POLYETHYLENE FITTINGS & PIPE - auspolyspec.com.auauspolyspec.com.au/Resources/APS-PE-17Rev1.pdf · ... 13.6, 9 and 7.4. Fittings ... Equipment for fusion jointing Polyethylene Systems

› POLYETHYLENE FITTINGS & PIPE PE100

2017 Revision 1

[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Polyethylene Pipe and Fittings PE100

Australian Poly Specialists (APS) specialises in the fabrication of

high density polyethylene (PE100) pipework, custom made fittings,

including standard fittings from our well-stocked warehouse and is able

to work with its clients offering flexibility.

APS fittings are manufactured and accredited to AS/NZS 4129:2008.

Using the latest technology and equipment, APS large manufacturing

capacity reduces lead times to ensure projects are delivered on time.

APS staff has many years’ experience in the construction and

manufacturing industry which enables them to work with clients and

find solutions.

Our services include:

• Experience working with isometric drawings

• Fabrication of polyethylene pipe spools from 20mm to 1200mm

• Manufacture of equal and reducing tees up to 1000mm

• Manufacture of segmented bends up to 1200mm

• Manufacture of end fittings - up to 1200mm

• Fabrication of polyethylene sheet work

• Fabrication of tanks

APS stock a large range of HDPE (PE100) pressure pipe fittings to

service the mining, industrial, civil, plumbing and irrigation industries.

Just some of the range includes pipe, stub flanges, backing rings,

sweep bends, tees and moulded fittings.

APS also stock a comprehensive range of electrofusion fittings,

including machines which can be hired for both short and long term.

APS quality management system is accredited to AS/NZS ISO

9001:2008. Inspection procedures ensure pipe, fittings and spooling

is dimensionally accurate and complies with customer drawings and

specifications.

As a quality endorsed company, APS prides itself on setting high standards

within its fabrication and manufacturing facility. This is proven by our strong

growth and satisfied clients.

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[email protected] | www.auspolyspec.com.au | 07 3889 7511

APS NOTES›

APS Polyethylene Pipe and Fittings PE100

SDR – The Standard Dimension Ratio of Polyethylene pipe and fittings is calculated as: SDR = OD / W (OD is the outside diameter of the pipe - W is the minimum wall thickness).

Pipe is commonly available with SDR’s of 26, 21, 17 and 11 but can also be bought as SDR 41, 33, 13.6, 9 and 7.4.

Fittings are commonly available in SDR 17 and 11.

Polyethylene pipe and fittings are referred to differently to any other type of pipe because it’s the OD (Outside Diameter) that is the constant with the ID (Internal Diameter) changing to reflect the various SDR ratings. Polyethylene pipe and fittings are referred to using their OD.

Five methods for jointing Polyethylene are usually used: Butt Weld Electrofusion Socket Weld Extrusion Weld Mechanical

Apart from Mechanical all these forms of jointing produce a fusion weld. A good weld could be dissected and show no sign of any joint.

BUTT WELDOnly like products can be welded in this fashion ie:

• Pipes and or fittings with an identical PE rating • Pipes and or fittings with an identical SDR rating

It involves a process of preparing and then heating the faces of two pipes and or fittings at calculated pressures and times before removing the heat source and completing the joint also at calculated pressures and times. These calculated pressures and times are not transferable between machines and may alter from one weld to the next on the same machine for a similar weld.

There are a wide variety of machines designed specifically for the butt welding process. Some consideration should be given to using a machine at its maximum OD capability on low SDR rated pipes/fittings as its performance can be inadequate because of flex in the machines carriage and in some cases an inability to attain the required pressures etc. It’s much more rewarding using a machine that performs easily than to fight one that’s struggling.

In the case of a straight butt welds the resulting joints are considered to have the strength and pressure capabilities of the pipe/ fitting it was produced from.

There are however a number of fabricated fittings produced using a butt weld process that do not attain the strength and pressure capabilities of the parent material and consequently de-rate a line.

Refer PIPA Guidelines: POP006 http://www.pipa.com.au/sites/default/files/document/attachment/pop006.pdf

Fittings up to 1200mm.

ELECTROFUSIONElectrofusion is a simpler method for the jointing of pipe and fittings however there is a smaller margin for error than in the butt weld process.

This process involves the use of female couplings that have an electric heat coil built into them that heat up both the interior of the coupling and the outside of the pipe or fitting inserted into them resulting in a fused joint. Each coupling has zones within it that could be best described as hot and cold or sections that are wired and not wired. These zones are critical to the weld as the cold zones are needed to act as a dam for the hot zones to attain the correct pressures for successful fusion to take place.

Many fittings are now produced with these couplings built onto their ends by the manufacturer such as tees, elbows etc.

There are also a substantial range of electrofusion saddles now produced that work on the same principle except the operator is required to attach them mechanically through various means until the fusion process has completed and the weld has cooled.

All manufacturers of electrofusion products bar code their couplings/fittings so that the control unit used for performing the welds can be used to scan each item, automatically determining the weld parameters and performing the weld without any input needed from the operator.

Some manufacturers still require dedicated control units and any particular control unit may not have the capacity to weld any coupling/saddle. A number of control units may require a period to cool down prior to commencing a new weld. This is generally accepted to be equal to the cool down time for the item last welded.


SOCKET FUSIONThis process is one where a metal socket is mounted on one side of a heater plate which heats the circumference of whatever is inserted into it along with a spigot attached to the opposite side of the heater plate that is inserted into a socket fitting heating the socket.

After a calculated time the heater unit is removed and the two heated ends are brought together to form a fusion weld and is allowed to cool.

The heating/cooling time varies depending on the size of the items being welded.

Socket fusion fittings are generally not available for polyethylene.

This process is extensively used with polyethylene in the fabrication of reducing tees, manifolds etc. where a pipe or fitting is inserted into the wall of a larger pipe.

It is generally accepted that any insertion should not have an SDR of greater than SDR 17 and not exceed 1/3 the size of the pipe it is being inserted into. This joint only attains .8 of the strength and pressure rating of the parent material. Insertions commonly have a lower SDR rating than the pipe they are being inserted into.

Accepted practise is to reinforce this weld externally by applying an extrusion weld.

Insertions up to 160mm diameter are possible using socket fusion.

EXTRUSION WELDINGThis is the process of using heat in the form of hot air on the polyethylene material requiring welding before applying a filler (pre heated fillet or slug) usually sourced from pe welding wire or pellets.

There are various mechanical aids used to create these fillets that can range from a hand held wire welders to extruders.

This form of welding is considered to attain .6 of the strength and pressure rating of the parent material although this could only realistically be achieved by a skilled operator.

There are many uses for extrusion welding but primarily it is used for the joining of sheet.

MECHANICALThese fittings are generally known as compression fittings that pipes are inserted into and locked onto the pipe usually sealed by an “O” ring. They are easily installed and have the added advantage of being easily disassembled and reused elsewhere.


Some of the applicable standards for Polyethylene

These standards are updated regularly so every effort should be made to ensure you have the latest revision. All standards are protected by copyright so we cannot display them in full.

INTERNATIONAL

ISO 21307 – 2011

Plastic Pipes and Fitting

Butt Fusion jointing procedures for Polyethylene (PE) Pipes and Fittings used in the construction of Gas and Water distribution systems.

ISO 12176 – 1

Plastic Pipes and Fittings

Equipment for fusion jointing Polyethylene Systems

Butt Fusion

ISO 12176 – 2

Plastic Pipes and Fittings

Equipment for fusion jointing Polyethylene Systems

Electrofusion

GERMAN

DVS 2207 – 1

Welding of Thermoplastics

Heated Tool Welding

AUSTRALIAN AND NEW ZEALAND

AS/NZS 4129 – 2008

Fittings for Polyethylene (PE) Pipes

For Pressure Applications

AS/NZS 4130 – 2009

Polyethylene Pipes

For Pressure Applications

AS/NZS 4131 – 2010

Polyethylene (PE) Compounds

For Pressure Pipes and Fittings

AS/NZS 5056 – 2005

Polyethylene and Polypropylene Pipes and Fittings

For Drainage and Sewerage Applications



http://www.pipa.com.au/sites/default/files/document/attachment/pop006.pdf


APS NOTES›

07

APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511

PIPA (PLASTICS INDUSTRY PIPE ASSOCIATION of Australia Limited)Have released a number of Polyolefin industry guidelines:

POP001 – Electrofusion Jointing of PE Pipe and Fittings for Pressure Applications http://www.pipa.com.au/sites/default/files/document/attachment/pop001-2014-04-08.pdf

POP002 – Polyethylene (PE) Pipes and Fittings for Compressed Air http://www.pipa.com.au/sites/default/files/document/attachment/2014-08-12-pop002_0.pdf

POP003 – Butt Fusion Jointing of PE Pipes and Fittings – Recommended Parameters http://www.pipa.com.au/sites/default/files/document/attachment/pop003.pdf

POP004 – Polyethylene Pipe and Fittings Compounds http://www.pipa.com.au/sites/default/files/document/attachment/pop004-2014-12-10.pdf

POP004A – Supplementary List – Materials Specific to Electrofusion and Moulded Fittings http://www.pipa.com.au/sites/default/files/document/attachment/pop004a-2014-11-3.pdf

POP005 – Packaging, Handling and Storage of Polyethylene Pipe and Fittings http://www.pipa.com.au/sites/default/files/document/attachment/pop005.pdf

POP006 – Derating Requirements for Polyethylene Fittings http://www.pipa.com.au/sites/default/files/document/attachment/pop006.pdf

POP007 – Metal Backing Flanges for use with Polyethylene (PE) Pipe Flange Adaptors http://www.pipa.com.au/sites/default/files/document/attachment/pop007.pdf

POP009 – Polyethylene Rural and Flood Pipe http://www.pipa.com.au/sites/default/files/document/attachment/pop009.pdf

POP010A – Part 1: Polyethylene Pressure Pipes Design for Dynamic Stress http://www.pipa.com.au/sites/default/files/document/attachment/pop010a.pdf

POP010B – Part 2: Fusion Fittings for use with Polyethylene Pressure Pipes Design for Dynamic Stress http://www.pipa.com.au/documents/part-2-fusion-fittings-use-polyethylene-pressure-pipes-design-dynamic-stresses

POP013 – Temperature Rerating of Polyethylene (PE) Pipes http://www.pipa.com.au/sites/default/files/document/attachment/pop013.pdf

POP014 – Assessment of Polyethylene Welds http://www.pipa.com.au/sites/default/files/document/attachment/pop014_2014-12-22.pdf

POP201 – Resistance of Plastic Pipes and Fittings to Water and Wastewater Chemicals http://www.pipa.com.au/sites/default/files/document/attachment/pop201.pdf

POP202 – PVC and PE Pressure Pipe Installation on Curved Alignments http://www.pipa.com.au/sites/default/files/document/attachment/pop202.pdf

POP203 – Identification of Buried Pipe Systems http://www.pipa.com.au/sites/default/files/document/attachment/pop203.pdf

POP205 – Water Jet Cleaning of plastic Pipes http://www.pipa.com.au/sites/default/files/document/attachment/pop205.pdf

POP207 – Installation of Potable Water mains in Contaminated Grounds http://www.pipa.com.au/sites/default/files/document/attachment/pop207.pdf

TECHNICAL COMMENTARY

TC4130 – AS/NZS 4130 Polyethylene Pipes (PE) for Pressure Applications http://www.pipa.com.au/sites/default/files/document/attachment/tc4130.pdf

TECHNICAL MANUALS

TM001 – PE Pipe System maintenance Guide http://www.pipa.com.au/sites/default/files/document/attachment/tm001.pdf

TECHNICAL NOTES

TN001 – Electrofusion Jointing of Polyethylene (PE) Pipe and Fittings for Pressure Applications http://www.pipa.com.au/sites/default/files/document/attachment/tn001_0.pdf

TN002 – Weathering of PE Pipes http://www.pipa.com.au/sites/default/files/document/attachment/tn002.pdf

TN004 – Polyethylene – The Optimum Gas Material? http://www.pipa.com.au/sites/default/files/document/attachment/tn004.pdf

TN005 – Notes of Field Pressure testing http://www.pipa.com.au/sites/default/files/document/attachment/tn005.pdf

TN007 – PVC and Polyethylene Pipe Systems for Food Transport Applications http://www.pipa.com.au/sites/default/files/document/attachment/tn007.pdf

TN008 – Chlorine Dioxide Disinfectant for Drinking Water – Effect of Pipe and seal Materials http://www.pipa.com.au/sites/default/files/document/attachment/tn008.pdf

TN009 – Field Butt Welding of Rural or thin walled Polyethylene Pipe http://www.pipa.com.au/sites/default/files/document/attachment/tn009.pdf

TN010 – Explanation of Material / SDR Relationship http://www.pipa.com.au/sites/default/files/document/attachment/tp001.pdf

TN011 – Polyethylene Compressed Air Pipe Guidance note http://www.pipa.com.au/sites/default/files/document/attachment/tn011.pdf

TN013 – Life Expectancy for Plastic Pipes http://www.pipa.com.au/sites/default/files/document/attachment/tn013.pdf

TN016 – Non Destructive Examination of PE Welds – Emerging Techniques http://www.pipa.com.au/sites/default/files/document/attachment/tn016_0.pdf

TECHNICAL PAPER

TP002 – Pipeline Replacement using Relining http://www.pipa.com.au/sites/default/files/document/attachment/tp002.pdf

TP003 – Specifying Butt Welding of Polyethylene Pipe Systems http://www.pipa.com.au/sites/default/files/document/attachment/tp003_0.pdf

TP004 – Plastic Pipe in Water and Waste Water Infrastructure http://www.pipa.com.au/sites/default/files/document/attachment/tp004.pdf

OTHER INFORMATION

Polyethylene for Horizontal Directional Drilling Published by the Plastics Pipe Institute http://www.pipa.com.au/sites/default/files/document/attachment/directional_drilling_ppi.pdf

History of Plastic Pipe Systems in Australia http://www.pipa.com.au/sites/default/files/document/attachment/history.pdf



http://www.pipa.com.au/sites/default/files/document/attachment/pop001-2014-04-08.pdf

http://www.pipa.com.au/sites/default/files/document/attachment/2014-08-12-pop002_0.pdf


http://www.pipa.com.au/sites/default/files/document/attachment/pop004-2014-12-10.pdf

http://www.pipa.com.au/sites/default/files/document/attachment/pop004a-2014-11-3.pdf





http://www.pipa.com.au/sites/default/files/document/attachment/pop010a.pdf

http://www.pipa.com.au/documents/part-2-fusion-fittings-use-polyethylene-pressure-pipes-design-dynamic-stresses


http://www.pipa.com.au/sites/default/files/document/attachment/pop014_2014-12-22.pdf






http://www.pipa.com.au/sites/default/files/document/attachment/tc4130.pdf

http://www.pipa.com.au/sites/default/files/document/attachment/tm001.pdf

http://www.pipa.com.au/sites/default/files/document/attachment/tn001_0.pdf

http://www.pipa.com.au/sites/default/files/document/attachment/tn002.pdf






http://www.pipa.com.au/sites/default/files/document/attachment/tp001.pdf



http://www.pipa.com.au/sites/default/files/document/attachment/tn016_0.pdf


http://www.pipa.com.au/sites/default/files/document/attachment/tp003_0.pdf


http://www.pipa.com.au/sites/default/files/document/attachment/directional_drilling_ppi.pdf

http://www.pipa.com.au/sites/default/files/document/attachment/history.pdf

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› CONTENTS

›


PE Pipe 13

T TECHNICAL DATA 13

STRAIGHT LENGTHS 14/17

COILED PIPE 18

T OPERATING PRESSURES – PE100 18

T COILED PIPE – RURAL 19

T GAS PIPE SERIES 2 POLY 19

PIPE IDENTIFICATION 19

Moulded F i t t ings 21

STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 22

STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 23

FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 24/25

MAXI STUB FLANGE 26

BACKING RINGS – ANSI B16.5 CLASS #150 27

BACKING RINGS – TABLE ‘D’ AS2129 28

BACKING RINGS – TABLE ‘E’ AS2129 29

BACKING RINGS – TABLE ‘F’ AS2129 30

BACKING RINGS – PN16 AS4087 31


BLIND FLANGES 33

SHOULDERED END: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 34

90° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 35


90° SHORT RADIUS ELBOW: PE100 SDR17/11 PN10/16 – SHORT SPIGOT 36

90° MULTI-BEND ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 36

EQUAL TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 37

REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 38/39

JUNCTION: PE100 SDR17/11 PN10/16 – LONG SPIGOT – 100% RATED 40

CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 41

CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 42/43

ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 44/46


CONTENTS›


ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 47

END CAP: PE100 SDR17/11 & PN10/16 48

END CAP: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 48

THREADED ADAPTORS: PE100 – MALE 49

THREADED ADAPTORS: PE100 – FEMALE 49

THREADED NIPPLES: PE100 – REDUCING 49

THREADED BUSHES: PE100 50

THREADED NIPPLES: PE100 50

THREADED SOCKETS: PE100 51

THREADED CAPS: PE100 51

THREADED PLUGS: PE100 51

Fabr icated F i t t ings 53

22.5° 2-SEGMENT BEND – 1.5D 54

30° 2-SEGMENT BEND – 1.5D 55





22.5° 3-SEGMENT BEND – 2D 60

30° 3-SEGMENT BEND – 2D 61





30° SWEEP BEND: PE100 SDR17/11 & PN10/16 66




EXTENDED LEG TEE: PE100 SDR17/11 & PN10/16 70

45° & 60° JUNCTIONS: PE100 SDR17/11 & PN10/16 71

REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16 72/74

TRUE “WYE” PIECE: PE100 SDR17/11 & PN10/16 75

11


CROSS JUNCTION: PE100 SDR17/11 & PN10/16 76

TRANSITION PIECE: PE100 77

BUTTERFLY VALVE SPACER: PE100 78-81

Electro-Fusion F i t t ings 83

Weld Schedules & Weld Sheets 85

T BUTT WELD SCHEDULE 86

T ELECTROFUSION WELD SCHEDULE 87

T EXTRUSION WELD SCHEDULE 88

SINGLE WELD SHEET T HIGH FUSION JOINTING PRESSURE (SHP) 90

SINGLE WELD SHEET T LOW FUSION JOINTING PRESSURE (SLP) 91




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PE PIPE

T TECHNICAL DATA 13

STRAIGHT LENGTHS 14/17

COILED PIPE 18

T OPERATING PRESSURES – PE100 18

T COILED PIPE – RURAL 19

T GAS PIPE SERIES 2 POLY 19

PIPE IDENTIFICATION 19

Australian Poly Specialists (APS) are not a pipe

manufacturer and as such we source our pipe from a

wide range of pipe manufacturers. We will supply the

pipe that suits your needs best in a timely fashion as

we are not tied down to any particular manufacturer’s

product range or availability.

For fabrication purposes we continually stock black

Pe 100 pipe.

If it’s Polyethylene we can fabricate from it.

Some other available pipes are:

Blue stripe – Potable water

Red stripe – Fire

Purple stripe – Recycled water

Yellow stripe – Gas

Cream stripe Hi Viz – Sewer

Thermapipe – White jacket

Tricore – White core and Jacket

Hi Viz – White core grey or black jacket

13

TECHNICAL DATA

Standard AS/NZS 4130

Size Range 16mm OD to 2000mm OD

Material PE100 Polyethylene (Water/Sewer)PE80/100 (Gas)PE80 (Electrical/Communications)

Pressure Range PN4 to PN25 (at 20ºC)

Lengths Coils: 50m, 100m, 200m & 300mPipe: Standard 6m or 12mOther lengths made to order

Refer to Pipe Dimensions section for dimensional data, weights and pressure ratings


[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Polyethylene Pipe and Fittings PE100

PE PIPE›

15

Every effort has been made to ensure this data is correct however we offer no guarantee and recommend it be used for guidance only. Every effort has been made to ensure this data is correct however we offer no guarantee and recommend it be used for guidance only.

STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 4 / 41

PE100 PN 4 / SDR 41 PN 6.3 / SDR 26

Series 1 Dimensions Wall Thickness Inside Diameter Wall Thickness Inside Diameter

DN DN Min DN Max Max Ovality Min Max Min Max Min Max Min Max

16 16 16.3 1.2

20 20 20.3 1.2

25 25 25.3 1.2

32 32 32.3 1.3

40 40 40.4 1.4

50 50 50.5 1.4

63 63 63.6 1.5 2.4 2.8 57.4 58.8

75 75 75.7 1.6 2.9 3.3 68.4 69.9

90 90 90.9 1.8 3.5 4.0 82.0 83.9

110 110 111.0 2.2 2.7 3.1 103.8 105.6 4.3 4.9 100.2 102.4

125 125 126.2 2.5 3.1 3.6 117.8 120.0 4.8 5.4 114.2 116.6

140 140 141.3 2.8 3.5 4.0 132.0 134.3 5.4 6.1 127.8 130.5

160 160 161.5 3.2 4.0 4.5 151.0 153.5 6.2 7.0 146.0 149.1

180 180 181.7 3.6 4.4 5.0 170.0 172.9 6.9 7.7 164.6 167.9

200 200 201.8 4.0 4.9 5.5 189.0 192.0 7.7 8.6 182.8 186.4

225 225 227.1 4.5 5.5 6.2 212.6 216.1 8.6 9.6 205.8 209.9

250 250 252.3 5.0 6.2 7.0 236.0 239.9 9.6 10.7 228.6 233.1

280 280 282.6 9.8 6.9 7.7 264.6 268.8 10.7 11.9 256.2 261.2

315 315 317.9 11.1 7.7 8.6 297.8 302.5 12.1 13.5 288.0 293.7

355 355 358.2 12.5 8.7 9.7 335.6 340.8 13.6 15.1 324.8 331.0

400 400 403.6 14.0 9.8 10.9 378.2 384.0 15.3 17.0 366.0 373.0

450 450 454.1 15.6 11.0 12.2 425.6 432.1 17.2 19.1 411.8 419.7

500 500 504.5 17.5 12.3 13.7 472.6 479.9 19.1 21.2 457.6 466.3

560 560 565.0 19.6 13.7 15.2 529.6 537.6 21.4 23.7 512.6 522.2

630 630 635.7 22.1 15.4 17.1 595.8 604.9 24.1 26.7 576.6 587.5

710 710 716.4 24.9 17.4 19.3 671.4 681.6 27.2 30.1 649.8 662.0

800 800 807.2 28.0 19.6 21.7 756.6 768.0 30.6 33.8 732.4 746.0

900 900 908.1 31.5 22.0 24.3 581.4 864.1 34.4 38.0 824.0 839.3

1000 1000 1009.0 35.0 24.5 27.1 945.8 960.0 38.2 42.2 915.6 932.6

1200 1200 1210.0 42.0 29.4 32.5 1135.0 1151.2 45.9 50.6 1098.8 1118.2

1400 1400 1410.0 49.0 34.4 38.0 1324.0 1341.2 53.2 58.7 1282.6 1303.6

1600 1600 1610.0 56.0 39.3 43.3 1513.4 1531.4 61.3 67.6 1464.8 1487.4

1800 1800 1816.2 43.8 48.3 1703.4 1728.6 69.1 76.2 1647.6 1678.0

2000 2000 2018.0 48.8 53.8 1892.4 1920.4 76.9 84.7 1830.6 1864.2

Standard length 12m – other lengths can be made to order. All dimensions are in millimetres unless stated otherwise.

STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 6.3 / SDR 26 PN 8 / SDR 21

PE100 PN 8 / SDR 21 PN 10 / SDR 17



16 16 16.3 1.2

20 20 20.3 1.2

25 25 25.3 1.2 1.6 1.9 21.2 22.1

32 32 32.3 1.3 1.6 1.9 28.2 29.1 1.9 2.2 27.6 28.5

40 40 40.4 1.4 1.9 2.2 35.6 36.6 2.4 2.8 34.4 35.6

50 50 50.5 1.4 2.4 2.8 44.4 45.7 3.0 3.4 43.2 44.5

63 63 63.6 1.5 3.0 3.4 56.2 57.6 3.8 4.3 54.4 56.0

75 75 75.7 1.6 3.6 4.1 66.8 68.5 4.5 5.1 64.8 66.7

90 90 90.9 1.8 4.3 4.9 80.2 82.3 5.4 6.1 77.8 80.1

110 110 111.0 2.2 5.3 6.0 98.0 100.4 6.6 7.4 95.2 97.8

125 125 126.2 2.5 6.0 6.7 111.6 114.2 7.4 8.3 108.4 111.4

140 140 141.3 2.8 6.7 7.5 125.0 127.9 8.3 9.3 121.4 124.7

160 160 161.5 3.2 7.7 8.6 142.8 146.1 9.5 10.6 138.8 142.5

180 180 181.7 3.6 8.6 9.6 160.8 164.5 10.7 11.9 156.2 160.3

200 200 201.8 4.0 9.6 10.7 178.6 182.6 11.9 13.2 173.6 178.0

225 225 227.1 4.5 10.8 12.0 201.0 205.5 13.4 14.9 195.2 200.3

250 250 252.3 5.0 11.9 13.2 223.6 228.5 14.8 16.4 217.2 222.7

280 280 282.6 9.8 13.4 14.9 250.2 255.8 16.6 18.4 243.2 249.4

315 315 317.9 11.1 15.0 16.6 281.8 287.9 18.7 20.7 273.6 280.5

355 355 358.2 12.5 16.9 18.7 317.6 324.4 21.1 23.4 308.2 316.0

400 400 403.6 14.0 19.1 21.2 357.6 365.4 23.7 26.2 347.6 356.2

450 450 454.1 15.6 21.5 23.8 402.4 411.1 26.7 29.5 391.0 400.7

500 500 504.5 17.5 23.9 26.4 447.2 456.7 29.6 32.7 434.6 445.3

560 560 565.0 19.6 26.7 29.5 501.0 511.6 33.2 36.7 486.6 498.6

630 630 635.7 22.1 30.0 33.1 563.8 575.7 37.3 41.2 547.6 561.1

710 710 716.4 24.9 33.9 37.4 635.2 648.6 42.1 46.5 617.0 632.2

800 800 807.2 28.0 38.1 42.1 715.8 731.0 47.4 52.3 695.4 712.4

900 900 908.1 31.5 42.9 47.3 805.4 822.3 53.5 59.0 782.0 801.1

1000 1000 1009.0 35.0 47.7 52.6 894.8 913.6 59.3 65.4 869.2 890.4

1200 1200 1210.0 42.0 57.2 63.1 1073.8 1095.6 67.9 74.8 1050.4 1074.2

1400 1400 1410.0 49.0 66.7 73.5 1253.0 1276.6 82.4 90.8 1218.4 1245.2

1600 1600 1610.0 56.0 76.2 84.0 1432.0 1457.6 94.1 103.7 1392.6 1421.8

1800 1800 1816.2 85.7 94.4 1611.2 1644.8 105.9 116.6 1566.8 1604.4

2000 2000 2018.0 95.2 104.9 1790.2 1827.6 117.6 129.5 1741.0 1782.8




PE PIPE›

17


STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 10 / SDR 17 PN 13.6 / SDR 12.5

PE100 PN 13.6 / SDR 12.5 PN 16 / SDR 11



16 16 16.3 1.2 1.6 1.9 12.2 13.1

20 20 20.3 1.2 1.6 1.9 16.2 17.1 1.9 2.2 15.6 16.5

25 25 25.3 1.2 1.9 2.2 20.6 21.5 2.3 2.7 19.6 20.7

32 32 32.3 1.3 2.4 2.8 26.4 27.5 2.9 3.3 25.4 26.5

40 40 40.4 1.4 3.0 3.4 33.2 34.4 3.7 4.2 31.6 33.0

50 50 50.5 1.4 3.7 4.2 41.6 43.1 4.6 5.2 39.6 41.3

63 63 63.6 1.5 4.7 5.3 52.4 54.2 5.8 6.5 50.0 52.0

75 75 75.7 1.6 5.5 6.2 62.6 64.7 6.8 7.6 59.8 62.1

90 90 90.9 1.8 6.6 7.4 75.2 77.7 8.2 9.2 71.6 74.5

110 110 111.0 2.2 8.1 9.1 91.8 94.8 10.0 11.1 87.8 91.0

125 125 126.2 2.5 9.2 10.3 104.4 107.8 11.4 12.7 99.6 103.4

140 140 141.3 2.8 10.3 11.5 117.0 120.7 12.7 14.1 111.8 115.9

160 160 161.5 3.2 11.8 13.1 133.8 137.9 14.6 16.2 127.6 132.3

180 180 181.7 3.6 13.3 14.8 150.4 155.1 16.4 18.2 143.6 148.9

200 200 201.8 4.0 14.7 16.3 167.4 172.4 18.2 20.2 159.6 165.4

225 225 227.1 4.5 16.6 18.4 188.2 193.9 20.5 22.7 179.6 186.1

250 250 252.3 5.0 18.4 20.4 209.2 215.5 22.7 25.1 199.8 206.9

280 280 282.6 9.8 20.6 22.8 234.4 241.4 25.4 28.1 223.8 231.8

315 315 317.9 11.1 23.2 25.7 263.6 271.5 28.6 31.6 251.8 260.7

355 355 358.2 12.5 26.1 28.9 297.2 306.0 32.2 35.6 283.8 293.8

400 400 403.6 14.0 29.4 32.5 335.0 344.8 36.3 40.1 319.8 331.0

450 450 454.1 15.6 33.1 36.6 376.8 387.9 40.9 45.1 359.8 372.3

500 500 504.5 17.5 36.8 40.6 418.8 430.9 45.4 50.1 399.8 413.7

560 560 565.0 19.6 41.2 45.5 469.0 482.6 50.8 56.0 448.0 463.4

630 630 635.7 22.1 46.3 51.1 527.8 543.1 57.2 63.1 503.8 521.3

710 710 716.4 24.9 52.2 57.6 594.8 612.0 64.5 71.1 567.8 587.4

800 800 807.2 28.0 58.8 64.8 670.4 689.6 72.5 80.0 640.0 662.2

900 900 908.1 31.5 66.2 73.0 754.0 775.7 81.7 90.0 720.0 744.7

1000 1000 1009.0 35.0 72.5 79.9 840.2 864.0 90.2 99.4 801.2 828.6

1200 1200 1210.0 42.0 88.2 97.2 1005.6 1033.6 109.1 119.1 960.2 991.8

1400 1400 1410.0 49.0 102.9 113.3 1173.4 1204.2 127.3 140.0 1120.0 1155.4

1600 1600 1610.0 56.0 117.6 129.5 1341.0 1374.8 145.4 160.0 1280.0 1319.2

1800 1800 1816.2 132.3 145.5 1509.0 1551.6 163.6 180.0 1440.0 1489.0

2000 2000 2018.0 147.1 161.7 1676.6 1723.8 181.8 200.0 1600.0 1654.4


Every effort has been made to ensure this data is correct however we offer no guarantee and recommend it be used for guidance only.

STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 16 / SDR 11 PN 20 / SDR 9

PE100 PN 20 / SDR 9 PN 25 / SDR 7.4



16 16 16.3 1.2 1.8 2.1 11.8 12.7 2.2 2.6 10.8 11.9

20 20 20.3 1.2 2.3 2.7 14.6 15.7 2.8 3.2 13.6 14.7

25 25 25.3 1.2 2.8 3.2 18.6 19.7 3.5 4.0 17.0 18.3

32 32 32.3 1.3 3.6 4.1 23.8 25.1 4.4 5.0 22.0 23.5

40 40 40.4 1.4 4.5 5.1 29.8 31.4 5.5 6.2 27.6 29.4

50 50 50.5 1.4 5.6 6.3 37.4 39.3 6.9 7.7 34.6 36.7

63 63 63.6 1.5 7.1 8.0 47.0 49.4 8.6 9.6 43.8 46.4

75 75 75.7 1.6 8.4 9.4 56.2 58.9 10.3 11.5 52.0 55.1

90 90 90.9 1.8 10.1 11.3 67.4 70.7 12.3 13.7 62.6 66.3

110 110 111.0 2.2 12.3 13.7 82.6 86.4 15.1 16.8 76.4 80.8

125 125 126.2 2.5 14.0 15.5 94.0 98.2 17.1 19.0 87.0 92.0

140 140 141.3 2.8 15.7 17.4 105.2 109.9 19.2 21.3 97.4 102.9

160 160 161.5 3.2 17.9 19.8 120.4 125.7 21.9 24.2 111.6 117.7

180 180 181.7 3.6 20.1 22.3 135.4 141.5 24.6 27.2 125.6 132.5

200 200 201.8 4.0 22.4 24.8 150.4 157.0 27.3 30.2 139.6 147.2

225 225 227.1 4.5 25.1 27.8 169.4 176.9 30.8 34.0 157.0 165.5

250 250 252.3 5.0 27.9 30.8 188.4 196.5 34.2 37.8 174.4 183.9

280 280 282.6 9.8 31.3 34.6 210.8 220.0 38.3 42.3 195.4 206.0

315 315 317.9 11.1 35.2 38.9 237.2 247.5 43.0 47.4 220.2 231.9

355 355 358.2 12.5 39.6 43.7 267.6 279.0 48.5 53.5 248.0 261.2

400 400 403.6 14.0 44.7 49.3 301.4 314.2 54.6 60.2 279.6 294.4

450 450 454.1 15.6 50.2 55.4 339.2 353.7 61.5 67.8 314.4 331.1

500 500 504.5 17.5 55.8 61.5 377.0 392.9 67.5 74.3 351.4 369.5

560 560 565.0 19.6 62.5 68.9 422.2 438.4 75.6 83.2 393.6 413.8

630 630 635.7 22.1 70.3 77.5 475.0 493.2 85.1 93.6 442.8 465.5

710 710 716.4 24.9 79.3 87.4 535.2 557.8 95.9 105.5 499.0 524.6

800 800 807.2 28.0 89.3 98.4 603.2 628.6 108.1 118.9 562.2 591.0

900 900 908.1 31.5 100 110 680.0 708.1 121.6 133.7 632.6 664.9

1000 1000 1009.0 35.0 111.1 122.2 755.6 786.8 135.1 148.6 702.8 738.8

1200 1200 1210.0 42.0 133.3 146.6 906.8 943.4 162.1 178.3 843.4 885.8

1400 1400 1410.0 49.0 155.5 171.1 1057.8 1099.0 189.1 208.1 983.8 1031.8

1600 1600 1610.0 56.0 177.7 195.5 1209.0 1245.6 216.2 237.8 1124.4 1177.6

1800 1800 1816.2 200.0 220.0 1360.0 1416.2 243.2 267.5 1265.0 1329.8

2000 2000 2018.0 222.2 244.4 1511.2 1573.6 270.2 297.2 1405.6 1477.6





PE PIPE›

OPERATING PRESSURES – PE100Pressure Class: PN 4 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25

SDR Ratio: SDR 41 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4

Operating Temp (ºC)

Minimum Life (Yrs) Maximum Allowable Operating Pressure (kPa)

20 100 400 640 800 1000 1270 1600 2000 2500

25 100 360 580 730 910 1150 1450 1820 2270

30 100 360 580 730 910 1150 1450 1820 2270

35 50 330 530 670 830 1060 1330 1670 2080

40 50 330 530 670 830 1060 1330 1670 2080

45 35 310 490 620 770 990 1230 1540 1920

50 22 290 460 570 710 910 1140 1430 1790

55 15 290 460 570 710 910 1140 1430 1790

60 7 270 430 530 670 850 1070 1330 1670

80 1 200 320 400 500 630 800 1000 1250

PN: Metre/Head ie. PN4 = 40 metre Head SDR (Standard Dimension Ratio): Diameter / Wall Thickness The derating due to temperature for Themapipe is less as it absorbs less UV Radiation. The temperature of the material being carried by these pipes still derates Thermapipe and all other pipes as stated above. Please contact us for further details.

COILED PIPE – AS/NZS 4130PE100 PN 8 / SDR 21 PN 10 / SDR 17 PN 12.5 / SDR 13.6 PN 16 / SDR 11 LENGTHS

OD

16 - - - Y 300m

20 Y Y Y Y 50/200m

25 Y Y Y Y 50/200m

32 Y Y Y Y 50/200m

40 y Y Y Y 50/150m

50 Y Y Y Y 50/150m

63 Y Y Y Y 50/100m

75 Y Y Y Y 50/100m

90 Y Y Y Y 50/100m

110 Y Y Y Y 50/100m

125 Y Y Y Y 50/100m

Other coil lengths can be made to order. Various striped pipe is commonly available.


19

Black: Water

Purple Stripe: Recycled Water

Red Stripe: Fire Service

COILED PIPE – RURALPE100 LENGTHS

OD

3/4” 200m

1” 200m

1.1/4” 150m

1.1/2” 150m

2” 100m

Other coil lengths can be made to order.

GAS PIPE SERIES 2 POLYPE80 & PE100 SDR 17 SDR 13.6 SDR 11

COIL 20mm to 140mm

PIPE 20mm to 630mm

Standard length 12m – other lengths can be made to order. Various coil lengths can be made to order.

Orange: Electrical Conduit

Blue Stripe: Potable Water

Cream Stripe: Pressure Sewer

Yellow Stripe: Gas

White: Communications Conduit

Black/White: Thermapipe

PIPE IDENTIFICATION





21

MOULDED FITTINGS APS offers an extensive range of moulded PE 100

Polyethylene fittings from 20mm to 1000mm in

SDR11 (PN16) and SDR17 (PN10) with full product

traceability including bar code indication and QR code

retrieval of the MDR.

Fittings are manufactured according to AS/NZS 4129.

STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 22

STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 23

FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 24/25

MAXI STUB FLANGE 26

BACKING RINGS – ANSI B16.5 CLASS #150 27

BACKING RINGS – TABLE ‘D’ AS2129 28

BACKING RINGS – TABLE ‘E’ AS2129 29

BACKING RINGS – TABLE ‘F’ AS2129 30



BLIND FLANGES 33

SHOULDERED END: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 34



90° SHORT RADIUS ELBOW: PE100 SDR17/11 PN10/16 – SHORT SPIGOT 36

90° MULTI-BEND ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 36

EQUAL TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 37

REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 38/39

JUNCTION: PE100 SDR17/11 PN10/16 – LONG SPIGOT – 100% RATED 40

CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 41

CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 42/43

ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 44/46

ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 47

END CAP: PE100 SDR17/11 & PN10/16 48

END CAP: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 48

THREADED ADAPTORS: PE100 – MALE 49

THREADED ADAPTORS: PE100 – FEMALE 49

THREADED NIPPLES: PE100 – REDUCING 49

THREADED BUSHES: PE100 50

THREADED NIPPLES: PE100 50

THREADED SOCKETS: PE100 51

THREADED CAPS: PE100 51

THREADED PLUGS: PE100 51



The welding process will alter the given dimensions of pipe and fittings.


MOULDED FITTINGS›

These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.

23


STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request

DN D1 D2 T L

63 96 73 13 80

75 109 87 13 80

90 128 103 17 80

110 158 123 18 80

125 158 130 21 80

140 187 149 22 80

160 211 173 25 80

180 211 183 29 80

200 268 230 30 100

225 268 233 29 100

250 327 283 28 100

280 327 289 35 100

315 378 330 33 100

355 432 371 40 90

400 482 425 40 95

450 546 465 45 105

500 603 528 50 105

560 669 613 55 110

630 710 640 55 110

710 800 735 60 120

800 905 838 60 125

900 1005 942 60 125

1000 1100 1045 60 125

1200 1330 1230 80 170

T

DN

D2

D1

L

STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOTOther SDR /PN ratings can be supplied on request

DN D1 D2 T L1 L2

20 45 27 7 88 64.0

25 58 33 9 86 64.0

32 68 40 10 89 61.0

40 78 50 11 100 65.0

50 88 61 12 101 69.0

63 102 75 14 122 78.0

75 122 89 16 125 86.0

90 138 105 17 140 101.0

110 158 125 18 159 115.0

125 158 132 25 169 122.0

140 188 155 25 188 128.5

160 212 175 25 200 148.0

180 212 183 30 209 155.0

200 268 232 32 210 140.0

225 268 235 32 210 145.0

250 320 285 35 204 132.0

280 320 291 35 218 145.0

315 370 335 35 238 154.0

355 430 373 40 257 176.0

400 482 427 46 274 185.0

T

DND2D1

L1

L2






MOULDED FITTINGS›


25


FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request

TABLE D & EDN D T L

20 100 7 83

25 115 9 83

32 120 10 83

40 135 12 79

50 150 12 84

63 165 13 88

75 185 14 94

90 205 17 128

110 215 18 106

125 255 21 152

140 255 22 129

160 280 26 135

180 280 25 184

200 335 34 154

225 335 29 155

250 405 28 200

280 405 35 168

315 455 35 258

355 525 33 173

400 580 32 252

450 640 32 267

500 705 47 211

560 760 47 180

630 825 50 205

710 910 56 185

800 1060 56 185

900 1175 56 185

1000 1255 56 185

1200 1490 TBA TBA

Full face stubs and backing plates are sold as a unit either galvanised or stainless.

FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request

ANSIDN D T L

20 98.6 7 83

25 108.0 9 83

32 117.3 10 83

40 127.0 12 79

50 152.4 12 84

63 177.8 13 88

75 190.5 14 94

90 215.9 17 128

110 228.6 18 106

125 254.0 21 152

140 254.0 22 129

160 279.4 26 135

180 279.4 25 184

200 342.9 34 154

225 343.0 29 155

250 406.4 28 200

280 406.0 35 168

315 482.6 35 258

355 533.4 33 173

400 596.9 32 252

450 635.0 32 267

500 698.5 47 211

560 750.0 47 180

630 812.8 50 205

710 TBA 56 185

800 TBA 56 185

900 TBA 56 185

1000 TBA 56 185

1200 TBA TBA TBA

Full face stubs and backing plates are sold as a unit either galvanised or stainless.

T

DND

L

T

DND

L



MOULDED FITTINGS›

27



MAXI STUB FLANGE

FLANGE SIZE MAXI STUB

4" - 100mm 125

6" - 150mm 180

8" - 200mm 250

9" - 225mm 280

10" - 250mm 315

12" - 300mm 355

15" - 375mm 400

18" - 450mm 500

Maxi stubs are sold as a unit galvanised or stainless.

BACKING RING: ANSI B16.5 CLASS #150Available in Galvanised or Stainless Steel

PIPE OD

FLANGE SIZE

D1 OD

D2 ID

PCD NO. OF HOLES

D3 BOLT SIZE

T MINIMUM

20 1/2" 90 32 60.5 4 16 1/2" 9.7

25 3/4" 98 37 70.0 4 16 1/2" 11.2

32 1" 108 44 79.5 4 16 1/2" 12.7

40 1.1/4" 117 52 89.0 4 16 1/2" 14.2

50 1.1/2" 127 62 98.5 4 16 1/2" 15.7

63 2" 152 78 120.5 4 20 5/8" 19.1

75 2.1/2" 178 92 139.5 4 20 5/8" 22.3

90 3" 191 108 152.0 4 20 5/8" 23.9

110 4" 229 128 190.5 8 20 5/8" 23.9

125 5" 254 140 216.0 8 23 3/4" 23.9

140 5" 254 158 216.0 8 23 3/4" 23.9

160 6" 279 178 241.0 8 23 3/4" 25.4

180 6" 279 195 241.0 8 23 3/4" 25.4

200 8" 343 235 298.5 8 23 3/4" 28.6

225 8" 343 240 298.5 8 23 3/4" 28.6

250 10" 406 300 362.0 12 26 7/8" 30.2

280 10" 406 300 362.0 12 26 7/8" 30.2

315 12" 483 345 432.0 12 26 7/8" 31.8

355 14" 535 376 476.0 12 29 1" 35.0

400 16" 600 430 540.0 16 29 1" 36.6

450 18" 635 480 578.0 16 32 1.1/8" 39.7

500 20" 700 533 635.0 20 32 1.1/8" 42.9

560 22" 750 590 692.0 20 35 1.1/4" 47.7

630 24" 813 660 749.0 20 35 1.1/4" 47.7

ASME B16.47 SERIES A CLASS #150710 28" 925 745 863.8 28 35 1.1/4" 69.9

800 32" 1060 835 977.9 28 41 1.1/2" 79.4

900 36" 1170 935 1085.8 32 41 1.1/2" 88.9

1000 40" 1290 1035 1200.2 36 41 1.1/2" 88.9

1200 48" 1510 1235 1422.4 44 41 1.1/2" 106.4

D2

PCD

D1

D3

T

T

DND

L

These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.




The welding process will alter the given dimensions of pipe and fittings. MOULDED FITTINGS›


BACKING RINGS – TABLE ‘D’ AS2129Available in Galvanised or Stainless Steel

PIPE OD

FLANGE SIZE

D1 OD

D2 ID

PCD NO. OF HOLES

D3 BOLT SIZE

20 15

25 20

32 25

40 32 Table E

50 40

63 50

75 65

90 80

110 100 215 128 178 4 18 M16

125 100 215 140 178 4 18 M16

125 125 255 140 210 8 18 M16

140 125 255 158 210 8 18 M16

160 150 280 178 235 8 18 M16

180 150 280 195 235 8 18 M16

200 200 335 235 292 8 18 M16

225 200 335 240 292 8 18 M16

225 225 370 240 324 8 18 M16

250 250 405 290 356 8 22 M20

280 250 405 300 356 8 22 M20

315 300 455 345 406 12 22 M20

355 350 525 376 470 12 26 M24

400 400 580 430 521 12 26 M24

450 450 640 480 584 12 26 M24

500 500 705 533 641 16 26 M24

560 550 760 590 699 16 30 M27

630 600 825 660 756 16 30 M27

710 700 910 745 845 20 30 M27

800 800 1060 835 984 20 36 M33

900 900 1175 950 1092 24 36 M33

1000 1000 1255 1035 1175 24 36 M33

1200 1200 1490 1240 1410 32 36 M33

BACKING RINGS – TABLE ‘E’ AS2129Available in Galvanised or Stainless Steel

PIPE OD

FLANGE SIZE

D1 OD

D2 ID

PCD NO. OF HOLES

D3 BOLT SIZE

20 15 95 32 67 4 14 M12

25 20 100 37 73 4 14 M12

32 25 115 44 83 4 14 M12

40 32 120 52 87 4 14 M12

50 40 135 62 98 4 14 M12

63 50 150 78 114 4 18 M16

75 65 165 92 127 4 18 M16

90 80 185 108 146 4 18 M16

110 100 215 128 178 8 18 M16

125 100 215 140 178 8 18 M16

125 125 255 140 210 8 18 M16

140 125 255 158 210 8 18 M16

160 150 280 178 235 8 22 M16

180 150 280 195 235 8 22 M16

200 200 335 235 292 8 22 M16

225 200 335 240 292 8 22 M16

250 250 405 290 356 12 22 M20

280 250 405 300 356 12 22 M20

315 300 455 345 406 12 26 M20

355 350 525 376 470 12 26 M24

400 400 580 430 521 12 26 M24

450 450 640 480 584 16 26 M24

500 500 705 533 641 16 26 M24

560 550 760 590 699 16 30 M27

630 600 825 660 756 16 33 M27

710 700 910 745 845 20 33 M27

800 800 1060 835 984 20 36 M33

900 900 1175 950 1092 24 36 M33

1000 1000 1255 1035 1175 24 39 M33

1200 1200 1490 1240 1410 32 39 M33

29


D2

PCD

D1

D3

D2

PCD

D1

D3







BACKING RINGS – PN16 AS4087Available in Galvanised or Stainless Steel

PIPE OD

FLANGE SIZE

D1 OD

D2 ID

PCD NO. OF HOLES

HOLE SIZE

BOLT SIZE

63 50 150 78 114 4 18 16

75 65 165 92 127 4 18 16

90 80 185 108 146 4 18 16

110 100 215 128 178 4 18 16

125 100 215 135 178 4 18 16

160 150 280 178 235 8 18 16

180 150 280 235 8 18 16

200 200 335 235 292 8 18 16

225 200 335 238 292 8 18 16

250 250 405 288 356 8 22 20

280 250 406 294 356 8 22 20

315 300 455 338 406 12 22 20

355 350 525 376 470 12 26 24

400 400 580 430 584 12 26 24

450 450 640 470 584 12 26 24

500 500 705 533 641 16 26 24

630 600 825 645 756 16 30 27

710 700 910 740 845 20 30 27

800 800 1060 843 984 20 36 33

900 900 1175 947 1092 24 36 33

1000 1000 1255 1050 1175 24 36 33

1200 1200 1490 1250 1410 32 36 33

31


BACKING RINGS – TABLE ‘F’ AS2129Available in Galvanised or Stainless Steel

PIPE OD

D1 OD

D2 ID

PCD NO. OF HOLES

HOLE SIZE

BOLT SIZE

20 100 28 73 4 14 12

25 120 34 87 4 18 16

32 135 42 98 4 18 16

40 140 51 105 4 18 16

50 165 78 127 4 18 16

65 185 92 146 8 18 16

80 205 108 165 8 18 16

90 215 128 178 8 18 16

100 230 135 191 8 18 16

125 280 158 235 8 22 20

150 305 188 260 12 22 20

200 370 238 324 12 22 20

250 430 294 281 12 26 24

315 490 338 438 16 26 24

350 550 376 495 16 30 27

400 610 430 552 20 30 27

450 675 470 610 20 33 30

500 735 533 673 24 33 30

560 785 618 724 24 33 30

630 850 645 781 24 36 33

710 935 740 857 24 36 33

750 1015 740 940 28 36 33

800 1060 843 984 28 36 33

850 1090 895 1016 32 36 33

900 1185 947 1105 36 39 36

1000 1275 1050 1194 36 39 36

D2

PCD

D1

D3

D2

PCD

D1

D3







33


BACKING RINGS – PN21 AS4087Available in Galvanised or Stainless Steel

PIPE OD

FLANGE SIZE

D1 OD

D2 ID

PCD NO. OF HOLES

D3 BOLT SIZE

63 50 165 78 127 4 18 16

75 65 185 92 146 8 18 16

90 80 205 108 165 8 18 16

110 100 230 128 191 8 18 16

125 100 215 135 191 8 18 16

160 150 305 178 260 12 22 20

200 200 370 135 324 12 22 20

225 200 405 238 356 12 26 24

250 250 430 288 381 12 26 24

280 250 406 294 381 12 26 24

315 300 490 338 438 16 26 24

355 350 550 376 495 16 30 27

400 400 610 430 552 20 30 27

450 450 675 470 610 20 33 30

500 500 735 533 673 24 33 30

630 600 850 645 781 24 36 33

710 700 935 740 857 24 36 33

800 800 1060 843 984 28 36 33

900 900 1185 947 1105 32 39 36

1000 1000 1275 1050 1194 36 39 36

BLIND FLANGES Available in Galvanised or Stainless Steel and Polyethylene

Drilled Blind Flanges can also be made from pe sheet.Drilling to be specified.

TORQUE SETTINGS FOR BACKUP PLATESWe are unable to provide torque settings for bolting up backing plates as there are almost an infinite number of variables that would need to be taken into consideration.

Torque settings should be calculated for each line and in some cases mutiple settings per line.

PCD

D1

D2

T

D2

PCD

D1

D3






35


SHOULDERED END: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request

DN COUPLING DN1 L

50 2.3/8” 67 60

63 2.3/8” 67 80

75 3.1/2” 97 75

90 3.1/2” 97 75

110 4.1/2” 122 75

125 5.1/2” 149 75

125 6.1/2” 178 75

140 5.1/2” 149 75

140 6.1/2” 178 75

160 6.1/2” 178 75

180 8.5/8” 235 75

200 8.5/8” 235 75

225 8.5/8” 235 75

250 10.3/4” 287 75

280 12.3/4” 338 75

315 12.3/4” 338 75

355 14” 370 80

400 16” 420 100

450 18” 470 100

500 20” 521 100

560 22” 573 100

630 26” 673 100

710 28” 724 100

VICTAULIC COUPLINGSAvaiable In the sizes stated above to suit the various sizes.

DN1

L

DN

ND

90° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT

DN L1 L2

20 70 60

25 75 48

32 72 47

40 69 44

50 110 78

63 132 63

75 132 76

90 139 78

110 167 98

125 180 104

140 205 120

160 238 140

180 220 105

200 250 128

225 269 225

250 300 145

280 340 165

315 364 172

45° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT

DN L1 L2

20 44.0 39.0

25 48.0 42.0

32 57.0 49.0

40 63.0 53.0

50 70.0 57.0

63 80.0 65.5

75 90.0 70.0

90 104.0 82.0

110 108.0 82.0

125 132.5 99.5

140 135.0 100.0

160 156.5 116.5

180 176.5 131.5

200 167.0 122.0

225 182.5 125.5

250 217.0 158.0

280 238.0 168.0

315 248.0 176.0

DN

L2L1

45º

DN

L2

90º

L1






MOULDED FITTINGS›

37


90° SHORT RADIUS BEND: PE100 SDR17/11 PN10/16 – SHORT SPIGOTCan be fabricated to any angle

DN L1 L2 R

63 77 8 69

75 85 10 75

90 100 10 90

110 120 10 110

125 140 15 125

140 155 15 140

160 175 15 160

180 195 15 180

200 215 15 200

225 245 20 225

250 275 25 250

280 310 30 280

315 350 35 315

355 340 40 300

400 350 50 300

450 450 50 400

500 450 50 400

90° MULTI-BEND: PE100 SDR17/11 PN10/16 – LONG SPIGOTCan be fabricated to any angle

DN L1 L2 R

32 79 48 32

40 92 52 40

50 107 59 50

63 131 69 63

75 153 76 75

90 176 83 90

110 193 84 110

125 216 92 125

140 237 96 140

160 262 103 160

180 294 115 180

200 317 122 200

225 351 131 225

250 382 133 250

280 432 153 280

315 471 154 315

DN

90°

L1

L2

R

DN

90°

L1

L2

R

EQUAL TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT

DN1 DN2 L1 L2 L3

20 20 107 54.5 34.5

25 25 117 59.0 39.0

32 32 144 71.0 44.0

40 40 165 84.0 50.0

50 50 189 95.0 56.0

63 63 226 114.0 64.0

75 75 260 128.0 70.0

90 90 286 143.0 79.0

110 110 317 158.0 85.0

125 125 356 177.0 91.0

140 140 380 190.0 96.5

160 160 405 202.5 99.0

180 180 521 260.0 136.0

200 200 490 245.0 112.0

225 225 548 271.0 124.0

250 250 622 310.0 147.0

280 280 694 347.0 158.0

315 315 752 375.0 168.0

355 355 874 437.0 188.0

400 400 940 470.0 198.0

450 450 954 198.0 477.0

500 500 1050 218.0 525.0

L3

L2

L1

DN1

DN2






MOULDED FITTINGS›

39


REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT

DN DN L1 L2 L3 L4

63 50 216 102.5 60.0 56.0

75 32 258 106.0 70.0 46.0

75 50 257 110.0 70.0 56.0

75 63 252 117.0 70.0 63.0

90 63 266 136.0 79.0 64.0

90 75 272 138.0 73.0 68.0

110 63 305 155.0 85.0 65.0

110 75 305 149.0 83.0 68.0

110 90 310 155.0 84.0 79.0

125 75 350 170.0 110.0 75.0

125 90 332 168.0 109.0 89.0

125 110 340 167.0 90.0 83.0

160 63 340 172.0 99.5 66.0

160 75 344 179.0 101.0 76.0

160 90 343 177.0 101.0 80.0

160 110 392 196.0 98.0 84.5

180 90 420 200.0 136.0 97.0

180 110 455 220.0 145.0 101.0

180 160 412 204.0 105.0 94.0

200 63 553 226.0 134.0 82.0

200 90 550 229.0 134.5 96.0

200 110 550 242.0 134.0 103.0

DN2

L1

DN1

L4

L3

L2

DN2

L1

DN1

L4

L3

L2

REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT

DN DN L1 L2 L3 L4

200 125 550 245.0 134.0 110.0

200 160 550 270.0 134.0 114.0

225 75 440 226.0 120.0 75.0

225 90 442 224.0 120.0 79.0

225 110 439 226.0 120.0 85.0

225 160 486 246.0 120.0 98.0

225 180 546 274.0 132.0 135.0

250 50 630 230.0 148.0 71.0

250 75 630 245.0 148.0 86.0

250 110 630 245.0 148.0 86.0

250 160 625 270.0 148.0 100.0

250 180 625 268.0 148.0 110.0

250 200 625 294.0 148.0 116.0

315 90 545 290.0 170.0 90.0

315 110 546 290.0 170.0 100.0

315 125 575 302.0 170.0 102.5

315 160 575 310.0 170.0 120.0

315 180 640 308.0 170.0 108.0

315 200 640 326.0 170.0 126.0

315 225 638 335.0 170.0 145.0

315 250 670 333.0 170.0 150.0






MOULDED FITTINGS›

41


JUNCTION: PE100 SDR17/11 PN10/16 – LONG SPIGOTCan be fabricated to any angle

DN L1 L2 L3

40 185 45 120

50 223 55 145

63 260 70 180

75 304 77 180

90 364 80 240

110 395 85 270

125 455 92 318

160 530 107 364

180 575 116 384

200 625 122 409

225 705 135 485

L1

L3

L2

DN

L3

CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOTOther SDR /PN ratings can be supplied on request

DN1 DN2 L1 L2 L3

25 20 87 41.0 41.0

32 20 95 44.0 41.0

32 25 95 44.0 41.0

40 20 102 49.0 41.0

40 25 102 49.0 41.0

40 32 101 49.0 44.0

50 25 118 55.0 43.0

50 32 118 58.0 45.0

50 40 126 56.0 49.0

63 32 135 63.0 48.0

63 40 129 63.0 49.0

63 50 148 63.0 58.0

75 50 148 70.0 57.0

75 63 148 70.0 63.0

90 63 172 79.0 63.0

90 75 163 79.0 70.0

110 40 180 82.0 50.0

110 63 178 82.0 63.0

110 90 177 82.0 79.0

125 63 195 87.0 63.0

125 90 200 87.5 79.0

125 110 200 87.5 82.0

140 125 211 94.5 88.5

160 90 217 100.5 79.0

160 110 225 98.0 85.5

160 125 231 98.0 89.5

160 140 229 98.0 92.0

180 125 270 129.5 94.5

180 160 276 129.5 105.5

200 160 252 112.0 98.5

225 160 270 125.5 99.5

250 160 314 153.5 111.5

250 200 314 153.5 123.5

250 225 315 153.0 131.5

280 250 355 163.5 153.5

315 200 375 177.5 131.5

315 225 375 170.5 131.5

315 250 375 173.5 153.5

L2

L3

DN2

L1

DN1



MOULDED FITTINGS›

43



CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTConcentric for butt welding.

DN1 DN2 L DN1 DN2 L

32 20 50 125 90 110

32 25 50 125 110 102

40 25 50 140 90 110

40 32 50 140 110 110

50 25 50 140 125 110

50 32 50 160 110 128

50 40 50 160 125 122

63 32 60 160 140 120

63 40 60 180 125 143

63 50 60 180 140 130

75 40 70 180 160 130

75 50 70 200 140 120

75 63 85 200 160 120

90 50 75 200 180 120

90 63 75 225 160 115

90 75 75 225 180 115

110 63 105 225 200 115

110 75 95 250 180 115

110 90 100 250 200 115

125 75 100 250 225 115


DN2

L

DN1

CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTConcentric for butt welding.

DN1 DN2 L DN1 DN2 L

280 200 115 500 355 165

280 225 115 500 400 165

280 250 115 500 450 165

315 225 120 560 400 175

315 250 120 560 450 175

315 280 120 560 500 175

355 225 135 630 400 185

355 250 135 630 450 185

355 280 135 630 500 185

355 315 135 630 560 185

400 250 145 710 500 200

400 280 145 710 560 200

400 315 145 710 630 200

400 355 145 800 630 215

450 280 155 800 710 215

450 315 155 900 800 230

450 355 155 1000 900 230

450 400 155 1200 1000 230

500 315 165

DN2

L

DN1



MOULDED FITTINGS›

45



These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.

ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.

DN1 DN2 L DN1 DN2 L

50 25 100 160 110 110

50 32 100 160 125 110

50 40 100 160 140 110

63 32 100 180 50 110

63 40 100 180 63 110

63 50 100 180 75 110

75 40 100 180 90 110

75 50 100 180 110 110

75 63 100 180 125 110

90 40 100 180 140 110

90 50 100 180 160 110

90 63 100 200 50 115

90 75 100 200 63 115

110 50 100 200 75 115

110 63 100 200 90 115

110 75 100 200 110 115

110 90 100 200 125 115

125 50 100 200 140 115

125 63 100 200 160 115

125 75 100 225 90 115

125 90 100 225 110 115

125 110 100 225 125 115

140 50 100 225 140 115

140 63 100 225 160 115

140 75 100 225 180 115

140 90 100 225 200 115

140 110 100 250 90 115

140 125 100 250 110 115

160 50 110 250 125 120

160 63 110 250 140 120

160 75 110 250 160 120

160 90 110 250 180 120


DN1 DN2 L DN1 DN2 L

250 200 120 400 110 130

250 225 120 400 125 130

280 90 120 400 140 130

280 110 120 400 160 130

280 125 120 400 180 130

280 140 120 400 200 130

280 160 120 400 225 130

280 180 120 400 250 130

280 200 120 400 280 130

280 225 120 400 315 130

280 250 120 400 355 130

315 90 120 450 160 135

315 110 120 450 180 135

315 125 120 450 200 135

315 140 120 450 225 135

315 160 120 450 250 135

315 180 120 450 280 135

315 200 120 450 315 135

315 225 120 450 355 135

315 250 120 500 200 145

315 280 120 500 225 145

355 90 125 500 250 145

355 110 125 500 280 145

355 125 125 500 315 145

355 140 125 500 355 145

355 160 125 500 400 145

355 180 125 500 450 145

355 200 125 560 250 145

355 225 125 560 280 145

355 250 125 560 315 145

355 280 125 560 355 145

400 90 130 560 400 145

DN2

L

DN1

DN2

L

DN1



MOULDED FITTINGS›

47




DN1 DN2 L DN1 DN2 L

560 450 145 800 450 145

560 500 145 800 500 145

630 250 145 800 560 145

630 280 145 800 630 145

630 315 145 800 710 145

630 355 145 1000 500 145

630 400 145 1000 560 145

630 450 145 1000 630 145

630 500 145 1000 710 145

630 560 145 1000 800 145

710 355 145 1000 900 145

710 400 145 1200 630 150

710 450 145 1200 710 150

710 500 145 1200 800 150

710 560 145 1200 900 150

710 630 145 1200 1000 150

800 400 145

DN2

L

DN1

ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.

DN1 DN2 L1 L2 L3

25 20 103 51.0 38

32 25 114 56.0 40

40 25 126 60.0 40

40 32 125 59.0 44

50 32 156 71.0 45

50 40 157 71.0 49

63 32 177 75.0 45

63 40 177 76.0 49

63 50 177 76.0 56

75 50 195 82.0 57

75 63 197 83.0 63

90 63 213 92.0 64

90 75 214 93.0 69

110 63 244 99.0 63

110 90 244 98.0 79

125 63 268 105.0 63

125 90 265 106.5 79

125 110 260 103.0 87

140 125 283 109.5 95

160 90 309 117.5 79

160 110 305 115.5 87

160 125 309 116.5 91

160 140 308 116.5 98

180 90 348 128.5 79

180 125 345 130.0 93

180 160 345 130.0 104

200 160 373 138.5 104

200 180 373 143.5 111

225 160 405 154.5 100

225 180 403 154.5 110

225 200 403 155.5 126

250 200 440 180.0 120

250 225 440 179.0 125

DN2

L1

DN1

L3

L2



MOULDED FITTINGS›

49




END CAP: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.

DN DN

20 250

25 280

32 315

40 355

50 400

63 450

75 500

90 560

110 630

125 710

140 800

160 900

180 1000

200 1200

225

DN

END CAP: PE100 SDR17/11 & PN10/16 – LONG SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.

DN L

20 46.5

25 48.0

32 54.0

40 63.0

50 71.0

63 80.5

75 91.0

90 107.0

110 133.0

125 132.0

140 144.0

160 167.5

180 160.0

200 181.5

225 202.5

250 225.0

280 248.0

315 269.0

DN

L

THREADED ADAPTORS: PE100 – MALEButt welding or electrofusion.

DN BSP

25 3/4”

32 1”

40 1”

40 1.1/4”

40 1.1/2”

50 1.1/2”

63 2”

63 2.1/2”

75 2.1/2”

90 3”

110 4”

THREADED ADAPTORS: PE100 – FEMALEButt welding or electrofusion.

DN BSP

20 1/2”

25 3/4”

32 1”

40 1.1/4”

50 1.1/2”

63 2”

75 2.1/2”

90 3”

110 4”

THREADED NIPPLES: PE100 – REDUCING

BSP

3/4” x 1/2”

1” x 3/4”

2” x 1.1/2”

OD BSP

OD BSP

BSP



MOULDED FITTINGS›

51




THREADED BUSHES: PE100

BSP

3/4” x 1/2” 2” x 1”

1” x 1/2” 2” x 1.1/4”

1” x 3/4” 2” x 1.1/2”

1.1/4” x 1/2” 2.1/2” x 2”

1.1/4” x 3/4” 3” x 1”

1.1/4” x 1” 3” x 1.1/4”

1.1/2” x 1/2” 3” x 1.1/2”

1.1/2” x 3/4” 3” x 2”

1.1/2” x 1” 3” x 2.1/2”

1.1/2” x 1.1/4” 4” x 2”

2” x 1/2” 4” x 3”

2” x 3/4”

THREADED NIPPLES: PE100

BSP

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

BSP

BSP

THREADED SOCKETS: PE100

BSP

1/2”

3/4”

1”

1.1/4”

1.1/2”

2”

THREADED CAPS: PE100

BSP

1/2”

3/4”

1”

1.1/4”

1.1/2”

2”

THREADED PLUGS: PE100

BSP

1/2”

3/4”

1”

1.1/4”

1.1/2”

2”

BSP

BSP

BSP





Mitre and Segmented bends commonly have a radius

of 1.5 D but can be produced at any radius over 1.5

D at any degree between 1’ and 180’.

Typically to enable a 1.5 D radius Bends 1’ to 30’

are mitre bends ( 2 segments) Bends 31 to 60’ are

segmented bends (3 segments ) Bends 61’ to 90’

are segmented bends (4 segments) 180’ Bends are

segmented Bends (7 segments).

Smaller radii are possible using fewer segments ie 3

segment 90’.

We have listed dimensions for 2 D bends as an

alternative to sweep bends and these could be made

with at least one extra segment if required.

53

FABRICATED FITTINGS 22.5° 2-SEGMENT BEND – 1.5D 54






22.5° 3-SEGMENT BEND – 2D 60










EXTENDED LEG TEE: PE100 SDR17/11 & PN10/16 70

45° & 60° JUNCTIONS: PE100 SDR17/11 & PN10/16 71

REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16 72/74

TRUE “WYE” PIECE: PE100 SDR17/11 & PN10/16 75

CROSS JUNCTION: PE100 SDR17/11 & PN10/16 76

TRANSITION PIECE: PE100 77

BUTTERFLY VALVE SPACER: PE100 78/81




22.5° 2-SEGMENT BENDSDR /PN ratings to be specified.

DN RADIUS BODY D L1 L3

90 135.0 90 170 143

110 165.0 110 182 150

125 187.5 125 192 155

140 210.0 140 201 160

160 240.0 160 214 167

180 270.0 180 226 173

200 300.0 200 239 180

225 337.5 225 254 188

250 375.0 250 271 197

280 420.0 280 289 207

315 472.5 315 311 218

355 532.5 355 337 232

400 600.0 400 365 247

450 675.0 450 396 263

500 750.0 500 427 280

560 840.0 560 465 300

630 945.0 630 509 323

710 1065.0 710 559 350

800 1200.0 800 616 380

900 1350.0 900 678 413

1000 1500.0 1000 742 447

1200 1800.0 1200 866 513


FABRICATED FITTINGS 1.5 D›

DN

D

22.5°

R

L3L1

Segmented bends can be made to any degree.

55


30° 2-SEGMENT BENDSDR /PN ratings to be specified.


90 135.0 90 178 143

110 165.0 110 193 150

125 187.5 125 204 155

140 210.0 140 215 160

160 240.0 160 230 167

180 270.0 180 244 173

200 300.0 200 259 180

225 337.5 225 276 188

250 375.0 250 295 197

280 420.0 280 317 207

315 472.5 315 342 218

355 532.5 355 371 232

400 600.0 400 404 247

450 675.0 450 440 263

500 750.0 500 476 280

560 840.0 560 520 300

630 945.0 630 570 323

710 1065.0 710 629 350

800 1200.0 800 694 380

900 1350.0 900 766 413

1000 1500.0 1000 840 447

1200 1800.0 1200 984 513

DN

D

30°

R

L3L1







90 135.0 90 199 143

110 165.0 110 217 150

125 187.5 125 232 155

140 210.0 140 245 160

160 240.0 160 265 167

180 270.0 180 283 173

200 300.0 200 303 180

225 337.5 225 326 188

250 375.0 250 350 197

280 420.0 280 378 207

315 472.5 315 412 218

355 532.5 355 450 232

400 600.0 400 493 247

450 675.0 450 539 263

500 750.0 500 587 280

560 840.0 560 644 300

630 945.0 630 710 323

710 1065.0 710 785 350

800 1200.0 800 870 380

900 1350.0 900 65 413

1000 1500.0 1000 1060 447

1200 1800.0 1200 1249 513



DN

D

45°

R

L3L1


57



DN RADIUS BODY D LE1 LE3

90 135.0 90 218 143

110 165.0 110 243 150

125 187.5 125 261 155

140 210.0 140 279 160

160 240.0 160 303 167

180 270.0 180 325 173

200 300.0 200 350 180

225 337.5 225 378 188

250 375.0 250 408 197

280 420.0 280 444 207

315 472.5 315 484 218

355 532.5 355 532 232

400 600.0 400 585 247

450 675.0 450 643 263

500 750.0 500 703 280

560 840.0 560 774 300

630 945.0 630 856 323

710 1065.0 710 951 350

800 1200.0 800 1056 380

900 1350.0 900 1174 413

1000 1500.0 1000 1293 447

1200 1800.0 1200 1528 513

60°

DN

D

R

L3L1







90 135.0 90 275 143

110 165.0 110 310 150

125 187.5 125 338 155

140 210.0 140 365 160

160 240.0 160 402 167

180 270.0 180 437 173

200 300.0 200 473 180

225 337.5 225 518 188

250 375.0 250 563 197

280 420.0 280 618 207

315 472.5 315 680 218

355 532.5 355 752 232

400 600.0 400 833 247

450 675.0 450 922 263

500 750.0 500 1013 280

560 840.0 560 1121 300

630 945.0 630 1246 323

710 1065.0 710 1391 350

800 1200.0 800 1552 380

900 1350.0 900 1732 413

1000 1500.0 1000 1912 447

1200 1800.0 1200 2270 513



90°

DN

D

R L1

L3


59



DN RADIUS BODY D L1 L3 L4

90 135.0 90 275 143 270

110 165.0 110 310 150 330

125 187.5 125 338 155 375

140 210.0 140 365 160 420

160 240.0 160 402 167 480

180 270.0 180 437 173 540

200 300.0 200 473 180 600

225 337.5 225 518 188 675

250 375.0 250 563 197 750

280 420.0 280 618 207 840

315 472.5 315 680 218 945

355 532.5 355 752 232 1065

400 600.0 400 833 247 1200

450 675.0 450 922 263 1350

500 750.0 500 1013 280 1500

560 840.0 560 1121 300 1680

630 945.0 630 1246 323 1890

710 1065.0 710 1391 350 2130

800 1200.0 800 1552 380 2400

900 1350.0 900 1732 413 2700

1000 1500.0 1000 1912 447 3000

1200 1800.0 1200 2270 513 3600

180°

DN

D

R

L3

L1

L4






FABRICATED FITTINGS 2 D›

22.5° 3-SEGMENT BENDSDR /PN ratings to be specified.


90 180 90 178 143

110 220 110 193 150

125 250 125 204 155

140 280 140 215 160

160 320 160 230 167

180 360 180 244 173

200 400 200 259 180

225 450 225 276 188

250 500 250 295 197

280 560 280 317 207

315 630 315 342 218

355 710 355 371 232

400 800 400 404 247

450 900 450 440 263

500 1000 500 476 280

560 1120 560 520 300

630 1260 630 570 323

710 1420 710 629 350

800 1600 800 694 380

900 1800 900 766 413

1000 2000 1000 840 447

1200 2400 1200 984 513

DN

D

22.5°R

L3L1


61




90 180 90 190 143

110 220 110 208 150

125 250 125 220 155

140 280 140 233 160

160 320 160 251 167

180 360 180 267 173

200 400 200 285 180

225 450 225 306 188

250 500 250 328 197

280 560 280 354 207

315 630 315 383 218

355 710 355 418 232

400 800 400 456 247

450 900 450 499 263

500 1000 500 542 280

560 1120 560 593 300

630 1260 630 653 323

710 1420 710 722 350

800 1600 800 799 380

900 1800 900 884 413

1000 2000 1000 971 447

1200 2400 1200 1141 513

DN

D

30°

R

L3L1






FABRICATED FITTINGS 2 D›



90 180 90 216 143

110 220 110 240 150

125 250 125 257 155

140 280 140 274 160

160 320 160 298 167

180 360 180 320 173

200 400 200 344 180

225 450 225 372 188

250 500 250 401 197

280 560 280 436 207

315 630 315 476 218

355 710 355 522 232

400 800 400 574 247

450 900 450 631 263

500 1000 500 687 280

560 1120 560 758 300

630 1260 630 838 323

710 1420 710 931 350

800 1600 800 1034 380

900 1800 900 1149 413

1000 2000 1000 1265 447

1200 2400 1200 1494 513


63




90 180 90 244 143

110 220 110 274 150

125 250 125 296 155

140 280 140 318 160

160 320 160 348 167

180 360 180 376 173

200 400 200 406 180

225 450 225 442 188

250 500 250 479 197

280 560 280 523 207

315 630 315 574 218

355 710 355 633 232

400 800 400 698 247

450 900 450 771 263

500 1000 500 845 280

560 1120 560 931 300

630 1260 630 1034 323

710 1420 710 1151 350

800 1600 800 1283 380

900 1800 900 1428 413

1000 2000 1000 1575 447

1200 2400 1200 1867 513

60°

DN

D

R

L3L1

DN

D

45°

R

L3L1




The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS 2 D›




90 180 90 229 143

110 220 110 258 150

125 250 125 286 155

140 280 140 321 160

160 320 160 366 167

180 360 180 401 173

200 400 200 437 180

225 450 225 484 188

250 500 250 528 197

280 560 280 575 207

315 630 315 632 218

355 710 355 690 232

400 800 400 760 247

450 900 450 839 263

500 1000 500 933 280

560 1120 560 1036 300

630 1260 630 1151 323

710 1420 710 1267 350

800 1600 800 1406 380

900 1800 900 1620 413

1000 2000 1000 1753 447

1200 2400 1200 1957 513

90°

DN

D

RL1

L3


65



DN RADIUS BODY D L1 L3 L4

90 180 90 334 180 360

110 220 110 384 220 440

125 250 125 420 250 500

140 280 140 458 280 560

160 320 160 508 320 640

180 360 180 555 360 720

200 400 200 605 400 800

225 450 225 667 450 900

250 500 250 729 500 1000

280 560 280 803 560 1120

315 630 315 888 630 1260

355 710 355 987 710 1420

400 800 400 1097 800 1600

450 900 450 1220 900 1800

500 1000 500 1344 1000 2000

560 1120 560 1490 1120 2240

630 1260 630 1663 1260 2520

710 1420 710 1861 1420 2840

800 1600 800 2082 1600 3200

900 1800 900 2326 1800 3800

1000 2000 1000 2574 2000 4000

1200 2400 1200 3065 2400 4800

180°

DN

D

L1

L4

R

L3




The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS›


30° SWEEP BEND: PE100 SDR17/11 & PN10/16 SDR /PN ratings to be specified. Butt welding – can be modified for electrofusion.

DN R L1 L2

20 100 130 100

25 100 130 100

32 128 134 100

40 160 140 100

50 175 146 100

63 225 160 100

75 305 230 150

90 305 230 150

110 380 280 180

125 380 280 180

140 460 320 200

160 460 320 200

180 518 360 225

200 535 320 250

225 535 400 250

250 615 460 300

280 615 510 350

315 715 605 400

355 780 710 500

400 1070 830 550

450 1100 840 550

500 1250 1030 700

560 1282 1040 700

630 1315 1050 700

710 1562 1310 900

800 1760 1360 900

1000 2100 1550 1000

R

30°

L2L1

DN

Sweep bends can be made to any angle.


DN R L1 L2

20 100 140 100

25 100 140 100

32 128 150 100

40 160 165 100

50 175 170 100

63 225 190 100

75 305 270 150

90 305 270 150

110 380 340 180

125 380 340 180

140 460 390 200

160 460 390 200

180 518 440 225

200 535 470 250

225 535 470 250

250 615 550 300

280 615 605 350

315 715 695 400

355 780 820 500

400 1070 990 550

450 1100 1005 550

500 1250 1215 700

560 1282 1230 700

630 1315 1245 700

710 1562 1550 900

800 1760 1630 900

1000 2100 1870 1000

DN

R

45°

L1

L2

67







DN R L1 L2

20 100 155 100

25 100 155 100

32 128 170 100

40 160 190 100

50 175 200 100

63 225 230 100

75 305 320 150

90 305 320 150

110 380 400 180

125 380 400 180

140 460 465 200

160 460 465 200

180 518 523 225

200 535 560 250

225 535 655 250

250 615 705 300

280 615 810 350

315 715 950 400

355 780 1160 500

400 1070 1185 550

450 1100 1420 550

500 1250 1440 700

560 1282 1460 700

630 1315 1460 700

710 1562 1800 900

800 1760 1920 900

1000 2100 2210 1000

FABRICATED FITTINGS›


60°

DN

R

L1

L2


69


DN R L1 L2

20 100 200 100

25 100 200 100

32 128 228 100

40 160 260 100

50 175 275 100

63 225 325 100

75 305 455 150

90 305 455 150

110 380 560 180

125 380 560 180

140 460 660 200

160 460 660 200

180 518 743 225

200 535 785 250

225 535 785 250

250 615 915 300

280 615 965 350

315 715 1115 400

355 780 1280 500

400 1070 1620 550

450 1100 1650 550

500 1250 1950 700

560 1282 1982 700

630 1315 2015 700

710 1562 2462 900

800 1760 2660 900

1000 2100 3100 1000

DN

90°

L1

L2

R







EXTENDED LEG TEE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request.

DN L1 L2

90 400 400

110 500 500

125 500 500

140 500 500

160 600 600

180 650 650

200 650 650

225 650 650

250 700 700

280 700 700

315 800 800

355 800 800

400 1000 1000

450 1100 1100

500 1200 1200

560 1200 1200

630 1200 1200

710 1500 1500

800 1600 1600

900 1600 1600

1000 1800 1800

1200 1900 1900

L2

L1

DN


71


45° & 60° JUNCTIONS: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.

DN L1 L2 L3

90 750 450 300

110 750 450 300

125 750 450 300

140 800 500 300

160 850 500 350

180 950 600 350

200 950 600 350

225 1050 650 400

250 1150 700 450

280 1250 750 500

315 1400 800 600

355 1500 900 600

400 1600 950 650

450 1850 1200 650

500 2100 1400 700

560 2200 1400 800

630 2300 1500 800

710 2600 1700 900

800 2800 1800 1000

900 3100 2000 1100

1000 3400 2200 1200

Junctions between 90mm and 630mm can be set at any degree between 45° and 89°.

Junctions between 710mm and 1000mm can be set at any degree between 45° and 60°.

All Junctions are gusseted.

L1

L2

L3

DN

L2






REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request.

DN1 DN2 L1 L2

200 90 600 550

200 110 600 550

225 90 600 550

225 110 600 550

250 90 600 650

250 110 600 650

250 160 600 650

280 90 600 650

280 110 600 650

280 160 600 650

280 200 600 650

315 90 600 700

315 110 600 700

315 160 650 700

315 200 650 700

355 90 650 700

355 110 650 700

355 160 650 700

355 200 700 700

355 225 700 700

355 250 700 700

400 90 800 750

400 110 800 750

400 160 800 750

400 200 900 750

400 225 900 750

400 250 900 750

400 280 900 750

450 90 900 750

450 110 900 750

450 160 900 750

450 200 1000 750

450 225 1000 750

450 250 1000 800

450 280 1000 800

450 315 1000 800

500 160 1000 800

500 200 1000 800

These dimension are only indicative. Please order dimensions that suit your design.

73

L2

L1

DN1

DN2

These dimension are only indicative. Please order dimensions that suit your design.


DN1 DN2 L1 L2

500 225 1000 800

500 250 1000 900

500 280 1000 900

500 315 1000 900

500 355 1000 900

560 200 1000 900

560 225 1000 900

560 250 1000 900

560 280 1000 1200

560 315 1000 1200

560 355 1000 1200

630 200 1000 1200

630 225 1000 1200

630 250 1000 1200

630 280 1000 1200

630 315 1100 1200

630 355 1100 1200

630 400 1200 1200

630 450 1200 1200

710 200 1100 1200

710 225 1100 1200

710 250 1100 1200

710 280 1200 1200

710 315 1200 1200

710 355 1200 1200

710 400 1300 1500

710 450 1300 1500

710 500 1300 1500

800 200 1100 1200

800 225 1100 1200

800 250 1200 1200

800 280 1200 1200

800 315 1200 1200

800 355 1300 1200

800 400 1300 1600

800 450 1400 1600

800 500 1400 1600

800 560 1500 1600

L2

L1

DN1

DN2




75



These dimension are only indicative. Please order dimensions that suit your design. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.


DN1 DN2 L1 L2

800 630 1500 1600

1000 200 1400 1200

1000 225 1400 1200

100 250 1400 1200

1000 280 1400 1200

1000 315 1500 1200

1000 355 1500 1200

1000 400 1500 1700

1000 450 1600 1700

1000 500 1600 1700

1000 560 1700 1700

1000 630 1700 1700

1200 250 1500 1300

1200 280 1500 1300

1200 315 1600 1300

1200 355 1600 1300

1200 400 1700 1800

1200 450 1700 1800

1200 500 1800 1800

1200 560 1800 1800

1200 630 1800 1800

L2

L1

DN1

DN2

TRUE “WYE” PIECE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.

DN L1 L2

90 450 636

110 450 636

125 450 636

140 500 706

160 500 706

180 600 848

200 600 848

225 650 920

250 700 990

280 750 1060

315 800 1131

355 900 1272

400 950 1343

450 1200 1697

500 1400 1997

560 1400 1997

630 1500 2121

710 1500 2121

800 1500 2121

900 1500 2121

1000 1700 2404

“WYE” pieces between 90mm and 630mm can be set at any angle between 45° and 89°.

“WYE” pieces between 710mm and 1000mm can be set at any angle between 45° and 60°.

All “WYE” pieces are gusseted.

DN

L2

L1







77


CROSS JUNCTION: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.

DN L1 L2

90 400 400

110 500 500

125 500 500

140 500 500

160 600 600

180 650 650

200 650 650

225 650 650

250 700 700

280 700 700

315 800 800

355 800 800

400 1000 1000

450 1100 1100

500 1200 1200

560 1200 1200

630 1200 1200

710 1500 1500

800 1600 1600

900 1600 1600

1000 1800 1800

DN

L1

L2

TRANSITION PIECE: PE100Transition pieces can only be used for joining one SDR to the next SDR up or down.

PIPE DN

TRANSITION SDR

SDR WALL THICKNESS

A

WALL THICKNESS

B

RADIUS L1 (MINIMUM)

L2

90 11 13.6 6.62 8.18 0.99 50 102

110 11 13.6 8.09 10 1.21 50 102

125 11 13.6 9.19 11.36 1.38 50 102

140 11 13.6 10.29 12.73 1.54 50 102

160 11 13.6 11.76 14.55 1.76 50 103

180 11 13.6 13.24 16.36 1.99 50 103

200 11 13.6 14.71 18.18 2.21 50 104

225 11 13.6 16.54 20.45 2.48 50 104

250 11 13.6 18.38 22.73 2.76 50 104

280 11 13.6 20.59 25.45 3.09 50 105

315 11 13.6 23.16 28.64 3.47 50 105

355 11 13.6 26.1 32.27 3.92 50 106

400 11 13.6 29.41 36.36 4.41 50 107

450 11 13.6 33.09 40.91 4.96 50 107

500 11 13.6 36.76 45.45 5.51 50 108

560 11 13.6 41.18 50.91 6.18 50 110

630 11 13.6 46.32 57.27 6.95 75 161

710 11 13.6 52.21 64.55 7.83 75 162

800 11 13.6 58.82 72.73 8.82 75 164

900 11 13.6 66.18 81.81 9.93 75 165

1000 11 13.6 SDR 90.91 11.03 75 168

1200 11 13.6 88.24 109.09 13.24 75 171

L1

DN

L2







79

BUTTERFLY VALVE SPACER: PE100Other SDR /PN ratings can be supplied on request.

BUTTERFLY VALVE - NB

PIPEOD

SDR 9 SDR 11

A B C D dº A B C D dº

100 110 84 160 14 100 30 89 160 14 99 20

125 125 96 192 25 115 30 102 192 25 125 25

140 140 106 192 25 129 25 114 192 25 132 20

160 160 123 213 25 152 30 130 213 25 153 25

200 200 154 270 40 210 35 163 270 40 209 30

225 225 173 270 40 210 25 183 270 25 206 25

250 250 192 322 60 261 30 203 322 60 259 25

280 280 215 334 40 261 30 228 334 30 263 30

315 315 242 380 60 326 35 256 380 60 325 30

355 355 273 444 100 366 25 289 444 60 358 30

400 400 308 495 100 401 25 325 495 100 418 25

450 450 346 545 100 461 30 366 545 100 459 25

500 500 385 602 100 500 30 407 602 100 500 25

630 630 - - - - - 513 708 55 553 20

710 710 - - - - - 625 812 100 718 25

800 800 - - - - - 704 948 100 819 30

1000 1000 - - - - - 904 1156 140 1066 30

1200 - - - - - 1100 1350 150 1209 20



PIPEOD

SDR 13.6 SDR 17


100 110 - - - - - - - - - -

125 125 106 192 25 129 25 110 192 25 128 20

140 140 119 192 25 132 15 - - - - -

160 160 136 213 25 154 20 141 213 25 159 20

200 200 170 270 40 207 25 176 270 25 205 30

225 225 191 270 25 209 20 - - - - -

250 250 212 322 30 254 35 220 322 30 255 30

280 280 238 334 30 266 25 246 334 30 268 20

315 315 268 380 40 314 30 277 380 30 312 30

355 355 302 444 60 358 25 312 444 40 358 30

400 400 340 495 60 409 30 352 495 40 398 30

450 450 382 545 60 451 30 396 545 60 465 30

500 500 425 602 50 483 30 440 602 50 487 25

630 630 535 708 55 586 25 - - - - -

710 710 603 812 100 743 35 625 812 100 718 25

800 800 680 940 140 842 30 704 940 100 819 30

1000 1000 - - - - - 880 1136 140 1042 30

1200 - - - - - - - - - -

A

B

d°

C

D





81






PIPEOD

SDR 21 SDR 26


100 110 - - - - - - - - - -

125 125 112 192 25 130 20 - - - - -

140 140 - - - - - - - - - -

160 160 - - - - - - - - - -

200 200 180 270 25 203 25 185 270 25 208 25

225 225 - - - - - - - - - -

250 250 225 322 25 253 25 231 322 30 259 25

280 280 - - - - - - - - - -

315 315 283 380 25 311 25 291 380 30 313 20

355 355 319 444 25 357 25 328 444 40 365 25

400 400 360 495 25 397 25 370 495 40 407 25

450 450 405 545 30 451 30 416 545 40 453 25

500 500 450 602 20 486 20 462 602 50 498 20

630 630 - - - - - - - - - -

710 710 639 812 35 723 35 656 812 60 725 30

800 800 720 940 30 835 30 739 940 100 832 25

1000 1000 904 1156 30 1066 30 924 1136 100 1039 30

1200 - - - - - - - - - -



PIPEOD

SDR 33

A B C D dº

100 110 - - - - -

125 125 - - - - -

140 140 - - - - -

160 160 - - - - -

200 200 188 270 25 206 20

225 225 - - - - -

250 250 235 322 30 263 25

280 280 - - - - -

315 315 - - - - -

355 355 334 444 40 363 20

400 400 376 495 40 405 20

450 450 423 545 40 452 20

500 500 - - - - -

630 630 - - - - -

710 710 667 812 60 711 20

800 800 752 940 60 821 30

1000 1000 940 1136 100 1033 25

1200 - - - - -

A

B

d°

C

D






83

ELECTROFUSION FITTINGS

APS offers a comprehensive polyethylene pipe joining

system for sizes 16 to 800 mm. Mechanical and

electrofusion (heat welded) fittings and equipment

systems are available and in conjunction with

polyethylene pipe are used for fluids transmission in:

Water supply

Drainage

Rural and irrigation water systems

Mining

Communications

Chemical and natural gas industries.

Our systems also provide connections to other pipes:

Steel, copper, ductile iron, PVC, cross-linked polyethylene,

polybutylene and polypropylene.

A comprehensive listing of our stocked fittings, can be

viewed in our standalone Electrofusion Fittings &

Tools catalogue.

› ELECTROFUSION FITTINGS & TOOLS Australian Standard

2016 Revision 1




85

WELD SCHEDULES & WELD SHEETS

T BUTT WELD SCHEDULE 86

T ELECTROFUSION WELD SCHEDULE 87

T EXTRUSION WELD SCHEDULE 88

SINGLE WELD SHEET T HIGH FUSION JOINTING PRESSURE (SHP) 90

SINGLE WELD SHEET T LOW FUSION JOINTING PRESSURE (SLP) 91

APS provides as part of our quality system, full

batch reports with traceability for all of our Mill-Pro

polyethylene products via our unique QR code

system.


WELD SCHEDULES›


Isometric / Draw

ing #Line / Branch #

Butt Weld Schedule

Operator Details

Welder ID

Date

Project Nam

e

Time

Iso Weld No.

Weld N

o.

Description (Pipe, Tee) Manufacturer, Batch Date UPSTREAM

Description (Pipe, Tee) Manufacturer, Batch Date DOWNSTREAM

Pipe OD

Pipe SDR

Pipe Swab (Y/N)

Pipe Alignment Acceptable (Y/N)

Pipe Ends Square (Y/N)

Drag (Kpa)

Bead / Weld Pressure (Kpa) (=Fusion + Drag)

Soak Time (mins)

Cool Time (mins)

Bead Dimensions (C/DNC)

Visual Accept (Y / N)

Weld Procedure N

umber

Heater Plate Temperature

Heater Plate Clean (Y/N)

Weather

Weld / Pipe Details

Pre-Weld Check

Weld Param

etersInspect

Nam

eW

eld Machine ID

Machine Serial #

Customer N

ame

Order N

umber

Works O

rder #Project N

ame

This WELD SCHEDULE sheet is downloadable from our website – minus the APS logo and can be freely used without restriction.

87


Isometric / Draw

ing #Electrofusion W

eld Schedule

Operator Details

Welder ID

Project Nam

e

Fitting Type(C coupler / S saddle)

Iso Weld No.

Weld N

o.Description (Pipe, Tee) Manufacturer, Batch Date UPSTREAMOD / SDR

Fitting # (Coupler / Saddle)

Pipe/Fitting Scraped (Y / N)

Peeled area wiped with alcholic tissue (Y / N)

Alcohol Completely Evaporated (Y / N)

Pipe/Fitt Secured / Aligned prior to Welding (Y/N)

Ambient Temperature(⁰C)

Weld Time

Cool Time

Visual Inspection (C / DNC)

Description (Pipe, Tee) Manufacturer, Batch Date DOWNSTREAMOD / SDR

Line / Branch #

Date

If Saddle Used w

as Core drilled and removed

Weather

YES / NO

Customer N

ame

Project Nam

eO

rder Num

berW

orks Order #

Nam

eElectrofusion M

achine IDM

achine Serial #



WELD SCHEDULES›


Extrusion Weld Schedule

Operator Details

Welder ID

Date

Project Nam

eW

orks Order #

Weld #

(Pipe No. / Branch N

o.)

Date andTim

e ofW

eldW

eld Description (1)

ExtruderN

ozzleTem

p.(⁰C)

Machine

#Filler RodSerial #

Other

Consumables

(eg wipes)

C or DNC (2)

Comm

ents(incl. w

eather, pipe & fittings free from

damage etc.)

(Mark W

eld on Plan (3))

Notes:

(1) - Adequate to describe weld to a person w

ho did not witness the task

(2) - Weld Com

pliesC = W

elder has reviewed w

eld process and confirms com

pliance with procedure, or

DNC = W

eld does not comply w

ith procedure (Extrusion Welds require surface be adequately cleaned, prepared, dried, pre-heated and sufficient w

eld applied)(3) - W

eld must be m

arked on weld plan

Isometric / Draw

ing #Line / Branch #

Customer N

ame

Project Nam

eO

rder Num

ber

Nam

eW

elding Machine N

umbers

_____________________ [1], _____________________ [2], _____________________ [3]


89




WELD SHEETS›


Single Pressure - High fusion jointing Pressure (SHP) ISO 21307

Operator DetailsWelder ID Date

Project NameWorks Order #

Pipe / Material DetailsType

PE100

Machine DetailsSerial Number Cylinder Area mm2 Ambient Temp °C

Pressure Parameters Result UnitP1 (Bead-up)&P3 (Weld/Cool) + Bar + Drag

P2 (Heat Soak) Bar

Time / Visual Parameters Unit

T1 (Bead Up) Visual

T2 (Heat Soak) Seconds

T3 (Changeover) Seconds(Max)

T4 (Pressure up) Seconds

T5 (In machine) Minutes

Bead (minimum) mm

Product Manufacturer Batch #

Pipe / Fitting

Pipe / Fitting

Notes:

To convert Bar to Kpa: Bar X 100 = Kpa (1 Bar = 100 Kpa)

Time IN

Time OUT

(0.5 x en) + 3

(0.1 x en) + 8

(as part of T3 - refer PIPA 003) 0

0.43 x en

ResultThe time taken to generate a continuous bead around the

circumference of the ends of the pipe and fittings

(11 ± 1) x en = range between 10 x en to 12 x en

Manufacturer and Model Heater Plate Temp °C

215 - 230

((Dn - en) x en x 3.142 x 0.52 ÷ Ram) x 10

Drag Only

Dn (OD) SDR en (wall thickness)

Customer Name Project Name Order Number

Isometric / Drawing #

Weld NumberName


91


Single Pressure - Low fusion jointing Pressure (SLP) ISO 21307

Operator DetailsWelder ID Date

Project NameWorks Order #

Pipe / Material DetailsType

PE100

Machine DetailsSerial Number Cylinder Area mm2 Ambient Temp °C

Pressure Parameters Result UnitP1 (Bead-up)&P3 (Weld/Cool) + Bar + Drag

P2 (Heat Soak) Bar

Time / Visual Parameters Unit

T1 (Bead Up) Visual

T2 (Heat Soak) Seconds

T3 (Changeover) Seconds(Max)

T4 (Pressure up) Seconds

T5 (In machine) ± Minutes

Bead (minimum) mm

Bead (maximum) mm

Product Manufacturer Batch #

Pipe / Fitting

Pipe / Fitting

Notes:

To convert Bar to Kpa: Bar X 100 = Kpa (1 Bar = 100 Kpa)

Time OUT

(0.5 x en) + 3

(0.75 x en) + 5

Time IN

(0.1 x en) + 4

(0.4 x en) + 2

(en + 3) - (plus 1 minute for every degree over 25°C)or (minus 1 minute for every degree below 25°C)

ResultThe time taken to generate a continuous bead around the

circumference of the ends of the pipe and fittings

(11 ± 1) x en = range between 10 x en to 12 x en

Manufacturer and Model Heater Plate Temp °C

215 - 230

((Dn - en) x en x 3.142 x 0.17 ÷ Ram) x 10

Drag Only

Dn (OD) SDR en (wall thickness)

Customer Name Project Name Order Number

Isometric / Drawing #

Weld NumberName




www.auspolyspec.com.au

2017 Revision 1

[email protected]

phone +61 7 3889 7511 fax +61 7 3889 6922

office & warehouse 31-33 Strathwyn Street, Brendale, Queensland, Australia 4500

post office box 5391, Brendale, Queensland, Australia 4500


mailto:austpoly%40bigpond.net.au?subject=Enquiry

POLYETHYLENE FITTINGS & PIPE - auspolyspec.com.auauspolyspec.com.au/Resources/APS-PE-17Rev1.pdf · ... 13.6, 9 and 7.4. Fittings ... Equipment for fusion jointing Polyethylene Systems

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