Catalogue 2011/2012 Rivet Program
Catalogue 2011/2012
Rivet Program
Cat_Gesipa 2011 GB.indd 1 14/10/11 17.13
SFS Group
SFS intec was incorporated in Switzerland in 1960, has since then had its headquarters in Heerbrugg, in St. Gallen Rhine valley and is now an internationally established company. Broadly based technologies like:
• cold forming • deep drawing • plastic injection molding • mechanical fastening: screw & rivet technology
make SFS intec a preferred partner to provide maximum customer value. The SFS Group is clearly
structured according to spheres of activity and competences through its operating companies:
• SFS intec • SFS unimarket • SFS Locher.
SFS intec
SFS intec is a global development partner, manufacturer supplier of precision cold formed components, special fasteners and mechanical fastening elements. More than 45 locations in Europe, North America and Asia maintain direct contact with customers of the following market segments: • automobile and automotive components supply
industries • electrical and architectural hardware industries • aircraft and transport industries • manufacture of cutting tools and agricultural
industries • construction industries • buildings supplies industry undSFS intec focuses all of its power on turning ideas into profi table solutions. Our company goal is to create ‘customer benefi t’
• through capability and commitment • through innovative technologies.
GESIPA Blindniettechnik GmbH
Since 2009 GESIPA Blindniettechnik GmbH is part of the international SFS intec Group and increases its activities within this effi cient structure.
About GESIPA: • founded in 1955 • has become one of the world’s leading rivet manufacturer • about 600 employees • 7 production sites, including 3 in Germany.
The two main GESIPA production sites (Walldorf-Mörfelden and Thal, DE) provide excellent quality and quick order processing throughout Europe and the rest of the world. Due to the close collaboration between GESIPA and SFS intec customer needs can be realized rapidly. Combined know-how and over 50 years of experience will help to turn your projects into success stories. Market and customer needs are our focus and challenge us to stay innovative with new product developments. Whether it is construction automotive, industrial or industry our rivet program includes a wide range of blind rivets, blind rivet nuts and a variety of setting tools:
Rivets:• standard blind rivets • multi range blind rivets • structural blind rivets • BULB-TITES®
• SolarGrips • blind rivet nuts
Tools:• hand setting tools • battery setting tools • pneumatic setting tools.
For further information contact: SFS intec AG (Headquarters) Rosenbergsaustrasse 10 CH-9435 HeerbruggP +41 71 727 62 62 F +41 71 727 53 [email protected] www.sfsintec.biz
09-2011
Cat_Gesipa 2011 bz7 GB.indd 2 29/09/11 08.38
Contents SFS intec Rivet Program
09-2011
Category page watertightness corrosion resistance large head
Blind Rivets open
Alu/Steel 5 - 9 �� �
Alu/Stainless Steel 10 -11 ��� �
Alu/Alu 12 -13 ��� �
Steel/Steel 14 -15 �
Stainless Steel/Stainless Steel 16 - 19 ����
Painted blind rivets 20 ��
Grooved blind rivets 21 ��
Threaded blind rivets 22 �
Peel blind rivets 23 ��
Profile clinching rivets 24 ��
Multi Range Blind Rivets
Alu/Steel 25 - 26 � � �� �
Alu/Stainless Steel 27 � � ��� �
Steel/Steel 28 � � �
Stainless Steel/Stainless Steel 28 � � ����
SolarGrip 29 � �����
(with DeltaSeal)Blind Rivets closed
Alu/Steel 30 � ��
Alu/Stainless Steel 30 � ���
Stainless Steel/Stainless Steel 31 � ����
TRI-FOLD® Blind Rivets
TRI-FOLD® blind rivets 32 ��
BULB-TITES® 33 � ��
Structural Blind Rivets
MEGA GRIP® 34 dependent on material
G-Bulb® 35 - 36 dependent on material
Blind Rivet Nuts
Alu 37 - 38 ���
Steel 39 - 44 �
Stainless Steel 45 ����
PolyGrip® blind rivet nuts 46 dependent on material
Rivet nut studs 47 �
Accessories
Drill bits 48
Setting Tools
Hand riveting tools 49 - 51
Battery tools 52 - 60
Pneumatic hydraulic tools 61 - 63 � low� � medium � � � high� � � � very high
� rivet itself is watertight� joint is watertight in combination with washer�� splash watertight�� watertight
Cat_Gesipa 2011 bz7 GB.indd 3 29/09/11 08.38
09-2011
When to use a blind rivet and what are
its advantages?
Main features of a blind rivet: • easy to install• secure setting performance• mountable from one side• vibration secure• unwinding secure• aesthetic product • can clamp very thin materials.
Setting Process 1. Blind rivet is positioned in the hole. 2. Setting tool pulls the mandrel shaft & mandrel
head enters the rivet body. 3. Blind side head is formed & when breaking
force is reached mandrel breaks at break notch
4. Blind rivet is set & clamps parts together.
Process Reliability
To ensure that our customers receive the highest quality GESIPA: • traces & documents the raw materials• checks the dimensions & tolerances during
production and• carries out functional tests.
The functionality of the rivets is measured with a test bench showing the setting curve. The measured results of shaft deformation, insertion characteristics, mandrel shear load and tensile force are compared with the target values. This process verifi es that the blind rivet forms as intended in the application and produces a secure fastening.
The remaining part of the mandrel enclosed in the set rivet is pressed out with a modifi ed test bench. The measured force can be used to determine whether the remaining part of the pin is properly locked and will not cause any rattling noises or even fall out. The batch is only released if both values are within the tolerances.
Setting performance
Rivet Technology
Understanding the functionality of a blind rivet helps to choose a suitable rivet according to the application. The functional principle becomes more obvious by separating the blind rivet in two components: mandrel & rivet body. Furthermore it is important to know that the break notch determines the breaking force at which the blind rivet is ultimately set.
4
Maximum safety point
Extraction force
Com
pres
sion
forc
e
Mandrel Insertion Force
Mandrel head
Rivet Body
Break notch
Setting head
D1
L
Mandrel
Breaking point of the mandrel
Ass
emb
ly
forc
e
Trac
tio
n F
orc
e
Cat_Gesipa 2011 bz7 GB.indd 4 29/09/11 08.38
09-2011
Aluminium/Steel Dome Head Blind Rivets
5
ATO
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
2,4 x 4
2,4 x 6
2,4 x 8
3 x 4
3 x 5
3 x 6
3 x 7
3 x 8
3 x 10
3 x 12
3 x 14
3 x 16
3 x 18
3 x 20
3 x 25
3 x 30
3,2 x 4
3,2 x 6
3,2 x 8
3,2 x 10
3,2 x 12
3,2 x 14
3,2 x 16
3,2 x 18
3,2 x 20
3,2 x 25
350
700
720
450
900
950
2,4
3
3,2
1,5
1,8
1,95
5,0
6,5
6,5
0,5 — 1,5
1,5 — 3,5
3,5 — 5,0
0,5 — 1,5
1,5 — 2,5
2,5 — 3,5
3,5 — 4,5
4,5 — 5,0
5,0 — 7,0
7,0 — 9,0
9,0 — 11,0
11,0 — 13,0
13,0 — 15,0
15,0 — 17,0
17,0 — 22,0
22,0 — 26,0
0,5 — 1,5
1,5 — 3,5
3,5 — 5,0
5,0 — 7,0
7,0 — 9,0
9,0 — 11,0
11,0 — 13,0
13,0 — 15,0
15,0 — 17,0
17,0 — 22,0
1000
1000
1000
500
500
500
500
500
500
500
500
500
250
250
250
250
500
500
500
500
500
500
500
500
500
500
ATO-D-24040
ATO-D-24060
ATO-D-24080
ATO-D-30040
ATO-D-30050
ATO-D-30060
ATO-D-30070
ATO-D-30080
ATO-D-30100
ATO-D-30120
ATO-D-30140
ATO-D-30160
ATO-D-30180
ATO-D-30200
ATO-D-30250
ATO-D-30300
ATO-D-32040
ATO-D-32060
ATO-D-32080
ATO-D-32100
ATO-D-32120
ATO-D-32140
ATO-D-32160
ATO-D-32180
ATO-D-32200
ATO-D-32250
1255764
1255765
1255766
1255768
1255787
1255770
1255771
1255772
1255773
1255774
1255775
1255776
1255777
1255778
1255779
1255780
124 1464
124 1493
124 1494
124 1497
124 1498
124 9559
124 9575
124 9618
124 9620
124 9560
2,4Hole Ø:2,5 mm
3Hole Ø:3,1 mm
3,2Hole Ø:3,3 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 5 29/09/11 08.38
09-2011
Aluminium/Steel Dome Head Blind Rivets
6
ATO
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
4 x 5
4 x 6
4 x 7
4 x 8
4 x 10
4 x 12
4 x 14
4 x 16
4 x 18
4 x 20
4 x 25
4 x 30
4 x 35
4 x 40
4,8 x 6
4,8 x 8
4,8 x 10
4,8 x 12
4,8 x 14
4,8 x 16
4,8 x 18
4,8 x 20
4,8 x 25
4,8 x 30
1.400
850
1.800
2.000
1.000
2.700
4 x 5 – 25
4 x 30 – 40 *
4,8
2,1
2,1
2,7
8
8
9,5
0,5 — 1,5
1,5 — 3,0
3,0 — 4,0
4,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 10,5
10,5 — 12,5
12,5 — 14,5
14,5 — 16,5
16,5 — 21,5
21,5 — 26,0
26,0 — 30,0
30,0 — 35,0
2,0 — 2,5
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
500
500
500
500
500
500
500
500
500
500
500
250
250
250
500
500
500
500
500
500
500
250
250
100
ATO-D-40050
ATO-D-40060
ATO-D-40070
ATO-D-40080
ATO-D-40100
ATO-D-40120
ATO-D-40140
ATO-D-40160
ATO-D-40180
ATO-D-40200
ATO-D-40250
ATO-D-40300
ATO-D-40350
ATO-D-40400
ATO-D-48060
ATO-D-48080
ATO-D-48100
ATO-D-48120
ATO-D-48140
ATO-D-48160
ATO-D-48180
ATO-D-48200
ATO-D-48250
ATO-D-48300
1255781
1249631
1258311
1237899
1241504
1249632
1249635
1249758
1249641
1249572
1249642
1255782
1255783
1255785
932270
1262254
1262255
1262256
1249644
1249645
1249646
1249647
1249648
1270353
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589* Rivet Body: AlMgSi
Cat_Gesipa 2011 bz7 GB.indd 6 29/09/11 08.38
09-2011
Aluminium/Steel Dome Head Blind Rivets
7
ATO
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
5 x 6
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
5 x 35
5 x 40
5 x 45
5 x 50
5 x 55
5 x 60
5 x 65
5 x 70
5 x 80
6 x 8
6 x 10
6 x 12
6 x 16
6 x 18
6 x 20
6 x 25
6 x 30
6 x 35
6 x 40
6 x 50
6,4 x 12
6,4 x 16
6,4 x 18
6,4 x 20
6,4 x 25
6,4 x 30
2.000
3.100
3.400
2.800
3.800
4.600
5
6
6,4
2,7
3,2
3,65
9,5
12
13
2,0 — 2,5
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
25,0 — 30,0
30,0 — 35,0
35,0 — 40,0
40,0 — 45,0
45,0 — 48,0
48,0 — 52,0
52,0 — 57,0
57,0 — 62,0
62,0 — 72,0
2,0 — 3,0
3,0 — 5,0
5,0 — 7,0
7,0 — 11,0
11,0 — 13,0
13,0 — 15,0
15,0 — 20,0
20,0 — 24,0
24,0 — 29,0
29,0 — 34,0
34,0 — 44,0
2,0 — 6,0
6,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 18,0
18,0 — 23,0
500
500
500
500
500
500
500
250
250
100
100
100
100
100
100
100
100
100
100
250
250
250
250
250
250
200
200
100
100
100
250
250
250
200
200
100
ATO-D-50060
ATO-D-50080
ATO-D-50100
ATO-D-50120
ATO-D-50140
ATO-D-50160
ATO-D-50180
ATO-D-50200
ATO-D-50250
ATO-D-50300
ATO-D-50350
ATO-D-50400
ATO-D-50450
ATO-D-50500
ATO-D-50550
ATO-D-50600
ATO-D-50650
ATO-D-50700
ATO-D-50800
ATO-D-60080
ATO-D-60100
ATO-D-60120
ATO-D-60160
ATO-D-60180
ATO-D-60200
ATO-D-60250
ATO-D-60300
ATO-D-60350
ATO-D-60400
ATO-D-60500
ATO-D-64120
ATO-D-64160
ATO-D-64180
ATO-D-64200
ATO-D-64250
ATO-D-64300
1257559
1257561
1257562
1257563
1257564
1257566
1257567
1257569
1257570
1257571
1257575
1257576
1257577
1257578
1257585
1257586
1257587
1257588
1257589
1257590
1257591
1257592
1257593
1257594
1257596
1257597
1257598
1257599
1257600
1257601
1257671
1257672
1257673
1257674
1257675
1257676
5Hole Ø:5,1 mm
6Hole Ø:6,1 mm
6,4Hole Ø:6,5 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 7 29/09/11 08.38
09-2011
Aluminium/Steel 120 Degree Countersunk Head Blind Rivets
8
ATO
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
3 x 4
3 x 6
3 x 8
3 x 10
3 x 12
3 x 16
4 x 6
4 x 8
4 x 10
4 x 12
4 x 16
4 x 18
4 x 20
5 x 8
5 x 10
5 x 12
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
5 x 35
700
1.400
2.000
900
2.000
2.800
3
4
5
1,8
2,1
2,7
6
7,5
9
1,0 — 1,5
1,5 — 3,5
3,5 — 5,0
5,0 — 7,0
7,0 — 9,0
9,0 — 13,0
1,5 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 12,5
12,5 — 14,5
14,5 — 16,5
2,0 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
25,0 — 30,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
100
100
ATO-C-30040
ATO-C-30060
ATO-C-30080
ATO-C-30100
ATO-C-30120
ATO-C-30160
ATO-C-40060
ATO-C-40080
ATO-C-40100
ATO-C-40120
ATO-C-40160
ATO-C-40180
ATO-C-40200
ATO-C-50080
ATO-C-50100
ATO-C-50120
ATO-C-50160
ATO-C-50180
ATO-C-50200
ATO-C-50250
ATO-C-50300
ATO-C-50350
1257602
1257604
1257605
1254774
1257606
1257607
1257608
1257609
1257610
1257611
1257612
1257640
1257641
1257642
1257643
1257644
1257645
1257646
1257647
1257648
1257649
1257650
3Hole Ø:3,1 mm
4Hole Ø:4,1 mm
5Hole Ø:5,1 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 8 29/09/11 08.38
09-2011
Aluminium/Steel Large Head Blind Rivets
9
ATO
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
3,2 x 6
3,2 x 8
3,2 x 10
3,2 x 12
3,2 x 16
4 x 6
4 x 8
4 x 10
4 x 12
4 x 16
4 x 20
4,8 x 8
4,8 x 10
4,8 x 12
4,8 x 16
4,8 x 20
4,8 x 25
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
720
1.400
1.800
2.000
2.000
950
2.000
2.700
2.800
2.800
3,2 D 9,5
4 D 12
4,8 D 16
5 D 11
5 D 14
1,95
2,1
2,7
2,7
2,7
9,5
12
16
11
14
1,5 — 3,5
3,5 — 5,0
5,0 — 7,0
7,0 — 9,0
9,0 — 13,0
1,5 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 12,5
12,5 — 16,5
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 12,0
12,0 — 15,0
15,0 — 20,0
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
500
500
500
500
500
500
500
500
500
500
250
250
250
250
250
250
250
500
500
500
500
500
250
250
250
100
250
250
250
250
250
250
250
250
100
ATO-D9-32060
ATO-D9-32080
ATO-D9-32100
ATO-D9-32120
ATO-D9-32160
ATO-D12-40060
ATO-D12-40080
ATO-D12-40100
ATO-D12-40120
ATO-D12-40160
ATO-D12-40200
ATO-D16-48080
ATO-D16-48100
ATO-D16-48120
ATO-D16-48160
ATO-D16-48200
ATO-D16-48250
ATO-D11-50080
ATO-D11-50100
ATO-D11-50120
ATO-D11-50140
ATO-D11-50160
ATO-D11-50180
ATO-D11-50200
ATO-D11-50250
ATO-D11-50300
ATO-D14-50080
ATO-D14-50100
ATO-D14-50120
ATO-D14-50140
ATO-D14-50160
ATO-D14-50180
ATO-D14-50200
ATO-D14-50250
ATO-D14-50300
1257692
1257693
1257694
1257695
1257696
1257697
1257698
1257699
1257700
1257701
1257702
1257703
1257704
1257705
1257706
1257707
1257708
1208458
1246467
1246468
1246469
1246470
1246471
1246473
1246475
1246476
1208459
1246477
1246478
1246513
1246479
1246480
1246481
1246483
1246484
3,2 – D 9,5Hole Ø:3,3 mm
5 – D 11Hole Ø:5,1 mm
4,8 – D 16Hole Ø:4,9 mm
4 – D 12Hole Ø:4,1 mm
5 – D 14Hole Ø:5,1 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
DIBt approval No. Z-14.1-4Ü
Ü
Ü
Cat_Gesipa 2011 bz7 GB.indd 9 29/09/11 08.38
09-2011
Aluminium/Stainless Steel Dome Head Blind Rivets
10
ASO
Rivet Body: Alu AlMg 3
Mandrel: A2-Stainless Steel - No 1.4541
3 x 4
3 x 6
3 x 8
3 x 10
3 x 12
3 x 16
4 x 6
4 x 8
4 x 10
4 x 12
4 x 14
4 x 16
4 x 18
4 x 20
4 x 25
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
5 x 35
5 x 40
700
1.400
2.000
900
2.000
2.800
3
4
5
1,8
2,1
2,7
6,5
8,0
9,5
0,5 — 1,5
1,5 — 3,5
3,5 — 5,0
5,0 — 7,0
7,0 — 9,0
9,0 — 13,0
1,5 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 10,5
10,5 — 12,5
12,5 — 14,5
14,5 — 16,5
16,5 — 21,5
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
25,0 — 30,0
30,0 — 35,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
100
100
100
ASO-D-30040
ASO-D-30060
ASO-D-30080
ASO-D-30100
ASO-D-30120
ASO-D-30160
ASO-D-40060
ASO-D-40080
ASO-D-40100
ASO-D-40120
ASO-D-40140
ASO-D-40160
ASO-D-40180
ASO-D-40200
ASO-D-40250
ASO-D-50080
ASO-D-50100
ASO-D-50120
ASO-D-50140
ASO-D-50160
ASO-D-50180
ASO-D-50200
ASO-D-50250
ASO-D-50300
ASO-D-50350
ASO-D-50400
1257553
1257554
1257555
1257556
1257557
1257558
508973
1246346
1270351
1255753
1246348
1064707
1246349
1246350
1246352
731066
1256134
1161426
1256135
1182442
1256136
1262247
1256137
1256138
1256139
1256161
3Hole Ø:3,1 mm
4Hole Ø:4,1 mm
5Hole Ø:5,1 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 10 29/09/11 08.38
09-2011
Aluminium/Stainless Steel Large Head Blind Rivets
11
ASO
2.000
2.000
2.000
2.800
2.800
2.800
5
5 D 11
5 D 14
2,7
2,7
2,7
9,5
11
14
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: Alu AlMg 3
Mandrel: A2-Stainless Steel - No 1.4541
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
2,5 — 4,5
4,5 — 6,0
6,0 — 8,0
8,0 — 10,0
10,0 — 12,0
12,0 — 14,0
14,0 — 15,0
15,0 — 20,0
20,0 — 25,0
500
500
500
500
500
250
250
250
100
250
250
250
250
250
250
250
250
100
ASO-D11-50080
ASO-D11-50100
ASO-D11-50120
ASO-D11-50140
ASO-D11-50160
ASO-D11-50180
ASO-D11-50200
ASO-D11-50250
ASO-D11-50300
ASO-D14-50080
ASO-D14-50100
ASO-D14-50120
ASO-D14-50140
ASO-D14-50160
ASO-D14-50180
ASO-D14-50200
ASO-D14-50250
ASO-D14-50300
1262248
1262250
1262251
1208418
1208450
1208451
1208452
1208453
1208454
1172781
1208455
1262252
1175629
1270352
1208456
1208457
1262253
1167619
5 – D 11Hole Ø:5,1 mm
5 – D 14Hole Ø:5,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
DIBt approval No. Z-14.1-4
Ü
Ü
Ü
Cat_Gesipa 2011 bz7 GB.indd 11 29/09/11 08.38
09-2011
Aluminium/Aluminium Dome Head Blind Rivets
12
AAO
725
980
1.520
2.500
930
1.275
1.960
2.940
3,2
4
4,8
6,4
1,95
2,45
2,9
3,85
6,5
8
9,5
12,9
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: Alu AlMg 2,5
Mandrel: Alu AlMg 5
3,2 x 6,1
3,2 x 7,6
3,2 x 9,2
3,2 x 12,3
3,2 x 15,5
4 x 6,6
4 x 9,8
4 x 12,9
4 x 16,1
4,8 x 7,2
4,8 x 10,3
4,8 x 13,5
4,8 x 16,7
4,8 x 19,9
4,8 x 23,0
6,4 x 12,0
6,4 x 14,9
6,4 x 18,1
6,4 x 24,4
0,8 - 3,2
3,2 - 4,8
4,8 - 6,4
6,4 - 9,5
9,5 - 12,7
1,5 - 3,2
3,2 - 6,4
6,4 - 9,5
9,5 - 12,7
1,5 - 3,2
3,2 - 6,4
6,4 - 9,5
9,5 - 12,7
12,7 - 15,9
15,9 - 19,0
1,5 - 6,4
6,4 - 9,5
9,5 - 12,7
12,7 - 19,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
250
100
100
AAO-D-32061
AAO-D-32076
AAO-D-32092
AAO-D-32123
AAO-D-32155
AAO-D-40066
AAO-D-40098
AAO-D-40129
AAO-D-40161
AAO-D-48072
AAO-D-48103
AAO-D-48135
AAO-D-48167
AAO-D-48199
AAO-D-48230
AAO-D-64120
AAO-D-64149
AAO-D-64181
AAO-D-64244
1258073
1258074
1258075
1258076
1258077
1258078
1174044
1258079
1258080
1258101
1177420
1258102
1258104
1258105
1258106
1246768
1246769
1246770
1246771
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
6,4Hole Ø:6,5 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Cat_Gesipa 2011 bz7 GB.indd 12 29/09/11 08.38
09-2011
Aluminium/Aluminium Large Head Blind Rivets
13
AAO
725
1.520
930
1.960
3,2 D 9,5
4,8 D 16
1,95
2,9
9,5
16,0
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: Alu AlMg 2,5
Mandrel: Alu AlMg 5
3,2 x 6,1
3,2 x 9,2
3,2 x 12,3
4,8 x 10,3
4,8 x 13,5
4,8 x 16,7
4,8 x 19,9
4,8 x 23,0
0,8 - 3,2
3,2 - 6,4
6,4 - 9,5
1,5 - 6,4
6,4 - 9,5
9,5 - 12,7
12,7 - 15,9
15,9 - 19,0
500
500
500
250
250
250
250
250
AAO-D9-32061
AAO-D9-32092
AAO-D9-32123
AAO-D16-48103
AAO-D16-48135
AAO-D16-48167
AAO-D16-48199
AAO-D16-48230
1258361
1258362
1258363
1258364
1258365
1258366
1258367
1258368
3,2 – D 9,5Hole Ø:3,3 mm
4,8 – D 16Hole Ø:4,9 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Cat_Gesipa 2011 bz7 GB.indd 13 29/09/11 08.38
09-2011
Steel/Steel Dome Head Blind Rivets
14
TTO
Rivet Body: Galvanized Steel
Mandrel: Galvanized Steel
3 x 5
3 x 6
3 x 8
3 x 10
3 x 12
3 x 16
3 x 18
3 x 20
3,2 x 6
3,2 x 8
3,2 x 10
3,2 x 12
3,2 x 16
3,2 x 18
3,2 x 20
4 x 6
4 x 8
4 x 10
4 x 12
4 x 16
4 x 18
4 x 20
4 x 25
4,8 x 8
4,8 x 10
4,8 x 12
4,8 x 16
4,8 x 20
4,8 x 25
0,5 — 2,0
2,0 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 12,5
12,5 — 14,5
14,5 — 16,5
0,5 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 12,5
12,5 — 14,5
14,5 — 16,5
0,5 — 2,5
2,5 — 4,5
4,5 — 6,5
6,5 — 8,5
8,5 — 12,0
12,0 — 14,0
14,0 — 16,0
16,0 — 21,0
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
8,0 — 11,0
11,0 — 15,0
15,0 — 20,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
TTO-D-30050
TTO-D-30060
TTO-D-30080
TTO-D-30100
TTO-D-30120
TTO-D-30160
TTO-D-30180
TTO-D-30200
TTO-D-32060
TTO-D-32080
TTO-D-32100
TTO-D-32120
TTO-D-32160
TTO-D-32180
TTO-D-32200
TTO-D-40060
TTO-D-40080
TTO-D-40100
TTO-D-40120
TTO-D-40160
TTO-D-40180
TTO-D-40200
TTO-D-40250
TTO-D-48080
TTO-D-48100
TTO-D-48120
TTO-D-48160
TTO-D-48200
TTO-D-48250
1257709
1257711
1257716
1257718
1257719
1257720
1257722
1257723
1237148
1237172
1237173
1242762
1242799
1242801
1242802
1242608
1237128
1242609
1237893
1237894
1242610
1242611
1242612
1188485
1262257
1262258
1188482
1270354
1270355
3Hole Ø:3,1 mm
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
1.000
1.200
2.000
2.900
1.300
1.500
2.500
4.000
3
3,2
4
4,8
1,95
2
2,5
3
6,5
6,5
8
9,5
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 14 29/09/11 08.38
09-2011
Steel/Steel Dome Head Blind Rivets
15
TTO
Rivet Body: Galvanized Steel
Mandrel: Galvanized Steel
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 18
5 x 20
5 x 25
5 x 30
5 x 35
5 x 40
5 x 45
5 x 50
6 x 10
6 x 12
6 x 14
6 x 16
6 x 20
6 x 25
6,4 x 8
6,4 x 12
6,4 x 16
6,4 x 18
6,4 x 20
6,4 x 25
3.100
4.400
4.900
4.400
6.000
6.800
5
6
6,4
3
3,65
3,85
9,5
12
13
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
8,0 — 9,5
9,5 — 11,0
11,0 — 13,0
13,0 — 15,0
15,0 — 20,0
20,0 — 25,0
25,0 — 30,0
30,0 — 34,0
34,0 — 39,0
39,0 — 44,0
2,5 — 4,5
4,5 — 6,5
6,5 — 8,5
8,5 — 10,5
10,5 — 14,5
14,5 — 19,5
1,0 — 3,0
3,0 — 6,0
6,0 — 9,0
9,0 — 11,0
11,0 — 13,0
13,0 — 17,0
500
500
500
500
500
500
250
250
100
100
100
100
100
250
250
250
250
250
250
250
250
250
200
200
200
TTO-D-50080
TTO-D-50100
TTO-D-50120
TTO-D-50140
TTO-D-50160
TTO-D-50180
TTO-D-50200
TTO-D-50250
TTO-D-50300
TTO-D-50350
TTO-D-50400
TTO-D-50450
TTO-D-50500
TTO-D-60100
TTO-D-60120
TTO-D-60140
TTO-D-60160
TTO-D-60200
TTO-D-60250
TTO-D-64080
TTO-D-64120
TTO-D-64160
TTO-D-64180
TTO-D-64200
TTO-D-64250
1257581
1257724
1257582
1257726
1257583
1257727
1257728
1257729
1257730
1257731
1257732
1257733
1257734
1257735
1257736
1257737
1257787
1257738
1257739
1257740
1257741
1257742
1257744
1257745
1257746
5Hole Ø:5,1 mm
6Hole Ø:6,1 mm
6,4Hole Ø:6,5 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 15 29/09/11 08.38
09-2011
A2 Stainless Steel Dome Head Blind Rivets
16
SSO
Rivet Body: A2-Stainless Steel - No 1.4567
Mandrel: A2-Stainless Steel - No 1.4541
3 x 6
3 x 8
3 x 10
3 x 12
3 x 14
3 x 16
3,2 x 6
3,2 x 8
3,2 x 10
3,2 x 12
3,2 x 14
3,2 x 16
4 x 6
4 x 8
4 x 10
4 x 12
4 x 14
4 x 16
4 x 20
4 x 25
1,0 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 10,5
10,5 — 12,5
1,0 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
8,5 — 10,5
10,5 — 12,5
1,0 — 2,5
2,5 — 4,5
4,5 — 6,5
6,5 — 8,5
8,5 — 10,5
10,5 — 12,0
12,0 — 16,0
16,0 — 21,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
SSO-D-30060
SSO-D-30080
SSO-D-30100
SSO-D-30120
SSO-D-30140
SSO-D-30160
SSO-D-32060
SSO-D-32080
SSO-D-32100
SSO-D-32120
SSO-D-32140
SSO-D-32160
SSO-D-40060
SSO-D-40080
SSO-D-40100
SSO-D-40120
SSO-D-40140
SSO-D-40160
SSO-D-40200
SSO-D-40250
1257755
1257756
1257758
1257760
1257761
1257762
1246161
1246160
1236416
1236418
1249658
1249659
1208471
1162165
1237144
1237552
1242613
1237145
1237146
1242598
3Hole Ø:3,1 mm
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
DIBt approval No. Z-14.1-4
* Rivet Body in 1.4301
*
*
1.600
1.900
2.700
3.800
2.000
2.500
3.600
4.500
3
3,2
4
4 x 20-25
2
2
2,6
2,6
6,5
6,5
8
8
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Ü
Ü
EDELSTAHL �
Cat_Gesipa 2011 bz7 GB.indd 16 29/09/11 08.38
09-2011
A2 Stainless Steel Dome Head Blind Rivets
17
SSO
Rivet Body: A2-Stainless Steel - No 1.4567
Mandrel: A2-Stainless Steel - No 1.4541
4,8 x 8
4,8 x 10
4,8 x 12
4,8 x 14
4,8 x 16
4,8 x 20
5 x 8
5 x 10
5 x 12
5 x 14
5 x 16
5 x 20
5 x 25
5 x 30
5 x 35
5 x 40
4.000
4.700
5.900
5.000
5.900
7.200
4,8
5
5 x 40
3,2
3,2
3,2
9,5
9,5
9,5
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
8,0 — 9,5
9,5 — 11,0
11,0 — 15,0
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
8,0 — 9,5
9,5 — 11,0
11,0 — 15,0
15,0 — 20,0
20,0 — 25,0
25,0 — 30,0
30,0 — 34,0
500
500
500
500
500
250
500
500
500
500
500
250
250
100
100
100
SSO-D-48080
SSO-D-48100
SSO-D-48120
SSO-D-48140
SSO-D-48160
SSO-D-48200
SSO-D-50080
SSO-D-50100
SSO-D-50120
SSO-D-50140
SSO-D-50160
SSO-D-50200
SSO-D-50250
SSO-D-50300
SSO-D-50350
SSO-D-50400
1262259
1185265
1262260
1242599
1242600
1242601
1249660
1249661
1249662
1257764
1249663
1249664
1257765
1257766
1257767
1257768
4,8Hole Ø:4,9 mm
5Hole Ø:5,1 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
* Rivet Body in 1.4301
*
EDELSTAHL �
Cat_Gesipa 2011 bz7 GB.indd 17 29/09/11 08.38
09-2011
A2 Stainless Steel Countersunk Head Blind Rivets
18
SSO
Rivet Body: A2-Stainless Steel - No 1.4567
Mandrel: A2-Stainless Steel - No 1.4541
3 x 6
3 x 8
3 x 10
3 x 12
3,2 x 6
3,2 x 8
3,2 x 10
3,2 x 12
4 x 8
4 x 10
4 x 12
4,8 x 8
4,8 x 10
4,8 x 12
5 x 8
5 x 10
5 x 12
1,5 --- 3,0
3,0 --- 5,0
5,0 --- 6,5
6,5 --- 8,5
1,5 --- 3,0
3,0 --- 5,0
5,0 --- 6,5
6,5 --- 8,5
1,5 --- 4,5
4,5 --- 6,5
6,5 --- 8,5
2,5 --- 4,0
4,0 --- 6,0
6,0 --- 8,0
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
SSO-C-30060
SSO-C-30080
SSO-C-30100
SSO-C-30120
SSO-C-32060
SSO-C-32080
SSO-C-32100
SSO-C-32120
SSO-C-40080
SSO-C-40100
SSO-C-40120
SSO-C-48080
SSO-C-48100
SSO-C-48120
SSO-C-50080
SSO-C-50100
SSO-C-50120
1257769
1257770
1257771
1257772
1257773
1257774
1257775
1257776
1257777
1257778
1257779
1257780
1257782
1257783
1257784
1257785
1257786
3Hole Ø:3,1 mm
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
5Hole Ø:5,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
EDELSTAHL �
1.600
1.900
2.700
4.000
4.700
2.000
2.500
3.600
5.000
5.900
3
3,2
4
4,8
5
2
2
2,6
3,2
3,2
6,5
6,5
8
9,5
9,5
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 18 29/09/11 08.38
09-2011
A4 Stainless Steel Dome Head Blind Rivets
19
SSO
Rivet Body: A4-Stainless Steel - No 1.4401
Mandrel: A4-Stainless Steel - No 1.4571
3 x 6
3 x 8
3 x 10
3 x 12
3,2 x 6
3,2 x 8
3,2 x 10
3,2 x 12
4 x 6
4 x 8
4 x 10
4 x 12
4 x 16
4,8 x 6
4,8 x 8
4,8 x 10
4,8 x 12
5 x 8
5 x 10
5 x 12
5 x 16
5 x 20
1,0 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
1,0 — 3,0
3,0 — 5,0
5,0 — 6,5
6,5 — 8,5
1,0 — 2,5
2,5 — 4,5
4,5 — 6,5
6,5 — 8,5
8,5 — 12,0
1,5 — 3,0
3,0 — 4,5
4,5 — 6,0
6,0 — 7,5
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
8,0 — 11,0
11,0 — 15,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
SSO-D-30060-A4
SSO-D-30080-A4
SSO-D-30100-A4
SSO-D-30120-A4
SSO-D-32060-A4
SSO-D-32080-A4
SSO-D-32100-A4
SSO-D-32120-A4
SSO-D-40060-A4
SSO-D-40080-A4
SSO-D-40100-A4
SSO-D-40120-A4
SSO-D-40160-A4
SSO-D-48060-A4
SSO-D-48080-A4
SSO-D-48100-A4
SSO-D-48120-A4
SSO-D-50080-A4
SSO-D-50100-A4
SSO-D-50120-A4
SSO-D-50160-A4
SSO-D-50200-A4
1257788
1257790
1257791
1257792
1249669
1249681
1249682
1249683
1243015
1243047
1243049
1243050
1243051
1246442
1246461
1246462
1246463
1249685
1249686
1249689
1249690
1249691
3Hole Ø:3,1 mm
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
5Hole Ø:5,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
EDELSTAHL �
1.600
1.900
2.700
4.000
4.700
2.000
2.500
3.600
5.000
5.900
3
3,2
4
4,8
5
2
2
2,6
3,2
3,2
6,5
6,5
8
9,5
9,5
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 19 29/09/11 08.38
09-2011
Aluminium/Steel Painted Dome Head Blind Rivets
20
ATO
Rivet Body: Alu AlMg 3 painted
Mandrel: Galvanized Steel
3 x 6
3 x 6
3 x 8
3 x 8
4 x 6
4 x 6
4 x 6
4 x 8
4 x 8
4 x 8
4 x 10
4 x 10
4 x 10
4 x 12
4 x 12
4 x 12
4 x 16
5 x 10
5 x 10
5 x 12
5 x 12
black
white
black
white
black
white
marrone
black
white
marrone
black
white
marrone
black
white
marrone
white
black
white
black
white
9005
9010
9005
9010
9005
9010
8014
9005
9010
8014
9005
9010
8014
9005
9010
8014
9010
9005
9010
9005
9010
700
1.400
2.000
900
2.000
2.800
3
4
5
1,8
2,1
2,7
6,5
8,0
9,5
0,5 — 3,5
0,5 — 3,5
3,5 — 5,0
3,5 — 5,0
0,5 — 3,0
0,5 — 3,0
0,5 — 3,0
3,0 — 5,0
3,0 — 5,0
3,0 — 5,0
5,0 — 6,5
5,0 — 6,5
5,0 — 6,5
6,5 — 8,5
6,5 — 8,5
6,5 — 8,5
10,5 — 12,5
1,5 — 6,0
1,5 — 6,0
6,0 — 8,0
6,0 — 8,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
ATO-D-30060-RAL9005
ATO-D-30060-RAL9010
ATO-D-30080-RAL9005
ATO-D-30080-RAL9010
ATO-D-40060-RAL9005
ATO-D-40060-RAL9010
ATO-D-40060-RAL8014
ATO-D-40080-RAL9005
ATO-D-40080-RAL9010
ATO-D-40080-RAL8014
ATO-D-40100-RAL9005
ATO-D-40100-RAL9010
ATO-D-40100-RAL8014
ATO-D-40120-RAL9005
ATO-D-40120-RAL9010
ATO-D-40120-RAL8014
ATO-D-40160-RAL9010
ATO-D-50100-RAL9005
ATO-D-50100-RAL9010
ATO-D-50120-RAL9005
ATO-D-50120-RAL9010
1257813
1257823
1257824
1257825
1257826
1257827
1257828
1257899
1257901
1257903
1207564
1097724
1207565
1257907
1257948
1257908
1257949
1257909
1257911
1257913
1257914
3Hole Ø:3,1 mm
4Hole Ø:4,1 mm
5Hole Ø:5,1 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Colour RALGrip range
mmCode
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Further dimensions and colours on request.
Cat_Gesipa 2011 bz7 GB.indd 20 29/09/11 08.38
09-2011
Aluminium/Steel Grooved Dome Head Blind Rivets
21
ATO
720
1.400
1.800
950
2.000
2.700
3,2
4
4,8
1,95
2,12
2,72
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel
N N Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
3,2 x 10
3,2 x 16
4 x 8
4 x 12
4 x 16
4,8 x 10
4,8 x 14
4,8 x 18
4,8 x 20
4,8 x 25
6
12
4
8
12
6
10
13
15
20
500
500
500
500
500
500
250
250
250
250
ATO-D-32100-R
ATO-D-32160-R
ATO-D-40080-R
ATO-D-40120-R
ATO-D-40160-R
ATO-D-48100-R
ATO-D-48140-R
ATO-D-48180-R
ATO-D-48200-R
ATO-D-48250-R
1257997
1257999
1258000
1258002
1258003
1258004
1258005
1258006
1258007
1258008
3,2Hole Ø:3,4 mm
4Hole Ø:4,3 mm
4,8Hole Ø:5,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Cat_Gesipa 2011 bz7 GB.indd 21 29/09/11 08.38
09-2011
Steel/Steel Threaded Blind Rivets
22
TTO
1.100
2.000
3
4
1,95
2,5
Rivet
Ø mm
Shear strength value Mandrel
N Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
3 x 6
3 x 9
4 x 5
4 x 8
0,5 — 3,0
3,0 — 6,0
1,0 — 2,0
2,0 — 5,0
250
250
250
250
M5-TTO-30060
M5-TTO-30090
M6-TTO-40050
M6-TTO-40080
1258020
1258021
1254576
1258022
M 5 x 10G x l mm Hole Ø:3,1 mm
M 5 x 15G x l mm Hole Ø:3,1 mm
M 6 x 10G x l mm Hole Ø:3,1 mm
M 6 x 15G x l mm Hole Ø:3,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Cat_Gesipa 2011 bz7 GB.indd 22 29/09/11 08.38
09-2011
Aluminium/Steel Peel Blind Rivets
23
ATP
Rivet Body: Alu AlMg 3
Mandrel: Galvanized Steel
3,2 x 10
3,2 x 12
3,2 x 16
4 x 8
4 x 10
4 x 12
4 x 14
4 x 16
4 x 18
4 x 20
4,8 x 10
4,8 x 12
4,8 x 14
4,8 x 16
4,8 x 18
4,8 x 20
4,8 x 25
800
1.400
2.000
950
2.000
2.700
3,2
4
4,8
1,95
2,1
2,7
6,5
8
9,5
2,5 — 5,0
4,5 — 7,0
6,5 — 11,0
1,0 — 3,0
2,5 — 5,0
4,5 — 6,5
6,0 — 8,0
7,5 — 10,0
9,0 — 12,0
11,5 — 14,0
2,5 — 5,0
4,5 — 7,0
6,5 — 9,0
8,5 — 10,0
9,5 — 12,0
11,5 — 14,0
13,5 — 19,0
500
500
500
500
500
500
500
500
500
500
500
500
250
500
500
500
500
ATP-D-32100
ATP-D-32120
ATP-D-32160
ATP-D-40080
ATP-D-40100
ATP-D-40120
ATP-D-40140
ATP-D-40160
ATP-D-40180
ATP-D-40200
ATP-D-48100
ATP-D-48120
ATP-D-48140
ATP-D-48160
ATP-D-48180
ATP-D-48200
ATP-D-48250
1258160
1258161
1258162
1258107
1258108
1258109
1258110
1258111
1258113
1258114
1246794
1246795
1246796
1246797
1246798
1246799
1246800
3,2Hole Ø:3,6 mm
4Hole Ø:4,4 mm
4,8Hole Ø:5,2 mm
Rivet
Ø mm
Drawing
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Rivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Test method according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 23 29/09/11 08.38
Aluminium/Steel Profile Clinching Rivets
AT
450
850
3
4
1,8
2,1
Rivet
Ø mm
Shear strength value Mandrel
N Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: Alu, RoHS conform
Mandrel: Galvanized Steel
3 x 5
3 x 7
3 x 5
3 x 7
3 x 5
4 x 7
4 x 7
4 x 7
4 x 7
1,0 — 2,5
2,5 — 4,5
1,0 — 2,5
2,5 — 4,5
1,0 — 2,5
1,0 — 4,0
1,0 — 4,0
1,0 — 4,0
1,0 — 4,0
500
500
500
500
500
500
500
500
500
AT-HA-30050
AT-HA-30070
AT-HB-30050
AT-HB-30070
AT-W-30050
AT-A-40070
AT-BR-40070
AT-C-40070
AT-KF-40070
1258056
1258115
1258116
1258117
1258118
1258119
1258120
1258131
1258132
Hole Ø: 3,1 mm
HA
HA
HB
HB
W
Hole Ø: 4,1 mm
A
BR
C
KF
Profi letype
DrawingRivet BodyØ x L mm
Grip range mm
Code
Description Order number
Quantity per box
09-201124
Cat_Gesipa 2011 bz7 GB.indd 24 29/09/11 08.38
GESIPA production site in Thal, Germany
PolyGrip® multi range blind rivetConvincing technology with diversity of materials and dimensions
For each application a suitable PolyGrip® joint
Originally meant to be only a multi range blind rivet the PolyGrip® has meanwhile shown other multiple talents making it a favorite choice for diffi cult and demanding applications in industrial environment. Whether for • aluminum, steel or stainless steel • indoor or outdoor use• critical hole diameters and tolerancesthe PolyGrip® is most likely the optimal solution.
A wide range for material thickness from 0,5 mm up to 24 mm
Depending on the shaft diameter a PolyGrip® can cover a clamping range up to 8 mm. Accordingly that means that one single PolyGrip® can substitute up to fi ve standard blind rivets. By using a multi range blind rivet the customer’s benefi t also results in better handling and easier acquisition.
Additional features of the PolyGrip®:
• Outstanding hole fi lling capability: the rivet body expands radially during the setting process compensating hole tolerances, centering deviations and differences in diameter to ensure a tight joint.
• Safe mandrel locking.• Watertightness: due to the excellent hole fi lling capability and rest mandrel locking the joint is tight against
splash water.• Wide mandrel head: ensuring greater pullout resistance.
ple Whether
ensating
against
Standard & PolyGrip®
PolyGrip-ASO-D-48100 Shaft Ø = 4,8 mm, Rivet Body Length 10 mm
D = Dome Head
Rivet Body: A = Alu, Mandrel: S = Stainless Steel
PolyGrip®
Materials: Mandrel/Rivet Body:A: AluminumT: SteelS: Stainless Steel
Rivet Type:O: OpenC: Closed
Head TypeD: Dome HeadC: CountersunkS: Small Head
Abbreviation / Code
09-2011 25
Cat_Gesipa 2011 bz7 GB.indd 25 29/09/11 08.38
PolyGrip® Blind Rivets With High Grip Range
720
1.060
1.500
2.800
1.050
1.680
2.300
4.000
3,2
4
4,8
6,4
1,8
2,3
2,7
3,65
6,5
8
9,5
13
9,5
12
16
—
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter
N N Ø mm Ø mm large fl ange Ø mm
Test method according to DIN EN ISO 14589
Aluminium/Steel Dome Head
Rivet Body: AlMg 2,5
Mandrel: Galvanized Steel
Aluminium/Steel Large Flange
Rivet Body: AlMg 2,5
Mandrel: Galvanized Steel
3,2 x 8
3,2 x 9,5
3,2 x 11
4 x 10
4 x 13
4 x 17
4,8 x 10
4,8 x 15
4,8 x 17
4,8 x 25
4,8 x 30
6,4 x 15
6,4 x 20
6,4 x 25
3,2 x 8
3,2 x 9,5
3,2 x 11
4 x 10
4 x 13
4 x 17
4,8 x 10
4,8 x 15
4,8 x 17
4,8 x 25
4,8 x 30
0,5 — 5,0
1,5 — 6,5
3,0 — 8,0
0,5 — 6,5
3,5 — 9,5
7,0 — 13,0
0,5 — 6,5
4,5 — 11,0
6,5 — 13,0
11,0 — 19,5
16,0 — 24,0
1,5 — 9,0
6,0 — 14,0
10,0 — 18,0
0,5 — 5,0
1,5 — 6,5
3,0 — 8,0
0,5 — 6,5
3,5 — 9,5
7,0 — 13,0
0,5 — 6,5
4,5 — 11,0
6,5 — 13,0
11,0 — 19,5
16,0 — 24,0
1000
1000
1000
500
500
500
500
500
500
250
250
250
250
250
1000
1000
1000
500
500
500
250
250
250
100
100
POLYGRIP-ATO-D-32080
POLYGRIP-ATO-D-32095
POLYGRIP-ATO-D-32110
POLYGRIP-ATO-D-40100
POLYGRIP-ATO-D-40130
POLYGRIP-ATO-D-40170
POLYGRIP-ATO-D-48100
POLYGRIP-ATO-D-48150
POLYGRIP-ATO-D-48170
POLYGRIP-ATO-D-48250
POLYGRIP-ATO-D-48300
POLYGRIP-ATO-D-64150
POLYGRIP-ATO-D-64200
POLYGRIP-ATO-D-64250
POLYGRIP-ATO-D9-32080
POLYGRIP-ATO-D9-32095
POLYGRIP-ATO-D9-32110
POLYGRIP-ATO-D12-40100
POLYGRIP-ATO-D12-40130
POLYGRIP-ATO-D12-40170
POLYGRIP-ATO-D16-48100
POLYGRIP-ATO-D16-48150
POLYGRIP-ATO-D16-48170
POLYGRIP-ATO-D16-48250
POLYGRIP-ATO-D16-48300
1237936
1237938
1237939
1258225
1258229
1258230
1045214
1249762
1237941
1237943
1237946
1258251
1258252
1258253
1258254
1258255
1258256
1258257
1258258
1258259
1258260
1258261
1258262
1258263
1258264
3,2Hole Ø:3,3 mm
3,2 – D 9,5Hole Ø:3,3 mm
4,0Hole Ø:4,1 mm
4,0 – D 12Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
4,8 – D 16Hole Ø:4,9 mm
6,4Hole Ø:6,5 mm
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Description
Description
Order number
Order number
Quantity per box
Quantity per box
DIBt approval No. Z-14.1-4
Ü
Ü
09-201126
ATO
Cat_Gesipa 2011 bz7 GB.indd 26 29/09/11 08.38
PolyGrip® Blind Rivets
720
1.060
1.500
2.800
1.050
1.680
2.300
4.000
3,2
4
4,8
6,4
1,8
2,3
2,7
3,65
6,5
8
9,5
13
9,5
12
16
—
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter
N N Ø mm Ø mm large fl ange Ø mm
Test method according to DIN EN ISO 14589
Aluminium/Stainless Steel Dome Head
Rivet Body: AlMg 2,5
Mandrel: A2 Stainless Steel – No 1.4541
3,2 x 8
3,2 x 9,5
3,2 x 11
4 x 10
4 x 13
4 x 17
4,8 x 10
4,8 x 15
4,8 x 17
4,8 x 25
4,8 x 30
6,4 x 15
6,4 x 20
6,4 x 25
0,5 — 5,0
1,5 — 6,5
3,0 — 8,0
0,5 — 6,5
3,5 — 9,5
7,0 — 13,0
0,5 — 6,5
4,5 — 11,0
6,5 — 13,0
11,0 — 19,5
16,0 — 24,0
1,5 — 9,0
6,0 — 14,0
10,0 — 18,0
1000
1000
1000
500
500
500
500
500
500
250
250
250
250
250
POLYGRIP-ASO-D-32080
POLYGRIP-ASO-D-32095
POLYGRIP-ASO-D-32110
POLYGRIP-ASO-D-40100
POLYGRIP-ASO-D-40130
POLYGRIP-ASO-D-40170
POLYGRIP-ASO-D-48100
POLYGRIP-ASO-D-48150
POLYGRIP-ASO-D-48170
POLYGRIP-ASO-D-48250
POLYGRIP-ASO-D-48300
POLYGRIP-ASO-D-64150
POLYGRIP-ASO-D-64200
POLYGRIP-ASO-D-64250
1241191
1242709
1241205
1246464
1241206
1246465
1045216
1242702
1242703
1242704
1242706
1249704
1249705
1249706
3,2Hole Ø:3,3 mm
4,0Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
6,4Hole Ø:6,5 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
DIBt approval No. Z-14.1-4
Ü
Ü
1.200
1.650
2.400
4.900
1.600
2.400
3.200
6.200
3,2
4
4,8
6,4
2,1
2,6
3,2
4,25
6,5
8,0
9,5
13,0
9,5
12,0
16,0
—
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter
N N Ø mm Ø mm large fl ange Ø mm
Test method according to DIN EN ISO 14589
Aluminium/Stainless Steel Large Flange
Rivet Body: Alu AlMg 2,5
Mandrel: A2 Stainless Steel – No 1.4541
3,2 x 8
3,2 x 9,5
3,2 x 11
4 x 10
4 x 13
4 x 17
4,8 x 10
4,8 x 15
4,8 x 17
4,8 x 25
4,8 x 30
0,5 — 5,0
1,5 — 6,5
3,0 — 8,0
0,5 — 6,5
3,5 — 9,5
7,0 — 13,0
0,5 — 6,5
4,5 — 11,0
6,5 — 13,0
11,0 — 19,5
16,0 — 24,0
1000
1000
1000
500
500
500
250
250
250
100
100
POLYGRIP-ASO-D9-32080
POLYGRIP-ASO-D9-32095
POLYGRIP-ASO-D9-32110
POLYGRIP-ASO-D12-40100
POLYGRIP-ASO-D12-40130
POLYGRIP-ASO-D12-40170
POLYGRIP-ASO-D16-48100
POLYGRIP-ASO-D16-48150
POLYGRIP-ASO-D16-48170
POLYGRIP-ASO-D16-48250
POLYGRIP-ASO-D16-48300
1258265
1258266
1258267
1258268
1258269
1258270
1197137
1197140
1249759
1249760
1249761
3,2 – D 9,5Hole Ø:3,3 mm
4,0 – D 12Hole Ø:4,1 mm
4,8 – D 16Hole Ø:4,9 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
09-2011 27
ASO
Cat_Gesipa 2011 bz7 GB.indd 27 29/09/11 08.38
1.200
1.650
2.400
4.900
1.600
2.400
3.200
6.200
3,2
4
4,8
6,4
2,1
2,6
3,2
4,25
6,5
8,0
9,5
13,0
9,5
12,0
16,0
—
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter
N N Ø mm Ø mm large fl ange Ø mm
Test method according to DIN EN ISO 14589
Steel/Steel Standard
Rivet Body: Galvanized Steel
Mandrel: Galvanized Steel
3,2 x 8
3,2 x 9,5
3,2 x 11
4 x 10
4 x 13
4 x 17
4,8 x 10
4,8 x 15
4,8 x 17
6,4 x 15
6,4 x 20
6,4 x 25
1,0 — 5,0
2,0 — 6,5
3,0 — 8,0
1,0 — 6,5
4,5 — 9,5
8,5 — 13,0
1,0 — 6,5
6,0 — 11,0
8,5 — 13,0
2,0 — 8,0
5,0 — 13,0
10,0 — 18,0
1000
1000
1000
500
500
500
500
500
500
250
250
250
POLYGRIP-TTO-D-32080
POLYGRIP-TTO-D-32095
POLYGRIP-TTO-D-32110
POLYGRIP-TTO-D-40100
POLYGRIP-TTO-D-40130
POLYGRIP-TTO-D-40170
POLYGRIP-TTO-D-48100
POLYGRIP-TTO-D-48150
POLYGRIP-TTO-D-48170
POLYGRIP-TTO-D-64150
POLYGRIP-TTO-D-64200
POLYGRIP-TTO-D-64250
1237948
1237951
1237953
1258281
1258282
1258283
1237954
1237955
1237957
1258284
1258285
1258286
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
3,2Hole Ø:3,3 mm
4,0Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
6,4Hole Ø:6,5 mm
PolyGrip® Blind Rivets
A2- Stainless Steel Dome Head
Rivet Body: A2 Stainless Steel No 1.4567
Mandrel: A2 Stainless Steel No 1.4541
3,2 x 8
3,2 x 9,5
3,2 x 11
4 x 10
4 x 13
4 x 17
4,8 x 10
4,8 x 15
4,8 x 17
6,4 x 13
6,4 x 15
6,4 x 20
1,0 — 5,0
2,0 — 6,5
3,0 — 8,0
1,0 — 6,5
6,0 — 9,5
8,5 — 13,0
1,0 — 6,5
6,0 — 9,5
8,5 — 13,0
2,0 — 6,5
3,5 — 8,5
8,5 — 13,0
1000
1000
1000
500
500
500
500
500
500
250
250
250
POLYGRIP-SSO-D-32080
POLYGRIP-SSO-D-32095
POLYGRIP-SSO-D-32110
POLYGRIP-SSO-D-40100
POLYGRIP-SSO-D-40130
POLYGRIP-SSO-D-40170
POLYGRIP-SSO-D-48100
POLYGRIP-SSO-D-48150
POLYGRIP-SSO-D-48170
POLYGRIP-SSO-D-64130
POLYGRIP-SSO-D-64150
POLYGRIP-SSO-D-64200
1237931
1242710
1237933
1242711
1237934
1242712
1246802
1246803
1246804
1249763
1249766
1249768
3,2Hole Ø:3,3 mm
4,0Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
6,4Hole Ø:6,5 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
1.450
2.650
4.000
7.800
2.300
3.600
5.000
8.800
3,2
4,0
4,8
6,4
2,2
2,7
3,2
4,25
6,5
8,0
9,5
13,0
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
EDELSTAHL �
09-201128
TTO - SSO
Cat_Gesipa 2011 bz7 GB.indd 28 29/09/11 08.38
1.500
2.800
2.300
2.300
4,8
6,4
2,7
3,65
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel
N N Ø mm
Test method according to DIN EN ISO 14589
The solar fastener• DIBt Z-14.1-537 approval in process• Matching grip range for many solar applications• Ideal for working on trapezoidal sheets• Coated with Solar-Seal• Riveting possible with sponge rubber or EPDM washer
Main characteristics• Large grip range coverage with a single blind rivet• Wide mandrel head generating high pullout resistance in
trapezoidal sheets• Outstanding hole fi lling capability• For use with all GESIPA setting tools
SolarGrip To fasten PV panels on trapezoidal sheets customers ask for waterproof, tight & secure solutions beyond that the fastener has to be economical. GESIPA developed a range of special Solar Rivets that meets those requirements:• one economic fastener for various applications• reliable joint• wide grip range• also applicable for limited accessability
Rivet Body: Alu AlMg 2,5
Mandrel: A2 - Stainless Steel 1.4541
Rivet Body: Alu AlMg 2,5
Mandrel: Galvanized Steel
4,8 x 12,0
4,8 x 15,0
6,4 x 14,0
3,0 — 5,0
5,0 — 8,0
3,0 — 8,0
500
500
250
SOLARGRIP-ASO-D-48120-DS
SOLARGRIP-ASO-D-48150-DS
SOLARGRIP-ATO-D-64140
1260119
1250723
1260120
4,8Hole Ø:5,1 - 5,2 mm
6,4Hole Ø:6,5 - 6,9 mm
Drawing Rivet Body D1 x L mmGrip range
mmCode
Description Order number
Quantity per box
Ü
ÜDIBt approval No. Z-14.1-4Ü
Solar Grip For Flexible Use In The Installation Of Solar Panels
11,4
11,4
Max head diameter
Ø mm
09-2011 29
ASO - ATO
Cat_Gesipa 2011 bz7 GB.indd 29 29/09/11 08.38
09-2011
CAP Blind Rivets Closed End (rivet body air and watertight)
30
ATC - ASC
Rivet Body: Alu AlMg 5
Mandrel: Steel, Phosphate Coated
Rivet Body: Alu AlMg 5
Mandrel: Stainless Steel
3,2 x 6,5
3,2 x 8,0
3,2 x 9,5
3,2 x 10,5
3,2 x 12,5
4 x 8,0
4 x 9,5
4 x 11,0
4 x 12,5
4 x 15,0
4,8 x 8,0
4,8 x 9,5
4,8 x 11,0
4,8 x 12,5
4,8 x 14,0
4,8 x 16,0
4,8 x 18,0
4,8 x 21,0
3,2 x 6,5
3,2 x 8,0
3,2 x 9,5
3,2 x 10,5
3,2 x 12,5
4 x 8,0
4 x 9,5
4 x 11,0
4 x 12,5
4,8 x 8,0
4,8 x 9,5
4,8 x 11,0
4,8 x 12,5
4,8 x 14,0
4,8 x 16,0
4,8 x 18,0
4,8 x 21,0
0,5 — 2,0
2,0 — 3,5
3,5 — 5,0
5,0 — 6,5
6,5 — 8,0
0,5 — 3,5
3,5 — 5,0
5,0 — 6,5
6,5 — 8,0
8,0 — 11,0
1,0 — 3,5
3,5 — 5,0
5,0 — 6,5
6,5 — 8,0
8,0 — 9,5
9,5 — 11,0
11,0 — 13,0
13,0 — 16,0
0,5 — 2,0
2,0 — 3,5
3,5 — 5,0
5,0 — 6,5
6,5 — 8,0
0,5 — 3,5
3,5 — 5,0
5,0 — 6,5
6,5 — 8,0
1,0 — 3,5
3,5 — 5,0
5,0 — 6,5
6,5 — 8,0
8,0 — 9,5
9,5 — 11,0
11,0 — 13,0
13,0 — 16,0
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
ATC-D-32065
ATC-D-32080
ATC-D-32095
ATC-D-32105
ATC-D-32125
ATC-D-40080
ATC-D-40095
ATC-D-40110
ATC-D-40125
ATC-D-40150
ATC-D-48080
ATC-D-48095
ATC-D-48110
ATC-D-48125
ATC-D-48140
ATC-D-48160
ATC-D-48180
ATC-D-48210
ASC-D-32065
ASC-D-32080
ASC-D-32095
ASC-D-32105
ASC-D-32125
ASC-D-40080
ASC-D-40095
ASC-D-40110
ASC-D-40125
ASC-D-48080
ASC-D-48095
ASC-D-48110
ASC-D-48125
ASC-D-48140
ASC-D-48160
ASC-D-48180
ASC-D-48210
1249744
761277
1262245
1249745
1249746
1249747
953930
1270349
1249748
1249749
1258419
1258397
1262246
1262226
1262243
780162
761280
1262244
1250669
1250727
1250729
1250730
1250751
1242964
1242965
1242966
1242967
1270350
1258431
1258432
1258433
1258434
755731
1258435
1262447
3,2Hole Ø:3,3 mm
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
4,8Hole Ø:4,9 mm
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Description
Description
Order number
Order number
Quantity per box
Quantity per box
DIBt n. Z-14.1-4 approval
DIBt n. Z-14.1-4 approval
Ü
Ü
Ü
Ü
Cat_Gesipa 2011 bz7 GB.indd 30 29/09/11 08.39
09-2011
CAP Blind Rivets Closed End (rivet body air and watertight)
31
SSC
Rivet Body: A2 stainless Steel - no. 1.4301
Mandrel: A1 Stainless Steel - Nr. 1.4021
3,2 x 6,0
3,2 x 8,0
3,2 x 10,0
3,2 x 12,0
4 x 6,0
4 x 8,0
4 x 10,0
4 x 12,0
4 x 16,0
4,8 x 8,0
4,8 x 10,0
4,8 x 12,0
4,8 x 16,0
4,8 x 20,0
0,8 — 2,0
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
0,8 — 1,5
1,5 — 3,5
3,5 — 5,5
5,5 — 7,5
7,5 — 11,5
0,8 — 3,0
3,0 — 5,0
5,0 — 7,0
7,0 — 11,0
11,0 — 15,0
500
500
500
500
500
500
500
500
500
500
500
500
500
250
SSC-D-32060
SSC-D-32080
SSC-D-32100
SSC-D-32120
SSC-D-40060
SSC-D-40080
SSC-D-40100
SSC-D-40120
SSC-D-40160
SSC-D-48080
SSC-D-48100
SSC-D-48120
SSC-D-48160
SSC-D-48200
1249750
1237147
1249751
1249752
1249753
1249755
1249756
966527
1249757
1262229
1262227
1262228
976679
1262471
3,2Hole Ø:3,3 mm
4Hole Ø:4,1 mm
4,8Hole Ø:4,9 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
DIBt n. Z-14.1-4 approvalÜ
Ü
EDELSTAHL �
CAP Alu/Steel and CAP Alu/Stainless Steel
CAP A2 Stainless Steel
1.900
2.900
4.300
1.050
1.550
2.400
2.400
3.700
5.400
1.250
2.100
3.500
3,2
4
4,8
3,2
4
4,8
1,9
2,3
2,9
1,7
2,2
2,7
6,5
8,5
10,0
6,5
8,5
10,0
Rivet
Rivet
Ø mm
Ø mm
Shear strength value
Shear strength value
Tensile strength value
Tensile strength value
Mandrel
Mandrel
Max head diameter
Max head diameter
N
N
N
N
Ø mm
Ø mm
Ø mm
Ø mm
Test procedure according to DIN EN ISO 14589
Test procedure according to DIN EN ISO 14589
Cat_Gesipa 2011 bz7 GB.indd 31 29/09/11 08.39
09-2011
TRI-FOLD® Folding Type Blind Rivets
32
AA
Rivet Body: Alu AlMg 5
Mandrel: Alu AlMg 5
4,1 x 14,5
4,1 x 19,5
4,1 x 21,1
4,1 x 24,3
5,2 x 19,0
5,2 x 22,2
5,2 x 25,4
5,2 x 28,5
5,2 x 31,7
1,0 - 3,0
1,0 - 6,3
1,0 - 9,5
3,2 - 12,7
1,6 - 6,3
4,7 - 9,5
7,9 - 12,7
11,1 - 15,9
14,2 - 19,0
500
500
500
500
250
250
250
250
100
TRIFOLD-AA-41145
TRIFOLD-AA-41145
TRIFOLD-AA-41145
TRIFOLD-AA-41145
TRIFOLD-AA-52190
TRIFOLD-AA-52222
TRIFOLD-AA-52254
TRIFOLD-AA-52285
TRIFOLD-AA-52317
1260142
1260144
1260145
1260146
1260147
1260149
1260150
1260161
1260162
4,1Hole Ø:4,2 mm
5,2Hole Ø:5,3 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
890
1.550
1.000
2.000
4,1
5,2
2,4
2,9
8,0
10,0
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Abbreviation / Code
BULB-TITE®
RV66 0 4 / 6 / 6W Max Grip Range (in 1/16’’)
Diameter (in 1/32’’)
Head Type: 1 = Countersunk, 3 & 4 = Dome, 5 = Large, 6 = Low Profi le
Material: 0 = Alu, 7 = Steel, 9 = Monel
BULB-TITE®
Cat_Gesipa 2011 bz7 GB.indd 32 29/09/11 08.39
Rivet Body: Alu AlMg 5
Mandrel: Alu AlCuMg 1
4 x 20,3
5,2 x 17,5
5,2 x 19,1
5,2 x 22,2
5,2 x 25,4
5,2 x 28,6
5,2 x 31,8
5,2 x 34,9
5,2 x 38,1
5,2 x 41,3
6,3 x 20,2
6,3 x 23,4
6,3 x 26,5
6,3 x 29,7
7,7 x 27,7
RV 6604-5-4 W
RV 6604-6-3 W
RV 6604-6-4 W
RV 6604-6-6 W
RV 6604-6-8 W
RV 6604-6-10 W
RV 6604-6-12 W
RV 6604-6-14 W
RV 6604-6-16 W
RV 6604-6-18 W
RV 6604-8-4 W
RV 6604-8-6 W
RV 6604-8-8 W
RV 6604-8-10 W
RV 6603-9-6 W
1,5 — 6,4
0,5 — 4,8
1,5 — 6,4
4,8 — 9,5
7,9 — 12,7
11,1 — 15,9
14,3 — 19,1
17,4 - 22,2
20,6 - 25,4
23,8 - 28,6
1,6 - 6,4
3,2 - 9,5
6,4 - 12,7
9,5 - 15,9
1,0 — 9,5
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
4 Hole Ø:4,1 - 4,2 mm
7,7 Hole Ø:7,8 - 8,2 mm
with EPDM washer
with EPDM washer
with EPDM washer
with EPDM washer
with EPDM washer
5,2Hole Ø:5,3 - 5,5 mm
6,3Hole Ø:6,4 - 6,6 mm
DrawingRivet BodyD1 x L mm
TypeGrip range
mmCode Quantity
per box
2.000
2.700
4.850
6.650
1.050
1.950
3.000
4.850
4
5,2
6,3
7,7
2,4
2,9
3,9
4,5
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel
N N Ø mm
Test method according to DIN EN ISO 14589
DIBt approval No. Z-14.1-4
DIBt approval No. Z-14.1-4
Ü
Ü
Ü
Ü
Ü
RV6604/5/4W BULB-TITE
RV6604/6/3W BULB-TITE
RV6604/6/4W BULB-TITE
RV6604/6/6W BULB-TITE
RV6604/6/8W BULB-TITE
RV6604/6/10W BULB-TITE
RV6604/6/12W BULB-TITE
RV6604/6/14W BULB-TITE
RV6604/6/16W BULB-TITE
RV6604/6/18W BULB-TITE
RV6604/8/4W BULB-TITE
RV6604/8/6W BULB-TITE
RV6604/8/8W BULB-TITE
RV6604/8/10W BULB-TITE
RV6603/9/6W BULB-TITE
1261465
8388
8389
8390
8391
8392
8393
1254168
1254169
1254170
1021198
1082760
8400
512564
8383
Description Order number
Large head rivet
Rivet Body: Alu AlMg 5
Mandrel: Alu AlCuMg 1
Aluminium/Aluminium
Aluminium/Aluminium
7,7 x 27,7
7,7 x 34,0
RV 6605-9-6 W
RV 6605-9-10 W
1,1 — 9,5
6,4 — 15,9
1000
1000
RV6605/9/6W BULB-TITE
RV6605/9/10W BULB-TITE
8404
8405
7,7 - K19Hole Ø: 7,8 - 8,2 mm
DrawingRivet BodyD1 x L mm
TypeGrip range
mmCode
Description Order number
Quantity per box
Rivets with other head types are available on request (dome, fl at, countersunk and large head)
09-2011
BULB-TITE® Aluminium/Aluminium Blind Rivets
33
RV
Note: for setting BULB-TITE® use special nosepiece.
Cat_Gesipa 2011 bz7 GB.indd 33 29/09/11 08.39
Structural Blind Rivets MEGA GRIP®
Rivet Body: Alu AlMg 5
Mandrel: Alu AlZnMgCu 1,5
Rivet Body: Galvanized Steel
Mandrel: Galvanized Steel
4,8 x 10,5
4,8 x 14,5
4,8 x 10,5
4,8 x 14,5
6,4 x 14,1
6,4 x 20,5
6,4 x 14,1
6,4 x 20,5
4,8 x 10,5
4,8 x 14,5
4,8 x 10,5
4,8 x 14,5
6,4 x 14,1
6,4 x 20,5
6,4 x 14,1
6,4 x 20,5
1,6 — 6,4
5,5 — 11,1
1,6 — 6,4
5,5 — 11,1
2,0 — 9,5
2,0 — 15,9
2,0 — 9,5
2,0 — 15,9
1,6 — 6,4
5,5 — 11,1
1,6 — 6,4
5,5 — 11,1
2,0 — 9,5
2,0 — 15,9
2,0 — 9,5
2,0 — 15,9
500
250
5.000
3.000
200
100
2.000
1.500
500
250
5.000
3.000
200
100
2.000
1.500
RV6977-6-4 MEGA GRIP-S
RV6977-6-7 MEGA GRIP-S
RV6977-6-4 MEGA GRIP
RV6977-6-7 MEGA GRIP
RV6977-8-6 MEGA GRIP-S
RV6977-8-10XG MEGA GRIP-S
RV6977-8-6 MEGA GRIP
RV6977-8-10XG MEGA GRIP
RV6900-6-4 MEGA GRIP-S
RV6900-6-7 MEGA GRIP-S
RV6900-6-4 MEGA GRIP
RV6900-6-7 MEGA GRIP
RV6900-8-6 MEGA GRIP-S
RV6900-8-10XG MEGA GRIP-S
RV6900-8-6 MEGA GRIP
RV6900-8-10XG MEGA GRIP
1255758
1258153
1240162
1258152
1255755
1255757
1240159
1241327
1258134
1258136
1258133
1258135
1258138
1258140
1258137
1258139
4,8Hole Ø:4,9 - 5,2 mm
4,8Hole Ø:4,9 - 5,2 mm
6,4Hole Ø:6,6 - 6,9 mm
6,4Hole Ø:6,6 - 6,9 mm
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Description
Description
Order number
Order number
Quantity per box
Quantity per box
3.330
5.910
6.850
12.500
2.400
4.450
4.500
8.200
4,8
6,4
4,8
6,4
2,95
3,9
2,95
3,9
9,2
12,4
9,2
12,4
Rivet
Rivet
Ø mm
Ø mm
Shear strength value
Shear strength value
Tensile strength value
Tensile strength value
Mandrel
Mandrel
Max head diameter
Max head diameter
N
N
N
N
Ø mm
Ø mm
Ø mm
Ø mm
Test method according to DIN EN ISO 14589
Test method according to DIN EN ISO 14589
Note: for setting MEGA GRIP® use special nosepiece.
Note: for setting MEGA GRIP® use special nosepiece.
09-201134
RV
Cat_Gesipa 2011 bz7 GB.indd 34 29/09/11 08.39
GESIPA has developed a new range of high strength structural blind rivets called G-Bulb® made of steel and stainless steel with diameters of 4,8 and 6,4 mm able to fi t grip ranges from 1,5 up to 15,5 mm.The G-Bulb® rivets
features a wide grip range, together with high shear and tensile strengths thanks to the wider mandrel head and the mechanical lock of the rest mandrel during installation. In combination with the patented crimping function on the body, G-Bulb® is able to meet the most demanding requirements in terms of elements tightness tolerance and hole sizes. The G-Bulb® rivets offer an outstandingly large mandrel head which transfers all clamping force to the application. With a mandrel breaking load value of max. 14 kN, G-Bulb® rivets can be installed with the most conventional installation tools.
The installation process
Main characteristics: • Outstanding hole fi lling
capability• Very high clamping force• Maximum pullout resistance
thanks to the large mandrel head
• Maximum shear resistance thanks to the rest mandrel locking
• Installation with the most conventional tools
• Process control carried out with TAURUS C device
• Compliance with RoHS rules
Materials:• Rivet Body: galvanized steel Cr6
free, or A2 stainless steel No 1.4567
• Mandrel: galvanized steel Cr6 free, or A2 stainless steel No 1.4541
• Other surface fi nishes on request
G-Bulb®: high strength in steel and stainless steel
Step 1
Rivet is positioned
Step 2
Compression of the rivet
Step 3
Forming of the rivet
Step 4
Rivet is set
09-2011 35
Cat_Gesipa 2011 bz7 GB.indd 35 29/09/11 08.39
Structural Blind Rivets - G-Bulb®
Rivet Body: Galvanized Steel
Mandrel: Galvanized Steel
4,8 x 10
4,8 x 13
4,8 x 15
6,4 x 13
6,4 x 17
6,4 x 20
6,4 x 23
6,4 x 25
1,5 — 3,5
3,5 — 6,0
6,0 — 8,0
2,0 — 4,5
4,5 — 7,0
7,0 — 10,5
10,5 - 13,0
13,0 - 15,5
500
500
500
250
250
200
200
200
G-BULB-TTO-48100
G-BULB-TTO-48130
G-BULB-TTO-48150
G-BULB-TTO-64130
G-BULB-TTO-64170
G-BULB-TTO-64200
G-BULB-TTO-64230
G-BULB-TTO-64250
1241697
1241698
1241699
1241324
1241325
1241326
1241700
1240088
4,8Hole Ø:5,0 - 5,2 mm
6,4Hole Ø:6,7 - 6,9 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
3.600
4.000
5.600
8.500
10.000
11.000
11.000
11.000
3.500
3.500
3.500
8.000
8.000
8.000
8.000
8.000
4,8 (x 10)
4,8 (x 13)
4,8 (x 15)
6,4 (x 13)
6,4 (x 17)
6,4 (x 20)
6,4 (x 23)
6,4 (x 25)
3,20
3,20
3,20
4,25
4,25
4,25
4,25
4,25
9,5
9,5
9,5
13,0
13,0
13,0
13,0
13,0
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
Test method according to DIN EN ISO 14589
Rivet Body: A2-Stainless Steel - No 1.4567
Mandrel: A2-Stainless Steel - No 1.4541
4,8 x 10
4,8 x 13
4,8 x 15
6,4 x 13
6,4 x 15
6,4 x 17
6,4 x 20
6,4 x 23
6,4 x 25
1,5 — 3,5
3,5 — 5,5
5,5 — 7,5
2,0 — 4,0
4,0 — 6,0
6,0 — 8,0
8,0 — 10,5
10,5 — 12,5
12,5 — 14,5
500
500
500
250
250
250
200
150
150
G-BULB-SSO-48100
G-BULB-SSO-48130
G-BULB-SSO-48150
G-BULB-SSO-64130
G-BULB-SSO-64150
G-BULB-SSO-64170
G-BULB-SSO-64200
G-BULB-SSO-64230
G-BULB-SSO-64250
1249769
1249770
1249792
1246749
1246750
1246761
1246762
1246763
1246766
4,8Hole Ø:5,0 - 5,2 mm
6,4Hole Ø:6,7 - 6,9 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
4.400
4.550
4.700
8.500
10.000
10.000
11.000
11.000
11.000
5.400
5.400
5.400
8.800
8.800
8.800
8.800
8.800
8.800
4,8 (x 10)
4,8 (x 13)
4,8 (x 15)
6,4 (x 13)
6,4 (x 15)
6,4 (x 17)
6,4 (x 20)
6,4 (x 23)
6,4 (x 25)
3,20
3,20
3,20
4,25
4,25
4,25
4,25
4,25
4,25
9,5
9,5
9,5
13,0
13,0
13,0
13,0
13,0
13,0
Rivet
Ø mm
Shear strength value Tensile strength value Mandrel Max head diameter
N N Ø mm Ø mm
09-201136
TTO - SSO
Cat_Gesipa 2011 bz7 GB.indd 36 29/09/11 08.39
Aluminium Blind Rivet Nuts
AO
Dome Head
Materials: AIMg3
Countersunk Head
Materials: AIMg3
6 x 11,0
6 x 13,0
7 x 11,5
7 x 13,5
9 x 15,5
9 x 18,0
11 x 17,0
11 x 20,0
12 x 17,5
12 x 20,5
6 x 12,0
6 x 13,5
7 x 13,5
7 x 15,5
9 x 17,0
9 x 19,0
11 x 18,5
11 x 20,5
12 x 19,0
12 x 21,0
0,25 — 3,0
2,5 — 4,5
0,25 — 3,0
2,5 — 5,0
0,25 — 3,5
3,0 — 5,5
0,25 — 3,5
3,0 — 6,0
0,25 — 3,5
3,0 — 6,0
1,5 — 3,5
3,0 — 5,0
1,5 — 4,0
3,5 — 6,0
1,5 — 4,5
4,0 — 6,5
1,5 — 4,5
4,0 — 6,5
1,5 — 4,5
4,0 — 6,5
500
500
500
500
250
250
100
100
100
100
500
500
500
500
250
250
100
100
100
100
AO-D-M4-06110
AO-D-M4-06130
AO-D-M5-07115
AO-D-M5-07135
AO-D-M6-09155
AO-D-M6-09180
AO-D-M8-11170
AO-D-M8-11200
AO-D-M10-12175
AO-D-M10-12205
AO-C-M4-06120
AO-C-M4-06135
AO-C-M5-07135
AO-C-M5-07155
AO-C-M6-09170
AO-C-M6-09190
AO-C-M8-11185
AO-C-M8-11205
AO-C-M10-12190
AO-C-M10-12210
1259983
1259984
1259985
1259987
1259988
1259989
1260001
1260002
1212256
1260004
1260010
1260011
1260012
1260013
1260014
1260016
1260017
1260019
1260020
1260021
M 4Hole Ø:6,1 mm
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
M 8Hole Ø:11,1 mm
M 10Hole Ø:12,1 mm
M 10Hole Ø:12,1 mm
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Description
Description
Order number
Order number
Quantity per box
Quantity per box
1.500
1.800
2.700
3.600
4.000
4.800
6.600
10.000
14.000
14.000
M 4
M 5
M 6
M 8
M 10
9
10
12
14
15
6,9
7,9
9,9
11,9
—
Rivet
Ø mm
Shear strength value Tensile strength value Standard/Countersunk
head diameter
Small head
diameterN N
09-2011 37
Cat_Gesipa 2011 bz7 GB.indd 37 29/09/11 08.39
09-2011
Small Head Aluminium Blind Rivet Nuts
38
AO
Small Head
Materials: AIMg3
6 x 12,0
7 x 12,5
9 x 15,5
11 x 17,0
0,5 — 3,0
0,5 — 3,0
0,5 — 3,5
0,5 — 3,5
500
500
250
100
AO-S-M4-06120
AO-S-M5-07125
AO-S-M6-09155
AO-S-M8-11170
1260005
1260006
1260008
1260009
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
1.500
1.800
2.700
3.600
4.000
4.800
6.600
10.000
14.000
14.000
M 4
M 5
M 6
M 8
M 10
9
10
12
14
15
6,9
7,9
9,9
11,9
—
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Abbreviation / Code
Blind Rivet Nuts (BRN)
TO-DS-M4-06110 Shaft Ø = 6,0 mm, Rivet Nut Length 11 mm
Thread M4
D = Dome, S = Small Head
Material Rivet Nut T = Steel, O = Open
Material Rivet Nut:A: AluminumT: SteelS: Stainless Steel
Head Type:D = DomeS = SmallC = Countersunk
DS = Dome SplinedSS = Small SplinedCS = Countersunk Splined
DH = Dome HexagonalSH = Small Hexagonal
PG = PolyGrip®
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 38 29/09/11 08.39
09-2011
Galvanized Steel Blind Rivet Nuts
39
TO
1.800
2.700
4.250
5.200
6.500
8.000
10.500
18.000
28.000
30.000
M 4
M 5
M 6
M 8
M 10
9
10
12
14
15
6,9
7,9
9,9
11,9
—
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Dome Head
Materials: Galvanized Steel
Countersunk Head
Material: Galvanized Steel
6 x 11,0
6 x 13,0
7 x 11,5
7 x 13,5
9 x 15,5
9 x 18,0
11 x 17,0
11 x 20,0
12 x 17,5
12 x 20,5
6 x 12,0
6 x 13,5
7 x 13,5
7 x 15,5
9 x 17,0
9 x 19,0
11 x 18,5
11 x 20,5
12 x 19,0
12 x 21,0
0,25 — 3,0
2,5 — 4,5
0,25 — 3,0
2,5 — 5,0
0,25 — 3,5
3,0 — 5,5
0,25 — 3,5
3,0 — 6,0
0,25 — 3,5
3,0 — 6,0
1,5 — 3,5
3,0 — 5,0
1,5 — 4,0
3,5 — 6,0
1,5 — 4,5
4,0 — 6,5
1,5 — 4,5
4,0 — 6,5
1,5 — 4,5
4,0 — 6,5
500
500
500
500
250
250
100
100
100
100
500
500
500
500
250
250
100
100
100
100
TO-D-M4-06110
TO-D-M4-06130
TO-D-M5-07115
TO-D-M5-07135
TO-D-M6-09155
TO-D-M6-09180
TO-D-M8-11170
TO-D-M8-11200
TO-D-M10-12175
TO-D-M10-12205
TO-C-M4-06120
TO-C-M4-06135
TO-C-M5-07135
TO-C-M5-07155
TO-C-M6-09170
TO-C-M6-09190
TO-C-M8-11185
TO-C-M8-11205
TO-C-M10-12190
TO-C-M10-12210
1259447
1259448
1259449
1259450
1259471
1259472
1214626
1198274
1259473
1259474
1259500
1259531
1259532
1259533
1259534
1259535
1259536
1259537
1259538
1259539
M 4Hole Ø:6,1 mm
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
M 8Hole Ø:11,1 mm
M 10Hole Ø:12,1 mm
M 10Hole Ø:12,1 mm
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Description
Description
Order number
Order number
Quantity per box
Quantity per box
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 39 29/09/11 08.39
09-2011
Small Head Galvanized Steel Blind Rivet Nuts
40
TO
1.800
2.700
4.250
5.200
6.500
8.000
10.500
18.000
28.000
30.000
M 4
M 5
M 6
M 8
M 10
9
10
12
14
15
6,9
7,9
9,9
11,9
—
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Small Head
Materials: Galvanized Steel
6 x 12,0
7 x 12,5
9 x 15,5
11 x 17,0
0,25 — 3,0
0,25 — 3,0
0,25 — 3,5
0,25 — 3,5
500
500
250
100
TO-S-M4-06120
TO-S-M5-07125
TO-S-M6-09155
TO-S-M8-11170
1259475
1259476
1259498
1259499
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 40 29/09/11 08.39
09-2011 41
TO
Splined Steel Blind Rivet Nuts
Dome Head
Materials: Galvanized Steel
6 x 11,0
6 x 13,0
7 x 11,5
7 x 13,5
9 x 15,5
9 x 18,0
11 x 17,0
11 x 20,0
0,25 — 3,0
2,5 — 4,5
0,25 — 3,0
2,5 — 5,0
0,25 — 3,5
3,0 — 5,5
0,25 — 3,5
3,0 — 6,0
500
500
500
500
250
250
100
100
TO-DS-M4-06110
TO-DS-M4-06130
TO-DS-M5-07115
TO-DS-M5-07135
TO-DS-M6-09155
TO-DS-M6-09180
TO-DS-M8-11170
TO-DS-M8-11200
1260022
1260023
1260024
1260025
1260026
1260027
1260028
1260029
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
1.800
2.700
4.250
5.200
6.500
8.000
10.500
18.000
28.000
30.000
M 4
M 5
M 6
M 8
M 10
9
10
12
14
15
6,9
7,9
9,9
11,9
—
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 41 29/09/11 08.39
09-201142
TO
Splined Steel Blind Rivet Nuts
Countersunk Head
Material: Galvanized Steel
6 x 12,0
6 x 13,5
7 x 13,5
7 x 15,5
9 x 17,0
9 x 19,0
11 x 18,5
11 x 20,5
1,5 — 3,5
3,0 — 5,0
1,5 — 4,0
3,5 — 6,0
1,5 — 4,5
4,0 — 6,5
1,5 — 4,5
4,0 — 6,5
500
500
500
500
250
250
100
100
TO-CS-M4-06120
TO-CS-M4-06135
TO-CS-M5-07135
TO-CS-M5-07155
TO-CS-M6-09170
TO-CS-M6-09190
TO-CS-M8-11185
TO-CS-M8-11205
1260035
1260036
1260037
1260038
1260041
1260042
1260043
1260044
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Small Head
Materials: Galvanized Steel
6 x 12,0
7 x 12,5
9 x 15,5
11 x 17,0
0,25 — 3,0
0,25 — 3,0
0,25 — 3,5
0,25 — 3,5
500
500
250
100
TO-SS-M4-06120
TO-SS-M5-07125
TO-SS-M6-09155
TO-SS-M8-11170
1260030
1260032
1260033
1260034
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
1.800
2.700
4.250
5.200
6.500
8.000
10.500
18.000
28.000
30.000
M 4
M 5
M 6
M 8
M 10
9
10
12
14
15
6,9
7,9
9,9
11,9
—
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 42 29/09/11 08.39
09-2011 43
TO
Dome Head
Materials: Galvanized Steel
Small Head
Materials: Galvanized Steel
6 x 11,0
7 x 12,0
9 x 15,5
11 x 17,0
6 x 11,0
7 x 12,5
9 x 15,5
11 x 17,0
0,5 — 2,0
0,5 — 3,0
0,5 — 3,0
0,5 — 3,0
0,5 — 2,0
0,5 — 3,0
0,5 — 3,0
0,5 — 3,0
500
500
250
100
500
500
250
100
TO-DH-M4-06110
TO-DH-M5-07120
TO-DH-M6-09155
TO-DH-M8-11170
TO-SH-M4-06110
TO-SH-M5-07125
TO-SH-M6-09155
TO-SH-M8-11170
1260045
1260046
1260048
1260049
1260094
1260099
1260100
1260101
M 4SW6+0,1
M 4SW6+0,1
M 5SW7+0,1
M 5SW7+0,1
M 6SW9+0,1
M 6SW9+0,1
M 8SW11+0,1
M 8SW11+0,1
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Description
Description
Order number
Order number
Quantity per box
Quantity per box
1.800
2.700
4.250
5.200
8.000
10.500
18.000
28.000
M 4
M 5
M 6
M 8
9
10
3
6
7,2
8,2
10,2
12,2
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Hexagonal Steel Blind Rivet Nuts
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 43 29/09/11 08.39
09-201144
SO
Dome head
Material: A2 Stainless Steel 1.4567
6 x 11,0
6 x 13,0
7 x 11,5
7 x 13,5
9 x 15,5
9 x 18,0
11 x 17,0
11 x 20,0
0,25 — 3,0
2,5 — 4,0
0,25 — 3,0
2,5 — 4,5
0,25 — 3,5
3,0 — 5,5
0,25 — 3,5
3,0 — 6,0
500
500
500
500
250
250
100
100
SO-D-M4-06110
SO-D-M4-06130
SO-D-M5-07115
SO-D-M5-07135
SO-D-M6-09155
SO-D-M6-09180
SO-D-M8-11170
SO-D-M8-11200
1260163
1260164
1260165
1260166
1260167
1260168
1260170
1260171
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
2.500
4.500
6.500
9.700
11.000
15.000
27.000
30.000
M 4
M 5
M 6
M 8
9
10
13
16
7,2
8,2
10,2
12,2
Rivet
Ø mm
Shear strength value Tensile strength value
N N
EDELSTAHL �
Blind Rivet Nuts
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 44 29/09/11 08.39
09-2011 45
SO
Countersunk Head
Material: A2 Stainless Steel 1.4567
6 x 12,0
6 x 13,0
7 x 13,5
7 x 15,5
9 x 17,0
9 x 18,5
11 x 18,5
11 x 20,0
1,5 — 3,0
2,5 — 4,0
1,5 — 4,0
3,5 — 6,0
1,5 — 4,5
4,0 — 6,0
1,5 — 4,5
4,0 — 6,0
500
500
500
500
250
250
100
100
SO-C-M4-06120
SO-C-M4-06130
SO-C-M5-07135
SO-C-M5-07155
SO-C-M6-09170
SO-C-M6-09185
SO-C-M8-11185
SO-C-M8-11205
1260176
1260180
1260181
1260182
1260205
1260183
1260184
1260185
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
Small Head
Material: A2 Stainless Steel 1.4567
6 x 12,0
7 x 12,5
9 x 15,5
11 x 17,0
0,25 — 3,0
0,25 — 3,0
0,25 — 3,5
0,25 — 3,5
500
500
250
100
SO-S-M4-06120
SO-S-M5-07125
SO-S-M6-09155
SO-S-M8-11170
1260172
1260173
1260174
1260175
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
2.500
4.500
6.500
9.700
11.000
15.000
27.000
30.000
M 4
M 5
M 6
M 8
9
10
13
16
6,9
7,9
9,9
11,9
Rivet
Ø mm
Shear strength value Tensile strength value
N N
Blind Rivet Nuts
EDELSTAHL �
EDELSTAHL �
Standard/Countersunk
head diameter
Small head
diameter
Cat_Gesipa 2011 bz7 GB.indd 45 29/09/11 08.39
09-201146
AO / TO
Dome Head - AIMg2, 5
PolyGrip® Galvanized Steel Blind Rivet Nuts
Dome Head - Steel With Surface Treatment Cr6 Free
7 x 13,5
9 x 18,0
11 X 20,0
7 x 13,5
9 x 18,0
11 X 20,0
0,25 --- 5,0
0,25 --- 6,0
1,5 --- 6,5
0,25 --- 5,0
0,25 --- 6,0
1,5 --- 6,5
500
250
100
500
250
100
M 5Hole Ø:7,2 mm
M 5Hole Ø:7,2 mm
M 6Hole Ø:9,2 mm
M 6Hole Ø:9,2 mm
M 8Hole Ø:11,2 mm
M 8Hole Ø:11,2 mm
Drawing
Drawing
Rivet BodyD1 x L mm
Rivet BodyD1 x L mm
Grip range mm
Grip range mm
Code
Code
Quantity per box
Quantity per box
2.700
4.250
5.200
1.800
2.700
3.600
10.500
18.000
28.000
6.600
10.000
14.000
M 5
M 6
M 8
M 5
M 6
M 8
Rivet
Rivet
Ø mm
Ø mm
Shear strength value
Shear strength value
Tensile strength value
Tensile strength value
N
N
N
N
AO-D-PG-M5-07135
AO-D-PG-M6-09180
AO-D-PG-M8-11200
TO-D-PG-M5-07135
TO-D-PG-M6-09180
TO-D-PG-M8-11200
1260177
1260178
1260179
1260206
1260207
1260208
Description
Description
Order number
Order number
Aluminium PolyGrip® Blind Rivet Nuts
Cat_Gesipa 2011 bz7 GB.indd 46 29/09/11 08.39
09-2011 47
TO
Stainless Steel Rivet Nut Studs
Standard
6 x 11,0
7 x 11,5
9 x 15,5
11 x 17,0
0,25 — 3,0
0,25 — 3,0
0,25 — 3,0
0,25 — 3,0
200
150
150
100
TO-M4-06110
TO-M5-07115
TO-M6-09155
TO-M8-11170
1260097
1260106
1260107
1260108
M 4Hole Ø:6,1 mm
M 5Hole Ø:7,1 mm
M 6Hole Ø:9,1 mm
M 8Hole Ø:11,1 mm
DrawingRivet BodyD1 x L mm
Grip range mm
Code
Description Order number
Quantity per box
1.800
2.700
4.250
5.200
2.800
4.600
7.600
8.800
M 4
M 5
M 6
M 8
3,0
6,0
13,0
26,0
Rivet
Ø mm
Shear strength value Tensile strength value Max torque
N N Nm
The combination of the nut with the threaded mandrel offers a viable alternative or even replaces the version with welded mandrels,
The following applications are particularly suitable for GESIPA nuts:• Accessibility from one side only • Thin material (metal, plastic, etc...)• Pre-centring required• Where applications on materials cannot be carried out
because of thermal effects (e.g. welding)• The surface fi nishes should not be damaged
• Implementation of connection to conduct electricity • Rapid replacement of welded mandrels (repairs)
The GESIPA rivet nut stud can be applied without problems with the GESIPA tools such as Firebird®, GMB 95 and FireFox® using suitable adapters (see the tool description).
Sizes other than those indicated, special surface
treatments or special materials are available on request.
Cat_Gesipa 2011 bz7 GB.indd 47 29/09/11 08.39
09-2011
Drill Bits
48
Length/Ø mm D. 2,5 D. 3 D. 3,1 D. 3,3 D. 3,4 D. 3,5 D. 3,6 D. 4 D. 4,1 D. 4,2 D. 4,3 D. 4,4 D. 4,5 D. 4,9 D. 5 D. 5,1 D. 5,2 D. 5,3 D. 5,5 D. 6
HSS
60 1270845 1046752
61 893439
65 1270194
70 1270195 893442 1270847
75 893446 7864
80 1270198 893447
86 1102984 893451 69578 893452
93 893454
95 893264
100 438970 69579
112 893266
119 893267 700466
125 1270842
126 701762
132 701763
139 893281
150 729326 764241
308 965979 707461
500 778469
Length/Ø mm D. 6,1 D. 6,2 D. 6,4 D. 6,5 D. 6,6 D. 6,7 D. 6,9 D. 7 D. 7,1 D. 7,2 D. 7,7 D. 7,8 D. 8,2 D. 9,1 D. 9,2 D. 10 D.11,1 D.11,2 D.12,1
HSS
74 1270202 1270184
79 1270169 1270170
84 1270211 1270189
89 748070
101 1270199 1270200 1270201 1271091
142 1270188 1270187
148 698020
151 1214156
156 519413
165 438969
310 755746
700 1117166
800 755953
Cat_Gesipa 2011 bz7 GB.indd 48 29/09/11 08.39
09-2011
Hand Riveters
49
Art. No. 1269163
Range of use
Aluminium up to Ø 5.0 mm and stainless steel up to Ø 4,0 mm
Technical specifi cations
Weight: 480 g
Length: 275 mm
Stroke: 8 mm
Setting up/accessories
Nosepiece10/24 (in working position)10/18, 10/27, 10/32 (attached to the body of the tool)
Art. N. 1248043
Range of use
Aluminium up to Ø 5.0 mm and stainless steel up to Ø 4,0 mm
Technical specifi cations
Weight: 750 g
Overall length: 212 mm
Total stroke: 16,2 mm
Stroke: 1,8 mm
Setting up/accessories Nosepiece10/24 (in working position)10/18, 10/29 (stored)Mandrel container
NTS FLIPPER
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09-2011
FireFly
50
Force and intelligence for setting blind rivet nuts
Application range Technical specifi cations: Accessories
Ø M3 to M6 aluminiumØ M3 to M5 steel
Weight: 750 gTotal stroke: 9 mmSingle Stroke: 1,8 mm
Equipped with nosepiece and M5 threaded mandrel, in a plastic carrying case with 2 aluminium M4 and M5 blind rivet nuts mini packs, as well as an M4 nosepiece and a threaded mandrel, including operating instructions and stroke adjustment list.Art. no. 1259946
The operation principle of GESIPA Flipper hand riveting tool requires up to 40% less force for setting blind rivet nuts.
FireFly - smart handling• No more two-handed, white knuckled operation: power,
brains and giant stroke allow fully single-handed operation.• A special lever design as well as the ratchet mechanism
provides a reduction of 40 % of the hand force needed to set a blind rivet nut.
• Exchange of nosepiece and threaded mandrel and stroke adjustment without any tool
• The stroke is 9 mm long for setting new generation multi-grip blind rivet nuts such as the new GESIPA PolyGrip® blind rivet nuts.
Threaded mandrels, nosepieces
Conversion kit for blind rivet nut studs
Description Art. no.
Threaded mandrels M3 1261534
Threaded mandrels M4 1261535
Threaded mandrels M5 1261537
Threaded mandrels M6 1261538
Nosepiece M3 1261539
Nosepiece M4 1261541
Nosepiece M5 1261542
Nosepiece M6 1261543
Art. no.BRN thread protrusion
min. max.*
M4 1261544 8 22
M5 1261545 9 22
M6 1260299 10 22
* A corresponding extended nosepiece must be used for > 22 mm threading.
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09-2011
Lazy Tong And Lever Riveting Tools
51
Art. No. 1195693
Range of use
From Ø 3.0 to 6.4 mm all materials.
Technical specifi cations
Weight: 1,93 kg
Length when closed: 310 mm
Lenght when open: 810 mm
Stroke: 10,5 mm
Setting up/accessories
Equipment for Ø 3,2mm, 4,0mm, 4,8mm, 6,0mm and 6,4mm 16/321 assembly wrench and maintenance instructions with spare parts list.
Replacement Jaws
Art. No. 848639
Art. N. 1195696
Range of use
From Ø 3,0 to 6,4 mm all materials.
Not suitable for steel PolyGrip® 6,4 and G-Bulb® blind rivets.
Technical specifi cations
Weight: 1,85 kg
Overall length: 570 mm
Stroke: 10 mm
Setting up/accessories
Equipment: 16/32 (in working position) 16/29, 16/36, 16/40, 16/45 (as accessory) rivet mandrels container (in working position) maintenance instructions and spare parts list.
Replacement Jaws
Art. No. 1262373
Art. No. 1195697
Range of use
Up to Ø 7,7 mm all materials.
Technical specifi cations
Weight: 1,85 kg
Overall length: 570 mm
Stroke: 10 mm
Setting up/accessories
Equipment: 16/32 (in working position) 16/26 BT, 16/42 BT, 16/48 BT (as accessory) rivet mandrels container (in working position) maintenance instructions and spare parts list.
Replacement Jaws
Art. No. 1195940
SN 2 HN 2 HN 2-BT
(for BULB-TITE® only)
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Cat_Gesipa 2011 bz7 GB.indd 52 29/09/11 08.39
09-2011 53
The European Union announced with the Directive 2006/66/EC that by the end of September 2010 all NiCd batteries should be removed because of environmental issues. The manufacturers of these batteries have stopped the production and are turning to other technologies, so GESIPA has reached to meet the new requirement.
The New BatteriesGESIPA has decided to introduce the Li-Ion (Lithium Ion) technology, currently the most effi cient battery charger:
• Lightweight• High energy yield for each charge cycle (90-110 Wh/kg)• Long service life• No “memory effect”, therefore no performance reduction
with partial charging • Large number of charging cycles and so increased life
expectancy
AccuBird and FireBird are equipped with standard 1.3 Ah Li-Ion batteries. PowerBird standard equipment will include the most powerful 2.6 Ah battery. The latter can be installed on AccuBird and FireBird as an optional accessory. For appliances nothing changes, since the new batteries can be used without problems even on older instruments.
A special smart connection installed in the batteries protects them from total discharge and always makes possible the activation of a complete installation cycle before the battery signals the low status turning off. In addition, a low battery can be completely recharged in one hour.
The New Charging TechnologyThe use of Li-Ion batteries involves a completely new charging technology, which requires batteries other than the NiCd ones. In older devices the purchase of batteries (Li-Ion) also involves the replacement of new battery chargers, but NiCd ones will always be available.
The new battery chargers are available in two models, 110 VAC and 230 VAC.
Intelligent Battery Charging Technology
battery signals tus turning ion, a can be recharged .
250
200
150
100
50
Battery type
NiCd 1,4 AH NiCd 1,7 AH NiCd 2,0 AH NiMH 3,2 AHLi-Ion1,3 AH Li-Ion 2,6 AH
Sta
ndar
dize
d nu
mbe
r of
pie
ces
4,8x
6,5
Ste
el/S
teel
Battery performance comparison
Cat_Gesipa 2011 bz7 GB.indd 53 29/09/11 08.39
09-201154
Power Battery Riveting Tool - Traction power 8.500 N
CE conformity:
Devices conformity according to EU N. 2006/42/ EG rule.
AccuBird® and one 14,4V/1,3 Ah quick-change battery and 1 quick battery charger in a metal carrying caseArt. No. 493469
Jaws for AccuBird®
Art. No. 848639
AccuBird®
CE conformity:
Devices conform2006/42/ EG rule
AccuBird® and onchange battery aa metal carrying Art. No. 493469
Jaw
Ar
r in
AccuBird® - Reliability• Electronic control.• No mechanical switching components.• Electronic temperature and overload protection.• High reliability through low loss power transmission via a
highly effi cient ball screw drive.
AccuBird® – Freedom of MovementCablefree tool allowing freedom of movement when working.
AccuBird® – High Performance• High tensile strength for safe fastening of blind rivets up to
5 mm diameter in all materials.• High yield per battery charge.• 20 mm stroke.
AccuBird® – ErgonomyWeight-balanced to minimize fatigue allowing ergonomic grip.
AccuBird® – VersatilityBlind rivets up to Ø 5 mm all materials. BULB-TITE® 4; 5,2 and Ø 6,3 mm aluminium and steel.
AccuBird® – With new Li-Ion Battery• Choice of 1,3 Ah and 2,6 Ah Li-Ion batteries• No memory effect.• High effi ciency due to high voltage and low weight increase
the ease and speed of operations.• Very low self-discharge• The new battery allows the tool to be vertically housed.
AccuBird® – Cleverly Designed• Exchange nosepieces and wrench always in the tool.• Shockproof tool housing• Broken mandrel evacuation into the mandrel container
through back tilting or forwards through the nosepiece by gravity.
AccuBird® – High speedHigh speed operation through automatic resetting of the jaw mechanism immediately after each setting process.
AccuBird®
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09-2011
AccuBird®
55
Rivet Ø Material Rivets/ Nosepiece Art. Noin mm rivet charge
2,4 Alu 1.500 17/18* 1261617
3,2 CAP-Alu, CAP Cu 1.100 17/18* 1261617
3 und 3,2 Alu 800 17/24 1257098
3 und 3,2 Steel 800 17/24 1257098
3 und 3,2 Stainless Steel 800 17/24 1257098
4 Alu 800 17/24 1257098
4 Steel 700 17/27 1257097
4 Stainless Steel 640 17/29 1257099
4,8 und 5 Alu 550 17/29 1257099
4,8 und 5 Steel 420 17/32 1257100
4,8 und 5 Stainless Steel 320 17/36* 1261571
6 Alu 240 17/36* 1261571
BULB-TITE® Rivets Material Rivets/ Nosepiece Art. NoØ in mm rivet charge
4 Alu/Alu 1.000 17/26 BT* 1261679
5,2 Alu/Alu 800 17/32 BT* 740968
6,3 Alu/Alu 600 17/42 BT* 1261683
6,3 Steel/Steel 300 17/42 BT* 1261683
* Available as special accessory.
Correlation between nosepieces and setting performance per charge
Range of use
Technical data
Technical specifi cations:
Special accessories (not for BULB-TITE® rivets): retaining nosepiecesBlind rivets up to Ø 5 mm all materials.
BULB-TITE® blind rivets 4; 5,2 and 6.3 mm Ø aluminium and steel
Weight: 2,0 kg (with battery)Stroke: 20 mmOperating voltage: 14,4 DC Traction power: 8.500 N
Power supply: 230 V / 50 HzOperating voltage: 14,4 V DC Charging time: 50 to 100 minutes (battery depending)Weight: 0,6 kg
14,4 V Li-Ion Battery ChargerArt. No. 1222871
Quick Change Battery 14,4 V - 1,3 Ah (Li-Ion) Art. No. 1222873
Weight: 0,35 kg
Power Battery 14,4V - 2,6 Ah (Li-Ion)Art. No. 1222872
Weight: 0,5 kgAvailable as special accessory.
Fixing Art. N. Fixing Art. N.
nosepieces nosepieces
17/18 R 1257101 17/29 R* 1257104
17/24 R 1257102 17/32 R* 1257105
17/27 R 1257103 17/36 R* 1257106
• inserted rivet remains in any position• the rivets can be installed with one hand • greater safety at work
Spring force
Art. no. 1261684
Universal nosepiece for blind riveting tools AccuBird® and PowerBird®
The universal nosepiece replaces fi ve nosepiece sizes.
The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece.
Working range
From 2,4 up to 5 mm Ø blind rivets in alu, copper and steel and up to 4 mm Ø stainless steel.
Operation
Operate the tool and hold the trigger, then push back adjusting ring to end position.
By turning the rotary star select required nosepiece and release the trigger, which automatically locks the rotary star.
The universal nosepiece consits of:special steel sleeve, adjusting ring, rotary star and sealing ring.
Rotary star
Sealing ring Special steel sleeve Adjusting ring
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09-201156
PowerBird®
High Power Battery Riveting Tool - Traction power 13.000 N
CE conformity:
Devices conformity according to EU N. 2006/42/ EG rule.
PowerBird® with 14,4 V/2,6 Ah Power battery and 1 quick battery charger in the metal carrying caseArt. No. 699351
Jaws for PowerBird®
Art. No. 896854
CE conformity:
Devices conformN. 2006/42/ EG ru
PowerBird® withbattery and 1 quicmetal carrying caArt. No. 699351
Jaws
Art
PowerBird® – InnovationStronger brother of the AccuBird® PowerBird® is the development of the so-called Gesipa “Bird family” able to cope with all structure blind rivets up to 6,4 mm diameter.
PowerBird® – Practical AspectsAlready proven with AccuBird®:• Weight-balanced to minimize fatigue allowing ergonomic
grip.• Broken mandrel evacuation into the mandrel container
through back tilting or forwards through the nosepiece by gravity.
• The immediate and automatic reset after each riveting process saves energy and speeds up the operation
• Replacement nosepieces and wrench are always included in the tool avoiding work interruptions
• Compact shockproof tool housing• User oriented: metal carrying case with one battery
charger, one battery and four nosepieces.
PowerBird® – With New Li-Ion Battery• 2,6 Ah battery, as an alternative 1,3 Ah on request• No memory effect.• High energy yield through high voltage and low weight for
easy and fast operation• Very low self-discharge• The new battery shape allows the tool to be vertically
housed.
AccuBird® – Cleverly Designed• Excellent price-performance ratio.• Large operating range.• Short working sequences.• High autonomy through 2.6 Ah battery.
AccuBird® – High speedBlind rivets from Ø 4,8 mm steel to Ø 6,4 mm all materials, up to Ø 8 mm aluminium, with the exception of G-Bulb® Ø 6,4 mm. BULB-TITE® up to Ø 7,7 mm all materials.MEGA GRIP® up to Ø 6,4 mm all materials.
PowerBird®
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09-2011
PowerBird®
57
Correlation between nosepieces and setting performance per charge
Range of use
Technical data:
Blind rivets from Ø 4,8 mm up to 6,4 mm all materials, except G-Bulb® Ø 6,4 mm.BULB-TITE® blind rivets up to Ø 7,7 mm all materials. MEGA GRIP® blind rivets up to Ø 6,4 mm all materials.
Weight: 2,0 kg (with battery)Stroke: 20 mmOperating voltage: 14,4 DC Traction power: 13.000 N
Fixing Art. N. Fixing Art. N.
nosepieces nosepieces
17/40 R 1262367 17/45 R* 1262368
Rivet Øin mm
Materialrivet
Rivets/charge
Nosepiece Art. No
4,8 und 5,0 Steel, Alu/Alu 700 17/32 1257100
4,8 und 5,0 Stainless Steel 560 17/36 1261571
6,0 Alu 560 17/36 1261571
6,0 Steel 300 17/40 896857
6,4 Alu/PG-Alu 420 17/45 1227641
6,4 Steel 250 17/45 1227641
8 Alu 350 17/45 1227641
BULB-TITE®
4,0 Alu/Alu 1000 17/26 BT* 1261679
5,2 Alu/Alu 900 17/32 BT* 740968
6,3 Alu/Alu 590 17/42 BT* 1261683
6,3 Steel/Steel 310 17/42 BT* 1261683
6,3 Monel/Stainless Steel 380 17/42 BT* 1261683
7,7 Alu/Alu 470 17/48 BT* 714227
jaws 1187420
MEGA GRIP®
4,8 Alu/Alu 600 17/31 MG* 12616766,4 Alu/Alu 420 17/41 MG* 12616774,8 Steel/Steel 420 17/31 MG* 12616766,4 Steel/Steel 150 17/41 MG* 12616774,8 Stainless Steel/Stainless Steel 420 17/31 MG* 12616766,4 Stainless Steel/Stainless Steel 150 17/41 MG* 1261677
* Available as special accessory. Special nosepieces are available on request.
Power Battery 14,4 V - 2,6 Ah (Li-Ion)Art. No. 1222872
Weight: 0,5 kg
Quick Change Battery 14,4V - 1,3 Ah (Li-Ion)Art. No. 1222873
Weight: 0,35 kgAvailable as special accessory.
Special accessories (not for BULB-TITE® rivets): retaining nosepieces
• the rivets can be fi xed in any position• the rivets can be installed with one hand • greater safety at work
Technical specifi cations:
Power supply: 230 V / 50 HzOperating voltage: 14,4 V DC Charging time: 50 to 100 minutes (battery depending)Weight: 0,6 kg
14,4 V Li-Ion Battery ChargerArt. No. 1222871
Spring force
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09-201158
PowerBird® - Solar
PowerBird® for solar applications - ideal for recessed, poorly accessible rivet location!
Including two Li-Ion power batteries 2,6 Ah
CE conformity:
Devices conformity according to EU N. 2006/42/ EG rule.
Power Bird Solar with 2 14,4 V/2,6 Ah batteries and a battery charger in the metal carrying case
PowerBird® - Solar
Art. No. 1274414
Application range Technical data
Blind rivets from Ø 4,8 mm up to 6,4 mm all materials, except G-Bulb® Ø 6,4 mm.BULB-TITE® blind rivets up to Ø 7,7 mm all materials. MEGA GRIP® blind rivets up to Ø 6,4 mm all materials.
Weight: 2,2 kg (with battery)Stroke: 20 mmOperating voltage: 14,4 DC Traction power: 13.000 N
Equipment
• 100 mm extension unit• Two Li-Ion power batteries 2,6 Ah/14,4V• Quick charger• Nosepieces: 17/32, 17/36, 17/40, 17/45,
17/48 BT• Operating instruction• Metal case
Cat_Gesipa 2011 bz7 GB.indd 58 29/09/11 08.39
09-2011 59
FireBird®
Electro-mechanical equipment for threaded nuts installation. 14,4 Volt. Battery powered with Li-Ion battery.
CE conformity:
Devices conformity according to EU N. 2006/42/ EG rule. FireBird® and 1 quick change 14,4 V /1,3 Ah battery and 1 quick battery charger in the metal carrying caseArt. N. 1198312
CE conformity:
Devices conformN. 2006/42/ EG ru
FireBird® and 1 q/1,3 Ah battery ancharger in the meArt. N. 1198312
EU
4 V ry e
FireBird® – High Performance14,4 Volt versatile battery and cablefree allowing freedom of movement when working.
FireBird® – Safety• Drill-on of the blind rivet nut with reduced torque and
automatic switch-off.• Triggering of the setting process clearly separated from the
drill-on action.• Electronic control of stroke adjustment.• Drill-off with high torque.• Sturdy, compact and shockproof tool housing.
FireBird® – Ergonomy• Fatiguefree working through well balanced weight
repartition and ergonomic grip.• Easy stroke adjustment.
FireBird® – With New Li-on Battery• Choice of 1,3 Ah and 2,6 Ah battery.• No memory effect.• High energy yield through high voltage and low weight
allow very easy and fast operation.• Very low self-discharge.• The new battery allows the tool to be vertically housed.
FireBird® – High speed• Easy and safe drill-on of blind rivet nuts.• Setting of constant speed.• Automatic switching to tightening.• Fast and simple replacement of the threaded mandrel.
FireBird® – VersatilityBlind rivet nuts up to M10 aluminium, M8 steel and M6 stainless steel.
FireBird®
Cat_Gesipa 2011 bz7 GB.indd 59 29/09/11 08.39
FireBird®
Correlation between nosepieces and setting performance per charge
Range of use Technical specifi cations:Nosepieces/accessories
Blind rivet nuts up to M10 aluminium, up to M8 steel and up to M6 stainless steel.
Weight: 2,1 kg (with battery)Traction power: 13.000 NSetting stroke: 7 mmOperating voltage: 14,4 V DC
Threaded mandrel and nosepiece M6(in working position)1 hexagonal wrench threaded mandrel and nosepiece M4 and M5(in magazine)Double open ended wrench SW 24/27
Blind rivet nutinner thread
MaterialRivets/charge
Art. No.thread
Art. No.Nosepiece
M 3 Alu 480 1261546* 1261561*
M 3 Steel/Stainless Steel 440 1261546* 1261561*
M 4 Alu 420 1261547* 1261562*
M 4 Steel/Stainless Steel 380 1261547* 1261562*
M 5 Alu 380 1261549* 1261563*
M 5 Steel/Stainless Steel 320 1261549* 1261563*
M 6 Alu 320 1261550* 1261564*
M 6 Steel/Stainless Steel 240 1261550* 1261564*
M 8 Alu 270 1261558* 1261565*
M 8 Steel 140 1261558* 1261565*
M 10 Alu 240 1261560* 1261566*
* Available as special accessory.
Conversion kit for blind rivet nut stud
Art. No.BRN thread protrusion
min. max.*
M4 1261567 8 22
M5 1261568 9 22
M6 1261569 10 22
M8 1261570 12 22
* A corresponding extended nosepiece must be used for > 22 mm threading.
Technical specifi cations:
Power supply: 230 V / 50 HzOperating voltage: 14,4 V DC Charging time: 50 to 100 minutes (battery depending)Weight: 0,6 kg
14,4 V Li-Ion Battery ChargerArt. No. 1222871
Quick Change Battery 14,4 V - 1,3 Ah (Li-Ion) Art. No. 1222873
Weight: 0,35 kg
Power Battery 14,4V - 2,6 Ah (Li-Ion)Art. No. 1222872
Weight: 0,5 kgAvailable as special accessory.
09-201160
Cat_Gesipa 2011 bz7 GB.indd 60 29/09/11 08.39
The TAURUS tool series is equipped with a high-performance, patented
grip mechanism and jaw system:
• The three jaws move under perfect control in separate channels.
• The jaws are pressed on to the mandrel by the air pressure instead of spring force – with ten times the usual force.
• The jaws claw themselves onto the pins immediately upon actuating the riveting process due to the high pressure, before the pulling movement starts.
This system offers the user decisive advantages:
• The complete stroke of the tool is used for setting the rivet, which guarantees a reliable setting process.
• Soiling of the jaw profi les due to abrasion of material from the mandrel is signifi cantly reduced because of less friction.
• Since the jaws do not slip along the mandrel, the wear of the jaw profi les is greatly reduced.
• In short, lower costs due to longer service life, low maintenance requirement and low spare parts requirement.
Compressed air is used very frequently in industrial production because of its fl exibility, although it has the disadvantage that it incurs relatively high costs, and the consumption places stress on the environment.
For GESIPA, more than enough reasons to equip the TAURUS tool series with a compressed air-saving technique unique throughout the world.
The compressed air required for the setting of the blind rivet is used a second time for ejection of the rivet mandrel. The dual use of the compressed air therefore requires no additional air for ejection of the broken mandrels, whereas in other tools, continuous airfl ow is necessary for the same.
This also allows the TAURUS tool series to operate with extremely low noise emissions.
In two-shift operation and with compressed air costs of approx. € 0.03/m³
this innovative technique can produce savings of up to € 720 per year and
per tool. A TAURUS 2 can pay for itself in less than one year.
The GESIPA® System – a patented jaw system unique throughout the world
The GESIPA® System – the decisive advantages
What makes the TAURUS tool series so unique
The GESIPA® System – optimum utilisation of the compressed air ensures maximum effi ciency
TAURUS Series - Pneumatic Hydraulic Power Tools
09-2011 61
Cat_Gesipa 2011 bz7 GB.indd 61 29/09/11 08.39
Art. No. 1195689
Range of use
Blind rivets up to 5 mm Ø all materials and up to 6 mm Ø alu/steel (max. mandrel dia. 3,2 mm)
Technical specifi cations
Weight: 1,6 kg
Operating Pressure: 5-7 bars
Tube connection: 6 mm Ø (1/4’’)
Air consumption: ca. 2,3 ltr. per cycle
Tensile strength: 9.000 N at 5 bar
Stroke: 18 mm
Nosepieces/Accessories
Nosepieces: 17/27 (in working position) 17/29, 17/32, 17/36 (depending on devices) assembly wrenches SW12/14, SW14/17
1 oil bottle 100 ml
1 oil refi ll can
Operating instructions with spare parts list
Art. No. 1167650
Range of use
Blind rivets up to 4 mm Ø alu/steel (max. mandrel dia. 2,5 mm)
Technical specifi cations
Weight: 1,3 kg
Operating pressure: 5-7 bar
Air hose connection: 6 mm Ø (1/4’’)
Air consumption: ca. 1,0 ltr. per cycle
Traction power: 4.200 N at 5 bar
Stroke: 15 mm
Nosepieces/Accessories
Nosepieces:17/18 (in working position)17/24, 17/27 (in tool bottom)
Maintenance wrench SW12/14, SW14/17
1 oil bottle 100 ml
1 oil refi ll can
Operating instructions with spare parts list
TAURUS 2TAURUS 1
Nosepieces correlation:Ø rivet mm Rivet material Nosepiece Art. No.2,4 Alu 17/18 12616173,2 CAP-Alu, CAP-CU 17/18 12616173 Alu/CU 17/20 1261657
3 and 3,2 Alu, CU, Steel, Stainless Steel, Stinox, Alu/Alu, PG-Alu, PG-Steel 17/24 1257098
4 Alu, CU, CAP-Alu, CAP-CU 17/24 12570984 Steel, Alu/Alu, PG-Alu 17/27 12570974 Stainless Steel, Stinox, PG-Steel 17/29 12520595 and 4,8 Alu, CAP-Alu, CAP-CU, PG-Alu 17/29 12520595 and 4,8 Steel, Alu/Alu 17/32 12571005 and 4,8 Stainless Steel, Stinox, PG-Steel 17/36 12615716 Alu 17/36 12615716 Steel 17/40 8968576,4 Alu 17/40 8968576,4 Steel, Alu/Alu 17/45 12276418 Alu 17/45 1227641BULB-TITE® blind rivets4 Alu/Alu 17/26 BT* 12616795,2 Alu/Alu 17/32 BT* 7409686,3 Alu/Alu,Steel/Steel,Monel/Stainless Steel 17/42 BT* 12616837,7 Alu/Alu 17/48 BT* 714227MEGA GRIP® blind rivets4,8 Alu/Alu, Steel/Steel, Stainless Steel 17/31 MG* 12616766,4 Alu/Alu, Steel/Steel, Stainless Steel 17/41 MG* 1261677
* Longer or special nosepieces are available on request.
689650
for TAURUS 1 - Art. no. 1282072
for TAURUS 2 - Art. no. 1282073
Operating range
• All alu/steel blind rivets up to Ø 5mm and steel/steel up to Ø 4mm with TAURUS 1 and 2
• Suitable for recessed riveting locations
Technical data
Length : 100 mm
Head Ø: 18 mm
Small jaw assemblyfor TAURUS 1 and 2
TAURUS Series - Pneumatic Hydraulic Power Tools
09-201162
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Art. No. 1213032
Range of use
Blind rivets up to 6,4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia. 4,5 mm)
Technical specifi cations
Weight: 2,0 kg
Operating pressure: 5-7 bar
Air hose connection: 6 mm Ø (1/4’’)
Air consumption: ca. 4,8 ltr. per cycle
Traction power: 20.000 N at 5 bar
Stroke: 19 mm
Nosepieces/Accessories
Nosepieces:17/36 (in working position)17/40, 17/45 (in tool bottom)
Maintenance wrench SW12/14, SW14/17
1 oil bottle 100 ml
1 oil refi ll can
Operating instructions with spare parts list
Art. No. 1195690
Range of use
Blind rivets up to 6,4 mm Ø all materials (max. mandrel dia. 4,5 mm)
Technical specifi cations
Weight: 1,9 kg
Operating Pressure: 5-7 bars
Tube connection: 6 mm Ø (1/4’’)
Air consumption: ca. 4,8 ltr. per cycle
Tensile strength: 14.000 N at 5 bar
Stroke: 25 mm
Nosepieces/Accessories
Nosepieces: 17/36 (in working position) 17/40, 17/45 (depending on devices) assembly wrenches SW12/14, SW14/17
1 oil bottle 100 ml
1 oil refi ll can
Operating instructions with spare parts list
TAURUS 4TAURUS 3
690 3032
Jaws (3 parts) for the complete TAURUS series
Art. N. 1282062
Swivel air connector for the complete TAURUS series
Art. N. 1282063
Mandrel absorption hose for the complete TAURUS series
Art. N. 1282067
CE-Conformity:
Machine safety acc.EU-Directive N° 2006/42/ EG
TAURUS serie
TAURUS Series - Pneumatic Hydraulic Power Tools
09-2011 63
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Art. No. 1262370
Range of use
Blind rivets from 6,4 mm Ø all materials, Lockbolts up to 10 mm Ø with corresponding pulling heads
Technical specifi cations
Weight: 3,4 kg
Operating pressure: 5-7 bar
Air hose connection: 6 mm Ø (1/4’’)
Air consumption: ca. 6,9 ltr. per cycle
Traction power: 42.000 N at 7 bar
Stroke: 17 mm
Equipment/accessories
1 oil bottle 100 ml
1 oil refi ll can
Operating instructions with spare parts list
Art. No. 1262371
Range of use
Blind rivets from 6,4 mm Ø all materials, Lockbolts up to 10 mm Ø with corresponding pulling heads
Technical specifi cations
Weight: 3,4 kg
Operating pressure: 5-7 bar
Air hose connection: 6 mm Ø (1/4’’)
Air consumption: ca. 6,9 ltr. per cycle
Traction power: 50.000 N at 7 bar
Stroke: 15 mm
Equipment/accessories
1 oil bottle 100 ml
1 oil refi ll can
Operating instructions with spare parts list
TAURUS 5 TAURUS 6
2370 2371
TAURUS Series - Pneumatic Hydraulic Power Tools
09-201164
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Notes
09-2011 65
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09-201166
Notes
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09-2011
Notes
67
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SFS intec AGFastening Systems Rosenbergsaustrasse 10 CH-9435 Heerbrugg
P +41 71 727 62 62 F +41 71 727 53 07
[email protected] www.sfsintec.biz
Cat_Gesipa 2011 bz7 GB.indd 68 29/09/11 08.39