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Prepared By Operations Division REVISED Version November 24, 2007 FIREFIGHTER NEAR MISS Auto Fire with Compressed Natural Gas (CNG) Fuel Tank Explosion
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Page 1: Powerpoint Presentation

Prepared By Operations Division REVISED Version November 24, 2007

Prepared By Operations Division REVISED Version November 24, 2007

FIREFIGHTERNEAR MISS

Auto Fire withCompressed Natural Gas

(CNG) Fuel Tank Explosion

FIREFIGHTERNEAR MISS

Auto Fire withCompressed Natural Gas

(CNG) Fuel Tank Explosion

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Seattle Fire Department22

Information Update 11/24/07Information Update 11/24/07

• On November 7, 2007, American Honda Service Division issued a bulletin to all Honda Sales, Service, and Parts Managers for a voluntary recall campaign of 1998-2007 Civic GX CNG vehicles

• Honda Motor Co. agreed to the recall in accordance with 49 CFR Part 573 Defect and Noncompliance Reporting

• On November 7, 2007, American Honda Service Division issued a bulletin to all Honda Sales, Service, and Parts Managers for a voluntary recall campaign of 1998-2007 Civic GX CNG vehicles

• Honda Motor Co. agreed to the recall in accordance with 49 CFR Part 573 Defect and Noncompliance Reporting

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Seattle Fire Department33

Information Update 11/24/07Information Update 11/24/07

• Honda will install a fire retardant blanket to the trunk side of the rear seat-back.

• The Bulletin stated the problem thus:“In the event of a severe interior fire in the area of the rear seat, the CNG tank may be heated unevenly, preventing the pressure relief device from venting the contents of the tank as designed. This could result in a tank rupture and even ejection of the tank from the vehicle. This situation was discovered after studying an act of arson on a Civic GX earlier this year.”

• Honda will install a fire retardant blanket to the trunk side of the rear seat-back.

• The Bulletin stated the problem thus:“In the event of a severe interior fire in the area of the rear seat, the CNG tank may be heated unevenly, preventing the pressure relief device from venting the contents of the tank as designed. This could result in a tank rupture and even ejection of the tank from the vehicle. This situation was discovered after studying an act of arson on a Civic GX earlier this year.”

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Seattle Fire Department44

Incident #26564, March 26, 2007 Incident #26564, March 26, 2007 • Dispatch 0230 hours for car fire (Engine 10)

• E10 arrived and requested FIB for multiple vehicles with possible structural exposures (freeway columns and overpasses)

• 12 vehicles damaged or destroyed

• Firefighter near miss when CNG vehicle exploded as E10 crew approached with a handline (approximately 50-75’ away)

• Determined to be arson

• Dispatch 0230 hours for car fire (Engine 10)

• E10 arrived and requested FIB for multiple vehicles with possible structural exposures (freeway columns and overpasses)

• 12 vehicles damaged or destroyed

• Firefighter near miss when CNG vehicle exploded as E10 crew approached with a handline (approximately 50-75’ away)

• Determined to be arson

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Seattle Fire Department55

FireFireGarageGarage

FireFireGarageGarage

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Seattle Fire Department66

Royal Brougham

Royal Brougham

88thth A

ve S

ou

th A

ve S

ou

th

Access GateAccess GateAccess GateAccess Gate

E10

E10

E10

E10

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Seattle Fire Department77

E10 parked outsideE10 parked outsidethe gate herethe gate hereE10 parked outsideE10 parked outsidethe gate herethe gate here

Debris from the explosion was thrown up to Debris from the explosion was thrown up to 100’ in all directions including on the over-100’ in all directions including on the over-

passes above the incident.passes above the incident.

Debris from the explosion was thrown up to Debris from the explosion was thrown up to 100’ in all directions including on the over-100’ in all directions including on the over-

passes above the incident.passes above the incident.

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Seattle Fire Department88

++++++++++++ ++++

BackhoeBackhoeBackhoeBackhoe

Fuel tankFuel tank(original location)(original location)Fuel tankFuel tank(original location)(original location)

Trunk lidTrunk lidTrunk lidTrunk lid

Bumper frameBumper frameBumper frameBumper frame

Roof debrisRoof debrisRoof debrisRoof debris

Roof debrisRoof debrisRoof debrisRoof debris

100’

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Seattle Fire Department99

Honda CNG VehicleHonda CNG Vehicle

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Seattle Fire Department1010

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Seattle Fire Department1111

Rear of vehicleRear of vehicle

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Seattle Fire Department1212

Roof is blown completelyRoof is blown completelyoff vehicle and doors blownoff vehicle and doors blownopenopen

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Seattle Fire Department1313

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Seattle Fire Department1414

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Seattle Fire Department1515

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Seattle Fire Department1616

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Seattle Fire Department1717

Metal mountingMetal mountingstraps for CNG tankstraps for CNG tank

Metal mountingMetal mountingstraps for CNG tankstraps for CNG tank

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Seattle Fire Department1818

Trunk lidTrunk lidTrunk lidTrunk lid

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Seattle Fire Department1919

Tank initially landedTank initially landedhere, about 100’ awayhere, about 100’ awayTank initially landedTank initially landedhere, about 100’ awayhere, about 100’ away

……then was moved downthen was moved downthe hill for extinguishment.the hill for extinguishment.……then was moved downthen was moved downthe hill for extinguishment.the hill for extinguishment.

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Seattle Fire Department2020

Evidence indicates it may Evidence indicates it may have ricocheted off the have ricocheted off the underside of a freeway underside of a freeway overpass overpass (next picture)(next picture)..

Evidence indicates it may Evidence indicates it may have ricocheted off the have ricocheted off the underside of a freeway underside of a freeway overpass overpass (next picture)(next picture)..

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Seattle Fire Department2121

90’90’90’90’

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Seattle Fire Department2222

Rear bumper frame 90’+ awayRear bumper frame 90’+ away

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Seattle Fire Department2323

Bumper shrapnelBumper shrapnel(note burn marks on(note burn marks onground) ground)

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Seattle Fire Department2424

Roof section about 75’ awayRoof section about 75’ awayRoof section about 75’ awayRoof section about 75’ away

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Seattle Fire Department2525

This may be your only warning ofThis may be your only warning ofa CNG – fueled vehicle. Typically a CNG – fueled vehicle. Typically located on the trunk lid or bumper.located on the trunk lid or bumper.

This may be your only warning ofThis may be your only warning ofa CNG – fueled vehicle. Typically a CNG – fueled vehicle. Typically located on the trunk lid or bumper.located on the trunk lid or bumper.

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Seattle Fire Department2626

Composite tank is carbon-fiber / fiberglassComposite tank is carbon-fiber / fiberglasswrapped for strength – similar to our SCBA tanks.wrapped for strength – similar to our SCBA tanks.Composite tank is carbon-fiber / fiberglassComposite tank is carbon-fiber / fiberglasswrapped for strength – similar to our SCBA tanks.wrapped for strength – similar to our SCBA tanks.

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Seattle Fire Department2727

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Seattle Fire Department2828

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Seattle Fire Department2929

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Seattle Fire Department3030

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Seattle Fire Department3131

August 07, 2003

Airport Taxis, Shuttles Convert to Natural GasNew contract requires fleet conversions to improve air quality

The Port of Seattle Commission today authorized the renewal of contracts with two major providers of ground transportation at Seattle-Tacoma International Airport. The contracts, with the Seattle Tacoma International Taxi Association (STITA) and Shuttle Express, will require the two organizations to make major investments toconvert their fleets to clean-burning natural gas.

Under its new contract, STITA will be required to convert its entire 160-cab fleet to natural gas in the next three years. By converting more quickly, STITA will earn the right to extend the contract from five to seven years.

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Seattle Fire Department3232

Historical InformationHistorical Information

• Several NHTSA (National Highway Traffic Safety Administration) investigations– Example: January 27, 2003; Ford Crown

Victoria on fire with flame impingement on CNG tank. The tank failed catastrophically prior to Pressure Relief Device (PRD) functioning.

– Vehicle recall with dealers installing additional insulation behind back seat.

– Number of vehicles still needing repair???

• Several NHTSA (National Highway Traffic Safety Administration) investigations– Example: January 27, 2003; Ford Crown

Victoria on fire with flame impingement on CNG tank. The tank failed catastrophically prior to Pressure Relief Device (PRD) functioning.

– Vehicle recall with dealers installing additional insulation behind back seat.

– Number of vehicles still needing repair???

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Seattle Fire Department3333

Code of Federal RegulationsCode of Federal Regulations

• CFR 49, Part 571– Standard 304

Compressed Natural Gas Fuel Container Integrity

Flame Test Standard:Flame impingement generating 1550-1650° F. at the surface for the length of the cylinder for 20 minutes or until fuel is completely vented through PRV.

• CFR 49, Part 571– Standard 304

Compressed Natural Gas Fuel Container Integrity

Flame Test Standard:Flame impingement generating 1550-1650° F. at the surface for the length of the cylinder for 20 minutes or until fuel is completely vented through PRV.

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Seattle Fire Department3434

CNG PropertiesCNG Properties

• Compressed to 3,600 psi in fuel cylinder

• CNG rated at 117 octane fuel

• BTU per # = 22,800 (gasoline = 18,900)

• Not a liquid when compressed (it becomes a very close dense gas)

• Not the same as Liquified Natural Gas – LNG (cryogenic: -260° to become liquified)

• Lighter than air when released ( .6 air)

• Compressed to 3,600 psi in fuel cylinder

• CNG rated at 117 octane fuel

• BTU per # = 22,800 (gasoline = 18,900)

• Not a liquid when compressed (it becomes a very close dense gas)

• Not the same as Liquified Natural Gas – LNG (cryogenic: -260° to become liquified)

• Lighter than air when released ( .6 air)

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Seattle Fire Department3535

CNG PropertiesCNG Properties

• LEL / UEL = 4 – 16% (gasoline = 1.3 – 7.6)

• 1 cubic foot of CNG = 245 cu.ft. of natural gas at sea level (uncompressed)

• 1 cubic foot of CNG weighs 13#• 5.66# = 1 Gasoline Gallon Equivalent (GGE)

• Honda Civic tank = 8 GGE• Note: 1 gallon of gasoline properly vaporized has

the explosive equivalency of 83 pounds of dynamite (CDC).

• LEL / UEL = 4 – 16% (gasoline = 1.3 – 7.6)

• 1 cubic foot of CNG = 245 cu.ft. of natural gas at sea level (uncompressed)

• 1 cubic foot of CNG weighs 13#• 5.66# = 1 Gasoline Gallon Equivalent (GGE)

• Honda Civic tank = 8 GGE• Note: 1 gallon of gasoline properly vaporized has

the explosive equivalency of 83 pounds of dynamite (CDC).

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Seattle Fire Department3636

Cylinder PropertiesCylinder Properties

• Four Cylinder Types:– Type 1: all metal (steel or aluminum)– Type 2: hoop wrapped steel or aluminum– Type 3: fully wrapped steel or aluminum– Type 4: all-composite (non-metallic)*

*Early model Honda Civic uses Type 4;later models use Type 3

• Four Cylinder Types:– Type 1: all metal (steel or aluminum)– Type 2: hoop wrapped steel or aluminum– Type 3: fully wrapped steel or aluminum– Type 4: all-composite (non-metallic)*

*Early model Honda Civic uses Type 4;later models use Type 3

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Seattle Fire Department3737

Honda Civic Tank DesignHonda Civic Tank Design

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Seattle Fire Department3838

Honda Civic Tank DesignHonda Civic Tank Design

Note: The pressure relief device (PRD) activates similar to a fusible link – it fails versus resealing like a spring-assisted pressure reducing valve (PRV). The gas is vented out the vent tube until the tank is empty. Discharge time depends on fuel level.

Note: The pressure relief device (PRD) activates similar to a fusible link – it fails versus resealing like a spring-assisted pressure reducing valve (PRV). The gas is vented out the vent tube until the tank is empty. Discharge time depends on fuel level.

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Seattle Fire Department3939

Ongoing InvestigationOngoing Investigation

The tank was wrapped and secured at the FD Commissary for subsequent investigation by engineers from the various component manufacturers.

The tank was wrapped and secured at the FD Commissary for subsequent investigation by engineers from the various component manufacturers.

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Seattle Fire Department4040

Ongoing InvestigationOngoing Investigation• Stakeholders have demonstrated a serious

commitment to determining the cause and developing corrective recommendations– Honda Motor Company sent four engineers

from Japan and the U.S.– The tank manufacturer sent an engineer from

their Nebraska facility– The valve manufacturer sent an engineer from

their Ontario, Canada facility

• Stakeholders have demonstrated a serious commitment to determining the cause and developing corrective recommendations– Honda Motor Company sent four engineers

from Japan and the U.S.– The tank manufacturer sent an engineer from

their Nebraska facility– The valve manufacturer sent an engineer from

their Ontario, Canada facility

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Seattle Fire Department4141

Ongoing InvestigationOngoing Investigation

After an initial site investigation, the tank was shipped to Honda Motor Company for scientific analysis. Results are pending.

**SEE Slide 2 fornew information

After an initial site investigation, the tank was shipped to Honda Motor Company for scientific analysis. Results are pending.

**SEE Slide 2 fornew information

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Seattle Fire Department4242

Ongoing InvestigationOngoing Investigation

• Additional inquires have been received from:– U.S. Department of Transportation – National Highway Traffic Safety

Administration– State of Washington Department of

Transportation

• A “Firefighter Near Miss” has been posted on-line

• SEE Slide 2 for updated information

• Additional inquires have been received from:– U.S. Department of Transportation – National Highway Traffic Safety

Administration– State of Washington Department of

Transportation

• A “Firefighter Near Miss” has been posted on-line

• SEE Slide 2 for updated information

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Seattle Fire Department4343

Lessons Learned / Best PracticesLessons Learned / Best Practices• Approach from 45° angle to vehicle ends

• Be aware of CNG vehicles– Cabs, city vehicles, shuttles

• Look for CNG placards

• Watch for other hazards, i.e. bumper struts; hood and tailgate struts; airbags; burning fuel runoff; hazardous vehicle contents; exploding tires; other traffic

• Consider cooling streams from a distance

• Approach from 45° angle to vehicle ends

• Be aware of CNG vehicles– Cabs, city vehicles, shuttles

• Look for CNG placards

• Watch for other hazards, i.e. bumper struts; hood and tailgate struts; airbags; burning fuel runoff; hazardous vehicle contents; exploding tires; other traffic

• Consider cooling streams from a distance

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Seattle Fire Department4444

Best Practices – Honda CivicBest Practices – Honda Civic

The Best Way to Stop CNG Flow and Turn Off the Engine: KEYS

Turn off the ignition switch, and remove the key.

Turning off the ignition switch automatically shuts off the flow of CNG from the fuel tank. It also turns off power to the airbags and the seat belt tensioners within 3 minutes.

The Best Way to Stop CNG Flow and Turn Off the Engine: KEYS

Turn off the ignition switch, and remove the key.

Turning off the ignition switch automatically shuts off the flow of CNG from the fuel tank. It also turns off power to the airbags and the seat belt tensioners within 3 minutes.

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Seattle Fire Department4545

Best Practices – Honda CivicBest Practices – Honda Civic

The Second-Best Way to Stop CNG Flow and Turn Off the Engine: ELECTRICAL

Remove the main fuse, and disconnect the

battery negative cable.

This method should be used if the ignition switch is in the ON (II) position, you cannot reach the key or the CNG manual shutoff valve, but you can reach under the hood.

The Second-Best Way to Stop CNG Flow and Turn Off the Engine: ELECTRICAL

Remove the main fuse, and disconnect the

battery negative cable.

This method should be used if the ignition switch is in the ON (II) position, you cannot reach the key or the CNG manual shutoff valve, but you can reach under the hood.

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Seattle Fire Department4646

Best Practices – Honda CivicBest Practices – Honda Civic

The Second-Best Way, continued:

Removing the main fuse shuts off the flow of CNG from the fuel tank and turns off the engine. Disconnecting the battery negative cable cuts

power to the airbags and the seat belt tensioners within 3 minutes. It also prevents the engine from being restarted.

The Second-Best Way, continued:

Removing the main fuse shuts off the flow of CNG from the fuel tank and turns off the engine. Disconnecting the battery negative cable cuts

power to the airbags and the seat belt tensioners within 3 minutes. It also prevents the engine from being restarted.

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Seattle Fire Department4747

Best Practices – Honda CivicBest Practices – Honda Civic

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Seattle Fire Department4848

Best Practices – Honda CivicBest Practices – Honda Civic

Least-Desirable Way for Stopping CNG Flow and Turning Off the Engine: GAS

Turn off the CNG manual shutoff valve.

This method does not disable the airbags or the seat belt tensioners. It should be used only if the engine is running, you cannot reach the key, and you cannot reach under the hood.

Least-Desirable Way for Stopping CNG Flow and Turning Off the Engine: GAS

Turn off the CNG manual shutoff valve.

This method does not disable the airbags or the seat belt tensioners. It should be used only if the engine is running, you cannot reach the key, and you cannot reach under the hood.

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Seattle Fire Department4949

Civic CNG Shutoff ValveCivic CNG Shutoff Valve

CNG Manual Shutoff ValveThe Civic GX has a CNG manual shutoffvalve to stop the flow of CNG from the fueltank. The red handle ofthe valve is on thebottom of the car, nearThe left rear tire and thesplash guard.

CNG Manual Shutoff ValveThe Civic GX has a CNG manual shutoffvalve to stop the flow of CNG from the fueltank. The red handle ofthe valve is on thebottom of the car, nearThe left rear tire and thesplash guard.

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Seattle Fire Department5050

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Seattle Fire Department5151

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Seattle Fire Department5252

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Seattle Fire Department5555

SAFETY SUMMARYSAFETY SUMMARY

• Determine vehicle type during size-up

• Use 45° approach angle

• Watch for additional hazards

• Consider cooling streams from a distance

• If CNG vehicle, remember best practices:– #1 – KEYS– #2 – ELECTRICAL– #3 – GAS

• Determine vehicle type during size-up

• Use 45° approach angle

• Watch for additional hazards

• Consider cooling streams from a distance

• If CNG vehicle, remember best practices:– #1 – KEYS– #2 – ELECTRICAL– #3 – GAS

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Seattle Fire Department5656

NOTICE:NOTICE:

For questions regarding the content of this presentation or the incident referenced herein, please contact:

Battalion Chief R.R. HansenSeattle Fire [email protected]