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PLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE Sandra McClelland Member Company Chair, American Chemistry Council Plastics Division’s Automotive Team Business Development, Solvay Specialty Polymers
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PLASTICS & COMPOSITES THE FUTURE OF · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Mar 23, 2018

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Page 1: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

PLASTICS & COMPOSITES

THE FUTURE OF AUTOMOTIVE

Sandra McClelland

Member Company Chair, American Chemistry Council Plastics Division’s Automotive Team

Business Development, Solvay Specialty Polymers

Page 2: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Plastics Division Auto Members

Page 3: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

• Creating New Material Technologies

• Enabling Future Automotive Innovations

• Sustainable Solutions

https://www.youtube.com/embed/B6RyBHG51VQ?rel=0

Plastics:

Page 4: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Advanced Plastics

Weight savings,

parts consolidation

Improved safety helps

protect occupants

Unique, flexible

vehicle designs

© Ford

Page 5: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

VISION:

By 2030, the

automotive industry

and society will

recognize plastics

and polymer

composites as

preferred material

solutions

Page 6: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Item 4

Roadmap Priority Actions

Technology Development Center

Generic Cost Models

Material Properties Database

Design Guidelines

Material and Component Models

High-Speed Manufacturing Center

Joining Techniques

Engineered Materials with Improved Properties

Education and Training

1

2

3

4

5

6

7

8

9

Page 8: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Needs:

• Advance High Speed Manufacturing

• Reduce / Eliminate Retooling

Solutions:

• IACMI

• Fiber Orientation Detection Tool - ORNL

• Design Without Retooling

• 3D Printing for Tooling

Automotive glazing injection molding

machine. Courtesy of Bayer

Manufacturing, Tooling & Assembly

Page 9: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Education and Training

Needs:

• Training classes

• Degree programs at universities

Solutions:

• CCS

• Kettering

• New degree programs

• Benchmarking globally, e.g. BMW

Lightweight seating foam. Courtesy of BASF

Page 10: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Item 4

48.7mpgCar

bon fiber

demand to

reach $28

billion by

2024

-49.7mpg

Carbon fiber demand to reach

$28 billion by 2024

The Future Is Now: Electric

Powertrains

© Volkswagen

Page 11: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Item 4

48.7mpgCar

bon fiber

demand to

reach $28

billion by

2024

-49.7mpg

Carbon fiber demand to reach

$28 billion by 2024

The Future Is

Now: 3-D

Printing

© Local Motors

Page 12: PLASTICS & COMPOSITES THE FUTURE OF  · PDF filePLASTICS & COMPOSITES THE FUTURE OF AUTOMOTIVE ... Advanced Plastics Weight savings, ... Joining Techniques

Item 4

48.7mpgCar

bon fiber

demand to

reach $28

billion by

2024

-49.7mpg

Carbon fiber demand to reach

$28 billion by 2024

The Future Is Now:

Autonomous Vehicles

© Volkswagen

© Ford

© Rinspeed