Product plan Functional analysis Design for quality (soft and hard issues) Anay Joshi | 513-302-3509 | [email protected] Product Development Abilityto brew , store and m aintain desired tem perature Fastand safe operation Easyto use and clean Price <$100 Capacityto brew up to 60oz. ofcoffee from grounds(no grinderincluded) Brew tim e <120seconds Settim e to autom aticbrew Com patible w ith standard baketcoffee filter W arm erplate heatscoffee evenly Capabilityto reach w atertem perature of185°F Autom aticshutoffifw eightofcoffee potindicatesitisem pty Seven-yearlife M achine w ashable potand filtercom ponents W arm erplate and otherm aterialsare com patible w ith conventional cleaningproducts Overall heightnotto exceed 18"(allow clearance w ith standard counterto cabinetdistance) Developm entCost: $1,250,000 Toolingand Capital: $4,500,000 M anufacturingCost: $40 Distribution and adm inistration cost: 30% Rate ofReturn: 15% Gain 12% ofm arket Advertise through traditional techniquesand social m edia(instagram and tw itter) Potential to produce orpurchase coffee grinds Use w holesale outletsand online salesw ith free shippingand returns Targetto youngprofessionalsand adults Phase Completion 1. Custom erNeeds 1m onth 2. ProductConcept 1m onth 3. ProductDesign 2m onths 4. Prototype Developm ent 3m onths 5. M anufacturing 3.5m onths 6. ProductRelease 3m onths W eeks Phase 5 Marketing 28 Design Engineering 20 Com puteraided design 32 M anufacturingengineering 10 Qualityand testengineering M arketing Research and developm ent Resource Requirem ents KeyInterfaces Custom erNeeds KeyProductAtrributes ProductFinancials M arketand Com petition DevelopmentSchedule Manufacturing process selection and router sheet Design for Manufacturin and assembly DFMEA Departm ent N um ber Operation Num ber Description M achine Tool Standard Tim e [sec] Standard orspecial fixture? 001 1 Roll alum inum forgingto 1/16th Rollermachine 30 Standard 002 2 Stam p cutforoutline shape Die cutter 15 Standard 003 3 Punch pressinset features(holes/slots)Punch and die 15 Standard 004 4 Deburr Bench grinder 30 Standard 005 5 Roll pressto create firstbend Slip roller 15 Standard 006 6 Roll pressto create second bend Slip roller 15 Standard 007 7 Surface finish Hand bench w ith w ire brush w heel 240 Special 008 8 Rinse w ith hot deionized w ater Sprayin bath 120 Standard 009 9 Q ualityinspection go, no-go gage and visual inspection 60 Special Item : FM E A num ber: M odel: P age : C ore Team : FM E A Date (Orig): 1/1/2008 A ctions Taken S e v O c c D e t R P N Fuse in the electric heaters burned out Coffee not consum able 7 E xcess heat passed through the fuse 2 Disassem ble and check individual piece 9 126 Check fuse before assembly;provide easy access to fuse 0 Filterin charge oftaking coffee beans out Clogged Coffee not available or Coffee beans presentin the coffee 3 Filternot cleaned properly or in tim e 5 Disassem ble and check individual piece 3 45 Use optim ized m esh size for filtering outcoffee 0 H otplate in charge of keeping brewed coffee hot Notworking Coffee notat correct tem perature 3 E lectric heaters not working 2 Bulb indicating ON/O FF ofhot plate 2 12 Testthe electric circuitrandom ly in each production batch 0 P lastic cover incharge of covering everything from top Cracks/not in place Hotsteam passes out and direct contactwith custom er 5 C racks or notsealed 2 Check ifclicks are heard after placing the cover 2 20 Check forclicks during assem bly 0 Glass carafe in charge of holding hot brew ed coffee Cracks/ Leaks Hotcoffee spills out 7 Excessive w ash/too m uch contact w ith hot coffee 1 Check the m aterial thickness and alternate m aterials 1 7 Check forleaks and surface scratches 0 0 0 J.Doe (Engineering),J.Sm ith (Production),B .Jones (Quality) DrillH ole Current 123456 1 of1 R ev: 1 A ction R esults FAILURE M ODE AND EFFECTS ANALYSIS P otential Failure M ode P otential Effect(s)of Failure S e v C l a s s P otential C ause(s)/ M echanis m (s)of Failure O c c u r Design C ontrols D e t e c Recom m ended Action(s) R esponsibility and Target Completion D ate R P N D esign function Responsibility: P repared by: J.D oe J.D oe Design for Maintenance Objective: 1. Product development of a coffee maker Skills: 1. Product plan 2. Design for X: manufacturing, assembly, quality, and maintenance 3. DFMEA 4. Functional analysis 5. Material selection 3. Software used: i. SolidWorks