pneutrainer 200

Didactic and technological innovation at the service of training inpneumatics and electro-pneumatics have resulted in the creation ofthe PNEUTRAINER-200 system.

A fully modular system designed for the development ofprofessional skills related to pneumatics and electro-pneumatics.

Its flexibility makes the PNEUTRAINER-200 equipmentadaptable to all types of client requirements and needs.

It also makes a staggered investment over time possible.

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The equipment for training in pneumatics and electro-pneumatics.

Assembly panels

Based on an anodized extruded aluminum structure, these assembly panels offer various possibilities. From the basichorizontal panel to the mobile table, we offer solutions adapted to various requirements.

The rolling table includes a panel which enables users to work on both sides at the same time. It also includes a support shelfof drawers for components and the pneumatic compressor.

In any case, all the options are perfectly valid to carry out the practical activities proposed.

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Industrial materials

All the components used are industrial.Developed and manufactured by SMCand popular throughout the world, theymeet the highest levels of quality. Thecomponents are mounted on astainless steel base plate 4 mm thick.

In order to be identified correctly theyhave a label with the correspondingreference as well as standardizedsymbols.

Fixing to the panel

Each component includes a fixingsystem to the assembly panel, with aspecific design based on POM material(state-of-the-art polymer with self-lubricating properties, resistant todeformation, wear and ageing).

Connections

The pneumatic components includefittings with instant connection for tube4 mm thick. The electro-pneumaticshave instant connection cables.

Storage

The standard compositions include astorage system in EUROBOX boxeswith thermoconforming trays whichallow perfect identification and storageby occupying minimum space.

These boxes and trays can also bepurchased for the storage ofcustomized compositions.

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PNEU-201: BASIC PNEUMATICS

A whole series of pneumatic components, manual valves,speed controllers, air treatment elements and actuators tocreate a solid training base in basic pneumatics. This includesa complete user and exercise manual, a book of pneumatictheory as well as a support CD with slides.

As more ambitious didactic objectives are pursued, another ofthe compositions can be acquired or the existing one can beextended with any of the components presented in thefollowing pages.

Skills developed:

- Identification and use of pneumatic symbology

- Air treatment concepts

- Function of the pneumatic elements

- Analysis of simple pneumatic circuits

- Maintenance of pneumatic circuits

- Design of simple pneumatic systems

Standard compositions

6 standard compositions have been defined to cover training demands at various levels of education. Each of the compositionshas been designed for the development of specific skills in the field of pneumatics and electro-pneumatics.

The specific content of each composition is described below. They can be extended with all the elements offered on thefollowing pages in order to pursue more advanced didactic objectives.

The compositions include the required theoretical and practical documentation, with the option of extending it with a series ofdidactic supports adapted to PNEUTRAINER-200.

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SAI2281 PNEU-201: Basic pneumatics compositionRef. Description Cantidad

Air treatment

SAI2091 Air cleaning unit with 3/2 distribution valve 1

SAI2092 Distribution block 1

SAI2005 Pressure regulator with pressure gauge 1

SAI2004 1MPa pressure gauge 1

Manual and mechanical operated valves

SAI2015 3/2 NC push- button operated valve 2

SAI2018 3/2 NC/NO push- button operated valve 1

SAI2019 3/2 NC emergency knob operated valve 1

SAI2013.1 3/2 NC roller lever operated valve 2

SAI2014.1 3/2 NC one way trip operated valve 1

SAI2016 3/2 NC switch operated double valve 1

SAI2021 5/2 selector operated valve 1

Air operated valves

SAI2020 3/2 NC air operated single valve 1

SAI2010 3/2 NC timer valve. Convertible 1

SAI2023 5/2 air operated single valve 1

SAI2024 5/2 air operated double valve 3

Flow control equipment

SAI2007 "OR" function 1

SAI2124 "OR" double valve 1

SAI2006 "AND" function 1

SAI2031 Single direction speed controller (double) 2

SAI2033 Quick exhaust valve 1

Actuators

SAI2027 Single acting cylinder 1

SAI2026 Double acting cylinder 2

Accesories

SAI2057 20+20m blue/ white flexible tube set (4mm.) 1

SAI2058 Set of 10 tee fittings 1

SAI2059 Set of 5 1/8" plugs 1

SAI2060 Set of 10 x 4 mm. plastic plugs 1

TK-3 Tube-cutter 1

SAI2076 Component- containing box 1

SAI2307 10m black flexible tube set (6 mm.) 1

TG-1 Tube extractor 1

Training supports

SAI2061 Documentation manual 1

SAI2070 CD-Rom with pneumatics slides 1

OPTIONAL

SAI2080 Horizontal mounting panel

SAI2064 Vertical mounting panel for two work posts

SAI2065 Rolling table with panel for two working places, without drawer unit

SAI2066 Drawer unit for rolling table without lock

SAI2074 Drawer unit for rolling table with lock

SAI2028 Support bracket set for vertical panel

SAI2088 Silence compressor, ICO-P50 type

SAI2068 Bookrest for schemes on panel

SAI2089 Electrical connectors holder

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PNEU-202: Advanced pneumatics

The number and degree of difficulty of the componentsincluded increase by adding more complex actuators to thoseof the composition and by including the vacuum technique inthe didactic objectives.

The composition is defined to achieve complete training inadvanced pneumatics.

This includes a complete user and exercise manual, a book ofpneumatic theory as well as a support CD with slides.

Skills developed:

- Advanced control of pneumatic circuits

- Vacuum technique

- Diagnosis and repair of breakdowns in complex pneu-matic circuits

- Logical and sequential circuits. Analysis and design

SAI2282 PNEU-202 Advanced pneumatics compositionRef. Description Quantity

Air treatment






SAI2015 3/2 NC push-button operated valve 2

SAI2017 3/2 NC push-button operated double valve 1

SAI2018 3/2 NC/NO push-button operated valve 1





SAI2109 5/2 push-button operated valve 1


SAI2025 5/3 valve with selector 1

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SAI2282 PNEU-202 Advanced pneumatics compositionRef. Description Quantity

Air operated valves


SAI2010 3/2 NC timer valve. Convertible. 1



SAI2107 Block of 2 5/2 double + 1 single valves 1





SAI2125 "AND" double valve 1



SAI2008 Check valve 1

SAI2126 Flow controller with pilot check valve 2

SAI2030 Dual speed controller for single acting cylinder 1

Actuators



SAI2071 Double acting cylinder with adjustable cushion 1

SAI2118 Mechanically coupled rodless cylinder 1

SAI2123 Cylinder with load 1

Various, Pneumatics

SAI2029 Vaccum pad unit/ venturi (vaccum ejector) 1

SAI2003 Pressure indicator (red) 1

SAI2127 Pressure vessel 1

SAI2012 Pneumatic counter 1

Accesories





SAI2132 Set of 10 "AND" fittings 1

TK-3 Tube-cutter 1

SAI2078 Component-containing box 1



Training supports



OPTIONAL










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PNEU-203: Basic electro-pneumatics

It is on this level that electro-pneumatic elements start to beincorporated. In addition to pneumatic actuators, componentssuch as solenoid valves, control modules and converters arestudied.


Skills developed:

-Concepts and principles of electricity and pneumatics

-Identification and use of electro- pneumatic symbology

-Analysis and design of sequential circuits based on relays

-Analysis and design of circuits using proximity sensors

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SAI2283 PNEU-203 Basic electro-pneumatics compositionRef. Description Quantity

Air treatment





Flow Control equipment


Actuators



Solenoid valves

SAI2050 3/2 NC single solenoid valve 1

SAI2052 5/2 single solenoid valve 2

SAI2053 5/2 double solenoid valve 3

Control Modules

SAI2056 24V power supply unit 1

SAI2036 Electrical inputs assembly (pushbutton board with 3 push buttons) 1

SAI2038 Set of 3 relays 1

SAI2047 Indicators (pilot light, hummer) 1

SAI2049 Electrical distributor 1

SAI2043 Reed switch 4

SAI2042 Left roller solid state switch 2

P/V V/P converters

SAI2041 Electrical contact pressure switch 1

SAI2098 Electrical contact pressure gauge 1

Accesories





TK-3 Tube-cutter 1





Training supports



OPTIONAL










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PNEU-204: Advanced electro-pneumatics

This is another step in the study of electro-pneumatics withthe objective of consolidating the user's knowledge of thistechnology. The composition adds new solenoid valves,control modules, converters, proximity sensors, etc. to meetthe didactic objectives set forth. The equipment can beconnected to a PLC so the student can familiarize him/herselfwith the programming of these devices.


Skills developed:

- Analysis and design of sequential circuits with differentdetectors

- Programmed control of pneumatic circuits

- Diagnosis and repair of breakdowns in electro-pneumaticcircuits

SAI2284 PNEU-204 Advanced electro-pneumatics compositionRef. Description Quantity

Air treatment





SAI2032 Smooth start valve 1

Flow Control equipment

SAI2031 One-way flow control valve (double) 2

SAI2126 Flow controller with pilot check valve 2

Actuators



SAI2123 Cylinder with load 1

Various, Pneumatics

SAI2029 Vacuum pad unit/ venturi (vacuum ejector) 1

Solenoid valves




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SAI2284 PNEU-204 Advanced electro-pneumatics compositionRef. Description Quantity


SAI2054 5/3 closed center type solenoid valve 1

SAI2114 Block of two 5/2 double + 1 single solenoid valves 1

Control Modules


SAI2035 ON/OFF switch 1

SAI2034 Emergency stop (electric) 1




SAI2040 Set of 2 timer relays 1

SAI2048 Electrical counter 1



SAI2128 Solid state autoswitch 2

SAI2044 Inductive proximity switch 1

SAI2046 Capacitive proximity switch 1

SAI2045 Optical proximity switch 1


P/V V/P converters


SAI2095 Pressure switch with transistor output 1


SAI2097 Programable digital pressure switch with analog and switch outputs 1

SAI2096 Vacuum switch with transistor output 1

Accesories





SAI2132 Set of 10 "AND" fittings 1

TK-3 Tube-cutter 1

SAI2055 Set of connection cables 1




Training supports



OPTIONAL










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This composition is the result of a synthesis between PNEU-201 and PNEU-203. The perfect balance of pneumatic andelectro-pneumatic components for efficient and comprehensi-ve training.

This includes a user and exercise manual, a book of pneuma-tic theory as well as a CD with slides for didactic support inthe laboratory.

Skills developed:

- Air treatment concepts

- Function of the pneumatic and electro-pneumaticelements

- Analysis of simple pneumatic circuits

- Maintenance of pneumatic circuits

- Design of simple pneumatic systems

- Concepts and principles of electricity and pneumatics

- Identification and use of electro- pneumatic symbology

- Analysis and design of sequential circuits based onrelays

- Analysis and design of circuits using proximity sensors

PNEU-205: Pneumatics- electro-pneumatics

SAI2285 PNEU-205: Pneumatics- electro-pneumatics compositionRef. Description Quantity

Air treatment






SAI2015 3/2 NC push-button operated valve 2

SAI2018 3/2 NC/NO push-button operated valve 1






Air operated valves


SAI2010 3/2 NC timer valve. Convertible 1



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SAI2285 PNEU-205: Pneumatics- electro-pneumatics compositionRef. Description QuantityFlow Control equipment




SAI2031 One-way flow control valve (double) 2


Actuators



Solenoid valves




Control modules








Converters P/V V/P



Accesories

SAI2057 20+20m blue/white flexible tube set (4mm.) 1




TK-3 Tube-cutter 1



TG-1 10m black flexible tube set (6 mm.) 1

SAI2307 Tube extractor 1

Training supports



OPTIONAL










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PNEU-206: Proportional pneumatics

A composition specifically developed for training inproportional pneumatics.


Skills developed:

- Pressure regulation and positioning

- Analysis of the control systems in a closed loop

- Assembly and preparation of pneumatic systems withfeedback

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SAI2286 PNEU-206: Proportional pneumatics compositionRef. Description Quantity

Air treatment




Actuators

SAI2120 Stroke reading cylinder 1

SAI2121 Pulse counter for stroke reading cylinder 1

Various Pneumatics

SAI2127 Pressure vessel 1

Control modules


P/V V/P converters

SAI2097 Programable digital pressure switch with analog and switch outputs 1

SAI2099 Programable proportional electro-pneumatic regulator 1

SAI2104 Analog pressure sensor 1

SAI2105 Pressure switch/digital pressure display for analog sensor 1

Accesories





TK-3 Tube-cutter 1





Training supports



OPTIONAL










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Customized compositions

The flexibility and modularity of PNEUTRAINER-200 allow it to adapt to all kinds of client requirements and budgets.

The following pages contain all the pneumatic and electro-pneumatic components available, classified by categories.

The user will be able to configure his/ her own PNEUTRAINER-200 composition in accordance with his/ her needs or to completea standard composition already acquired.

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Assembly panels and complements

Based on an anodized extruded aluminium structure, we can offer a number of solutions for panels to carry out the practialactivities proposed for the various configurations.

(Option A ) Horizontal mounting panel

(Option B ) Vertical mounting panel for 2 work posts

(Option C ) Rolling table with twin-post

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Air preparation

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Manual – mechanical valves

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Air operated valves

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Air operated valves

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Actuators

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Pneumatics various

The system for attachment to the mounting panel

may effect a positional change to allow the user to

work transvelly instead of longitudinally, in the

case of cylinders and also ends of stroke.

! POSSIBILITY OF MOUNTING AT 90º

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Solenoid valves

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Control modules

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Control modules

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P/V – V/P converters

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P/V – V/P converters

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Accessories

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Didactic supports

SMC INTERNATIONAL TRAINING bases the design of its products on the model involving “Development of Competence”, andso, in addition to its hardware resources, our company offers a series of teachware suppplements for comprehensive training inthese disciplines, in order to attain the SKILLS proposed.

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Documentation

The PNEUTRAINER-200 system includes a complete set of documentation comprised of:

- User manual which includes a guide on equipment use, in addition to the complete technical specifications for all thecomponents of which the system is comprised.

- Manual of practical exercises including a complete collection of practical activities directed at the development of theaforementioned professional skills and structured into specifications for the student (with the problems) andspecifications for the teacher (with the solutions).

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Other didactic supports

autoSIM-200: The shortest way

to automation!

Software for training in

automation technologies. More

information on page 22.

Pneumatic slides:

Set of slides organized in

chapters to be used as a

support in the laboratory. In CD

format or projector slides. More

information on page 64.

Case with pneumatic symbols.

Set of magnetic symbols for

working on the metal board.

More information on page 64.

In addition to the documentation included in each training system,

the users can complement their training with the following didactic

supports:

pneutrainer 200

Documents

nc air operated single

nc push button operated

pneumatics slides

nc timer valve

nc roller lever operated

way trip operated valve

field of pneumatics

series of pneumatic