1 Anodized Aluminum Gates directly from JAPAN. KunkelWorks, Honolulu, HI 96825 • 808-955-8211 • japanesegates.com Measurements in Millimeters Parts travel inside panel. Open bottom panel cap to find small items. Post Type Hinge GA914 (single) GA5915 (double) Washer GA0799 Bolt M6x20 Instructions GD-Z37B Outside Post/ Hinge Post Lock-side Post Gate Type Single Double Hardware Single Double Double Gate Single Gate Top Hinge Bottom Hinge To reverse the direction of the swing, remove bottom screw to release Shaſt. Turn around hinge 180º. Reattach shaſt. Default Position Attach hinges at pre-drilled locations only! Washer Bottom Hinge Hinge-side Post Lock-side Post Post Installation Reversing Direction of the Swing Packaging List NOTE: Japa- nese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm Panel Height (H) is 1400mm Panel Width (W) is 1000mm 6/11/18
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Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position
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Parts travel inside panel. Open bottom panel cap to find small items.
Post Type
HingeGA914 (single)
GA5915 (double)
Washer GA0799
Bolt M6x20
Instructions GD-Z37B
Outside Post/Hinge Post
Lock-side Post
Gate TypeSingle Double Hardware Single Double
Double Gate Single Gate
Top Hinge Bottom Hinge
To reverse the direction of the swing, remove bottom screw to release Shaft. Turn around hinge 180º. Reattach shaft.
Default Position
Attach hinges at pre-drilled locations only!
WasherBottom Hinge
Hinge-side Post
Lock-side Post
Post Installation
Reversing Direction of the Swing
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NOTE: Japa-nese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm
Hinges are reversible. Decide on what side the hinges should before setting the posts.
House
Street
House
Street
Gate is factory-set to swing “in.” If you need to swing “out”, request Outward-Opening Hinge Attachments DPSHM. See more details on page 3 of the Handle Installation Manual.
Excavate for concrete footings. 300mm x 300mm / 12” x 12”
Post Installation
Reversing Direction
Measurements in Millimeters
LEFT - RIGHT
The Hinge space can be adjusted in 3 directions. Adjust UP - DOWN movement with the Panel-Hinge. LEFT - RIGHT and FORWARD - BACK is adjusted with the Post Hinge. Pre-drilled receiving holes have been reinforced inside the post. Therefore, do not modify hinge location on the post.
UP - DOWN
FORWARD - BACK
House
Hinges Adjust in 3 Directions
Lock-Screw
NOTE: Japanese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm
6/11/18
Package List
Gate Panel
Panel Hinge GB5038
Hinge Cover GB5077
Hinge Back-Plate GA2919
Hinge Cap GA0056
Hinge Bolt
Panel Bottom Cap GB5031
Screws 4x12x9
Lock-Gap-Cover
Drill-ScrewNot needed for your Gate
Multi-panel-LeverNot needed for your Gate
Street Side
House Side
Street Side
House Side
Single Gate Double Gate
Parts travel inside panel. Open bottom panel cap to find small items.
Hinge Plate
Panel Hinge Loosely attach Panel
Hinge to Hinge-Plate and slide it into the panel groove, from the bottom.
Secure Bottom-cap with srewsPosition of Panel Hinges
Hinges travel inside the gate posts. Attach post hinges only at the pre-drilled locations.
House
Hinge Top Cap
Panel Hinge Screw
Rubber Washer
House
GATE PANEL Preparation 1
Notes for Set-upt��%PO�U�VTF�QBSUT�UIBU�EP�OPU�CFMPOH �EPO�U�NPEJGZt��5JHIUFO�BMM�CPMUTt��.BLF�TVSF�QBSUT�BSF�OPU�EBNBHFEt��.BLF�TVSF�BMM�QBSUT�NPWF�TNPPUIMZ
t���(BQ�CFUXFFO�QPTU�BOE�QBOFM� should be about 10mm
"ęFS�ZPV�MPDLFE�EPXO�ĕOBM�QPTJ-tion of hinges, snap plastic covers provided in place.
The Lock-down-stick is alreadyinstalled. In resting position, it sits in the panel. To employ it, use pinch-lock-mechanizm to move it up and down.
Lock-Down CupDecide on a location where the open panel will be secured down. Drill a hole and epoxy glue the receiving cup into hole. Max height is 125mm.
Hinge-Hider LocationThe Hinge-Hiders (HH) are the last items to install. They attach to the posts in front of the gate panel. Align the HH-Bracket with the top of the panel. The screw location lies 60mm from the inside edge of the post (see grooves.) Attach HH-Bracket with screws provided.
Lock-Gap-Hider AttachmentPush the Lock-Hider-Cover onto the LH-Bracket with a flat object and a mallet. Be sure you have the right location. Lock-Hiders can not be re-positioned! Once fastened, they are very hard to remove.
Top of Panel60mm
House Side
Street
HH-Bracket Screw Location
Lock-Hider-Cover
Flat Object
Mallet
Street
House Side
40mm
Lock Hider Bracket
Post
If you see a gap between Lock-Hider-Bracket and Lock-Hider-Cover tap down from the top.
SHinge and Lock-Hiders - Single Gate
A Japanese Character designates the TOP
6/11/18
HOUSE
HOUSE
Handle Installation - SINGLE GATENotes for Set-upt��%PO�U�VTF�QBSUT�UIBU�EP�OPU�CFMPOH �EPO�U�NPEJGZt��5JHIUFO�BMM�CPMUTt��.BLF�TVSF�QBSUT�BSF�OPU�EBNBHFEt��.BLF�TVSF�BMM�QBSUT�NPWF�TNPPUIMZGLOSSARY:Hinge Post�SFDFJWFT�UIF�)JOHFT�Receiving Post�SFDFJWFT�UIF�-BUDI�3FDFJWFS
Opening IN - to the RIGHT (as s seen from Outside)01&/4�UP�3*()5��ćF�IBOEMF�IBT�CFFO�TFU�JO�GBD-UPSZ�UP�TJU�PO�UIF�SJHIU�QBOFM��1VU�BMM�QBSUT�UPHFUIFS�XJUI�TDSFXT�QSPWJEFE��'PMMPX�TIPQ�ESBXJOHT�
Opening IN - to the LEFT (as s seen from Outside)
Handle Outside
Gate Panel Stopper
Lock Plate
Latch Receiver
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Handle InsidePanel
Stopper
Latch Receiver Plate
Latch Receiver
Receiving Post
Outward Opening To make this gate opening outward see page 3.
Lock Plate
Handle Inside
Gate functions are usually described as seen from the OUTSIDE! #FMPX�EJBHSBN�TIPXT�UIF�JOTJEF�WJFX�CFDBVTF�UIF�NBJO�IBOEMF�QBSUT�BUUBDI�UP�UIF�JOTJEF�