POLARIS Manual.pdf

PARTS MANUAL PN 9915482 and MICROFICHE PN 9916574 3/00

TRAIL BLAZER 250Model #A00BA25CA

Rev. 02

E 2000 Polaris Sales Inc.

TABLE OF CONTENTSTrail Blazer 250 A00BA25CA

Parts Manual

AA-ARM/STRUT MOUNTING B4. . . . . . . . . . . . .AIR BOX A13. . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR D1. . . . . . . . . . . . . . . . . . . . . .CLUTCH COVER C4. . . . . . . . . . . . . . . . . . . . .CONTROL PANEL A8. . . . . . . . . . . . . . . . . . . .CONTROLS - MASTER

CYLINDER/BRAKE LINE B8. . . . . . . . . . .CONTROLS -

THROTTLE ASM./CABLE B7. . . . . . . . . . .CRANKCASE and CYLINDER C9. . . . . . . . . . .CRANKSHAFT and PISTON C10. . . . . . . . . . . . .

DDECALS A11. . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH B9. . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH B10. . . . . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT C3. . . . . . . . . . . . . . .ENGINE MOUNTING A9. . . . . . . . . . . . . . . . . .EXHAUST SYSTEM A10. . . . . . . . . . . . . . . . . . .

FFRONT BRAKE B3. . . . . . . . . . . . . . . . . . . . . .FRONT BUMPER and SHIELDS A7. . . . . . . . . .FRONT CAB A5. . . . . . . . . . . . . . . . . . . . . . . .FRONT WHEEL B2. . . . . . . . . . . . . . . . . . . . . .FUEL TANK A12. . . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C5. . . . . . . . . . . . . . . . . . . .GEARCASE C6-7. . . . . . . . . . . . . . . . . . . . . . . . .GEARCASE MOUNTING C8. . . . . . . . . . . . . . .

HHANDLEBAR B5. . . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO C11. . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP C14. . . . . . . . . . . . . . . . . . . . . . . . . .OIL TANK A14. . . . . . . . . . . . . . . . . . . . . . . . . .

RREAR BRAKE MASTER CYLINDER B14. . . . . . .REAR CAB A6. . . . . . . . . . . . . . . . . . . . . . . . .REAR CALIPER MOUNTING B13. . . . . . . . . . . .REAR HOUSING C2. . . . . . . . . . . . . . . . . . . . .REAR WHEEL DRIVE C1. . . . . . . . . . . . . . . . .RECOIL STARTER C13. . . . . . . . . . . . . . . . . . . .

SSHOCK MOUNTING B11. . . . . . . . . . . . . . . . . . .STARTING MOTOR C12. . . . . . . . . . . . . . . . . . .STEERING POST B6. . . . . . . . . . . . . . . . . . . . .STRUT B1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .SWING ARM/SHOCK MOUNTING B12. . . . . . . .

TTOOL KIT D2. . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

2000 TRAIL BLAZER 250 SPECIFICATIONSBRAKES

Type - FrontType - RearType - AuxiliaryType - Parking

Hydraulic DiscHydraulic Disc

HydraulicHydraulic Lock

CAPACITIESFuel Tank (gallon)Oil, Gearcase (ounces)Oil, Injector (quarts)Oil, Engine, OW/40 (quarts)Rack, Front (pounds)Rack, Rear (pounds)Tongue WeightTow HitchTow Weight

4112

N/AAccessory 30Accessory 60

30Accessory

850

DRIVE TRAINType Concentric

DRIVE CLUTCHDrive System TypeCenter Distance (inches)Clutch Offset (inches)Clutch Weight (grams)Spring Color

PVT101/2

G (48)Blue/Green

DRIVEN CLUTCHHelix AngleSpring Position

40�2-2

DIMENSIONAL FEATURES

Approx. Turning RadiusBox, Tool (cubic inches)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight (dry)Wheel Base (inches)Width (inches)

60�77646

74.533440

49.7546.5

GEARCASETrans. Number and TypeShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFinal Drive (ratio)Chain Type

PRDSide Lever

N/A3.05/12.68/1

11/38 78P520 O-Ring

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - FrontTire Pressure - RearTire Pressure - Center

Titan23x7-1022x11-10

N/A43

N/A

ENGINEEngine Model NumberEngine TypeLubrication TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EC25PFE132 Cycle, Single Cyl.

Oil Injection72x60244

6.1:1 EffectiveAir

150WStandard

1 VM30SS13040

0-4 (169)2.0

1.0 Turn5DP7-3

CDI25 @ 3000

.028NGKBR8ES

USFS Appr. Pending

GRAPHICSBumper Caps/Polyprop.Cargo Box or BedFender, Front/HDPEFender, Rear/HDPEFootwellFrame/SteelFront CoverHandlebar Cover/TPEHeadlight Pod/HDPERack, FrontRack, RearRimsSeat VinylSide Panel/HDPESpring, FrontSpring, Rear

N/AN/A

Bright WhiteBright White

BlackBlackYellowBlackN/AN/AN/A

Bright WhiteYellowN/A

Fire RedFire Red

ELECTRICALHeadlight (watts)Taillight (watts)Brake Light (watts)Other (Grill Mntd. Lights)Indicator BulbBattery

1 Single Beam, 12 V 55 W12 V/8.26 W12 V/26.9 W

N/A12 V/1 W

12 V 14 AH

SUSPENSION

Front Type -Front Travel (inches)

Rear Type -Rear Travel (inches)ShockAdjustment

MacPherson Strut6.7

Progressive Rate Swing Arm8.2

2� Gas Charged MonotubeCAM

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

2000 TRAIL BLAZER 250 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUALSUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Trail Blazer 250 A00BA25CA 9915299 9915467 9915482 9916574 9915503

A5

FRONT CABTrail Blazer 250 A00BA25CA

14

16

2221

25

22

23

24

30

4

26

2728

20

19

3

3

17

7

8

6

1011 12

15

137

9

5

33

1

2

21

25

22

29

18

32

31

E 2000 Polaris Sales Inc.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517386 2 Screw2 5224718-067 2 Bracket, Cab Mount3 7670060 4 Nut4 1012772-067 1 Frame5 4020149 2 Clip, Rosebud6 4032093 2 Spring, Adjustment7 7670095 3 Insert, Nut8 5241436-067 1 Bracket, Headlight Mounting9 4030056 1 Bulb, Halogen, 55W10 7512084 2 Screw11 4010206 1 Headlight, Single Beam (Incl. 9)12 4032094 1 Spring13 7511886 1 Screw14 5432179-053 1 Cover, Front, Yellow15 7511887 2 Screw16 2631988-133 1 Asm., Cab, Front, White

(w/Warning Decals)17 7558301 2 Washer

18 7522026 2 Screw19 7621471 2 Rivet20 7558201 2 Washer21 7555859 16 Washer22 7542122 24 Nut, Nylok23 5211131-067 1 Bracket, Mudflap24 5811771

585015011

Mudflap, Front, LHMudflap, Front, RH

25 7512282 24 Bolt26 1013249-067 2 Pad, Foot27 7661825 8 Rivet28 5431484 1 Trim, Footrest29 7515179 6 Screw30 5432763 1 Guard, Rock31 5242525-067 2 Bracket, Cleat32 7621472 6 Rivet33 7517264 4 Screw

3/00

A6

REAR CABTrail Blazer 250 A00BA25CA

4

12

22

30

28

27

16

26

14

10

25

2320

1819

9

8

2

1

21

5

7 6

11

24

16

23

16

13

15

17

15

17

1629

3

17


1 7041607 1 Spring, Latch2 1040412-067 1 Latch, Seat3 5411392 1 Cap, Seat Latch4 2682430-053

2681769-05311

Asm., Seat, YellowCovering, Seat, Yellow

5 5431986 1 Tongue, Seat6 7621479 2 Rivet7 5410414 6 Bumper8 5211033 1 Bracket, Lever Retainer9 7621403 1 Rivet10 7073761 1 Decal - Carb Information11 7072791 1 Decal - Filter Element12 5432820-133

5434014-133

1

1

Cab, Rear, White(If built before 7/06/00)Cab, Rear, White(If built after 7/06/00)

13 7670057 2 Nut14 5432278-070 1 Asm., Muffler Shield15 7517264 4 Screw

16 7555859 10 Washer17 7542122 16 Nut18 5241403-067 1 Guard, Clutch19 7661638 4 Rivet20 2670133 2 Reflector, Red21 5432831 2 Plug, End Cap, Ribbed22 5810957

581099111

Foil, Rear CabFoil, Rear Cab, Small

23 7512282 16 Bolt24 ------ -- -- -- -- 1 Footpad

(See Front Cab Pg. A5, Ref. 26)25 5850147

585014811

Mudflap, Rear, LHMudflap, Rear, RH

26 5211131-067 2 Bracket, Mudflap27 5220880 2 Bracket, Rear Seat Holddown28 7621472 4 Rivet29 7512232 2 Screw30 7512242 2 Screw

10/00

A7

FRONT BUMPER and SHIELDSTrail Blazer 250 A00BA25CA

2

5

4

6

7

9

8

31


1 5211329-067 2 Plate, Reflector2 7512329 2 Bolt3 2670134 2 Reflector, Amber4 5810467 1 Plug, Frame

5 7547071 2 U-Nut6 5850125 2 Shield, Deflector7 1012773-067 1 Bumper, Front8 7515399 2 Screw9 7670088 4 Clip, Dart

2/99

A8

CONTROL PANELTrail Blazer 250 A00BA25CA

2

4

6

7

109

4

8

3

1

5


1 4010140 1 Indicator, Low Oil2 4040054 1 Indicator, Neutral/Reverse3 5430967 1 Plug, Indicator Hole4 4110264

4010278

4010321

111

Switch, Ignition (Incl. Key)Key, Blank, Series 2000, 6700, 6800.NOTE: Spare key must be cut fromexisting key.Key, Blank, Series 2200, 2300, 2700,2800. NOTE: Spare key must be cutfrom existing key.

5 5433733 1 Nut, Ignition6 5431976 1 Panel, Control, Outer7 7512026 2 Screw8 2460777 1 Harness, Indicator9 5431975 1 Panel, Control, Inner10 7080371 1 Cable, Choke Control

10/00

A9

ENGINE MOUNTINGTrail Blazer 250 A00BA25CA

3 4

6

9

17

181920

21

12

142324

233

26

2728

31

32

33

34

26

3511

8

13

1

1

1

1

3016

15

37

36

30

37

30

25

25 22

5

5

2

1

29

2

10

38

7

30

5


1 7547108 5 Nut2 7555806 2 Washer3 3110026 2 Mount, Motor4 5430802 1 Insulator, Motor Mount5 7555823 AR Washer6 7512315 2 Bolt7 7552901 2 Washer8 7542411 1 Nut9 5242898-067 1 Bracket, Engine Mount, Top10 7512232 1 Screw11 4010132 1 Cable, Ground, Engine, Small Hole12 3070156 1 Spark Plug, NGK BR8ES13 4010129 1 Cable, Solenoid/Starter14 5410346 1 Insulator, Cable15 7512457 2 Bolt16 1040687-067 1 Mount, Engine, Front17 7512566 1 Bolt18 7575202 1 Washer19 5210748 1 Washer, Clutch Retainer20 5430261 1 Bushing21 ------ -- -- -- -- 1 Asm., Drive Clutch, Basic ATV-08

(See Drive Clutch Pg. B9, Ref. 16)

22 ------ -- -- -- -- 1 Seal, Cover, Case(See Clutch Cover Pg. C4, Ref. 32)

23 7080511 2 Clamp24 5410421 1 Boot, Clutch Intake25 7552603 4 Washer26 7512490 4 Bolt27 5242896-067 1 Bracket, Engine Mount, Front28 3084717 1 Engine, Short Block (EC25PFE13)

NOTE: The Short Block assemblycontains a crankcase assembly, cylin-der and cylinder head assembly, and apiston & crankshaft assembly. Priorauthorization required for warrantyconsideration.

29 7075741 1 Decal - Drain Recoil30 8450040-600 AR Line, Fuel31 7051011 1 Valve, Check, Vent32 7052005 1 Fitting, Tee33 8360009-600 AR Line, Fuel34 5242897-067 1 Bracket, Engine Mount, Rear35 3110028 1 Mount, Engine36 2530009 1 Filter37 7080003 4 Clamp, Hose, Red38 7542459 1 Nut

8/00

A10

EXHAUST SYSTEMTrail Blazer 250 A00BA25CA

3

1

4

5

12

11

9

10

6

8

3

2

2 2

2

13

13

14

14

1

7


1 5010368 2 Spacer2 5411058 4 Dampener3 7515394 2 Bolt, Carriage4 7512232 2 Screw5 5243116-067 1 Mount, Lower, Muffler6 1260922-029 1 Manifold7 ------ -- -- -- -- 2 Washer (See Crankcase and Cylinder

Pg. C9, Ref. 37)

8 ------ -- -- -- -- 2 Nut (See Crankcase and Cylinder Pg.C9, Ref. 38)

9 7042029 2 Spring, Exhaust10 1260740-029 1 Headpipe11 7042031 2 Spring, Exhaust12 1260910-029 1 Muffler13 7555716 2 Washer14 7542324 2 Nut, Nylok

11/98

A11

DECALSTrail Blazer 250 A00BA25CA

3

97

13

1

11

2

1210

5

LH

RH

14

2

6

4

8


1 7072786 1 Decal - Warning, Heavy Loads2 7077789 2 Decal - “Trail Blazer”3 7078354 1 Decal - Discretionary Warning4 7077791 1 Decal - Concentric Drive System5 7077788 1 Decal - Tank Side, RH6 7077790 1 Decal - Front Cover, “250”7 7078315 1 Logo, 45th Anniversary

8 7076202 1 Decal - CE Regulation9 7076274 2 Decal - Override Switch, 2WD10 7078253 1 Decal - Age Warning11 7077787 1 Decal - Tank Side, LH12 7077920 1 Decal - Passenger Warning13 7075725 1 Decal - Tire Pressure14 7077919 1 Decal - Warning, General, CPSC

2/99

A12

FUEL TANKTrail Blazer 250 A00BA25CA

23

4

56

8

9

10

1413

12

1915

18

1620

21

22

2

1

3

7

1117


1 5430725 1 Cap, Gas Tank2 5810144 1 Gasket, Fuel Cap3 5410842 1 Grommet, Fuel Tank4 8360009-600 AR Hose, Vent, Gas Tank5 5431053 1 Vent, Tank6 7512310 2 Bolt7 7555734 2 Washer8 7512208 2 Screw9 5220916-067 1 Bracket, Tank Mount, Rear10 7542324 2 Nut, Nylok11 7074637 1 Decal - Fuel Lever12 ------ -- -- -- -- 1 Duct, Inlet Down Tube

(See Clutch Cover Pg. C4, Ref. 20)

13 7511840 1 Screw14 5431021 1 Lever, Fuel15 7041209 1 Spring, Lever, Compression16 5431391 1 Extension, Fuel Lever17 5432291 1 Grommet18 7555726 1 Washer19 7515136 2 Screw20 7051006

581085911

Asm., Fuel Valve (Incl. Gasket)Gasket, Fuel Valve

21 8360026 1 Pad, Fuel Tank22 1240049 1 Asm., Tank, Fuel (Incl. 5,19,20)23 5811527 1 Foam, Seal

2/99

A13

AIR BOXTrail Blazer 250 A00BA25CA

2

1

4

3

5

6 7

8

9

101112

14 15

13

16

1718

19

20

22

21


1 5811102 1 Collar, Foam2 5810444 1 Filter, Foam3 5224708 1 Retainer, Foam, Wire4 5432178 1 Box, Air Silencer5 5410506 1 Boot, Air Silencer6 7512246 2 Screw7 7558302 2 Washer8 7670060 2 Nut9 5433174 1 Box, Air Intake10 5410549 1 Valve, Umbrella11 5410529 1 Bushing, Molded

12 7512275 4 Bolt, Carriage13 7080413 1 Clamp14 7080140 1 Clamp15 5411580 1 Boot, Carburetor16 5810310 1 Tape, Foil, Air Box17 7670080 4 Palnut18 7080369 1 Filter19 5410510 1 Seal20 5430884 1 Cover, Air Intake21 5220980 1 Retainer, Cover22 7542127 4 Nut

11/98

A14

OIL TANKTrail Blazer 250 A00BA25CA

12

34

5

14

7

8

15

10

1211

9

13

13

6


1 5430779 1 Cap, Oil Tank2 5810141 1 Gasket, Oil Cap3 5431793 1 Tank, Oil4 7052077 1 Fitting5 8360009-600 AR Line, Fuel6 4110265 1 Sensor, Oil Level w/Connector7 7621460 2 Rivet8 7052153 1 Fitting

9 7080568 2 Clamp10 8450003-1525 AR Line, Fuel11 7080307 1 Clamp, Hose, Large Green12 2530009 1 Filter, Fuel13 7080003 2 Clamp, Yellow14 8450040-600 AR Line, Fuel15 7555932 2 Washer

11/98

B1

STRUTTrail Blazer 250 A00BA25CA

1

23

4

5

6

7

8 9

10

11

12

13

14

16

1315

17


1 7547104 2 Nut2 7555749 2 Washer3 5810291 2 Spacer, Rubber4 5430806 2 Ball, Pivot, Top5 5430807 2 Ball, Pivot, Bottom6 5132062 2 Spacer7 5243364 2 Retainer, Spring8 7041850-067 2 Spring9 5411608 2 Bumper

10 7041761 2 Strut, Front11 7080573 2 Clamp, Rubber Coated12 7542303 4 Nut13 7558402 6 Washer14 7080306 2 Fitting, Lubrication15 7515339 4 Bolt16 5131039

513104011

Support, Strut and Spindle, LHSupport, Strut and Spindle, RH

17 5211115 2 Washer

2/99

B2

FRONT WHEELTrail Blazer 250 A00BA25CA

1

23 4

5 6

7

8

93

1112

1314

15

16

17

10


1 ------ -- -- -- -- 1 Support, Strut and Spindle(See Strut Pg. B1, Ref. 16)

2 3610020 2 Seal, Front Hub3 3513519 4 Bearing, Ball4 5211869 2 Disc, Brake5 5130940 2 Hub, Wheel6 5411264 2 Tire, Front (23x7-10)7 1520175-133 2 Rim, Front8 1525017 2 Valve, Rim

9 5010256 2 Spacer, Front Hub10 7555721 2 Washer11 7542712 2 Nut, Castle12 7661407 2 Pin, Cotter13 5431018 2 Cap, Hub14 5410470 2 O-Ring15 7542459 8 Nut, Flange16 7515523 8 Stud17 7512325 8 Bolt

11/98

B3

FRONT BRAKETrail Blazer 250 A00BA25CA

1

2 3

8

9

11

10

12

7

4 5 6


1910271 1 Asm., Front Brake Caliper, LH1910264 1 Asm., Front Brake Caliper, RH1930642 1 Kit - Front Brake Boot (Incl. 10,11)

1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set3 5131115

513111611

Caliper, Brake, LHCaliper, Brake, RH

4 5410779 1 Ring, Square, Molded (.094)5 5410780 1 Ring, Square, Molded (.103 x .134)6 5132294 1 Piston, Brake

7 1930665 1 Kit - Piston and Insulator Seal (Incl. 4-6)8 2200901

22011492200465

1

11

Kit - Severe Duty Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pads, Front, SoftKit - Brake Pads, Front, General

9 1910265 2 Mount, Caliper10 5410495 1 Boot, Bushing11 5410494 1 Boot, Pin Seal12 7517445 4 Bolt

10/00

B4

A-ARM/STRUT MOUNTINGTrail Blazer 250 A00BA25CA

1 34

5

6

78

10

12

13

18

1714

16

1522

23

21

24

20

19

2625

27

2

11

13

2625

20

19

9


1 7542403 2 Nut2 5333367 2 Bushing3 5411291 2 Boot, Seal, Rod End4 7061034 2 Rod End, RH5 7542711 2 Nut6 5020927 2 Tie Rod7 7547028 2 Nut, LH8 7061033

706105422

Rod End, LH (If built before 8/16/99)Rod End, LH (If built after 8/16/99)

9 5411920 2 Boot, Seal10 1820566

182080622

Tie Rod (If built before 8/16/99)Tie Rod (If built after 8/16/99)

11 75558067556099

42

Washer (If built before 8/16/99)Washer, Flat (If built after 8/16/99)

12 7546904 2 Nut13 7661203 4 Cotter Pin

14 5240717 2 Bracket, Ball Joint15 7512284 4 Screw16 5410548 2 Boot, Rubber17 7080673 2 Joint, Ball18 ------ -- -- -- -- 1 Support, Strut and Spindle

(See Strut Pg. B1, Ref. 16)19 5431596 4 Bushing, A-Arm Long20 5020677 4 Bushing21 7080433 2 Fitting, Lubrication22 7542438 2 Nut, Castle23 2200560

220056111

Kit - A-Frame, LHKit - A-Frame, RH

24 5020681 2 Shaft, A-Arm25 7512492 4 Screw26 7552603 4 Washer27 7517527 2 Bolt

3/00

B5

HANDLEBARTrail Blazer 250 A00BA25CA

1

2

34

8

5

7

6

1113

10

7

15

16

9

12

14


1 ------ -- -- -- -- 1 Asm., Throttle Control (See Controls -Throttle Asm./Cable Pg. B7, Ref. 3)

2 5242988-067 1 Handlebar3 7515189 4 Screw4 5810379 1 Pad, Handlebar5 7517395 2 Screw6 5220946 1 Mount, Handlebar Pad7 2200774

5630616-06712

Kit - Handlebar Block (Incl. 3,15)Block, Handlebar

8 ----- -- -- -- -- 1 Asm., Master Cylinder (See Controls -Master Cylinder/Brake Line Pg. B8)

9 5432926 1 Spacer, Switch, LH10 4110248 1 Switch, Handlebar, ON/OFF, LH11 5431030 2 Grip, Handlebar12 5432952 1 Plug13 7517625 1 Screw14 7080138 2 Cable Tie15 7542122 4 Nut16 7080631 1 Clip

11/98

B6

STEERING POSTTrail Blazer 250 A00BA25CA

1

16

15

14

2

3

4

13

8

12

5

10

6

6

9

11

5

7


1 1843077 1 Asm., Steering Post (Incl. 12,13)2 5433415 1 Bushing, Steering Console3 7080510 1 Fitting, Zerk, 90 Degree4 7515321 2 Bolt5 5410772 2 O-Ring6 7555878 3 Washer7 5431571 1 Spacer, Steering Post8 7661633 1 Pin, Cotter

9 7543203 1 Nut10 5431570 1 Bushing, Steering, Lower11 7661632 2 Rivet12 5431574 1 Plug, Grease13 7080433 1 Fitting, Lubrication14 5433416 1 Bushing, Steering Upper15 5222999-067 1 Bracket, Upper Steering Bushing16 7542324 2 Nut

3/00

B7

CONTROLS - THROTTLE ASM./CABLETrail Blazer 250 A00BA25CA

2

1

4

3

5

6


1 5433806 1 Cover, Throttle Control2 5411439 1 O-Ring3 2010178 1 Asm., Throttle Control (Incl. 1-4)

4 2010191 1 Clamp, Throttle5 7080803 1 Cable, Throttle6 5410193 1 O-Ring

3/00

B8

CONTROLS - MASTER CYLINDER/BRAKE LINETrail Blazer 250 A00BA25CA

4

5

7

11

8

6

15

17

20

2324 16

22

19

14

3

18

13

21

9

10

12

21


1 22008092050073

11

Kit - Master Cylinder Reservoir (Incl. 2-5)Asm., Master Cylinder (Incl. 1-14)

2 ------ -- -- -- -- 1 Ring, Square3 1930797 2 Bolt, Cap4 1930796 1 Cap, Reservoir5 1930795 1 Diaphragm6 2200808 1 Kit - Clamp7 1930799 1 Piston8 1930804 1 Rivet9 2201034 1 Kit - Brake Lever w/Park Brake Latch

(Incl. 8,10,12)10 ------ -- -- -- -- 1 Spring, Flat11 1930806 1 Nut

12 2201090 1 Kit - Park Brake Lever (Incl. 8,10,12)13 1930792 2 Bolt14 1930805 1 Bolt15 1910336 1 Line, Brake, Upper w/Fittings16 4110164 1 Switch17 1930873 1 Line, Brake, Hand, Rear18 7080539 2 Clamp19 7621462 2 Rivet20 1930752 1 Line, Brake, Left Front w/Fittings21 7080492 1 Cable Tie22 7512024 2 Screw23 1930753 1 Line, Brake, Right Front w/Fittings24 7052194 1 Fitting, Inverted Flare Cross

11/98

B9

DRIVE CLUTCHTrail Blazer 250 A00BA25CA

1 23 4

815

14

5 6 8

9

13

12

1011

16

7


1 7512176 6 Bolt2 7552801 6 Washer3 3576510 1 Bearing, Cover4 7041157 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5410610 3 O-Ring8 5430768 6 Guide Button9 5210752

524298152107535210754

ARARARAR

Spacer (.020�)Spacer (.025�)Spacer (.032�)Spacer (.050�)

10 5630514 3 Weight, Shift (G)11 7512266 3 Bolt12 7541906 3 Nut13 3576504 1 Bearing, Moveable, 1/2”14 5020795 3 Pin, Spider15 5410609 3 Washer16 1321635 1 Asm., Drive Clutch, Basic ATV-08

(Incl. All Less 4,10)

11/98

B10

DRIVEN CLUTCHTrail Blazer 250 A00BA25CA

3

4

56

7

8

10

11

12

13

15

1617

4

12

9

14


1 5010266 1 Spacer2 7556401 AR Bushing (3 Max)3 3211077 1 Belt, Drive4 1322180 1 Asm., Driven Clutch (Incl. 8-17)5 5220646 1 Washer6 7552901 1 Washer7 7515382 1 Bolt8 7555898

7556076ARAR

Washer (.020)Washer (.025)

9 7556804 AR Washer (.030)

10 3576504 1 Bearing, Moveable, 1/2”11 3576511 1 Bearing, Moveable, 1”12 7041198 1 Spring, Clutch13 5131446 1 Ramp, Stationary14 5210752 1 Spacer15 7710448 1 Ring, Retaining16 7511854 3 Bolt17 5430766 3 Button, Ramp

11/98

B11

SHOCK MOUNTINGTrail Blazer 250 A00BA25CA

12

3

4

5

6

7

8

910

11

1


1 7542439 2 Nut, Nylok2 5433213 2 Bushing3 7515415 1 Screw4 5132022 1 Tube5 5241147 1 Retainer, Spring6 7041778-067 1 Spring

7 7041773 1 Shock8 5630921 1 Cam, Adjuster9 5132021 1 Tube10 5433212 2 Bushing11 7515438 1 Screw

11/98

B12

SWING ARM/SHOCK MOUNTINGTrail Blazer 250 A00BA25CA

1

2

6

3

9

19

7

20

8

45

1514

1312

11

18

1716

3

7

10


1 7661046 2 Rivet2 5432727 1 Guide, Pad, Chain3 7080510 2 Fitting, Lubrication4 7547082 1 Nut5 7556035 1 Washer6 5432637 2 Bushing, Swing Arm, RH7 5131697 2 Bolt, Swing Arm8 5131696 1 Bushing, Pivot, RH9 1541383 1 Asm., Swing Arm (Incl. 3,6,19)10 7077618 1 Decal - Chain Free Play

11 5432854 1 Guard, Chain12 7515304 1 Screw13 5332828 1 Bushing14 7558402 1 Washer15 7542321 1 Nut16 7542503 2 Nut17 7555883 2 Washer18 7512576 2 Bolt19 5432636 1 Bushing, Swing Arm, LH20 5131695 1 Bushing, Pivot, LH

2/99

B13

REAR CALIPER MOUNTINGTrail Blazer 250 A00BA25CA

9

13

14

16

15

12

1110

1

8

3

24

3

17

Frame

7

6

6

4

5

5


1 7517231 2 Screw2 1910367

220142822014672201385

1111

Caliper, RearKit, Bleeder ReplacementPiston, Caliper DH2P, RearKit, Caliper Seal

3 5410988 4 Seal4 1930873 1 Line, Brake, Hand, Rear5 1930872 1 Line, Brake, Foot, Rear6 4020139 2 Clip, Rosebud7 7670102 2 Clip8 1930674 2 Bolt, Banjo9 5131759 1 Bushing, Caliper Mount

10 7558402 2 Washer

11 7552901 2 Washer12 7512312 2 Bolt13 5131786 1 Mount, Caliper, Lower14 5131787 1 Mount, Caliper, Upper15 7512325 3 Bolt16 5242291-067 1 Guard, Brake Disc17 2201189

19103391930860

111

Kit - Brake Pad (Incl. Spacer and Pin)SpacerPin

9/02

B14

REAR BRAKE MASTER CYLINDERTrail Blazer 250 A00BA25CA

3

18

10

6

1

11

8

9

7

16

4

2

19

20

314

15

1317

5

12


1 7512247 2 Bolt2 1930854 1 Reservoir3 7080003 2 Clamp, Red4 1910332 1 Hose5 7661011 1 Pin, Cotter6 7041769 1 Spring7 7555919 2 Washer8 7661401 1 Pin, Cotter9 5431107 2 Bushing10 1012844-067 1 Brake, Foot

11 7661843 1 Pin, Clevis12 1910314 1 Asm., Plunger (Incl. 13-15)13 7080644 1 Clevis14 7542129 1 Nut15 5243066 1 Plunger16 8360012 1 Trim, Edge17 7542122 2 Nut, Nylok18 1930899 1 Master Cylinder, Brake, Foot19 7512208 1 Screw20 5243220-067 1 Bracket, Mount, Reservoir

11/98

C1

REAR WHEELTrail Blazer 250 A00BA25CA

12

9

3

8

4

56

7

2

1

11

612

98

5

4

7

10


1 7512673 8 Bolt2 5131777 2 Hub, Rear Wheel, Large Flange3 7542714 8 Nut4 7555796 2 Washer5 7543005 2 Nut, Castle6 7661404 2 Pin, Cotter

7 5411164 2 Cover, Dust, Hub8 7555745 2 Washer9 1525017 2 Valve, Rim10 7670081 8 Pushnut11 1520183-133 2 Rim, Rear12 5411266 2 Tire (22x11-10)

11/98

C2

REAR HOUSINGTrail Blazer 250 A00BA25CA

1

7

3

12

1723

20

19

8

5

1415

10

21

9

18

22

11

13

2

6

32

1

6

1011

1213

16

4

4 3

3

3


1 7710472 2 Ring, Retaining2 5510313 2 Retainer, Nut3 7542439 12 Nut, Nylok4 5411555 2 Seal, Foam5 5211849 1 Disc, Brake6 7515513 6 Stud7 1520259 1 Hub, Brake Disc (Incl. 6)8 7710405 1 Ring, Retaining9 5010462 1 Spacer, Axle10 5410889 2 O-Ring11 3610070 2 Seal12 3554518 2 Bearing, Cone, Tapered

13 3554517 2 Bearing, Cup, Tapered14 5132098 1 Housing, Axle, Rear15 7080306 1 Fitting, Lubrication16 3225026 1 Link, Connector, 520 O-Ring17 5131968 1 Axle, Rear18 3224056-078 1 Chain, 520 O-Ring19 5211585-067 1 Guard, Sprocket20 5630586 1 Spacer21 3222065 1 Sprocket, 38T22 1520258 1 Asm., Hub, Sprocket (Incl. 6)23 7515540 3 Bolt

3/00

C3

ELECTRICAL/TAILLIGHTTrail Blazer 250 A00BA25CA

1

2 3

4

6

9

8

5

10

7

1123

24

26

27

25

2223

21

11

13

14

1516

17

18

19

20

12

28


1 2460778 1 Harness, Main Wire2 7080138 7 Cable Tie3 2200593 1 Kit - Circuit Breaker, 20 AMP4 2432038 1 Light, Tail/Brake5 7512088 2 Screw6 4032085 1 Lens7 4030043 1 Bulb8 4032086 1 Gasket9 4032087 1 Backing10 7670093 2 Clip11 7571602 4 Washer12 7512027 2 Screw13 5810290 3 Pad, Battery14 5431769 1 Cover, Battery15 2200361 1 Kit - Battery Bolt, Short

16 4010095 1 Cable, Battery/Engine, Black17 7010032 2 Hook, Battery Strap18 5410424 1 Strap, Battery Holddown19 5432077

708030312

Line, VentClamp

20 4140006 1 Battery21 4010094 1 Cable, Battery/Solenoid22 4010064 1 Cable, Solenoid/Starter23 7541925 4 Nut, Nylok24 7512007 2 Bolt25 4060208 1 Rectifier, LR39126 7512024 4 Screw27 4010186 1 Limiter, LR49128 7670109 3 Clip, Routing

11/98

C4

CLUTCH COVERTrail Blazer 250 A00BA25CA

3

12

34

5

7

2

8

9

1011

12

6

13

31

20

21

23

2729

37

323330

12

34

22 15

2

16

35

18

17

19

38

39

28

36

14

24

2625


1 5411553 1 Seal, Clutch Cover, Inner2 7555748 3 Washer3 7517542 3 Screw4 5521301 1 Seal, Clutch Cover5 5431961 1 Cover, Clutch, Front6 7670051 1 Clip, Clutch Cover7 7512093 5 Screw8 7074946 1 Decal - Clutch Cover9 7077377 1 Decal - Engine/Clutch Modification10 7074782 1 Decal - Automatic Transmission11 7512094 2 Screw12 7080492 4 Cable Tie13 5410421 1 Boot, Clutch Intake14 7515194 1 Screw15 5432302 2 Clip16 7080511 1 Clamp17 7555783 1 Washer18 7512018 1 Screw19 5811373 1 Tape, Foil20 5433258 1 Duct, Inlet Down Tube

21 5410509 1 Boot, Intake22 5431794 1 Duct, Inlet, Top23 7512084 1 Screw24 7556091 1 Spacer25 7670116 1 Clip, Routing26 7558301 1 Washer27 2200792 1 Kit - Cover, Clutch, Inner

(Incl. 4,7,11,32,35)28 7555932 1 Washer29 5242693-067 1 Bracket, Clutch Cover30 7555935 1 Washer31 5433323 1 Duct, Air Outlet, Clutch32 5410749 1 Seal, Cover, Case33 5222877-067 1 Bracket, Retainer, Seal34 ------ -- -- -- -- 4 Screw and Washer (See Crankcase

and Cylinder Pg. C9, Ref. 26)35 7512098 1 Screw36 7512232 2 Screw37 7661638 2 Rivet38 5242208-067 1 Bracket, Clutch Cover39 7547076 3 Nut

3/00

C5

GEAR SELECTORTrail Blazer 250 A00BA25CA

1

2

3

5

14

12

6

9

7

8 10

11

13

7

6

4


1 5411006 1 Cover2 7512024 1 Screw3 5411007 1 Knob, Gear Selector4 5411008 1 Grommet, Shifter, Gear5 5131976 2 Spacer, Shifter6 5433103 2 Mount, Gear Selector7 7546707 2 Nut

8 7061014 1 Rod End, 6mm, RH9 7546701 1 Nut, RH10 5020955 1 Rod, Shift Linkage11 7546702 1 Nut, LH12 7061013 1 Rod End, 6mm, LH13 7515133 2 Bolt14 1012810-067 1 Selector, Gear

11/98

C6

GEARCASETrail Blazer 250 A00BA25CA

21

2226

32

36

1918

32

15

24

34

23

1617

35

45

11

41

10

1

1213

8

4039

3129

14

25

67

42

28

27

30

3738

33

9

20

26

1

12

43

44

4544

C7

GEARCASETrail Blazer 250 A00BA25CA


1341274 1 Asm., Gearcase (Incl. 1-42)1 3233018 2 Bearing, Ball2 3233177 1 Ring, Retaining3 3233673 1 Washer, Thrust4 3233674 1 Sprocket, 19T5 3233010 1 Washer, Thrust6 3233675 1 Dog, Engagement, High/Reverse7 3233676 1 Shaft, Input8 3233677 1 Gear, 21T9 3233678 1 Bushing10 3233105 1 Washer11 3233106 2 Ring, Retaining12 3233019 2 Bearing, Ball13 3233055 1 Nut, FLEXLOC14 3233054 1 Washer15 3233153 1 Bellcrank, HLR16 3233045 1 Ring, Retaining17 3233040 1 Washer18 3233548 1 O-Ring19 3233679 1 Shaft, Shift20 3233635 1 Switch21 3233616 4 Screw22 3233680 1 Bullet, Shifting

23 3233681 1 Spring, Compression24 3233324 1 Washer25 3233682 1 Plug, Detent, Extension26 3233248 2 Seal27 3233478 1 Dipstick28 3233524 1 Tube, Vent29 3233683 1 Gearcase, RH30 3233529 2 Pipe, Knock31 3233684 1 Shaft, Shift32 3233685 1 Fork, Shift33 3233686 1 Gearcase, LH34 3233636 1 Decal - Switch35 3233252 9 Screw36 3233687 1 Plug37 3233527 1 Bushing, Pivot38 3233035 1 Washer39 3233111 1 Chain, Silent, 60P, 11W40 3233688 1 Sprocket, 51T41 3233689 1 Shaft, Output42 3233690 1 Gear, 64T43 5433207 1 Guard, Prop Shaft, Side44 7512232 4 Screw45 7558301 2 Washer

11/98

C8

GEARCASE MOUNTINGTrail Blazer 250 A00BA25CA

13

7

19

9

5

3

21

18

4

17

10

11

12

8

12

2

2

77

7

8

8

14

1516

6

82


1 7517632 2 Screw2 7542423 5 Nut3 5242456-067 1 Bracket, Transmission Mount4 5333048 1 Spacer5 5243175-067 1 Bracket, Transmission Mount6 5243416-067 1 Bracket, Air Box7 7512492 5 Screw8 7555806 4 Washer9 5210764

52110655211517

ARARAR

Shim (.020)Shim (.010)Shim (.030)

10 1012886-067 1 Mount, Transmission11 5243296-067 1 Spacer12 5243306 1 Mount, Transmission13 7517646 1 Screw14 7517631 1 Bolt, Torque Stop15 7542440 1 Nut16 ------ -- -- -- -- 1 Plug, Drain

(See Gearcase Pg. C7, Ref. 36)17 7710434 1 Ring, Retaining18 3221043 1 Sprocket, 11T19 7517647 1 Screw

2/99

C9

CRANKCASE and CYLINDERTrail Blazer 250 A00BA25CA

21

1 2 34

567

89

10

12

15 14

13

1617

18

2019

24

25

18

262728

29

16

3031

32

4

3334

3637

38

3

35

11

22

2122

19

23


1 3083931 1 Fin Damper 32 3082910 6 Nut, Flange3 3083932 2 Fin Damper 44 3083929 4 Fin Damper 15 3083730 2 Bolt and Washer6 3083731 2 Mount, Rubber7 3083732 2 Collar8 3086108 1 Head, Cylinder9 3084015 1 Gasket10 3083930 2 Fin Damper 211 3084292 1 O-Ring12 3085013 1 Adapter (Incl. 11)13 3086786 2 Bolt, Allen14 3082257 1 Asm., Band (Incl. 15)15 3081497 1 Screw, Pan Head16 3080746 4 Stud17 3080006 1 Seal, Oil18 3080103 4 Pin, Dowel19 3085889 1 Asm., Crankcase

(Incl. 16-18,21-25,27-29)

20 3084018 1 Gasket, Starter21 3082758 1 Gasket, Aluminum22 3083767 2 Plug23 3085890 1 Bearing, Ball24 3084580 1 Bearing, Ball25 3080739 2 Bolt and Washer26 3081635 4 Screw and Washer27 3084581 1 Seal, Oil (PTO)28 3083615 2 Bolt and Washer29 3082096 1 Bolt and Washer30 3083337 1 Valve, Check31 3084016 1 Gasket, Cylinder32 3082911 4 Nut, Flange33 3085541 1 Cylinder (Incl. 34,35)34 3085326 2 Stud35 3080283 6 Stud36 3084017 1 Gasket, Exhaust37 3080530 2 Washer38 3080285 2 Nut

11/98

C10

CRANKSHAFT and PISTONTrail Blazer 250 A00BA25CA

1

4

2

3

8

4

75

17

6

16

15

14

6

910

11

1213


1 3083546308367830837173083974

2222

Ring, Piston (Std.)Ring, Piston (0.25mm/.010” O/S)Ring, Piston (0.50mm/.020” O/S)Ring, Piston (1.00mm/.040” O/S)

2 3083942308394330839443083972

1111

Piston (Std.)Piston (0.25mm/.010” O/S)Piston (0.50mm/.020” O/S)Piston (1.00mm/.040” O/S)

3 3083838 1 Pin, Piston4 3083839 2 Clip, Piston Pin5 3082796 1 Crank Pin 26 3083804 2 Spacer, Crank Pin7 3082790 1 Rod, Connecting8 3083626 1 Bearing, End, Small

9 3084580 1 Bearing, Ball10 3083745 1 Gear, Crankshaft (O/I)11 3080130 1 Key, Woodruff12 3083904 1 Washer13 3083905 1 Nut, Lock14 3085893

308389911

Asm., Crankshaft (Incl. 5-7,9,10,14-16)Crankshaft 1

15 3083803 1 Bearing, End, Large16 3085891 1 Crankshaft 217 3084778

3085892ARAR

Spacer 1 (0.2mm)Spacer 3 (0.1mm)

11/98

C11

MAGNETOTrail Blazer 250 A00BA25CA

1

2

5

67

8

9

10

11

12

13

14

4

15

16

17

18

3

1920


1 4020129 1 Cap, Spark Plug2 3083423 2 Screw and Washer3 3083939 1 Flywheel w/Ring Gear4 3083422 1 Coil, Exciting5 3083976 1 Stator 16 3081256 1 Screw and Washer7 3083774 2 Screw and Washer8 3083357 2 Washer9 3083979

308363411

Asm., Plate (Incl. 2,4,5,6,9-15)Plate, Coil

10 3081296 1 Clamp

11 3081260 1 Screw and Washer12 3083909 1 Coupler, 3P13 3083978 1 Harness, Wire (Incl. 12,14)14 3083773 1 Grommet15 3083736 2 Screw and Washer16 3083923 1 Ignition Coil17 3083977 1 C.D.I. System18 3085521 1 Magnetic Switch19 3080077 2 Washer, Spring Lock20 3083073 2 Nut

11/98

C12

STARTING MOTORTrail Blazer 250 A00BA25CA

312

4

89

10

11

13

14 15 4

16

18

19

20

21

22

23

24

12

5

76

17


1 3083649 1 Nut, Flange2 3084406 1 Brush3 3085392

3085393

1

1

Asm., Starting Motor(Incl. 1-5,8,9,12-18,20-24)Asm., Starter (Incl. 1,2,4,5,8,9,12-17)

4 3084405 2 Ring, Rubber5 3085032 1 Cover, Rear6 3082758 1 Gasket, Aluminum7 3083568 1 Bolt, Flange8 3084408 2 O-Ring9 3084407 2 Bolt10 3083650 1 Bracket11 3081665 4 Bolt and Washer12 3083754 1 Washer Set

13 3084404 1 Asm., Armature (Incl. 14,15)14 3083934 1 O-Ring15 3083777 1 Bearing, Ball16 3083741 1 O-Ring17 3085305 1 Front Cover (Incl. 16)18 3083737 1 Washer, Gear Shaft19 3082038 2 Bolt and Washer20 3084409 1 Clip21 3084410 1 Spring, Return22 3085394 1 Asm., Gear Shaft

(Incl. 18,20,21,23,24)23 3084411 1 Spring, Weight24 3084412 1 Clip

11/98

C13

RECOIL STARTERTrail Blazer 250 A00BA25CA

12

3 45

6

8

9

10

11

13

12

14

15

1617

18

19

20

21 22 23

2425

26

27

28

7


1 3083815 1 Spring, Spiral2 3083924

308391111

Recoil Starter (Incl. 1,2,7-13,20-28)Starter Case B

3 3083732 1 Collar4 3083731 1 Mount, Rubber5 3083926 1 Bolt and Washer6 3082228 4 Bolt and Washer7 3083817 1 Grommet8 3083814 1 Reel9 3083826 4 Bolt, Flange10 3083914 1 Starter Case11 3083828

28706211

ARAsm., Rope (Incl. 11-13)Recoil Rope

12 3083660 1 Cap, Knob13 3083659 1 Starter Knob

14 3083729 1 Bolt and Washer15 3083669 1 Bushing, Starter16 3083453 1 Plug17 3082956 1 Gasket18 3083915 1 Pulley, Starting19 3081665 3 Bolt and Washer20 3083827 1 Spring, Return21 3083819 1 Ratchet22 3083820 1 Pin, Ratchet23 3083818 1 Hook, Spring24 3083821 1 Guide, Ratchet25 3083912 1 Spring, Friction26 3083925 1 Case, Spring27 3084176 4 Screw and Washer28 3083913 1 Guide

11/98

C14

OIL PUMPTrail Blazer 250 A00BA25CA

1

2

31

4

5

6

7

9

8

1011

1213

14

15

16

17


1 3083141 2 Clamp, Hose2 3084467 1 Pipe, Vinyl3 3083125 1 Screw, Air Vent4 3083126 1 Packing5 3085624 1 Asm., Oil Pump (Incl. 3,4,7-12)6 3083783 2 Screw and Washer7 3083758 1 Cap8 3085625

308562611

Lever & Spring SetLever, Control

9 3083757 1 Collar, Camshaft

10 3083121 1 Washer, Spring11 3083120 1 Nut12 3083127 1 O-Ring13 3083671

30836723083673

ARARAR

Spacer 1 (.15mm)Spacer 2 (.3mm)Spacer 3 (.6mm)

14 3083353 1 Bushing, Oil Pump15 3083129 1 O-Ring16 3083429 1 Gear, Small17 3083428 1 Spacer

11/98

D1

CARBURETORTrail Blazer A00BA25CA

1

2

3

304

5

6

29

28

27

2625

24

2322

21

20

191817

16

1514

1011

1312

9

87


1 3130060 1 Cap2 3130354 1 Spring, Throttle3 3130002 1 Plate, Throttle4 3130356 1 Needle, Jet (5DP7-2)5 3130355 1 Washer6 3130420 1 Valve, Throttle (2.0)7 3130359 1 Cap, Plunger8 3130006 1 Spring, Plunger9 3130328 1 Plunger, Starter10 3130012 1 Spring, Air Adjuster11 3130011 1 Screw, Air12 3130010 1 Spring, Throttle Adjuster13 3130324 1 Screw, Throttle Stop14 3130067 1 Jet, Pilot (#40)15 3130014 1 Washer, Jet, Main

16 3130025 4 Screw and Washer17 3130321 1 Bolt, Banjo18 3130239 1 O-Ring19 3130662 1 Jet, Main (#130)20 3130441 1 Float Chamber21 3130021 2 Float22 3130237 2 Cap23 3130020 1 Packing, Float Chamber24 3130360 1 Valve, Needle (2.5)25 3130018 1 Arm, Float26 3130361 1 Pin, Float27 3130017 1 Packing, Needle Valve28 3130661 1 Asm., Carburetor (Incl. 1-30)29 3130409 1 Jet, Needle (0-4)30 3130003 1 E-Ring

11/98

D2

TOOL KITTrail Blazer A00BA25CA

1

2

3

4

5

6

8

7


1 2682572 1 Pouch, Tool Kit2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver5 2870725 1 Gauge, Tire Pressure

6 2870694 1 Asm., Tool Kit (Incl. 1-5)7 2871095-067 1 Wrench, Spanner8 9915299

991546711

Manual, Owners, ’00 ATVSupplement, Manual, Owners, ’00Trail Blazer 250

3/00

PRINTED IN THE USA PARTS MANUAL PN 9915482 and MICROFICHE PN 9916574 3/00

POLARIS Manual.pdf

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