Plate Brochure

YESTERDAY’S FABRICATION…

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YESTERDAY’S FABRICATION…

At current shop rates, how much labor can yousave by eliminating ten of these twelve steps?

Load Adjust Torches Ignite and Burn

Cut Scrap to Removable Length Manually Remove Parts from Skeleton

Remove Skeleton Gather Parts

Deburr Stack Finished Parts

Remove Scrap

Remove Remaining Parts

Layout, Fixture, Drill Hole

Reduce Manual

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The innovative machine design from Peddinghaus delivers a finished piece inthree steps: Load, Process, Unload

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Typical burn table installations can occupyover 3000 square feet of shop floor space.

The Peddinghaus design occupies less than600 square feet of shop floor space.

Labor by 80%…the Peddinghaus Way

Stack finished parts.Punch, drill, thermal cut via plasma or oxy/fuel, and mark inone operation.

Pass through a wall openingLoad stock via fork truck outside the building.

Save Shop Floor Space by 60%

PUNCHING & DRILLING SYSTEMS

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PUNCHING & DRILLING SYSTEMSPeddinghaus Has the Right Answer

Engineered for the toughestshop environment, theFPDB 2500/3 is a ruggedworkhorse combining 125tons (112 metric tons) of

punchingpower andmulti-spindledrilling foraccurate holeproduction.

Contoured parts arethermally cut via plasma oroxy/fuel, and a scribe typemarking system provideslegible part identification.

Plates up to 96" wide (2500mm) with thickness varyingfrom 1/4" (6 mm) to 3" (75mm) can all be processedon this durable machine.

Peddinghaus smart spindledrill technology operates inperfect symmetry withthermal cutting and markingassemblies. The proven 125 ton (112 metric tons) triple

tool assembly accelerates partsproduction…adding to your bottom line.

The FDB-600/3 will fabricate plate from 1/4" (6 mm) to 2" (50 mm)thick and up to 24" (600 mm) wide and 20 feet (6 m) in length.

Burning

Spindle Drilling

Continuous throughput viaRoller Feed technology.

Deslagging

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for Every Plate Application Question

The Oxy/Fuel torch delivers CNC accuracy on3" (75 mm) thick plate.

The Signoscript Scribe Marking Systememploys a milling cutter for easy piece partidentification to any height or depth.

A powerful Plasma unit delivers high speed,accurate contoured cuts.

Multiple spindle drilling,countersinking, and similaroperations can be achieved.

Both the FPDB and FDBdrills, thermally cuts, andidentifies part components from stock plate:� Up to 3"

(75 mm) thick� Up to 96"

(2500 mm) wide� Unlimited lengths� Up to 20,000 lbs.

(9000 kg)

39.37’ (12 m) stock

The FPB 500/3 is the ideal plasma plate punch whenprocessing flat stock or plate 1-1/4" (32 mm) thickand up to 20" (508 mm) wide. Peddinghaus pioneeredplasma punching for heavy plate with this versatiledesign. The FPB 500/3 is perfectly suited for the rail transportation, agriculture, and associatedmanufacturing industries.

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ntegration of Punching, Marking, Shearing our Cutting Strengthens Your Bottom Line

Automated Material Handling Systems for Plate

The Compact Design of the FPB 500 notonly saves shop space, but also savestime and money on both short and longproduction runs when purchasing raw flatstock.

The FPB Loader was designed to handle plate up to 1-1/4" x 20" (32 x 508 mm) and from 6" (152mm) up to 5' (1.5 m) wide. One material storage bay is standard, and additional bays can beadded as needed. Material is lifted onto the conveyors using a series of vacuum cups placed alongthe length of the carriage.

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CNC DETAIL PUNCHCNC DETAIL PUNCH

The 110 ton CNC Detail Punch is a costeffective system from Peddinghaus…the leader in plate fabricatingtechnology. For plate, angle andchannel detail, the 110/20 single end punch with CNC gauging table will fabricate plate up to 1" (25 mm) thick.

CNC control integrated with PeddimatWindows based programming system.

CNC gauging table for X and Y axispositioning.

Combining the technologies for punching (130tons/118 metric tons) and shearing (400 tons/363metric tons) with an automated loading andunloading system saves not only labor, butmaterial handling costs as well.

Cost Effective Hole Production

The Peddinghaus Anglemaster 823 provides punching and shearing ability for12 x 1" (305 x 25 mm) plate, as well as 8 x 8 x 3/4" (200 x 200 x 20 mm) angle.

For cost-efficient and precise plate and angledetail, the Fabripunch permits economicalpunching of plates and angles whetherproduction requirements are for short or longruns. The Fabripunch has 170 tons (153 metrictons) of punching power with a 30" (762 mm)throat depth.

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FABRIPUNCH F1170FABRIPUNCH F1170

As an option, the Fabripunch canbe supplied with a triple gagpunch attachment to answerthose applications requiring up tothree different hole sizes.

The rugged hydraulic material clampspermit punching of most hole sizes at astandard minimum edge distance of 1-1/4"(32 mm) without concern for clampinterference.

The versatile material clampdesign permits repositioning ofplate lengths to minimize materialhandling.

with CNC Accuracy and Repeatability

Create finished identifiedpiece parts.

If the following parts fit your production,e-mail [email protected] an accurate time study of the individualpart component. Simply fill in thedimensional data – including radius – andforward to us for “instant justification.”

SOFTWARESOFTWARE

Powerful software nestingprograms decrease scrapand efficiently array parts.

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Proven Machine Productivity from theLeader in Heavy Plate Production

Continuous material flow, maximum materialutilization, and consolidating multiple operationsare vital when you’re processing heavy plate.Peddinghaus’ nesting software adds a newdimension to proficient plate processing.

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Established in 1903, Peddinghaus has been instrumental in providing qualityequipment for virtually every major construction project in the world. As the

industry leader in innovative technology for structural steel and heavy platefabrication, Peddinghaus stands ready to serve our industry partners.

STEEL BURNING SYSTEMS STRUCTURAL DRILLING MACHINES

BAND SAWSMATERIAL HANDLING SYSTEMS

STEELWORKERSANGLEMASTERS

Peddinghaus Corporation300 North Washington Avenue

Bradley, Illinois 60915Phone 815-937-3800

Fax 815-937-4003www.peddinghaus.com

Peddinghaus Corporation U.K. Ltd.Unit 6

Queensway Link Industrial EstateStafford Park 17

Telford, Shropshire TF3 3DN UKPhone 01952-200377

Fax 01952-292877

Cutoff, Weld Prep,Coping, Haunches,Beam Splitting,Compound Miters,Castellations, MiterCuts and More…

Simplicity, superior design,and machine productivityhave led the Peddimat drilllines by Peddinghaus tobecome the industrystandard of structural steelfabricators throughout theworld with over 1,100installations.

Peddinghaus has pioneered the development of bandsawing technology for structural steel sections.

Automatic Punching, Marking & Shearingof Miscellaneous Shapes.

Peddinghaus Steelworkers have set theinternational standard for excellence. Thefoundation of any fabrication or maintenanceshop, Peddinghaus offers a model perfectlysuited for your application.

We reserve the right to make design alterations without notice. Some photographs printed in this publication may be taken with safety equipment removed forphotographic purposes. However, in actual operation it is recommended that correct safety procedures and equipment be utilized.

BK-2-3/04

Peddinghaus hasdesigned andmanufactured materialhandling systems forstructural steel shopinstallations for the pastfive decades. A cost-effective shop layout canbe custom designed foryour specific tonnage…now and in the future.

Dedicated to progress, individual machine specifications are available at www.peddinghaus.com

ISO 9001:2000Certified

Structural integrity is more than an engineering term – it’s the Peddinghaus way of doing business.