11 Plug & Tighten series A unique assembly solution Production line With high duty cycle EASY TO INSTALL Connect directly to any 115V or 230V outlet HIGH ACCURACY Transducer controlled tool EASY TO USE Program via keypad on the tool or with software PLUG & TIGHTEN TFLEX PLUG & TIGHTEN • Easy to program 1 cycle • Torque + Angle strategy capable • DTU connection (DTU hardware required) - PLC external control - OK/NOK reporting and batch count TFLEX • Easy to change torque • Capable of up to 5 cycles • Download tightening results on your PC (CVIP Flex software required) Prototyping Quality department Reworking/Backup tool
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Plug & Tighten series - Wainbee · Plug & Tighten series A unique assembly solution ... • DTU connection ... GRE_10111_US_O1M11 13/11/09 8:25 Page 14. 15 215 (8.46”) 230 ...
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11
Plug & Tighten series
A unique assembly solution
Production line
With high duty cycle
EASY TO INSTALL
Connect directly to any115V or 230V outlet
HIGH ACCURACY
Transducercontrolled tool
EASY TO USE
Program via keypad onthe tool or with software
PLUG & TIGHTEN
TFLEX
PLUG & TIGHTEN
• Easy to program 1 cycle• Torque + Angle strategy capable• DTU connection (DTU hardware required)
- PLC external control- OK/NOK reporting and batch count
TFLEX
• Easy to change torque• Capable of up to 5 cycles• Download tightening results on your PC
(CVIP Flex software required)
Prototyping
Quality department
Reworking/Backup tool
GRE_10111_US_O1M11 13/11/09 8:24 Page 11
12
1
2
3
4
5
6
H
Ø 2
Ø 1
B
C
A
Ø53
(2.08”)
L
Ø46
(1.81”)
Ø47
(1.85”)
Ø68
(2.28”)
Ø53
(2.08”)
L
Ø46
(1.81”)
Ø47
(1.85”)
Ø68
(2.28”)
Ø53
(2.08”)
L
Ø46
(1.81”)
Ø47
(1.85”)
Ø68
(2.28”)
MODEL Ø1 Ø2 H
mm in. mm in. mm in.
MODEL PART MODEL PART OUTPUT TORQUE ROTATIONAL LENGTH WEIGHT
Quality Insurance for Plug & Tighten tools(not compatible with Plug & Tighten TFlex)
CVIP Flex software
Up to 30 tightening results transfer to your PC(only compatible with TFlex Tools)
Power cable DTU Tool cable CVIP
+ + +
A US (110V) 8.2ft (2.5m) 615 917 203 0
B US (230V) 8.2ft (2.5m) 615 004 085 7
• Extension tool cable 32.8ft (10m) 615 917 483 0
• Extension tool cable 65.6ft (20m) 615 917 484 0
• Tool cable 110V 16.4ft (5m) 615 917 485 0
• Tool cable 110V 32.8ft (10m) 615 917 486 0
• Tool cable 110V 49.2ft (15m) 615 917 487 0
• Tool cable 230V 16.4ft (5m) 615 917 480 0
• Tool cable 230V 32.8ft (10m) 615 917 481 0
• Tool cable 230V 49.2ft (15m) 615 917 482 0
DTU Basic 615 936 045 0 90 3.5 250 9.8 190 7.5
Please also specify TOOL CABLE and POWER CABLE
CVIP Flex 615 929 024 0
Weight: 6.6lbs (3kg)
Consumption: 44 Watts
The DTU (Data Transfer Unit) is a reporting box and power tool supplyfor Plug & Tighten tools.
• PLC External control : The tool can be controlled by an externalsystem for automatic solutions.
• OK / NOK reporting : Result outputs are available to ensurea perfect quality process.
• Batch count : Completed number of OK fastening (with a goodresult) are counted and reported. This ensures a completehigh quality assembly (setup by pocket PC).
CVIP Flex is a simple PC software that will help you to download the first 30 readings via Bluetooth.
GRE_10111_US_O1M11 13/11/09 8:25 Page 13
14
✓
✓
✓ ✓
✓ ✗
SPEED
MODULE
LI-ION
BATTERY
BRUSHLESS
MOTOR
E-LIT plus
Electronic brushless
(ELB)
E-LIT premium
Electronic brushless
speed control (ELS)
2 MODELS
TO CHOOSE FROM
E-LIT series
An innovative battery tool
Always the right speed
120 to 1,550 rpm
Longer life between charges with
the 18V lithium-ion battery
MVI/MVIC
• Body shop assembly• Final assembly• Interior dressing
GI
• Any standard joints < 8.8 ft.lb
GRE_10111_US_O1M11 13/11/09 8:25 Page 14
15
215 (8.46”)
23
0 (
9”)
215 (8.46”)
21
2 (
8.3
5”)
215 (8.46”)
17
8 (
7”)
62 (2.44”)
77 (3.03”)
1
6
8 9
4
7
5
2
3
A B
PIC MODEL PART TORQUE ROTATIONAL OUTPUT HEIGHT WEIGHT
REF NUMBER RANGE SPEED* DRIVE WITHOUT BATTERY WITHOUT BATTERY
Nm in.lb rpm in mm in. kg lb
E-LIT premium - Electronic brushless speed control (ELS)
A ELS2.5-1550-P 615 165 419 0 0.4-2.5 3.5-22.1 500-1550 Hex. 1/4 F 178 7 0.8 1.76
A ELS6-1000-P 615 165 420 0 0.8-6.0 7.1-53.1 300-1000 Hex. 1/4 F 178 7 0.8 1.76
A ELS8-400-P 615 165 605 0 1.5-8.0 13.3-70.8 120-400 Hex. 1/4 F 178 7 0.8 1.76
A ELS8-800-P 615 165 421 0 1.5-8.0 13.3-70.8 300-800 Hex. 1/4 F 178 7 0.8 1.76
A ELS12-600-P 615 165 422 0 3.0-12.0 26.5-106 250-600 Hex. 1/4 F 178 7 0.8 1.76
E-LIT plus - Electronic brushless motor (ELB)
B ELB2.5-1250-P 615 165 415 0 0.4-2.5 3.5-22.1 1260 Hex. 1/4 F 178 7 0.8 1.76
B ELB6-900-P 615 165 416 0 0.8-6.0 7.1-53.1 910 Hex. 1/4 F 178 7 0.8 1.76
B ELB2.5-670-P 615 165 439 0 0.4-2.5 3.5-22.1 670 Hex. 1/4 F 178 7 0.8 1.76
B ELB6-670-P 615 165 440 0 0.8-6.0 7.1-53.1 670 Hex. 1/4 F 178 7 0.8 1.76
B ELB8-670-P 615 165 417 0 1.5-8.0 13.3-70.8 670 Hex. 1/4 F 178 7 0.8 1.76
B ELB12-600-P 615 165 418 0 3.0-12.0 26.5-106 600 Hex. 1/4 F 178 7 0.8 1.76
*Contact your local supplier for specific speed requests