75 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles Positive Lock Receptacles Product Facts ■ Reduced insertion force ■ Locks onto tabs containing holes ■ Housing insulates and serves as a removal tool ■ “Snap” action tells assembler receptacle is mated properly ■ Terminated by automatic or semi-automatic equipment ■ Single and multiple circuit housings available ■ Recognized under the Component Program of Underwriters Laboratories Inc., File Nos. E66717 and E28476 ■ Certified by Canadian Standards Association File No. LR7189A R R Positive Lock receptacles are specifically designed to provide ease of assembly and secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product and the locking dimple. The receptacle locks onto mating tabs containing holes and is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional insulating function. Aside from reduced insertion forces, Positive Lock receptacles give the assembler a definite mechanical “snap” when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced.
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75Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
■ Terminated by automatic orsemi-automatic equipment
■ Single and multiple circuithousings available
■ Recognized under the Component Program ofUnderwriters LaboratoriesInc., File Nos.E66717 andE28476
■ Certified by Canadian Standards AssociationFile No.LR7189A
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Positive Lock receptaclesare specifically designed toprovide ease of assemblyand secure retention tomating tabs. These uniquefeatures are attainable bythe reduced insertion forceof the product and thelocking dimple. Thereceptacle locks ontomating tabs containingholes and is removable onlyby deflecting an integrallydesigned depressor prior towithdrawal. The depressorcan be deflected manuallyby thumb pressure, orautomatically by a caminside a specially designednylon housing. If thehousing is employed,
removal of the terminal fromthe tab is performed bysimply applying withdrawalforce to the housing. Inaddition to providing ameans of disconnecting theterminal, the housingperforms its traditionalinsulating function.
Aside from reducedinsertion forces, PositiveLock receptacles give theassembler a definitemechanical “snap” whenthe terminal is correctlyseated over the mating tab.This facilitates correctassembly in hard-to-reachareas such as underdashboards, recessedswitch tabs, etc.
Safety is enhanced by thelocking capability of theproduct. Unless thedepressor is deliberatelydeflected, either manuallyor by withdrawal forceapplied directly to theoptional housing, a terminalwill not easily come off ofthe tab. Thus, the potentialof exposed live parts ordisruption of critical circuitrydue to improperly seated oraccidentally removedterminals is greatlyreduced.
76Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Mark I 250 Series ReceptaclesStock Thickness — .016 [0.41]Fits Tab — .032 [0.81]Recognized under the ComponentProgram of Underwriters Laboratories Inc.,UL File No. E28476 R
Receptacle HousingsMaterial — 94 V-2, 6/6 Nylon
1 Position
Style Color Part No.
ABlack 154719-0
Natural 154719-1B Black 520961-11
C Black 520895-12
H Black 926521-2
TBlack 926522-1
Natural 926522-2
1 Press-to-release with secondarylock.
2 Secondary lock.
2 Position
Wire Range Insulation MaterialPart Numbers
Receptacle Quick Change Hand ToolAWG Diameter and FinishApplicator No.2
.090-.130 Brass/Pre-Tin 1-160759-1 X X 567181-2 654174-120-16 2.29-3.30
.135-.195 Brass/Tin 63812-11 X X 680140-2 —3.43-4.9518-14
.095-.155 Brass/Tin 154718-3 X — 466542-3 525651-12.41-3.94
14-11 .140-.170 Brass/Tin 154717-3 X — 466883-2 525651-13.56-4.32
.032 .090-.155 Brass .016 .886 X X 63097-20.81 2.29-3.94 0.41 22.50
.025 .090-.155 Brass, .016 .886 X X 63809-118-14
0.64 2.29-3.94 Tin Plated 0.41 22.50.020 .090-.155 Brass, .016 .886 X X 63442-10.51 2.29-3.94 Tin Plated 0.41 22.50.032 .090-.135 Pre-Tin Brass .016 1.015 X X 170328-10.81 2.29-3.43 0.41 25.80
15-10.032 .110-.200 Pre-Tin Brass .016 1.015 X X 170329-10.81 2.79-5.08 0.41 25.80
12-10.032 .150-.200 Brass, .018 .913 X X 63239-10.81 3.81-5.08 Tin Plated 0.46 23.20
20-16 .020 .090-.130 Brass, .012 .755 X X 63232-110.51 2.29-3.30 Pre-Tin 0.30 19.17
A .032 .060-.110 Brass, .012 .740 X X 63498-120.81 1.52-2.79 Tin Plated 0.30 18.80.032 .090-.130 Brass, .012 .755 X X 63313-110.81 2.29-3.30 Tin Plated 0.30 19.17
■ Terminals available for22-18 AWG, 18-14 AWGsingle wire or 18-16 AWGdouble wire applications
■ Plain brass and tin platedterminals available
■ Recognized under the Component Program ofUnderwriters LaboratoriesInc., File No.E28476
■ Certified by Canadian Standards AssociationFile No.LR7189
The Positive Lock RAST 5connector system has beendesigned to mate with acontrol, switch or printedcircuit board that has .250 x.032 [6.35 x 0.81] thick tabsbuilt on 5 mm centerlines.This system utilizes ourpopular Positive Lock MarkIII Receptacles and a series of housings to providecustomers with a reliablesolution to their wiremanagement needs. Thisline of connectors offerskeying and polarizationfeatures built into thehousings that eliminatemismating and crossedwires. Two through eightcircuit housings facilitateimproved assembly
operations and the PositiveLock Terminal providesexcellent retention of theconnector.
The acronym RAST 5 in thetitle is a reference to theEuropean design standardfor appliance wiring andcomponent design, “RasterAnschluss Steck Technik 5 mm”. This standardoutlines a system of keying,polarization and latchingthat is popular in Europeand other parts of the world.The Positive Lock RAST 5system has been designedto mate with many of thecomponents built with aRAST 5 standard interface.This system is an excellentway for OEMs or their
subcontractors to useexisting lead makers andtermination equipment toproduce connectors thatmate to controls with RASTinterfaces.
While the origins of thisproduct are in the applianceindustry, many otherindustries are embracingthis style of connector.Marine, exercise equipmentand hand tool manufacturersare recent examples ofcustomers beginning to usethis system. Any applicationwhere .250 x .032 [6.35 x0.81] tabs are built on 5 mmcenterlines is a potentialcandidate for this popularconnector system.
See TE catalog 296599 foradditional RAST products.
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Mark III250 Series ReceptaclesStock Thickness — .013 [0.33]Tab size — .032 [0.81]
Wire Range ID Material Part Number ApplicatorAWG and Finish No.
22-18 .060-.110 Brass 1217378-1 X X 1852165-21.52-2.79 Tin Plated Brass 1217378-2 X X 1852165-2
18-14 .090-.155 Brass 1217094-1 X X 680653-22.29-3.94
(2) 18 .190 Max. Tin Plated Brass 1217094-2 X X 680653-24.83 ..120-.17016-12 3.04-4.32 Brass 1217095-1 X X 680654-2
(2) 18 (2) .120 Max.3.05 .
(2) .120 Max. Tin Plated Brass 1217095-2 X X 680654-2(2) 16 3.05 .
Receptacle HousingsMaterial — 94 V-0, 6/6 Nylon
.980 ± .015
[24.89 ± 0.38]
.786[19.96]Max.
.792[20.12] Ref.
.500[12.70]
Ref.
.362[9.20] Max.
DescriptionPart Number
Standard Version4 Blocked Circuit Version5
2 Position X X 521204 —3 Position X X 521205 5217824 Position X X 521206 5212955 Position X X 521207 5212676 Position X X 521208 5214357 Position X X 521209 5219358 Position X X 521210 —9 Position X X 521746 52193610 Position X X 521792 52183611 Position X X 521699 1969335
Notes: 1. All part numbers are RoHS compliant.2. Housing base part number provided.3. Standard colors are natural and blue.4. Keying patterns determined by part dash number. Refer to the customer drawing for pattern options.5. Blocking patterns determined by part dash number. Refer to the customer drawing for pattern options.
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.300[7.62]
.293[7.44]
.771[19.58]
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Note: All part numbers are RoHS compliant.
Posi
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Lock
RAS
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FASTON Terminals (Insulated and Uninsulated)
Positive Lock RAST 5 Connector System (Continued)
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686