Powered turntable conveyor 90 degree

Eng: Mohamed Ibrahim

Conveyors Systems

Conveyor Types

Production Systems

Case Study “ Powered Turntable Conveyor “

Powered Turntable (BOM) & Specifications

Powered Turntable Process design and Machines Capabilities

Content

Large family of material transport equipment designed to move materials over fixed paths, usually in large quantities or volumes

1. Non-powered

Materials moved by human workers or by gravity

2. Powered

Power mechanism for transporting materials is contained in the fixed path, using chains, belts, rollers or other mechanical devices

Conveyors Systems

Conveyors Systems

Conveyors Systems

Conveyors Systems

Roller

Skate-wheel

Belt

Chain

In-floor towline

Overhead trolley conveyor

Conveyor Types

Roller Conveyor Pathway consists of a

series of rollers that are perpendicular to direction of travel

Loads must possess a flat bottom to span several rollers

Powered rollers rotate to drive the loads forward

Un-powered roller conveyors also available

Skate-Wheel Conveyor Similar in operation to

roller conveyor but use skate wheels instead of rollers

Lighter weight and unpowered

Sometimes built as portable units that can be used for loading and unloading truck trailers in shipping and receiving

Belt Conveyor Continuous loop with

forward path to move loads

Belt is made of reinforced elastomer

Support slider or rollers used to support forward loop

Two common forms: Flat belt (shown) V-shaped for bulk

materials

(Support frame not shown)

Chain Conveyor Chain conveyors utilize a

powered continuous chain arrangement, carrying a series of single pendants.

The chain arrangement is driven by a motor, and the material suspended on the pendants are conveyed.

Chain conveyors are used for moving products down an assembly line and/or around a manufacturing or warehousingfacility

In-Floor Tow-Line Conveyor Four-wheel carts powered

by moving chains or cables in trenches in the floor

Carts use steel pins (or grippers) to project below floor level and engage the chain (or pulley) for towing

This allows the carts to be disengaged from towline for loading and unloading

In-Floor Tow-Line Conveyor

Overhead Trolley Conveyor A trolley is a wheeled

carriage running on an overhead track from which loads can be suspended

Trolleys are connected and moved by a chain or cable that forms a complete loop

Often used to move parts and assemblies between major production areas

Types of Production Systems

Production System Which used in

Conveyors Manufacturing

Production System Which used in

Conveyors Manufacturing

Powered Turntable Conveyor

Powered Turntable Conveyor

Powered Turntable application video

https://www.youtube.com/watch?v=Eknf8Djhlm0

Powered Turntable application video

https://www.youtube.com/watch?v=RS3nGJeZyFY

Powered Turntable (BOM)& Specifications

1- Punching Process:

Punching is a cutting process in which material is removed from a piece of sheet metal by applying a great enough shearing force

1-a - Nibbling

Punching a series of small overlapping slits or holes along a path to cutout a larger contoured shape. This eliminates the need for a custom punch and die but will require secondary operations to improve the accuracy and finish of the feature.

Process design and Machines Capabilities

Nibbling Machine

For sheet metal

Thickness ≤ 5 mm

2- Bending Process:

Bending is a metal forming process in which a force is applied to a piece of sheet metal, causing it to bend at an angle and form the desired shape. A bending operation causes deformation along one axis, but a sequence of several different operations can be performed to create a complex part.

Process design and Machines Capabilities

Bending Machine For sheet metal

Thickness ≤ 6 mm

3- CNC Plasma Cutting:

Machine uses advanced technology to be able to take CAD (Computer Aided Design) models we create for you, directly from the computerand translate that information directly into computer controlled motions which allows us to cut exact patterns out of any metal with plasma.

Process design and Machines Capabilities

CNC Plasma Cutting

For sheet and

plate metal

Thickness from

3mm to 20 mm

4 – Sawing machine:

Process design and Machines Capabilities

5 – MIG Welding Process :

is a welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt, and join. Along with the wire electrode, a shielding gas feeds through the welding gun, which shields the process from contaminants in the air

Process design and Machines Capabilities

6 – CNC Turning machine:

Process design and Machines Capabilities

For Turning Rollers , Shafts

and Pins

7 – CNC Milling machine:

Process design and Machines Capabilities

For Milling base plate , drilling

and tapping

Thank YOU