Phillips-Medisize Ireland
Phillips-Medisize Ireland
Phillips-Medisize
• Technology driven provider of design & manufacturing services
Founded in 1964 in Phillips, WI as an Injection Molder
Annual revenue approaching $500 million
Over 2,100 people
• Global footprint
13 global locations – 17 facilities
Regional product design capabilities
• Markets Served
Medical and Pharmaceutical
Commercial (Consumer, Defense, Auto)
Partnerships built on Innovation, Quality and Service
Medisize Acquired by Phillips Plastics
• A Common Strategic VisionExpanded capabilities and technologyExpanded global footprint
• Belief in Operational ExcellenceScalable manufacturing capabilitiesCPI through Six Sigma & Lean programs
• Commitment to InnovationPeople
Technology
Facilities
Equipment
One of the largest and most complete global providers of outsourced medical/pharma design and manufacturing services
August 2011
Medical Markets
4
Commercial25%
Medical/Pharma75%
$500 Million
Product Overview
Diabetes Care• Pumps• Pen Delivery Systems• Lancets• Rom Keys• Meters
High Volume – Disposables
Surgical Instruments• Stent Delivery• Steerable Catheter• Ablation Therapy• Biopsy• Tissue Samples• Slitters
Drug Delivery• Auto-Injectors• Inhalers• Safety Syringes• Infuser• Combination Devices
Diagnostics• Contrast / High Pressure Injection• Programmers• NAT Testing
Low Volume – Doctor Use
China
California, USA
Wisconsin, USAIreland Netherlands
Switzerland Czech Republic
Finland
Design & Development Center
Manufacturing
Joint Venture
Design Center Satellites
Global Footprint
• Established 1981
• Based in Letterkenny, Co. Donegal
• Clean rooms Class 7, 2,400 m2
• 134 employees
• Injection Moulding
• Assembly
• Flexible Container Manufacture
• Managed outsourced sterilisation
• Quality system ISO 13485 certified
• Environmental ISO 14001 certified
• FDA registered & inspected site
Ireland – Key Facts
• 24 x Injection moulding machines
– 15T to 250T
– Injection moulding
– 2 Shot moulding
– Insert overmoulding
– Liquid Silicon injection moulding
• In-house tool maintenance
• Tool manufacture
– Internal in Finland & USA
– External in the US, Europe and China.
Ireland – Injection Molding
• Automated Assembly
– Equipment specification and build management
– Sophisticated high-volume production lines
– In-line Vision control systems
• Manual Assembly
– Well trained staff experienced in assembly of complex
custom made tubing sets and multi component medical
devices
– Solvent bonding services
– Ultrasonic welding
– Product flow & leak testing
Ireland – Assembly Services
• Packaging engineering services
• Packed according to customer needs– Bulk (Double bagged & Boxed)
– Rigid or Semi-rigid trays
– Medical peel pouches
– Rigid blisters
– Flexi blisters
• Sterilization management services
10
A full-service supplier from design to packaged, sterilized, and ready-to-distribute product
Ireland – End Use Packaging
11
In developing new products, speed-to-market is the critical competitive element. Our rapid and efficient design and development services goes from concept through the pilot phase and clinical trials.
Speed to market can be enhanced with a smart design process
Design & Development – Product Development with a Manufacturing Orientation
12
Program Management
• Appoint Project leader and select Project team
• Generate Gantt Chart and agree time scale with customer.
• Establish regular meetings with project team.
• Set up regular review meetings with customer.
• Approach to validation and metrology
– Phillips-Medisize will generally raise all validation documentation including
PDQ, IQ, OQ PQ, PFMEA etc., documents will be reviewed, agreed and
approved with our customer.
Phillips-Medisize
• Global design and development organization
• Superior commercialization (NPI) process
• Scalable manufacturing capabilities
• Operational excellence
• World-class customer service
Core advantage is the knowledge of its people to integrate design, molding, and automation to drive low cost and high quality global manufacturing solutions