Plastics Injection Moulds - SOFAMIsofami.com/doc/presentation_medical_fr.pdfPlastics Injection Moulds ... Co-development plastic parts ... Mould set up (SU1 to SU3) Development of

Plastics Injection Moulds« Medical expertise »

“45 years of experience designing and manufacturing technical and multi-cavity moulds upto 5 tons”

1970 ���� Creation of MORA " Molds and Equipments Rhône-Alpes”

1978 ���� Construction of a new factory in Chambost Allières

1990 ���� Jean-Pierre LACROIX purchases MORA group

1998 ���� Creation of MORA International Holding Company & construction of the current SOFAMI factory

2014 ���� Industrial investment - robotised 5 Axes UGV Center ROEDERS

2014 ���� Metrology : 3D WENZEL – 4 workstations Top Solid Mold V6&7

2016 ���� Industrial investment - Turning CN MAZAK 3 axes

2017 ���� Industrial investment - New air conditioning molds workshop

2017 ���� Industrial investment - Wire erosion FANUC Robocut

History

Our experience in technical moulds� Multi-cavity moulds (24 / 32 / 48 / 64 cavities)� Bi-floors moulds (96 cavities)� High-speed� Multi-components� Silicone moulds� Foundry moulds

Prototype Moulds

� Co-development plastic parts� Proposal for development of plastic parts� Rheologic studies

� Develop mould imprints via 3D Printing process� Thermoplastics with fusion température ≤ 300℃� Pilot production run between 10-100 parts maximum

� Develop imprint process using existing mould� Pilot production run to validate the concept� Pilot production run to validate the assembly process

Evolution of Turnover / Employee (k€)

Turnover Breakdown

Study and Mould design

� CAD Workstations:2 x CATIA V5 R24

4 x Versions 6 &7

� Rheology Workstation:1 x MPi Version MOLDFLOW

Proposals adapted to your technical and budget objec tives

FAO Study� FAO Workstations:

3 x MISSLER TOP SOLID / TOP CAM / TOP WIRE 1 x DELCAM with MODULE 5 CONTINUOUS AXES2 x DELCAM POWER SHAPE / POWER MILL1 x DELCAM MACHINE SIMULATION1 interface post-processor Machine RODERS with 5 axes

Client

Industrial Machines (1)� UGV 5 axes Milling

1 x center ROEDERS RXP601DSH

• Robot EROWA "DYNAMIC"

� UGV 3 axes Milling

2 x centers ROEDERS RFM 600P & 760/2

� Conventional Milling2 x DECKEL1 x CN MAHO 2 x conventional milling machines

� Turning1 x center MAZAK

Industrial Machines (2)� Wire erosion

2 x FANUC centers3 x CHARMILLE ROBOFORM 1 x CHARMILLE ROBOFIL

� Cylindrical grinding1 x CN JONES & SHIPMAN 1 x LIP RC 250

� Surface grinding2 x CN JONES & SHIPMAN 5 x LIP, BRICAUD,J&S

Metrology Devices

Quality Control

2 x 3D Wenzel & Johansson2 x Profiles projectors PRAZIS P0400D3 x Digimar Measuring columns1 x WOLPERT Hardness testing machine4 x Mitutoyo microscopes

Mould set-up and pre-production testing� 80 tonnes ARBURG press� 150 tonnes ARBURG press

ISO 7 & 8 cleanroom tests

Quality / Project Organisation� Project Management Organisation

� Contract start-up review• Pre-study, schedule and budget

validation� Weekly progress & quality meetings

� Mould Approval Phases� Validation tests� Metrology of moulded product� Analysis & identification of adjustments� Mould set up (SU1 to SU3)� Development of standard industrial pre-

production process runs� Product Quality Check phases:

� CQ / IQ / OQ / PQ

Plungers rods

AREA OF EXPERTISE

Plungers rods

Needle-free injection system

Nutrition : male and female nozzles

Nutrition : Single use sterile nipples

Drop-by-drop tubes and components

Other parts from medicalindustry

Commercial Team

Key Account ManagerBruno GAREL+33(0) 6 31 59 21 [email protected]

Quotations Supervisor Raphaël CHABAUD+33(0) 4 74 03 19 [email protected]

SOFAMIZ.A. Le Charbonnier69 870 LAMURE SUR AZERGUESFRANCE� +33 (0)4 74 03 19 20� +33 (0)4 74 03 19 68� [email protected] www.sofami.com / youtube sofami moules

Contacts :Serge LEON Managing DirectorRoger DUFOUR Technical ManagerDavid PLANUS Production ManagerBruno GAREL Key Account ManagerJean-Luc MICHELLAND Quality Manager