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18-002 www.powercommander.com KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet Decals 2 Velcro 1 Alcohol swab 2 O2 Optimizer YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT: www.powercommander.com Installation Instructions PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com 2008-2011 KTM Superduke/R
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PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

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Page 1: PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

18-002 www.powercommander.com KTMSuperdukePCV-1

PARTS LIST

1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab2 O2Optimizer

YOUCANALSODOWNLOADTHEPOWERCOMMANDERSOFTWAREANDLATESTMAPSFROMOURWEBSITEAT:

www.powercommander.com

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

2008-2011 KTM Superduke/R

Page 2: PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

18-002 www.powercommander.com KTMSuperdukePCV-2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasColorLCDunitorAutotunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.

Shifter- TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

Launch Thisinputisintendedtobeusedasalaunchcontrol.YoucansetatargetRPMtolimitthebiketowhentheclutchleverisactivated.OncetheclutchleverisreleasedfullRPMcanbeachieved.Thisrequiresawirebeconnectedtothegroundingsideoftheclutchswitchandtheotherendintothisinput.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT1

INPUT1

INPUT2

INPUT2

USB CONNECTION

Page 3: PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

18-002 www.powercommander.com KTMSuperdukePCV-3

1 Removetheseat,bothsidefairingsandchinfairing.

2 Propthefueltankup.

3 LaythePCVinthetailandroutethePCVharnessalongtheframeontherightsideuptowardsthefrontoftheengine(Fig.A).

For a clean installation remove the right side fuel tank mounting bolt and route the PCV harness to the inside of the frame.

4 LocatetherearIgnitioncoilandunplugthestockwiringharnessfromthecoil(Fig.B).

Rotate the coil stick 180 degrees so the connection is pointing to the right side of the motorcycle.

5 PlugtheconnectorsfromthePCVwiththeBLUEwiresin-lineofthestockignitioncoilandstockwiringharness(Fig.C).

FIG.A

FIG.C

Ground wire

FIG.B

PC

Vh

arne

ss

Page 4: PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

18-002 www.powercommander.com KTMSuperdukePCV-4

6 Locatethesubconnectorfromthethrottlebodiesontherightsideofthemotorcycle.Unplugthisconnector.

This is a GREY 16 pin connector located near the oil tank (Fig. D).

FIG.D

7 RoutethePCVharnesstotheinsideoftheframewhichmayrequireyoutomovetheMAPsensor.

8 PlugthePCVin-lineofthestockwiringharness(Fig.E).

9 AttachthegroundwirefromthePCVtothegroundluglocationontherightsideoftheframe

FIG.E

9 LocatethefrontIgnitioncoilandunplugthestockwiringharnessfromthecoil(Fig.F).

10 PlugtheconnectorsfromthePCVwiththeGREENwiresin-lineofthestockignitioncoilandstockwiringharness

FIG.F

Ground

Page 5: PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

18-002 www.powercommander.com KTMSuperdukePCV-5

11 LocatethestockCrankPickupCoilSensorunderthechinfairingonthefrontofthemotorcycle(Fig.G).

This is a WHITE 2 pin connector.

12 PlugthePCVharnessin-lineoftheCPSandstockwiringharness.Makesuretheharnessissecuredawayfromtheexhaust.

FIG.G

FIG.H

FIG.I

13 UnplugthestockFrontO2sensorfromthemainwiringharness(Fig.H).

This is a BLACK 4 pin connector located on the left side of the motorcycle under the chin fairing.

14 PlugoneoftheDynojetO2Optimizersintothestockwiringharness(Fig.I)

The stock O2 sensor will no longer be connected to anything.Optimizer

Page 6: PLEASE READ ALL DIRECTIONS BEFORE STARTING ......18-002 KTM Superduke PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet

18-002 www.powercommander.com KTMSuperdukePCV-6

16 PlugoneoftheDynojetO2Optimizersintothestockwiringharness(Fig.K)

The stock O2 sensor will no longer be connected to anything.

17 Reinstallfueltankandbodywork.

FIG.K

Optimizer

15 UnplugtheRearO2sensorfromthemainwiringharness(Fig.J).

This connection is located on the right side of the motorcycle between the air box and frame tube. You may need to cut the zip tie to get good access to the connector.

FIG.J