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DESIGN AND DEVELOPMENT OF ULTRA LOW HEAD SIMPLE REACTION WATER TURBINE Student: Abhijit Date Supervisor: Prof. Aliakbar Akbarzadeh
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Page 1: Poster seminar 1 17

DESIGN AND DEVELOPMENT OF ULTRA LOW

HEAD SIMPLE REACTION WATER TURBINE

Student: Abhijit Date

Supervisor: Prof. Aliakbar Akbarzadeh

Page 2: Poster seminar 1 17

Motivation for research

• Growing energy demand

• Growing CO2 emission (global warming)

• World Hydropower potential survey published in Hydropower & Dams World Atlas 2001 & 2005

World Hydropower scenario (HDW Atlas 2005)

– Technically exploitable potential 16000 TWh/year– Economically exploitable potential 8800 TWh/year– Present hydro power generation 2840 TWh/year– World electricity production 18580 TWh/year

TWh – Trillion Watt Hour

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Hydropower is strategically important worldwide

Actual generation in 2005

− North America 675 TWh/yr

− South America 596 TWh/yr

− Europe 705 TWh/yr

− Asia 717 TWh/yr

− Australia 15 TWh/yr

− New Zealand 23 TWh/yr

Technically exploitable potential

– North America 3000 TWh/yr

– South America 3010 TWh/yr

– Europe 2714 TWh/yr

– Asia 5259 TWh/yr

– Australia 100 TWh/yr

– New Zealand 37 TWh/yr

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Aim of this research project is to develop a low cost water turbine for producing electricity from ultra low head water sources.

Objectives:

– To investigate the simple reaction water turbine to improve its

performance

– To develop a simple design which would allow use of common

and easily available material

Page 5: Poster seminar 1 17

Ultra Low head potentials (small rivers, streams, creeks, canals) are worth exploring which will not have any adverse effect on the surrounding environment.

– Low-head energy sources have a low specific energy, which

requires large and expensive machines which can handle large

volumetric flow rate.

– Conventional hydro turbines such as Kaplan, Francis and Pelton

are expensive for micro-hydro installations and are not

economically suitable for ultra low head micro-hydro applications.

– A simple hydro-machine which can be locally manufactured and

installed (i.e. simple design) with very low cost is needed.

Page 6: Poster seminar 1 17

Kaplan(High efficiency and

High cost)

KaplanPropeller

FrancisKaplan

Reaction

Crossflow(Banki)

(Low efficiency and medium cost)

Multi-Jet PeltonCrossflow

(Banki)

PeltonTurgo

Crossflow(Banki)

PeltonTurgo

Impulse

Ultra low( < 5m)

Low (5m to 20m)

Medium(20m to 100m)

High (>100m)Head (meter of water head)

Turbine Type

Groups of impulse and reaction turbines(Resource: Micro-hydro Design Manual, by Adam Harvey)

Turgo RotorPelton Rotor Francis Rotor Kaplan Rotor Crossflow Rotor

Turbine selection table

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Simple reaction water turbine also known as Hero’s turbine or Barkers mill is the most simplest reaction turbine.

Simple reaction water turbine and a garden water sprinkler works on same reaction principle.

The drawbacks of Barkers mill design are:

– Power is lost due to air drag.

– Power is also lost due to high fluid velocity in the arms.

Barkers Water Mill

Garden Sprinkler

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The “split reaction water turbine” design developed from this research has been influenced by design of the Savonius wind

turbine

Savonius wind turbine

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Steps to build a split reaction water turbine

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Prototype 1: Split reaction water turbine(turbine diameter 255mm, total exit nozzle area 0.00127m2)

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Prototype 2: Split reaction water turbine(turbine diameter 125mm, total exit nozzle area 0.00127m2)

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Water Turbine Test Unit

Tachometer

Pressure Gauge

Electric Generator(D.C. Motor)

Flow meter

Water Pump

Water Turbine

Flow ControllerFrequency controller

for water pump electrical power input

Page 17: Poster seminar 1 17

Hydraulic input power control and measurement Input power = mgH

.

gH = Gauge pressure reading in

kPa

m = mass flow rate (kg/sec)

.