ENGINEERING MAKES DIFFERENT1 Pneumatic T echnology Workbook (Practical) V ersion : English Descrip ti on : Workbo ok, funda menta l le vel VIS MECHATRONIC SDN BHD PLAZASRI MUDA, TINGKAT 3, LOT NO:1,JALAN SETIA 25/65, TAMAN SRI MUDA,SEKSYEN 25, 4040 0 SHAH ALAM, SELANGOR DARUL,EHSAN, MALAYSIA. TEL : (+6)03-5525-18 93, :(+6)03-5124-08 39. FAX :(+6)03-5124-0893 . E-MAIL : [email protected]
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The pneumatic technology system including the board, components and support
equipments has been selected, designed, manufactured, tested and commissioned incompliance with relevant safety standard. The system will not caused any hazards to theuser or property under standard specification and condition of operation.
The following instruction shall be observed in the interests of the safety during theoperation of the system.
2.0 Qualified Training Instructor
2.1 Trainees shall only allow to use or operating the system in the presence of theinstructor or assigned qualified personnel.
2.2 The instructor shall brief to the trainees all the relevant safety precaution and procedures before the use of the system.
2.3 In case of unsure of the operational safety for particular components, modules,cell or system, always refer or study the relevant technical documentation
carefully.
3.0 Safety Instruction
3.1 Observe general safety regulation
3.2 When carry out the exercise involving air pressure, handle it with extra care andmake sure the attachment to cylinder is safe to use.
4.0 Electrical system
4.1 The user shall use proper tools provided to install or dismantle module,
component or system.
4.2 Install all the components accordance to specification and requirement of thestandard system.
4.3 Ensure all the components are securely attached onto the board.
4.4 When the system is in operation, interventions of the process may cause injuries
or damages to the property.
4.5 Carried out routine maintenance check on component.
The workbook is specifically design according to the syllabus of Pneumatic
Technology, Fundamental level. The fundamental level provides the introductory of pneumatic principles, working and control elements interior design and its functionality
as well as exercises to assists the user gaining practical experiences toward enhancingtheir knowledge on pneumatic technology, particularly important when involve in the realapplication.
Upon completion of fundamental level, the user could study in deep with thefollow-up course such as advanced level which enable the user acquire higher skills in
hydraulic controls.
The pneumatic technology trainer is comprises several modules to offer the most
effective learning in pneumatic technology. The hardware could be integrated withsoftware vis electrical interface and relevant module.
All the pneumatic training equipment is using identical structures as show below
Hardware Teachware Software
The hardware selected is industrial grade that provides user to getting used inindustrial environment. The hardware is integrated with input device and other
accessories, if any to adapt it for training purposes.
The courseware is presented in several formats, such as printed, multimedia or oral.
The standard courseware include:
Textbook according to syllabus Workbook according to syllabus Pneumatic symbol
Standard operation procedures (SOP)
The pneumatic training system uses FluidSIM (festo) as its simulation software
package to enhancing the effectiveness of the learning program.It is a very useful andindispensable software tool that suit for the engineering, maintenance and educational
1 Using the pneumatic component such as 3/2 way valve
push button actuation spring return and 5/2 way valve 10-11air actuation spring return to active the double acting
cylinder.2 Using the pneumatic component such as 3/2 way valve
push button actuation spring return and 5/2 way valve 12-13
air actuation air return to active the double actingcylinder.
3 Using the pneumatic component such as 3/2 wayvalve push button actuation spring return and 5/2 wayvalve air actuation air return to active 2 cylinder. 14-15
4 Using the pneumatic component such as 5/2 way
valve air actuation spring return, 5/2 way valve air actuation air return and 3/2 way valve push button
actuation spring return to active 2 cylinder.16-17
5 Using the pneumatic component such as OR gate to
active the cylinder. 18-196 Using the pneumatic component such as roller limit
switch to active the cylinder 20-21
7 Using the pneumatic component such as 3/2 wayvalve, 5/2 way valve and roller limit switch to active
the cylinder. 22-23
8 Using a pneumatic component such as limit switch toactivate the oscillation system. 24-25
9 Using a push button to control the oscillation system
until press push button 2 the system will stop. 26-2710 Understand the function and sequence of A+ B+
A- B- 28-29
Note : Vis Mechatronic Sdn. Bhd. Reserve a right to add, delete or amend the exercise
This exercise is to introduce the function of the 5/2 way valve air actuation, spring returnand 3/2 way valve push button actuation spring return in the pneumatic system. The test
circuit is to show how the air pressure flow through the pneumatic component and learn
the characteristic of the pneumatic component. The user require to observing the functionand the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand thecharacteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 1
2 5/2 way valve air actuation spring return 1
3 Double acting cylinder 1
4 Air service unit 1
5 Compressor 1
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of the
This exercise is to introduce the function of the 5/2 way valve air actuation, air return inthe pneumatic system. The test circuit is to show how the air pressure flow through the pneumatic component and learn the characteristic of the pneumatic component. The user
require to observing the function and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand the
characteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 2
2 5/2 way valve air actuation air return 1
3 Double acting cylinder 1
4 Air service unit 1
5 Compressor 1
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of the
This exercise is to learn the function of the valve and cylinder in the pneumatic system.
The test circuit is to show how the air pressure flow through the pneumatic componentand learn the characteristic of the pneumatic component. The user require to observingthe function and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand thecharacteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.
Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 2
2 5/2 way valve air actuation air return 2
3 Double acting cylinder 2
4 Air service unit 1
5 Compressor 1
Note: The pneumatic tubing is require in the system in order to connecting the components
assembly circuit, the length of the tubing uses is subject to the position of thecomponent.
This exercise is to learn the function of combination the valve and cylinder in the pneumatic system. The test circuit is to show how the air pressure flow through the
pneumatic component and learn the characteristic of the pneumatic component. The user
require to observing the function and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand the
characteristic and performance of the individual component before carryout experiment.Always check the pneumatic compressor and the connection of circuit before test and run.
Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 3
2 5/2 way valve air actuation spring return 1
3 5/2 way valve air actuation air return 2
4 Double acting cylinder 2
5 Air service unit 1
6 Compressor 1
Note: The pneumatic tubing is require in the system in order to connecting the components
assembly circuit, the length of the tubing uses is subject to the position of thecomponent.
This exercise is to learn the function of or gate in the pneumatic system. The test circuit is
to show how the air pressure flow through the pneumatic component and learn thecharacteristic of the pneumatic component. The user require to observing the function andthe condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand thecharacteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.
Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 3
2 5/2 way valve air actuation air return 1
3 Double acting cylinder 1
4 Air service unit 1
5 Compressor 1
6 Or gate 1
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of thecomponent.
This exercise is to learn the function of roller limit switch in the pneumatic system. The
test circuit is to show how the air pressure flow through the pneumatic component andlearn the characteristic of the pneumatic component. The user require to observing thefunction and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand thecharacteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.
Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 2
2 5/2 way valve air actuation air return 1
3 Double acting cylinder 1
4 Roller limit switch 1
5 Air service unit 1
6 Compressor 1
7 Or gate 1
Note: The pneumatic tubing is require in the system in order to connecting the components
assembly circuit, the length of the tubing uses is subject to the position of thecomponent.
This exercise is to learn the function cylinder and valve with variable task in the pneumatic system. The test circuit is to show how the air pressure flow through the pneumatic component and learn the characteristic of the pneumatic component. The user
require to observing the function and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand the
characteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 3/2 way valve push button actuation spring return 2
2 5/2 way valve air actuation air return 1
3 Double acting cylinder 2
4 Air service unit 1
5 Compressor 1
6 Roller limit switch 1
7 5/2 way valve air actuation spring return 1
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of thecomponent.
Exercise 8 When cylinder touch roller limit switch 1 cylinder will extend, roller limitswitch 2 sense then cylinder will retract. This system called oscillation
system
Description
This exercise is to learn the function oscillation system in the pneumatic system. The testcircuit is to show how the air pressure flow through the pneumatic component and learn
the characteristic of the pneumatic component. The user require to observing the function
and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand the
characteristic and performance of the individual component before carryout experiment.Always check the pneumatic compressor and the connection of circuit before test and run.
Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 5/2 way valve air actuation air return 1
2 Double acting cylinder 2
3 Air service unit 1
4 Compressor 1
5 Roller limit switch 2
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of the
Exercise 9 Press push button 1 cylinder will oscillation(continuous) until press push button 2
Description
This exercise is to learn the function oscillation system with control system in the pneumatic system. The test circuit is to show how the air pressure flow through the pneumatic component and learn the characteristic of the pneumatic component. The user
require to observing the function and the condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand the
characteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 5/2 way valve air actuation air return 2
2 Double acting cylinder 1
3 Air service unit 1
4 Compressor 1
5 Roller limit switch 2
6 3/2 way valve push button actuation spring return 2
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of thecomponent.
This exercise is to understand the function of pneumatic system. The test circuit is to
show how the air pressure flow through the pneumatic component and learn thecharacteristic of the pneumatic component. The user require to observing the function andthe condition of circuit.
Precaution
The trainee shall read the respective component data sheet in order to understand thecharacteristic and performance of the individual component before carryout experiment.
Always check the pneumatic compressor and the connection of circuit before test and run.
Refer to safety precaution section for further details to avoid hazards.
Component list
No Component Quantity
1 5/2 way valve air actuation air return 3
2 Double acting cylinder 2
3 Air service unit 1
4 Compressor 1
5 Roller limit switch 4
6 3/2 way valve push button actuation spring return 2
Note: The pneumatic tubing is require in the system in order to connecting the componentsassembly circuit, the length of the tubing uses is subject to the position of thecomponent.