Potable Liquor in PET Bottle - A ECOFRIENDLY & ECONOMIC .... Bharat M Mehta.pdf(eg. 180 ml) Energy Requirement Secondary Packaging Space Savings Occupational safety • 35 % more space

Presentation by

Reliance Industries Ltd

at

All India Distillers Association Technical Seminar

Thursday & Friday, 5th & 6th of October 2017

Hotel Capitol , Bengaluru

Potable Liquor in PET Bottle - A ECOFRIENDLY & ECONOMIC

Value Proposition for Bottler-Retailer-Customer-Recycler

2*Miscellaneous make 3.6%

Segment-wise

PET Resin

consumption –

830 KT in

2016-17

CSD/Fruit

Drinks

Personal

Care

Liquor

Pharmaceuticals

26.5%

19.3%

12%

11.4%

9.6%

7.2%

6%

3%

1.2%

1.2%

Wide mouth Jar

Edible oil

Homecare

Dairy

Agro-

chemicals

Bottled

Water

Packaging*

The Safety Ecosystem of PET Packaging

More than 300 million MT already used globally

More than 15 trillion bottles packed and consumed

Use of Material

(eg. 180 ml)

Energy Requirement

SecondaryPackaging

Space SavingsOccupational

safety

• 35 % more space required for storing Glass

• Higher Transport Cost

• Higher Pollution (through Diesel)

• Higher warehousing cost

• Lower ply cartons incase of PET ( 5 vs 3)

• Shrink Wrapping of PET Bottles

• For 1 MT paper 25 KL of water required

• For 1 MT paper, 17 trees are cut

(source: Dartmouth College)

• Glass is produced at 1600OC

• PET production requires 275OC

• 90 dB ( Glass) vs 50 dB ( PET) while filling (low noise level)

• Injuries to workers due to Glass breaking

Weight:Glass – 150 gmPET – 12 gm

1200% higher weight in Glass

Breakage:5% in GlassNil in PET

Sand Mining is hazardous (Silicosis)

4PET HELPS ADD VALUE TO ENTIRE SUPPLY CHAIN

PET : Economic Use of Resources & Eco-friendliness

SIZE 90 ml 180 ml 375 ml 750 ml

New Glass Bottle

Weight, gms 80 130 270 320

Price, Rs 2.2 2.75 3.7 7.25

Cardboard, gms 490 290 350 380

Reused Glass Bottle

Weight, gms 80 130 270 320

Price, Rs 1.6 2.1 3.2 5.75

Cardboard, gms 490 290 350 380

PET

Weight, gms 10 12 19 26

Price, Rs 1.5 1.7 3.1 4.5

Cardboard, gms 250 200 230 250

Glass - Extra Resource Burden on Consumer compared to PET

Total Weight, Glass pack gms 8490 6530 6830 4220

Total Weight, PET pack gms 1250 776 686 562

Excess Burden for Consumer, gms/carton 7240 5754 6144 3658

Extra Resource Burden, gms/ltr 804 666 683 406

Growing Population & importance of LOW WATER FOOTPRINT

WATER AVAILABILITY IN INDIA

Year 2001 2011 2025 2050

Cubic Metres/Capita(CMPC) 1820 1545 1341 1140

Source: National Commission on Integrated Water Resource Development

<1700 CMPC- Water Stressed <1000 CMPC- Water Scarcity

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UNEP Recommendation:a. Be aware of the WATER FOOTPRINT of food & products You Consume

b. Buy locally produced products that take environmental conditions into account

4% of Fresh Water Resources17.5% of Cattle Population

2.4% of Total Surface Area

Population to rise 141cr(2022) from 131cr(2015)

17% of human population

Alarming Water Situation of India

Size of Market ( Country Liquor & IMFL) : 50 lac cases per month

Water required for washing per case for Glass Bottles : 20 litres

Water required per annum for washing : 20 L x 50 lac x 12 months = 120 cr litres

Water requirement per Kg of Sugarcane Plant Crop = 88 L(source: ISMA)

120 cr L water meets needs of 136 MMT of sugarcane cultivation

In case of PET , water requirement can be cut

down drastically

All India Sugarcane Production (2014-15) : 356 mn TonnePET bottles can be air-washed / PET

can also be supplied from plants with Clean Room eliminating water

needs totally for washing

FACTS

SOLUTION

JAL HI JEEVAN HAI

Maharashtra

7

PET helps in efficient use of Water usage

Case Study : Maharashtra

“Over 90% of our packaging (by weight) is made from glass,” the report reads. “However, we are increasing the use ofalternative materials and formats as part of our innovation agenda. PET bottles, plastic closures, Tetra Pak cartons,multilayer pouches, sachets and other small formats all use plastics, such as polyethylene terephthalate (PET) andpolypropylene (PP).

“Using PET instead of glass can provide sustainability benefits, for example by reducing the weight of packaging andassociated carbon emissions from transport.”

- Diageo Sustainable Commitments Report 2017

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PET for Sustainability

Reincarnation of Post Consumer PET Bottles

PCR PET – Traditional Recycling Chain

Rag Picker

Collects Plastic , Rubber, Glass, Paper, Tin etc

Kabaadiwala

Segregates materials into categories and sellsSells Plastic waste Ferrywala

Sells PET Bottles with rings, caps, labels

Collections Centre & Baling

Separates caps, rings, labels and bales PET Bottles

PET Recyclers

Reverse Vending Machines for PCR PET : Engaging the Consumer

Bales the PET bottles taken into the machine.

Rewards consumer with Discount coupons / Vouchers

Runs advertisements

Static Advertisement on Machine Body

PCR PET collection machines

Biocrux machines

Convert Bottles to flakes Attendant removes labels, caps, ring –

fetches better value

Baling machine at Inorbit mall , Mumbai

PET Bottle Collection Drive by RIL

PET Bottle collection at Reliance Corporate Park

PET Bottle Collection Drive at IPL

PET Bottle Collection at Raas Garba

RAW PRESSERY PET Bottles converted to T – Shirts !

Waste to Wealth

Waste to Wealth

What Do Institutions say about PCR PET Collection in India ?

RIL recycles 50 KT per annum of PCR PET Bottles to Value Added Products

What Do Institutions say about PCR PET Collection in India ?

Waste to Fashion & Lifestyle Products

What Do Institutions say about PCR PET Collection in India ?

PCR PET – a valuable raw material for various non food contact applications

Environment Benefits – PET

1. The Life Cycle Energy and GHG emissions are the least in PET compared to alternates.

2. PET bottle weights have come down by 58% from 1989-2009 compared to Glass by

11 % from 2000-2012 with potential of breakage.

3. Glass packaging requires 12 times more packaging by weight compared to PET

4. In India, about 40% of perishables are lost during transit. PET/Plastics help to reduce

these transit losses.

Source: 1. Analysis from Allied Development Corporation for Husky Injection Molding Systems 2. www.factsonpet.com

Due to reverse logistics of glass bottles, the actual transportation GHG footprints would be higher in India

If it is PET, it is SAFE

PET – A Law and Order Friendly Packaging

Broken Glass bottle is a assault

weapon

In UK, 87,000 attacks per year ( wiki) with Glass

Glass Bottle used as Petrol Bombs

Glassing Incidents Globally

Glass bottles widely used

during rioting

Glass bottles banned at several Sports / Concerts/

programs

Reliance touches Everybody’s Lives !

RIL – An Integrated Producer

Reliance SourcingReliance Participation End Use Markets

PET : 1.2 MMT

PTA : 4.2 MMT

MEG : 1.5 MMT

PX : 5 MMT

PETCHEM : 24 MMT

Current Capacity + Expansion (FY18)

FY17 Turnover: Rs 330,180 crNet Profit: Rs 29,901 cr

PET Bottle Manufacturing Machine Suppliers ( typical values indicated)

ISBM Machines10 - 60 tpm

Injection Machines100 tpm

Injection Machines120 - 800 tpm

Stretch Blow Molding Machines2000 - 60000 bph

Injection Machines200 - 800 tpm

Injection MachinesStretch Blow Molding machines

……. Many more machine suppliers – Sipa, Krones, KHS , Shyam Plastic etc..

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Thank

[email protected]+91 22 447 83808+ 91 77100 22861