/100

40 4x11/90+ 2x15/8050 4x15/80+ 4x18/100

64 METAL CUTCharacteristics: » dry-cut machines, mitre saws, electical hand and portable saws» ideal for steel tubes, sheet metals, steel bars (thickness up to 4mm), possibility

of a more universal use in cutting of aluminium, plastics or wood with nails

43

67 METAL STANDARD

S1

S

γf

γ

α

h

D P

D P

Rα Rα Rα Rαα R α R

γ f

γ

α

DDT UTS

S1

α R α R

γ f

γ

α

DDT UTS

S1

TC

T S

AW

BL

AD

ES

Characteristics: » cutting of solids, tubes, pipes and profi les» non-alloy or alloy steels, bearing steel» possibility of regrinding» number of teeth and type of blade depending on application» diameter of the blade: from 280 to 830 mm» geometry DDT+UT or P+D

TCT Saw Blades for Steel Cutting


Material: Ferrous metals

Application: Solid materials, tubes, pipes, profi les, tubes

Machine: High speed circular saw blade machines


66 METAL SPEED - SCharacteristics: » cutting of solids and pipes» non-alloy or alloy steels with carbon content > 0,45 %, stainless steels, acid-resistant

steels, bearing steel, improved steels» high cutting performance, excellent dimensional accuracy, thin kerf» coating: TiN, TiAlN, AlTiN, TiCN, CrN

Dimensions (mm)

Pin holes (mm)Width of cut (mm)

Width of saw blade

(mm)Number of teeth

250 2,0 1,75 60, 72, 80, 90

285 2,0 1,75 60, 72, 80, 100

315 2,5 2,25 60, 80, 100

360 2,6 2,25 60, 80, 100

425 2,7 2,25 40, 60, 80, 100, 120

460 2,7 2,25 40, 60, 80, 100, 160

32 4x11/63+ 4x9/50

32 4x11/63+ 4x9/5040 4x11/90+ 2x15/80

32 4x9/50+ 4x11/6340 4x11/90+ 2x15/80

40 4x11/90+ 2x15/8050 4x15/80+ 4x18/100

40 4x11/90+ 2x15/8050 4x15/80+ 4x18/100

40 4x11/90+ 2x15/8050 4x15/80+ 4x18/100

44

Heat and Surface Treatment of Saw Blades

Special tempering:» thermal treatment of saw blades made on customer´s request» prevents the occurrence of cracks and tears in the body of the saw blade due to

extreme usage during cutting operation» increases the lifespan of the saw blade

PVD coating (TiN, TiCN, AlTiN, TiAlN)» the coating is several times harder than hardened steel; it extends the lifespan of the

saw blade» its very low coeffi cient of friction signifi cantly decreases the risk of material chips and

resin sticking to the surface of the saw blade and therefore also the risk of overheat and deformation of the saw blade

» in order to preserve the hardness of the cutting edge coating, the saw blades are only sharpened on the front of the teeth

» this surface treatment is suitable for all types of saw blades

Nickel Coating:» thin layer of milky colour on the saw blade surface» friction reduction » saw blades are more resistant to resin and other impurities » protection against corrosion when processing wet wood» saw blade temperature reduction during the cutting operation» increase of saw blade lifespan» treatment of saw blades made on customer´s request

Other coating types» Tefl on coating» Nickel coating» Chromium coating

Black coating:» increases the saw blade lifespan by 20% compared to untreated TCT saw blade» treatment of saw blades made on customer´s request» thin chemical layer of black colour on the saw blade surface

Heat and Surface Treatment of Saw Blades

TC

T S

AW

BL

AD

ES

45

10°

-5°

TC

T S

AW

BL

AD

ES

95 – TCT Saw Blades for Cutting of Mineral Fibres

Characteristics:» cutting along and across the grain of mineral fi bres» specially designed saw body improves resistance against abrasive wear

Special TCT Saw Blades and Segments

Due to our expertise and our modern production technologies we produce saw blades to your specifi cations including saw blades for specialised applications.

We carry out:

» adjustments to fi xing bores for saws from various manufacturers» production of saw blades and segments based on customer’s drawing documentation

up to 1 200 mm in diameter» development and production based on cutting conditions and requirements of individual

wood processing companies» development and production of saw blades in cooperation with wood-processing

machinery manufacturers

TCT saw blades for cutting mineral fi bres are produced in all dimensions onrequest of our customers.

Thin Kerf TCT Saw Blades

Thin kerf TCT saw blades are mainly suitable for cutting of standard and higher quality dry wood. Woodworkers know very well the advantage of them in using less force during feeding and less waste produced. Used in cross-cutting and cutting along the grain applications, a typical user would come from the fl ooring or furniture industry.

Thin kerf saw blades also require better care in the tensioning part of production to prevent the tool from wobbling. PILANA produces its thin kerf saw blades to meet the highest expectations of the customer and to deserve the name thin kerf blade - no wobbling, energy effi ciency and proper tensioning resulting in less stress on the machine.

We off er thin kerf blades in diameters from 100 mm to 250 mm, body thickness 0,9 mm to 1,4 mm.

46

d / d1 x B

20 / 12,75 x 1,4 mm

20 / 15 x 1,4 mm

20 / 16 x 1,4 mm

22 / 20 x 1,4 mm

25 / 20 x 1,4 mm

25,4 / 16 x 1,4 mm

25,4 / 20 x 1,8 mm

30 / 12,75 x 1,4 mm

30 / 15 x 1,8 mm

30 / 16 x 1,8 mm

30 / 18 x 1,8 mm

30 / 20 x 1,8 mm

30 / 20 x 2,2 mm

30 / 22 x 1,8 mm

30 / 24 x 1,8 mm

30 / 25 x 1,8 mm

30 / 25,4 x 1,8 mm

32 / 20 x 2,2 mm

32 / 25 x 2,2 mm

32 / 25,4 x 1,8 mm

32 / 25,4 x 2,2 mm

32 / 30 x 2,2 mm

35 / 30 x 2,2 mm

35 / 32 x 2,2 mm

40 / 30 x 2,2 mm

40 / 32 x 2,2 mm

40 / 35 x 2,2 mm

50 / 30 x 2,2 mm

50 / 30 x 2,2 mm

d 1

d

d1

d

A

C

B

B

d – outer diameter [mm], d1 – inner diameter [mm], B – thickness [mm]

Reduction Rings /Distance Rings

TC

T S

AW

BL

AD

ES

Reduction Rings

Distance Rings» to be used in multiripping to distance saw blades on a shaft» made of steel or aluminium» dimensions on request

How to order:» d x d1 x B + C/A

d – outer diameter [mm], d1 – inner diameter [mm], B – thickness [mm], C/A – keyways [mm]

47

PCD Saw Blades


48

TFZ

WZ

KON

FZ

PROFI

HIGH LOW

DZ/TZ

TZ/TZ

PC

D T

OO

LS

Material: Coated and uncoated chipboards, coated and uncoated MDF, various solid plastic materials

Machine: Panel sizing saws

DIAMOND LINE saw blades are tipped with tips made from polycrystalic diamonds (PCD).

77 TFZ, WZ PCD Sizing Saw Blades

73 FZ, WZ and KON PCD Scoring Saw BladesScoring saw blades suitable for cutting applications together with panel sizingsaw blades.

73 KON PCD Scoring Saw BladesScoring saw blades suitable for cutting applications together with panel sizingsaw blades.


PCD Saw Blades

77 TFZ, WZ PCD Panel Sizing Saw Blades Saw blades are suitable for panel sizing applications of single boards as well as stacks.


D S/s d z Teeth /

350 4,0/3,0 30 60 TFZ, WZ, DZ/TZ, TZ/TZ

350 4,0/3,0 30 72 TFZ, WZ, DZ/TZ, TZ/TZ

400 4,4/3,2 30 60 TFZ, WZ, DZ/TZ, TZ/TZ

400 4,4/3,2 30 72 TFZ, WZ, DZ/TZ, TZ/TZ

400 4,4/3,2 30 84 TFZ, WZ, DZ/TZ, TZ/TZ

430 4,8/3,5 30 60 TFZ, WZ, DZ/TZ, TZ/TZ

430 4,8/3,5 30 72 TFZ, WZ, DZ/TZ, TZ/TZ

430 4,8/3,5 30 84 TFZ, WZ, DZ/TZ, TZ/TZ

450 4,4/3,2 30 60 TFZ, WZ, DZ/TZ, TZ/TZ TFZ

450 4,4/3,2 30 72 TFZ, WZ, DZ/TZ, TZ/TZ TFZ

450 4,8/3,5 30 60 TFZ, WZ, DZ/TZ, TZ/TZ

D S/s d z Teeth /

200 3,2/2,2 30 36 TFZ, WZ

250 3,2/2,2 30 48 TFZ, WZ

300 3,2/2,2 30 60 TFZ, WZ

300 3,2/2,2 30 72 TFZ, WZ TFZ

300 3,2/2,2 30 96 TFZ, WZ TFZ

305 3,2/2,2 30 60 TFZ, WZ

305 3,2/2,2 30 72 TFZ, WZ

305 3,2/2,2 30 96 TFZ, WZ

315 3,2/2,2 30 72 TFZ, WZ

315 3,2/2,2 30 96 TFZ, WZ

D S/s d z Teeth /

100 2,8 – 3,6/2,2 20 (22) 12+12 FZ, WZ

120 2,8 – 3,6/2,2 20 (22) 12+12 FZ, WZ FZ

120 3,1 – 3,9/2,2 20 (22) 20 KON

D S/s d z Teeth /

125 4,4–5,6/3,2 30 20 KON

150 4,4–5,6/3,2 30 20 KON

180 4,4–5,8/3,2 20 24 KON

200 4,4–5,6/3,5 30 24 KON

215 4,4–5,6/3,5 30 24 KON

We also off er complete servicing of PCD saw blades!

49

Band Saw Blades for Wood


50

Minimum radius (mm) 25 50 100 150 200 300 400 500 600 700

Width of blade (mm) 6 10 15 20 25 30 35 40 45 50

Band saw blades type 40 – WM1, 40 – WM2 the width of blade is determined by machine builder and it is calculated from common coils.

Thickness of band saw blade must not exceed value S1 because material of band saw blade would be too strained while bending and mechanical damage could happen.

When choosing the right tooth pitch, the height of cutting material must be considered. We recommend 3 – 5 teeth to be in cut.

Working conditions:Maximum cutting speed of band saw blade is recommended by the machine builder. Usually the speed is between 20 – 35 m/sec. General rule is that the harder cutting material, the lower cutting speed we use.

General rules for usage:1. Before you start cutting check if the band saw blade is properly sharpened, set and whether it is not damaged or heated up. Band saw heating can be recognized if blade

is purple color even after cooling.2. Band saw blade must be properly straightened. Please be aware not to straighten the blade too much. This could cause disruption of the blade.

Maximum recommended values of straightening the band saw blade.

Type: 40 C75

Dimensions HxSxT [mm]

Tensile stress[Mpa]

Tensioningstrength [N]

6x0,5x4 25 105

8x0,5x5 25 142,5

10x0,6x6 25 211,5

12x0,6x7 30 320

15x0,6x7 30 428

16x0,6x7 30 464

20x0,6x8 30 585

25x0,6x8 30 893

25x0,7x8 30 1006

30x0,7x10 30 1245

35x0,8x10 40 1702

40x0,7x10 45 2190

40x0,8x10 45 2550

45x0,9x12 50 3564

50x0,9x12 50 4014

Type: 40 WM1, 40 WM2

Dimensions HxSxT [mm]

Tensile stress[Mpa]

Tensioningstrength [N]

32x0,9x22 40 1840

32x1,0x22 40 2040

32x1,1x22 40 2240

35x0,9x22 40 2050

35x1,0x22 40 2280

35x1,1x22 40 2510

40x0,9x22 45 2700

40x1,1x22 40 2930

50x1,1x22 50 4760

3. Guidance of blade and guiding wheels must be clean from chips and resin. Allowance between guiding and band saw blade may be maximum 0,2mm. The distance between the top guidance from the cutting material should be as little as possible so that blade rigidity is as big as possible.

4. Hold the cutting material with both hands so that your body is not in the same level as the cutting blade. Do not cut material using extra strength.5. Start cutting after the proper cutting speed is achieved. Do not shorten or slow down the cutting period by friction of the blade against the side of material or slowing against cutting material.6. While cutting big dimensions it is important to use fi xed guidance. While fi nish sizing the material it is important to use holding device.7. It is necessary to replace the band saw blade and set it away (even if not dull). Mechanical attributes of band saw blade will remain the same.8. Do not let the band saw to heat up by any means. If this happens, set away the blade immediately and after cooling set and sharpen it again. You can also check the

straightness. To prevent heating it is better to sharpen the blades in time and follow the right cutting conditions.9. Replace the band saw blade if any break off occurs. 10. After fi nishing cutting process do not leave the band saw blade straightened in the machine, always loosen it

Service:Tooth setting is done to 1/2 to 2/3 tooth height and is set by 1/2 to 1/3 over the size of band saw thickness. Tooth setting can be even bigger for soft woods but there must never happen that a piece of wood remains in between the teeth. Please keep the same distance while tooth setting the whole band saw blade. Pay special attention to regularity of setting (max. 0,1 mm). If not, run in of blade might occur on the side where the bigger tooth set is.Tooth sharpening is done ceramic disc with medium grain roughness. Tooth face is sharpened. If the blade is extra dull, it is possible to sharpen the tooth back as well. Prevent the tooth to become black from annealing (unwanted stage). While grinding it is needed to keep the radius on tooth bottom. Sharp edge on tooth bottom could cause blade breakage.

Dimensions:Dimensions of band saw blade depend on the machine type and material type.Width of the band saw blade type 40 – C75 is determined by the smallest radius that is cut in the material. Otherwise the width may be by max.10 mm wider than width of common discs of the particular machine.

Recommendations How to Use Band Saw Blades

S1= diameter of welded coil [mm]

1000

BA

ND

SA

W B

LA

DE

S

51

BA

ND

SA

W B

LA

DE

S

The most common causes of trouble while cutting with band saw blades is wrong choice of band saw blade type, dimensions of blade or wrong tooth pitch for particular material. The second most common problem is wrong performance of cutting conditions and usage of insuffi ciently set or dull band saw blade.

In the below tab you can fi nd most common problems and their possible solution.

Most common problem Probable reason Solution

Broken/ fi ssured blade

• Wrong tooth pitch Choose a blade with tooth pitch so that 3-5 teeth are in cut• Overstressing of blade Lower the blade straightness between circling wheels • Feed is too high Lower down-force of material on the blade

• Teeth are in contact with material before cutting Adjust allowance between blade/material to minimum 10mm before cutting

• Diameter of guiding wheels is too small Use a thinner blade• Side press on band saw Adjust manually • Blade friction against carrier wheels Adjust parallelity of wheels

Undercutting

• High feed Lower the feed speed• Insuffi cient blade straightness Straighten the blade• Damaged top tooth line Use a blade with harder teeth (hardened)• Big allowance between guiding wheels and blade Lower the guiding wheels• Big distance between guidance and material Adjust distance from guidance

Rough cut• High feed Adjust cutting conditions• Wrong tooth pitch Use correct tooth pitch

Blunting of blade• Cutting with tooth backs Turn over the band saw blade• High cutting speed Lower the cutting speed

Tooth breaking off

• High pressure on blade Lower the feed speed• Wrong choice of tooth pitch Use correct tooth pitch• Cutting with tooth backs Turn over the band saw blade• Dirt in cutting material Do not cut in places where dirt occurs (stones, metals etc.)

Twisting of blade • Blade stuck in cut Lower the feed speed

• Free guiding of blade Adjust the blade guiding

Safety rules for band saw blade usageApplication:Band saw blades are used for splitting, cutting off wood logs, woodbase materials and light metal alloys. Band saw blades can be used for mechanical or manual feed speed while following the recommended safety rules.

Unwrapping/packing:When unwrapping/packing and during manipulation (i.e. when setting up into the machine) please proceed with maximum caution! Danger of getting hurt by very sharp objects.

Transport:Move the tools in an appropriate packing! Danger of getting hurt!

Application:Do not exceed maximum tensioning limit. Make sure the area of tensioning wheels is kept clean.

Tool:Check the cutting edge. Check the machine set up.

Machine:It is necessary to stop the machine while tool replacement.

Tool set up:Set up the tool into the machine and secure it following the manufacturer’sspecifi cation. Follow the manufacturer’s safety rules.

Service:Always keep to safety instructions.Proper functioning and safety will be met only when keeping to operating instructions of Pilana Wood s.r.o.

How to service the tool:• Follow the valid regulations• Unskilled usage and usage out of purpose is forbidden.• If not required by national law, use specifi c objects to protect your eyes, ears and mouth.• Never leave the machine unattended without monitoring!• Please clean the band saw blades in time and remove resin. Clean blades have longer life-time and are therefore more economical..

Sharpening/servicing:Well-timed sharpening and cleaning the blade are basic conditions howto keep the quality and follow the safety rules. It is important to have theseactivities done by an expert.Tools are often covered by resin and dust etc. Any dirt negatively infl uencesthe cutting performance. To clean the machine use only convenient objects,which do not cause rust or chemical damage to band saw blades.



52

Band Saw Blades for Carpenters

50°10°

SH

t

BA

ND

SA

W B

LA

DE

S

Material: Natural wood

Application: Joinery, carpentry

Machine: Joining band saw machines

Characteristics: » we produce the following modifi cations of band saw blades - toothed, set, sharpened,

hardened » band saws are supplied in coils of 25, 50, 100 m or welded to a particular machine

length» material type used - carbon steel C 75 – material hardness 42 – 44 HRc

H x S x t [mm]

C 75set

C 75set and

sharpened

C 75 set, sharpened

and hardened 64 HRc

6x0,5x4

8x0,5x5

10x0,6x6

12x0,6x7

15x0,6x7

20x0,6x8

25x0,6x8

25x0,7x8

30x0,7x10

35x0,7x10

40x0,7x10

45x0,9x12

50x0,9x12

H – height of blade [mm], S – thickness of band saw [mm], t – tooth pitch [mm], – in stock, – made to customer’s request

Band Saw Blades for Wood – Joinery Types

53

40 - Band Saw Blades for Mobile Band Saw Machines

47°30´15°S

H

tWM 1

50°10°

S

H

tWM 2

40 - Bimetal

50°10°

S

H

tBimetal

BA

ND

SA

W B

LA

DE

S

Material: Natural wood

Application: Cutting massive natural wood

Machine: Mobile band saw machines

Characteristics: » We supply band saw blades welded to requested length or in coils of 25, 50 or

100 m» band saw blades type WM1 are for cutting of soft woods» band saw blades type WM2 are for cutting of hard woods


Band Saw Blades for Wood – WM

Characteristics: » bimetal band saw blades suitable for cutting of very hard wood

H x S t Type set, sharpened

35 x 0,9 22,2 Bimetal

H x S t Type toothedtoothed,

set

toothed, set,hardened 64 HRc

toothed,set,

sharpened

toothed, set, sharpened,hardened 64 HRc

32 x 0,9

22

WM 1

WM 2

32 x 1,0

32 x 1,1

35 x 0,9

35 x 1,0

35 x 1,1

40 x 0,9

40 x 1,0

40 x 1,1

50 x 1,1

32 x 0,9

22,2

WM 1

WM 2

32 x 1,0

32 x 1,1

35 x 0,9

35 x 1,0

35 x 1,1

40 x 0,9

40 x 1,0

40 x 1,1

50 x 1,1

54

Band Saw Blades for Food Industry

H [mm] S [mm] t [mm]toothed, set, sharpened,

hardened 64 HRc

16 0,56 4,2

16 0,56 6,3

16 0,56 8,5

19 0,56 4,2

19 0,56 6,3

19 0,56 8,5

Ø

-20˚

25˚ D

B

b

BA

ND

SA

W B

LA

DE

S

80 – Scoring Saw Blades for Band Saws

» for removing of bark from logs. Extended lifespan of the band saw.


Material: Frozen, unfrozen meat

Application: Cutting in food industry

Characteristics: » we produce the following modifi cation of band saw blades - toothed, set,

sharpened, hardened » materials used are top quality German steels – material hardness 42 – 44 HRc

Band Saw Blades for Food Industry / Scoring Saw Blades for Wide Band Saws

www.pilana.com

07/2014

PILANA Wood Nádražní 804768 24 Hulín

Czech RepublicTel.: +420 573 328 254 Fax: +420 573 328 566E–mail: [email protected]

TC

T C

ircu

lar

Saw

Bla

de

s, P

CD

Cir

cula

r S

aw B

lad

es,

Ban

d S

aw B

lad

es

07

/20

14

EUROPEAN UNIONEUROPEAN REGIONAL DEVELOPMENT FUNDINVESTMENT IN YOUR FUTURE.

www.pilana.com

07/2014

PPCD CircularCD Circular BBladeslades · 2018-06-18 · grinding machines, CNC milling machines, CNC sharpening machines and other automatic and semiautomatic machinery. Constant

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