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Published by EL 0665 BG CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 15990 © Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Colour Television Chassis FJ3.0E LA AA ME6 ME6 TOP B TOP B TOP A TOP A G_15990_000.eps 120506 Contents Page Contents Page 1. Technical Specifications, Connections, and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 8 3. Directions for Use 10 4. Mechanical Instructions 11 5. Service Modes, Error Codes, and Fault Finding 26 6. Block Diagrams, Test Point Overviews, and Waveforms Wiring Diagram 32” STEP (ME6) 53 Wiring Diagram 37” TOP B 55 Wiring Diagram 42” TOP A 56 Wiring Diagram 32” TOP B 54 Wiring Diagram 42” TOP B 57 Block Diagram Display Supply 32” LCD 58 Block Diagram Platform Supply 37” LCD 59 Block Diagram Display Supply (Sanken) 60 Block Diagram Platform Supply 42” 61 Block Diagram Video 62 Block Diagram Audio 63 Block Diagram Control & Clock Signals 64 Test Point Overview SSB (Bottom Side) 65-70 I2C IC’s Overview 71 Supply Lines Overview 72 7. Circuit Diagrams and PWB Layouts Drawing PWB Power Supply 32”: Filter & Stand-by (A1) 73 76-79 Power Supply 32”: Supply (A2) 74 76-79 Power Supply 32”: Connections (A3) 75 76-79 Display Supply 37”: Part 1 (A1) 80 85-90 Display Supply 37”: Part 2 (A2) 81 85-90 Platform Supply 37”: Aux Supply (A3) 82 85-90 Platform Supply 37”: Stand-by Supply (A4) 83 85-90 Platform Supply 37”: 25W Supply (A5) 84 85-90 Ambi Light (AL1) 91 94 Ambi Light (AL2) 92 94 Ambi Light (AL3) 93 94 Platform Supply 42”: Aux Supply (AP1) 95 103-109 Platform Supply 42”: Stby Supply (AP2) 96 103-109 Platform Supply 42”: Filter (AP3) 97 103-109 Platform Supply 42”: Audio Left/Right (AP4) 98 103-109 Platform Supply 42”: Audio Prot / Mute (AP5) 99 103-109 Platform Supply 42”: Audio Prot / Mute (AP6) 100 103-109 Platform Supply 42”: Audio Centre (AP7) 101 103-109 Platform Supply 42”: SRP List 102 103-109 Small Signal Board (B1-B16) 110-172 172-183 External I/O Panel: Externals A (BE1) 184 186 External I/O Panel: Externals B (BE1) 185 186 Side I/O Panel (ME6) (D) 187 188 Side I/O Panel (32PF9731D/10) (D) 189 190 Side I/O Panel (TOP 37”& 42”) (D) 191 192 Control Panel (ME6 32”) (E) 193 193 Control Panel (TOP 37”&42”) (E) 194 194 Front IR / LED Panel (ME6) (J) 195 195 LED Panel (TOP) (J) 196 197 Stand-by & Audio Panel: Connections (SA1) 198 203-205 Stand-by & Audio Panel: Stand-by (SA2) 199 203-205 Stand-by & Audio Panel: Supply (SA3) 200 203-205 Stand-by & Audio Panel: Audio Left / Right(SA4)201 203-205 Stand-by & Audio Panel: Prot. / Mute (SA5) 202 203-205 8. Alignments 207 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 214 Abbreviation List 223 IC Data Sheets 226 10. Spare Parts List 240 11. Revision List 257
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Colour Television

Chassis

FJ3.0E LAAA

TOP A

TOP B

ME6G_15990_000.eps 120506

Contents

Page

Contents

Page94 103-109 103-109 103-109 103-109 103-109 103-109 103-109 103-109 172-183 186 186 188 190 192 193 194 195 197 203-205 203-205 203-205 203-205 203-205

1. Technical Specifications, Connections, and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 8 3. Directions for Use 10 4. Mechanical Instructions 11 5. Service Modes, Error Codes, and Fault Finding 26 6. Block Diagrams, Test Point Overviews, and Waveforms Wiring Diagram 32 STEP (ME6) 53 Wiring Diagram 37 TOP B 55 Wiring Diagram 42 TOP A 56 Wiring Diagram 32 TOP B 54 Wiring Diagram 42 TOP B 57 Block Diagram Display Supply 32 LCD 58 Block Diagram Platform Supply 37 LCD 59 Block Diagram Display Supply (Sanken) 60 Block Diagram Platform Supply 42 61 Block Diagram Video 62 Block Diagram Audio 63 Block Diagram Control & Clock Signals 64 Test Point Overview SSB (Bottom Side) 65-70 I2C ICs Overview 71 Supply Lines Overview 72 7. Circuit Diagrams and PWB Layouts Drawing Power Supply 32: Filter & Stand-by (A1) 73 Power Supply 32: Supply (A2) 74 Power Supply 32: Connections (A3) 75 Display Supply 37: Part 1 (A1) 80 Display Supply 37: Part 2 (A2) 81 Platform Supply 37: Aux Supply (A3) 82 Platform Supply 37: Stand-by Supply (A4) 83 Platform Supply 37: 25W Supply (A5) 84 Ambi Light (AL1) 91 Ambi Light (AL2) 92

PWB 76-79 76-79 76-79 85-90 85-90 85-90 85-90 85-90 94 94

8. 9.

10. 11.

Ambi Light (AL3) 93 Platform Supply 42: Aux Supply (AP1) 95 Platform Supply 42: Stby Supply (AP2) 96 Platform Supply 42: Filter (AP3) 97 Platform Supply 42: Audio Left/Right (AP4) 98 Platform Supply 42: Audio Prot / Mute (AP5) 99 Platform Supply 42: Audio Prot / Mute (AP6) 100 Platform Supply 42: Audio Centre (AP7) 101 Platform Supply 42: SRP List 102 Small Signal Board (B1-B16) 110-172 External I/O Panel: Externals A (BE1) 184 External I/O Panel: Externals B (BE1) 185 Side I/O Panel (ME6) (D) 187 Side I/O Panel (32PF9731D/10) (D) 189 Side I/O Panel (TOP 37& 42) (D) 191 Control Panel (ME6 32) (E) 193 Control Panel (TOP 37&42) (E) 194 Front IR / LED Panel (ME6) (J) 195 LED Panel (TOP) (J) 196 Stand-by & Audio Panel: Connections (SA1) 198 Stand-by & Audio Panel: Stand-by (SA2) 199 Stand-by & Audio Panel: Supply (SA3) 200 Stand-by & Audio Panel: Audio Left / Right(SA4)201 Stand-by & Audio Panel: Prot. / Mute (SA5) 202 Alignments 207 Circuit Descriptions, Abbreviation List, and IC Data Sheets 214 Abbreviation List 223 IC Data Sheets 226 Spare Parts List 240 Revision List 257

Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by EL 0665 BG CD Customer Service

Printed in the Netherlands

Subject to modification

EN 3122 785 15990

EN 2

1.

FJ3.0E LA

Technical Specifications, Connections, and Chassis Overview

1. Technical Specifications, Connections, and Chassis OverviewIndex of this chapter: 1.1 Technical Specifications 1.2 Connections 1.3 Chassis Overview Notes: Figures can deviate due to the different set executions. Specifications are indicative (subject to change). 1.1.3 Multimedia Supported digital media (only in 37 and 42)

: : : : : : : : : :

Compact Flash I & II Memory Stick Microdrive SD Card Multi Media Card Smart Media Card

1.11.1.1

Technical SpecificationsVision : : : : Resolution (HxV pixels) : : : Light output (cd/m2) : Viewing angle (HxV degrees) : Tuning system : Colour systems : : Supported computer formats (60 Hz) : : : Supported video formats : : : : : : AV (playback only) : Tuner bands : Display type Screen size LCD 32 (82 cm), 16:9 37 (94 cm), 16:9 42 (107 cm), 16:9 32: 1366(*3)x768 37: 1920(*3)x1080 42: 1366(*3)x768 550 176 PLL PAL B/G, D/K, I SECAM B/G, D/K, L/L 640x480 800x600 1024x768 640x480i - 1fH 720x576i - 1fH 640x480p - 2fH 720x576p - 2fH 1920x1080i - 2fH 1280x720p - 3fH NTSC, PAL, SECAM UHF, VHF, S, Hyper 1.1.4 : : : : : AV stereo, 2CS B/G, D/K NIC. B/G, D/K, I, L/L 2 x 15 2 x 12 + 1 x 24 (42PF9831/69)

Supported file formats

JPEG MP3 Slideshow (.alb) DivX 3.11 and 5 (only 32PF9731D/10, 37 and 42) : MPEG1, 2 : MPEG4 (only 32PF9731D/10, 37 and 42) : XviD (only 32PF9731D/10, 37 and 42) : USB2.0 : 7-in-1 Memory Card Reader (only 37 and 42)

USB input Multimedia connections

Multimedia connections (37PF9731D/10 and 42PF9731D/10)

: Ethernet-UTP5 : UPnP : WiFi (opt. ethernetbridge)

1.1.2

Sound Sound systems

Miscellaneous Power supply: - Mains voltage (VAC) - Mains frequency (Hz) Ambient conditions: - Temperature range (C) - Maximum humidity

: 220 - 240 : 50 / 60

Maximum power (WRMS)

: +5 to +40 : 90% R.H.

Power consumption (values are indicative) - Normal operation (W) : 32: 163 : 37: 185 : 42: 248 - Stand-by (W) : 800 VA). Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points: Route the wire trees correctly and fix them with the mounted cable clamps. Check the insulation of the Mains/AC Power lead for external damage. Check the strain relief of the Mains/AC Power cord for proper function. Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply): 1. Unplug the Mains/AC Power cord and connect a wire between the two pins of the Mains/AC Power plug. 2. Set the Mains/AC Power switch to the "on" position (keep the Mains/AC Power cord unplugged!). 3. Measure the resistance value between the pins of the Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm. 4. Switch "off" the set, and remove the wire between the two pins of the Mains/AC Power plug. Check the cabinet for defects, to prevent touching of any inner parts by the customer.

2.3.2

Schematic Notes All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm). Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm). All capacitor values are given in micro-farads (= x10-6), nano-farads (n= x10-9), or pico-farads (p= x10-12). Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF). An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values. The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.

2.3.3

Rework on BGA (Ball Grid Array) ICs General Although (LF)BGA assembly yields are very high, there may still be a requirement for component rework. By rework, we mean the process of removing the component from the PWB and replacing it with a new component. If an (LF)BGA is removed from a PWB, the solder balls of the component are deformed drastically so the removed (LF)BGA has to be discarded. Device Removal As is the case with any component that, is being removed, it is essential when removing an (LF)BGA, that the board, tracks, solder lands, or surrounding components are not damaged. To remove an (LF)BGA, the board must be uniformly heated to a temperature close to the reflow soldering temperature. A uniform temperature reduces the risk of warping the PWB. To do this, we recommend that the board is heated until it is certain that all the joints are molten. Then carefully pull the component off the board with a vacuum nozzle. For the appropriate temperature profiles, see the IC data sheet. Area Preparation When the component has been removed, the vacant IC area must be cleaned before replacing the (LF)BGA. Removing an IC often leaves varying amounts of solder on the mounting lands. This excessive solder can be removed with either a solder sucker or solder wick. The remaining flux can be removed with a brush and cleaning agent. After the board is properly cleaned and inspected, apply flux on the solder lands and on the connection balls of the (LF)BGA. Note: Do not apply solder paste, as this has been shown to result in problems during re-soldering.

2.2

Warnings All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. Available ESD protection equipment: Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. Wristband tester 4822 344 13999. Be careful during measurements in the high voltage section. Never replace modules or other components while the unit is switched "on". When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

2.32.3.1

NotesGeneral Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the

Safety Instructions, Warnings, and NotesDevice Replacement The last step in the repair process is to solder the new component on the board. Ideally, the (LF)BGA should be aligned under a microscope or magnifying glass. If this is not possible, try to align the (LF)BGA with any board markers. So as not to damage neighbouring components, it may be necessary to reduce some temperatures and times. More Information For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com (needs subscription, not available for all regions). After login, select Magazine, then go to Repair downloads. Here you will find Information on how to deal with BGA-ICs. 2.3.4 Lead-free Solder Philips CE is producing lead-free sets (PBF) from 1.1.2005 onwards. Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 5 and 6 refer to the production year, digits 7 and 8 refer to production week (in example below it is 1991 week 18).

FJ3.0E LA

2.

EN 9

avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin. Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be purchased at external companies. Special information for lead-free BGA ICs: these ICs will be delivered in so-called "dry-packaging" to protect the IC against moisture. This packaging may only be opened shortly before it is used (soldered). Otherwise the body of the IC gets "wet" inside and during the heating time the structure of the IC will be destroyed due to high (steam-) pressure inside the body. If the packaging was opened before usage, the IC has to be heated up for some hours (around 90C) for drying (think of ESD-protection!). Do not re-use BGAs at all! For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will be available till the end of the service period. For the repair of such sets nothing changes.

In case of doubt whether the board is lead-free or not (or with mixed technologies), you can use the following method: Always use the highest temperature to solder, when using SAC305 (see also instructions below). De-solder thoroughly (clean solder joints to avoid mix of two alloys). Caution: For BGA-ICs, you must use the correct temperatureprofile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the "Magazine", chapter "Repair downloads". For additional questions please contact your local repair help desk. 2.3.5 Alternative BOM identification In September 2003, Philips CE introduced a change in the way the serial number (or production number, see Figure 2-1) is composed. From this date on, the third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative BOM (Bill of Materials used for producing the specific model of TV set). It is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different O.E.M.s. By looking at the third digit of the serial number, the service technician can see if there is more than one type of B.O.M. used in the production of the TV set he is working with. He can then consult the At Your Service Web site, where he can type in the Commercial Type Version Number of the TV set (e.g. 28PW9515/12), after which a screen will appear that gives information about the number of alternative B.O.M.s used. If the third digit of the serial number contains the number 1 (example: AG1B033500001), then there is only one B.O.M. version of the TV set on the market. If the third digit is a 2 (example: AG2B0335000001), then there are two different B.O.M.s. Information about this is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26 = 35 different B.O.M.s can be indicated by the third digit of the serial number. 2.3.6 Practical Service Precautions It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard. Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

E_06532_024.eps 230205

Figure 2-1 Serial number example Regardless of the special lead-free logo (which is not always indicated), one must treat all sets from this date onwards according to the rules as described below.

P

b

Figure 2-2 Lead-free logo Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: To reach a solder-tip temperature of at least 400C. To stabilise the adjusted temperature at the solder-tip. To exchange solder-tips for different applications. Adjust your solder tool so that a temperature of around 360C - 380C is reached and stabilised at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch off unused equipment or reduce heat. Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to

EN 10

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FJ3.0E LA

Directions for Use

3. Directions for UseYou can download this information from the following websites: http://www.philips.com/support http://www.p4c.philips.com

Mechanical Instructions

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4. Mechanical InstructionsIndex of this chapter: 4.1 Cable Dressing 4.2 Service Positions 4.3 Assy/Panel Removal ME6 styling 4.4 Assy/Panel Removal Top A styling 4.5 Assy/Panel Removal Top B styling 4.6 Set Re-assembly Notes: Figures below can deviate slightly from the actual situation, due to the different set executions. Follow the disassemble instructions in described order. This chassis comes with three different stylings: ME6, for type numbers 32PF9531/10 and 32PF9631D/10 Top B, for type numbers 32PF9731D/10, 37PF9731/69, 37PF9731D/10 and 42PF9731D/10 Top A, for type numbers 42PF9831/69 and 42PF9831D/ 10. The mechanical instructions for the different stylings are described separately in this chapter.

4.1

Cable Dressing

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Figure 4-1 Cable dressing ME6 styling (32PF9531/10 and 32PF9631D/10)

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FJ3.0E LA

Mechanical Instructions

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Figure 4-2 Cable dressing Top B styling (32PF9731D/10, 37PF9731/69, 37PF9731D/10 and 42PF9731D/10)

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Figure 4-3 Cable dressing Top A styling (42PF9831/69 and 42PF9831D/10)

Mechanical Instructions 4.2 Service PositionsFor easy servicing of this set, there are a few possibilities created: The buffers from the packaging. Foam bars (created for Service). Aluminium service stands (created for Service). 4.2.1 Foam Bars

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3. Remove T10 tapping and parker screws [2] from the top, centre, bottom, left and right side of the Rear Cover and underneath the main I/O panel. 4. Lift the Rear Cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover.

2

2

2

2

2 2 2 1

2 2 2 1

2

2

2

2

2

2

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Figure 4-4 Foam bars The foam bars (order code 3122 785 90580 for two pieces) can be used for all types and sizes of Flat TVs. By laying the TV face down on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. By placing a mirror under the TV, you can monitor the screen. 4.2.2 Aluminium Stands 4.3.2

Figure 4-6 Rear cover removal VESA wall plate The VESA wall mount plate can be removed by removing the T10 tapping screws [1] that hold the plate. See figure VESA wall mount plate removal.

1

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Figure 4-7 VESA wall mount plate removal Figure 4-5 Aluminium stands (drawing of MkI) 4.3.3 The new MkII aluminium stands (not on drawing) with order code 3122 785 90690, can also be used to do measurements, alignments, and duration tests. The stands can be (dis)mounted quickly and easyly by means of sliding them in/ out of the "mushrooms". The new stands are backwards compatible with the earlier models. Important: For (older) FTV sets without these "mushrooms", it is obligatory to use the provided screws, otherwise it is possible to damage parts inside the set ! Speaker After removing the rear cover, you gain access to the speakers. Caution: never disconnect the speakers with a playing set, because otherwise the class-D audio amplifiers could be damaged. 4.3.4 Control Panel The Control Panel can be taken out by removing the two T10 screws [1] that hold the plastic frame. After the panel has been taken out, the connector can be released. See figure Control Panel, LED Panel and Side I/O Panel removal. When defective, replace the whole unit.

4.34.3.1

Assy/Panel Removal ME6 stylingRear Cover Disconnect the Mains/AC Power cord before you remove the rear cover! 1. Place the TV set upside down on a table top, using the foam bars (see part Foam Bars). Caution: do not put pressure on the display, but let the monitor lean on the Front cover. 2. Remove the stand by removing the tapping screws [1], that hold the stand.

EN 14

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FJ3.0E LA

Mechanical Instructions

1

1 3 4

1G_15990_095.eps 090506

2Figure 4-10 Stand-by/Audio panel removalG_15990_093.eps 090506

4.3.8

External I/O SCART Panel The External I/O SCART Panel can be taken out by removing the flat cable and removing the parker screws [1] on the SSB bottom shield that hold the assy. See figure External I/O SCART Panel removal.

Figure 4-8 Control panel, LED panel and side I/O panel removal The assy is packed into a plastic frame. To take the assy out, lift the four clamps [1] of the frame and take the assy out. See Figure Control panel assy removal.

1

1G_15990_094.eps 090506

Figure 4-9 Control panel assy removal When defective, replace the whole unit. 4.3.5 LED Panel The LED Panel can be removed by releasing clamp [2] that holds the assy. It hinges on the left side. See figure Control Panel, LED Panel and Side I/O Panel removal. When defective, replace the whole unit. 4.3.6 Side I/O Panel The Side I/O Panel can be removed together with its plastic frame. See figure Control Panel, LED Panel and Side I/O Panel removal. 1. Remove the T10 parker screws [3]. 2. Push back the clamps [4] on the right side that hold the assy. 3. Take out the assy from the plastic frame, it hinges on the left side. When defective, replace the whole unit. 4.3.7 Stand-by/Audio Panel 1. Disconnect all cables from the Stand-by/Audio Panel. 2. Remove T10 tapping screws [1] from the Stand-by/Audio Panel. See figure Stand-by/Audio Panel removal. 3. Take out the Stand-by/Audio Panel (it hinges at the right side).

G_15990_096.eps 090506

Figure 4-11 External I/O SCART panel 4.3.9 Small Signal Board (SSB) Caution: it is absolutely mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. Removal from the set The SSB can, together with the External I/O SCART Panel, be taken out of the set by removing the T10 tapping screw [1] on the left side of the panel. See SSB top shielding. The frame that holds the SSB and the External I/O SCART Panel hinges at the right side. Disconnect all cables from the SSB before lifting the frame from the set. This includes the USB plug and the fragile LVDS cable.

Mechanical Instructions

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2 1 2 1 3 2 3 2

1

1

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Figure 4-12 SSB top shielding Removing the shielding 1. Remove the T10 tapping screws [2] on the outer rim of the SSB top shielding. 2. Remove the T10 parker screws [3] around the External I/O SCART Panel. 3. Remove the T10 tapping screws [1] on the SSB bottom shielding. See figure SSB bottom shielding for details.G_15990_099.eps 090506

Figure 4-14 Supply panel 1. Remove the T10 tapping screws. 2. Unplug the cables. 3. Take the panel out (it hinges on the right side). 4.3.11 LCD Display Panel

1 1 1 1

1 1 1 1 1

1

For exchanging the LCD display, see figure LCD Display Panel removal. 1. Remove T10 parker screws [1], indicated with an arrow on the rim. 2. Remove T15 tapping screws [2]. 3. Unplug the speaker cables. 4. Unplug the fragile LVDS connector. 5. Unplug the two connectors [4] on the LCD inverter panel.

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1Figure 4-13 SSB bottom shielding Removing the SSB and External I/O Panel See figure SSB and External I/O SCART Panel removal. The SSB is mounted with 2 screws on the bottom shielding. The External I/O Panel is mounted with 4 screws on the bottom shielding. 4.3.10 Supply Panel See figure Supply Panel for details.

1 2 4 2

1

1

1

3

4 1 2 2G_15990_100.eps 090506

1

Figure 4-15 LCD display panel removal Now the subframe can be lifted, together with the Side I/O-, Side USB- and LED Panel. See figure Subframe lift. After that, the LCD Panel can be lifted from the set.

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Mechanical Instructions3. Release clips [2] and slide the unit away from the side of the set. 4. Release clips [3] and slide the PWB out of the plastic casing. 5. Unplug connector [4].

1

2

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Figure 4-16 Subframe lift

4.44.4.1

Assy/Panel Removal Top A stylingRear Cover Disconnect the Mains/AC Power cord before you remove the rear cover! 1. Place the TV set upside down on a table top, using the foam bars (see part Foam Bars). Caution: do not put pressure on the display, but let the monitor lean on the front cover. 2. Remove the stand. 3. Remove mushrooms [1]. 4. Remove screws [2]. 5. Lift the Rear Cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover.G_15990_147.eps 120506

Figure 4-18 Key control panel removal 1/2

2

2

2

2

2

2 2 3 2 4

2

2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

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Figure 4-19 Key control panel removal 2/2 When defective, replace the whole unit. 4.4.4 Side I/O Panel 1. Remove the rear cover, as described previously. 2. Release clamp [1] and slide the PWB out of its casing. 3. Unplug connector [2] from the panel.

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Figure 4-17 Rear cover removal 4.4.2 Speakers After removing the rear cover, you gain access to the speakers. Caution: never disconnect the speakers with a playing set, because otherwise the class-D audio amplifiers could be damaged. 4.4.3 Key Control Panel 1. Remove the rear cover, as described previously. 2. Remove screws [1].

Mechanical Instructions

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1

1

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Figure 4-20 Side I/O panel 1/2 4.4.6

Figure 4-22 Memory card reader / USB connector External I/O SCART Panel 1. Remove the rear cover, as described previously. 2. Unplug connector [1] from the panel. 3. Remove screws [2].

2

1

2

2 2

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Figure 4-23 External I/O SCART panel 4.4.7G_15990_150.eps 120506

Small Signal Board (SSB) Caution: it is absolutely mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. Removal from the set 1. Remove the rear cover, as described previously. 2. Unplug connector [1] from the panel PSU. 3. Unplug all connectors [2] from the SSB panel. 4. Remove screws [3]. 5. Take the complete SSB module out of the set and place it on a flat workbench.

Figure 4-21 Side I/O panel 2/2 4.4.5 Memory Card reader / USB connector 1. Remove the rear cover, as described previously. 2. Release clamps [1] and slide the unit out of its plastic frame. 3. Unplug the USB connector from the SSB panel, and the power cable from the platform PSU.

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Mechanical Instructions

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1 2 2

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3

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Figure 4-24 SSB panel 1/3 Removing the shielding 1. Remove screws [4] . 2. Remove the connector plate and the top shielding. 3. Remove screws [5] and remove the SSB panel from the bottom shielding.

1

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4

4

4

4

4Figure 4-27 Platform supply 4.4.9 LCD Panel Supply 1. Remove the rear cover, as described previously. 2. Unplug connectors [1] from the panel. 3. Remove screws [2].

4

4

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Figure 4-25 SSB panel 2/3

1

2

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Figure 4-26 SSB panel 3/3 4.4.8 Platform Supply 1. Remove the rear cover, as described previously. 2. Unplug connectors [1] from the panel. 3. Remove screws [2].

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Figure 4-28 LCD panel supply 4.4.10 LCD Display Panel For exchanging the LCD display, see figures LCD Display Panel removal. 1. 2. 3. 4. 5. 6. 7. Remove the rear cover, as described previously. Remove the SSB module, as described previously. Remove the screws [1] Remove brackets [2]. Unplug connectors [3] from the panel PSU. Unplug connector [4] from the platform PSU. Unplug connectors [5] from the loudspeakers.

Mechanical Instructions8. Unplug connectors [6] from the right hand ambilight driver PWB. 9. Unplug earth wire [7]. 10. Carefully unplug the fragile LVDS connector [8]. 11. Unplug connector [9] from the X-Main PWB. 12. Remove screws [10]. 13. Remove the metal subframe [11]. 14. Remove screws [12]. 15. Remove plastic subframe [13]. 16. Release catches [14] and lift the ambilight frame [15] from the remains of the set. 17. Remove the LCD panel [16].

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14

16

1 1

1 1

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Figure 4-32 LCD Display panel removal 4/4

24.4.11 LED/IR Sensor Removal

1

1

1

1

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1. 2. 3. 4. 5. 6.

Remove the LCD panel, as described previously. Remove screws [1] . Pull bracket [2] out of the frame. Remove screws [3]. Pull the PWB out of the bracket. Unplug connector [4].

Figure 4-29 LCD display panel removal 1/4

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9

Figure 4-33 LED/IR sensor removal 1/3

Figure 4-30 LCD display panel removal 2/4

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Figure 4-34 LED/IR sensor removal 2/3

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Figure 4-31 LCD display panel removal 3/4

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Mechanical Instructions

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Figure 4-35 LED/IR sensor removal 3/3 4.4.12 Ambilight Inverter Board Left 1. 2. 3. 4. Remove the rear cover, as described previously. Unplug connectors [1]. Remove screw [2]. Release clamp [3].

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3

Figure 4-37 Ambilight inverter board right 4.4.14 Ambilight Inverter Board Top 1. Remove the rear cover, as described previously. 2. Unplug connectors [1] . 3. Release clamp [2].

1 1

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2

2

Figure 4-36 Ambilight inverter board left Figure 4-38 Ambilight inverter board top 4.4.13 Ambilight Inverter Board Right 4.4.15 Ambilight Module 1. 2. 3. 4. Remove the rear cover, as described previously. Unplug connectors [1] . Remove screw [2]. Release clamp [3]. 1. Carry out the disassembly LCD Display Panel, except for the last point. 2. Put the ambilight frame on a flat workbench. 3. Remove screws [1].

Mechanical Instructions

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Figure 4-39 Ambilight module

4.54.5.1

Assy/Panel Removal Top B stylingRear Cover Disconnect the Mains/AC Power cord before you remove the rear cover! 1. Place the TV set upside down on a table top, using the foam bars (see part Foam Bars). Caution: do not put pressure on the display, but let the monitor lean on the front cover. 2. Remove the stand. 3. Remove mushrooms [1]. 4. Remove screws [2]. 5. Lift the Rear Cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover.

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Figure 4-41 Key control panel removal 1/2

2

ble aila v ta e ty NoG_15990_123.eps 120506

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Figure 4-42 Key control panel removal 2/2 When defective, replace the whole unit. 4.5.4 Side I/O Panel 1. Remove the rear cover, as described previously. 2. Release clamp [1] and slide the PWB out of its casing. 3. Unplug connector [2] from the panel.

Figure 4-40 Rear cover removal 4.5.2 Speakers After removing the rear cover, you gain access to the speakers. Caution: never disconnect the speakers with a playing set, because otherwise the class-D audio amplifiers could be damaged. 4.5.3 Key Control Panel 1. Remove the rear cover, as described previously. 2. Remove screws [1]. 3. Release clips [2] and slide the PWB out of the plastic casing. 4. Unplug connector [3].

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Mechanical Instructions

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Figure 4-43 Side I/O panel 1/2 4.5.6

Figure 4-45 Memory card reader / USB connector External I/O SCART Panel 1. Remove the rear cover, as described previously. 2. Unplug connectors [1] from the panel. 3. Remove screws [2].

1

2

2

2 2

2 2

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Figure 4-46 External I/O SCART panel 4.5.7G_15990_127.eps 110506

Small Signal Board (SSB) Caution: it is absolutely mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. Removal from the set 1. Remove the rear cover, as described previously. 2. Unplug all connectors [1] from the SSB panel. 3. Unplug connector [2] from the PSU. 4. Remove screws [3]. 5. Take the complete SSB module out of the set and place it on a flat workbench.

Figure 4-44 Side I/O panel 2/2 4.5.5 Memory Card reader / USB connector 1. Remove the rear cover, as described previously. 2. Release clamps [1] and slide the unit out of its plastic frame. 3. Unplug the USB connector from the SSB panel, and the power cable from the PSU.

Mechanical Instructions

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Figure 4-47 SSB panel 1/4 Removing the shielding 1. Remove screws [4] . 2. Remove the connector plate [5] and the top shielding [6]. 3. Remove screws [7] and remove the SSB panel from the bottom shielding.

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Figure 4-51 Platform supply

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4.5.9

LCD Display Panel For exchanging the LCD display, see figures LCD Display Panel removal. 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the rear cover, as described previously. Remove screws [1] Remove brackets [2]. Unplug LVDS connector [3] from the panel. Unplug connector [4] of the IR/LED panel from the SSB. Unplug connectors [5] from the loudspeakers. Unplug connectors [6] from the ambilight inverter PWB. Remove screws [7] and put the key control unit on the subframe. Release the Mem. Card Reader/Side I/O [8] and put it on the subframe. Unplug connector [9] from the X-Main PWB. Remove screws [10]. Remove the subframe [11]. Remove screws [12]. Remove brackets [13] and plastic ambilight frame [14]. Remove the LCD panel [15].

Figure 4-48 SSB panel 2/4

6 4

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Figure 4-49 SSB panel 3/4

10. 11. 12. 13. 14. 15.

1 1 7 2

1 1

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Figure 4-50 SSB panel 4/4 4.5.8 Power Supply 1. Remove the rear cover, as described previously. 2. Unplug connectors [1] from the panel. 3. Remove screws [2].G_15990_135.eps 110506

Figure 4-52 LCD Display panel removal 1/4

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5Figure 4-56 LED/IR sensor removal 4.5.11 Ambilight Inverter BoardsG_15990_136.eps 120506

Figure 4-53 LCD display panel removal 2/4

1. Remove the rear cover, as described previously. 2. Remove the metal bracket, that is mounted over the Inverter Board you want to replace, as described previously. 3. Unplug connectors [1] . 4. Release clamps [2].

2 13 12 3

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Figure 4-54 LCD display panel removal 3/4

2

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Figure 4-57 Ambilight inverter board

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4.5.12 Ambilight Module 1. Carry out the disassembly LCD Display Panel, except for the last point. 2. Put the ambilight frame on a flat workbench. 3. Remove screws [1].G_15990_138.eps 110506

Figure 4-55 LCD display panel removal 4/4 4.5.10 LED/IR Sensor Removal 1. Carry out the disassembly of the LCD panel, as described previously, except for the last point. 2. Remove screws [1] . 3. Unplug connector [2].

Mechanical Instructions 4.6

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Set Re-assemblyTo re-assemble the whole set, execute all processes in reverse order. Notes: While re-assembling, make sure that all cables are placed and connected in their original position. See figure "Cable dressing". Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

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Figure 4-58 Ambilight module

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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault FindingIndex of this chapter: 5.1 Test Points 5.2 Service Modes 5.3 Stepwise Start-up 5.5 Error Codes 5.6 The Blinking LED Procedure 5.7 Protections 5.8 Fault Finding and Repair Tips 5.9 Software Upgrading All service-unfriendly modes (if present) are disabled, like: (Sleep) timer. Child/parental lock. Picture mute (blue mute or black mute). Automatic volume levelling (AVL). Auto switch "off" (when no video signal was received for 10 minutes). Skip/blank of non-favourite pre-sets. Smart modes. Auto store of personal presets. Auto user menu time-out.

5.1

Test PointsThe chassis is equipped with test points (Fxxx) printed on the circuit board assemblies. As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. Several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective. Perform measurements under the following conditions: Service Default Mode. Video: Colour bar signal. Audio: 3 kHz left, 1 kHz right.

5.2

Service ModesService Default mode (SDM) and Service Alignment Mode (SAM) offers several features for the service technician, while the Customer Service Mode (CSM) is used for communication between the call centre and the customer. This chassis also offers the option of using ComPair, a hardware interface between a computer and the TV chassis. It offers the abilities of structured troubleshooting, error code reading, and software version read-out for all chassis. Minimum requirements for ComPair: a Pentium processor, a Windows OS, and a CD-ROM drive (see also paragraph "ComPair").

How to Activate SDM For DVBT TVs there are two kinds of SDM : an analogue SDM and a digital SDM. Tuning will happen according table SDM Default Settings. Analogue SDM: use the standard RC-transmitter and key in the code 062596, directly followed by the MENU button. Note: It is possible that, together with the SDM, the main menu will appear. To switch it "off", push the MENU button again. Digital SDM: use the standard RC-transmitter and key in the code 062593, directly followed by the MENU button. Depending on the software version it is possible that the tuning will not work correctly. Note: It is possible that, together with the SDM, the main menu will appear. To switch it "off", push the MENU button again. Analogue SDM can also be activated by shorting for a moment the two solder pads [1] on the SSB, with the indication SDM. They are located outside the shielding. Activation can be performed in all modes, except when the set has a problem with the Stand-by Processor. See figure Service mode pads.

SDM

1

5.2.1

Service Default Mode (SDM)

2 1Purpose To create a pre-defined setting, to get the same measurement results as given in this manual. To override SW protections detected by stand-by processor and make the TV start up to the step just before protection (a sort of automatic stepwise start up). See paragraph Stepwise Start Up. To override SW protections detected by Viper. Depending on the SW version it is possible that this mechanism does not work correctly. See also paragraph Error codes. To start the blinking LED procedure (not valid in protection mode). Specifications Table 5-1 SDM default settings Default system PAL B/GSPI

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Figure 5-1 Service mode pads After activating this mode, SDM will appear in the upper right corner of the screen (if you have picture). How to Navigate When you press the MENU button on the RC transmitter, the set will toggle between the SDM and the normal user menu (with the SDM mode still active in the background). How to Exit SDM Use one of the following methods: Switch the set to STAND-BY via the RC-transmitter.

Region Europe, AP(PAL/Multi) Europe, AP DVBT

Freq. (MHz) 475.25

DVBT 546.000 PID Video: 0B 06 PID PCR: 0B 06 PID Audio: 0B 07

All picture settings at 50% (brightness, colour, contrast). All sound settings at 50%, except volume at 25%.

Service Modes, Error Codes, and Fault Finding Via a standard customer RC-transmitter: key in 00sequence.

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5.2.2

Service Alignment Mode (SAM) Purpose To perform (software) alignments. To change option settings. To easily identify the used software version. To view operation hours. To display (or clear) the error code buffer. How to Activate SAM Via a standard RC transmitter: key in the code 062596 directly followed by the INFO button. After activating SAM with this method a service warning will appear on the screen, you can continue by pressing the red button on the RC. Contents of SAM: Hardware Info. A. SW Version. Displays the software version of the VIPER software (main software) (example: JA30E1.2.3.4_12345 = AAAAB_X.Y.W.Z_NNNNN). AAAA= the software name. B= the region: A= AP, E= EU, L= LatAm, U = US. For AP sets it is possible that the Europe software version is used. X.Y.W.Z= the software version, where X is the main version number (different numbers are not compatible with one another) and Y.W.Z is the sub version number (a higher number is always compatible with a lower number). NNNNN= last five digits of 12nc code of the software. B. SBY PROC Version. Displays the software version of the stand-by processor. C. Production Code. Displays the production code of the TV, this is the serial number as printed on the back of the TV set. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM. ComPair will foresee in a possibility to do this. Operation Hours. Displays the accumulated total of operation hours (not the stand-by hours). Every time the TV is switched "on/off", 0.5 hours is added to this number. Errors. (Followed by maximal 10 errors). The most recent error is displayed at the upper left (for an error explanation see paragraph Error Codes). Defective Module. Here the module that generates the error is displayed. If there are multiple errors in the buffer, which are not all generated by a single module, there is probably another defect. It will then display the message UNKNOWN here. Not all errors will display a defective module name. Reset Error Buffer. When you press cursor right and then the OK button, the error buffer is reset. Alignments. This will activate the ALIGNMENTS submenu. Dealer Options. Extra features for the dealers. Options. Extra features for Service. For more info regarding option codes, see chapter 8. Note that if you change the option code numbers, you have to confirm your changes with the OK button before you store the options. Otherwise you will lose your changes. Initialise NVM. When an NVM was corrupted (or replaced) in the former EMG based chassis, the microprocessor replaces the content with default data (to assure that the set can operate). However, all preferences and alignment values are gone now, and option numbers are not correct. Therefore, this was a very drastic way. In this chassis, the procedure is implemented in another way: The moment the processor recognizes a corrupted NVM, the initialize NVM line will be highlighted. Now, you can do two things (depending of the service instructions at that moment):

Save the content of the NVM via ComPair for development analysis, before initializing. This will give the Service department an extra possibility for diagnosis (e.g. when Development asks for this). Initialize the NVM (same as in the past, however now it happens conscious).

Note: When you have a corrupted NVM, or you have replaced the NVM, there is a high possibility that you will not have picture any more because your display option is not correct. So, before you can initialize your NVM via the SAM, you need to have picture and therefore you need the correct display option. To adapt this option, you can use ComPair (the correct HEX values for the options can be found in the table below) or a method via a standard RC (described below). Changing the display option via a standard RC: Key in the code 062598 directly followed by the MENU button and XXX (where XXX is the 3 digit decimal display option code as mentioned in the first column of the next table). Make sure to key in all three digits, also the leading zeros. If the above action is successful, the front LED will go out as an indication that the RC sequence was correct. After the display option is changed in the NVM, the TV will go to the Stand-by mode. If the NVM was corrupted or empty before this action, it will be initialised first (loaded with default values). This initialising can take up to 20 seconds. Table 5-2 Display option code overviewDisplay HEX Display Type Option 000 001 002 00 01 02 PDP SDI HD V3 PDP SDI HD V3 PDP FHP Display Code Number Size V3_SA42AX-****Rev,2 V3-S50HW-XD03v0,0 A1FPF42C128128UC52-v01 LC300W01-A3P7v2.1 LC370W01-A6K1v1.0 LC420W02-A6-v1.0 42 50 42 Vertical Resolution 768p 768p 1024i

003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030

03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E

LCD LPL LCD LPL LCD LPL LCD SHARP PDP SDI SD V3 PDP FHP LCOS XION LCD AUO LCD LPL LCD AUO LCD SHARP LCD LPL full HD PDP SDI SD PDP FHP PDP FHP PDP FHP LCOS VENUS LCOS VENUS full HD LCD LPL LCD LPL clear LCD PDP LG SD PDP SDI V4 PDP SDI V4 PDP FHP A2 PDP SDI HD V4 LCD Sharp full HD LCD AUO

30 37 42

768p 768p 768p 768p 480p 1024i 720p 768p 768p 768p 768p 1080p 480p 1080i 1080i 768p 720p 1080p 768p 768p 480p 480p 768p 1024i 768p 1080p 768p

ASV132 LQ315T3LZ13ASV2.2 V3_S42SD-YD05v0.2 A1_PFP37C128128U B-71-v0.1 Xion1,05-v0.01 T296XW01-v0.5 T315XW01V0-v0.1 42 37 30 32

LC32CW01-A6K1v1.0 32 ASV2_LQ370T3LZ21 37 ASV2.2LQ370T3LZ44 LC420WU1-SL01v0.0 42 37 37 tbf 42 FPF55C17196UA-51- 55 v04 LC260WX2-SL01v1,0 LC320WX2-SL01 PDP42x2-56-Rev.00 V4-S42AX-YD01Rev0.1 V4-S50HW-XD04v0.2 LQ370D3LZ1x ASV2.2 T315XW01-V3-V0.1 26 32 42 42

V4-S42SD-YD07-v0.0 42

FPF42C128128UD-51 42 50 37 32

for development sam- LW370D3LZ1xASV3. ple only 0 (first sample)

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Service Modes, Error Codes, and Fault FindingVertical Resolution 1080p 768p 768p 1080i 1080i 1080i 1024i 720p 720p 768p 768p 768p 768p 768p 768p 768p

Display HEX Display Type Option 031 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 1F 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E

Display Code Number Size 37 20 23 51 55 61 FPF42128135UA tbf tbf ASV 2.3 LC420WX2-SLA1 42 50 60 32 42 63 37 37 26 32

5.2.3

Customer Service Mode (CSM) Purpose When a customer is having problems with his TV-set, he can call his dealer or the Customer Helpdesk. The service technician can then ask the customer to activate the CSM, in order to identify the status of the set. Now, the service technician can judge the severity of the complaint. In many cases, he can advise the customer how to solve the problem, or he can decide if it is necessary to visit the customer. The CSM is a read only mode; therefore, modifications in this mode are not possible. When in this chassis, CSM is activated, a colour bar test pattern will be visible for 5 seconds. This test pattern is generated by the Pacific3. So if you see this test pattern you can determine that the back end video chain (Pacific3, LVDS and display) is working. Also new in this chassis: when you activate CSM and there is a USB stick connected to the TV, the software will dump the complete CSM content to the USB stick. The file (Csm.txt) will be saved in the root of your USB stick. This info can be handy if you dont have picture. How to Activate CSM Key in the code 123654 via the standard RC transmitter. Note: Activation of the CSM is only possible if there is no (user) menu on the screen! How to Navigate By means of the CURSOR-DOWN/UP knob on the RCtransmitter, you can navigate through the menus. Contents of CSM Set Type. This information is very helpful for a helpdesk/ workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM. ComPair will foresee a possibility to do this. Production Code. Displays the production code (the serial number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM. ComPair will foresee a possibility to do this. Code 1. Gives the latest five errors of the error buffer. As soon as the built-in diagnose software has detected an error the buffer is adapted. The last occurred error is displayed on the leftmost position. Each error code is displayed as a 2-digit number. When less than 10 errors occur, the rest of the buffer is empty (00). See also paragraph Error Codes for a description. Code 2. Gives the first five errors of the error buffer. See also paragraph Error Codes for a description. Options 1. Gives the option codes of option group 1 as set in SAM (Service Alignment Mode). Options 2. Gives the option codes of option group 2 as set in SAM (Service Alignment Mode). 12NC SSB. Gives an identification of the SSB as stored in NVM. Note that if an NVM is replaced or is initialized after corruption, this identification number has to be re-written to NVM. ComPair will foresee a possibility to do this. This identification number consists of 14 characters and is built up as follows: - 8 last characters of the 12NC of the SSB itself. - the serial number of the SSB, which consists of 6 digits. Both can be found on a sticker on the PWB of the SSB itself (not on the sticker on the outside of the shielding!). The format of the identification number is then as follows: (total 14 characters). Digital Natural Motion. Gives the last status of the Digital Natural Motion setting, as set by the customer. Possible

LCD Sharp full HD LQ370D3LZ1x clear LCD V3.0 ASV3.0 LCD LPL LCD QDI ECO PTV ECO PTV ECO PTV PDP FHP A3 DLP DLP LCD Sharp V2.3 LCD LPL clear LCD PDP SDI V4 LCD Sharp V3.0 clear LCD LCD Sharp V2.3 LCD LPL LCD LPL LC200WX1-SL01 QD23HL

Store. All options and alignments are stored when pressing cursor right and then the OK-button SW Maintenance. SW Events. Not useful for Service purposes. In case of specific software problems, the development department can ask for this info. HW Events. Not useful for Service purposes. In case of specific software problems, the development department can ask for this info. Operating hours. Here you are able to reset the operations hours of the display. This has to be done in case of replacement of the display. Upload to USB. Here you are able to upload several settings from the TV to a USB stick which is connected to the Side IO. The four items are Channel list, Personal settings, Option codes and Display-related alignments. First you have to create a directory repair\ in the root of the USB stick.To upload the settings you have to select each item separately, press cursor right, confirm with OK and wait until Done appears. Now the settings are stored onto your USB stick and can be used to download onto another TV or other SSB. Uploading is of course only possible if the software is running and if you have picture. This method is created to be able to save the customers TV settings and to store them into another SSB. Download from USB. Here you are able to download several settings from the USB stick to the TV. Same way of working as with uploading. To make sure that the download of the channel list from USB to the TV is executed properly, it is necessary to restart the TV and tune to a valid preset if necessary.

How to Navigate In SAM, you can select the menu items with the CURSOR UP/DOWN key on the RC-transmitter. The selected item will be highlighted. When not all menu items fit on the screen, move the CURSOR UP/DOWN key to display the next/previous menu items. With the CURSOR LEFT/RIGHT keys, it is possible to: (De) activate the selected menu item. (De) activate the selected sub menu. With the OK key, it is possible to activate the selected action. How to Exit SAM Use one of the following methods: Press the MENU button on the RC-transmitter. Switch the set to STAND-BY via the RC-transmitter.

Service Modes, Error Codes, and Fault Findingvalues are Off, Minimum and Maximum. See DFU on how to change this item. Pixel Plus. Gives the last status of the Pixel Plus setting, as set by the customer. Possible values are On and Off. See DFU on how to change this item. DNR. Gives the last status of the DNR setting, as set by the customer. Possible values are Off, Minimum, Medium and Maximum. See DFU on how to change this item. Noise Figure. Gives the noise ratio for the selected transmitter. This value can vary from 0 (good signal) to 127 (average signal) and to 255 (bad signal). For some software versions, the noise figure will only be valid when Active Control is set to medium or maximum before activating CSM. Noise figure is not applicable for DVBT channels. Headphone Volume. Gives the last status of the headphone volume, as set by the customer. The value can vary from 0 (volume is minimum) to 100 (volume is maximum). See DFU on how to change this item. Dolby. Indicates whether the received transmitter transmits Dolby sound (ON) or not (OFF). Attention: The presence of Dolby can only be tested by the software on the Dolby Signalling bit. If a Dolby transmission is received without a Dolby Signalling bit, this indicator will show OFF even though a Dolby transmission is received. Surround Mode. Indicates the by the customer selected sound mode (or automatically chosen mode). Possible values are STEREO and VIRTUAL DOLBY SURROUND. It can also have been selected automatically by signalling bits (internal software). See DFU on how to change this item. Centre Input. Not applicable for this chassis. Audio System. Gives information about the audible audio system. Possible values are Stereo, Mono, Mono selected, Dual I, Dual II, Nicam Stereo, Nicam mono, Nicam dual I, Nicam dual II, Nicam available, Analog In: No Dig. Audio, Dolby Digital 1+1, Dolby Digital 1/0, Dolby Digital 2/0, Dolby Digital 2/1, Dolby Digital 2/2, Dolby Digital 3/0, Dolby Digital 3/1, Dolby Digital 3/2, Dolby Digital Dual I, Dolby Digital Dual II, MPEG 1+1, MPEG 1/0, MPEG 2/0 and Not supported signal. This is the same info as you will see when pressing the INFO button in normal user mode (item Sound). When the audio is muted, there will be no info displayed. AVL. Indicates the last status of AVL (Automatic Volume Level) as set by the customer: See DFU on how to change this item. Delta Volume. Indicates the last status of the delta volume for the selected preset as set by the customer: from -12 to +12. See DFU on how to change this item.. Preset Lock. Indicates if the selected preset has a child lock: LOCKED or UNLOCKED. See DFU on how to change this item.. Child lock. Indicates if Child lock is set to UNLOCK, LOCKED or CUSTOM LOCK. See DFU on how to change this item.. Lock after. Indicates at what time the channel lock is set: OFF or e.g. 18:45 (lock time). See DFU on how to change this item. Parental rating lock. Gives the last status of the parental rating lock as set by the customer. See DFU on how to change this item. Parental rating status. Gives the value of the parental rating status as sent by the current preset. TV ratings lock. Only applicable for US. Movie ratings lock. Only applicable for US. V-Chip TV status. Only applicable for US. V-Chip movie status. Only applicable for US. Region rating status (RRT). Only applicable for US. On timer. Indicates if the On timer is set ON or OFF and when it is set to ON, also start time, start day and program number is displayed. See DFU on how to change this item. Location. Gives the last status of the location setting as set via the installation menu. Possible values are Shop

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and Home. If the location is set to Shop, several settings are fixed. So for a customer location must be set to Home. Can be changed via the installation menu (see also DFU). HDMI key validity. Indicates if the HDMI keys (or HDCP keys) are valid or not. In case these keys are not valid and the customer wants to make use of the HDMI functionality, the SSB has to be replaced. IEEE key validity. Not applicable. POD key validity. Not applicable. Tuner Frequency. Indicates the frequency the selected transmitter is tuned to. TV System. Gives information about the video system of the selected transmitter. In case a DVBT signal is received this item will also show ATSC. BG: PAL BG signal received DK: PAL DK signal received L/La: SECAM L/La signal received I: PAL I signal received M: NTSC M signal received ATSC: ATSC or DVBT signal received

Source. Indicates which source is used and the video quality of the selected source. (Example: Tuner, Video) Source: TUNER, EXT1, EXT2, EXT3, EXT4, YPbPr1, YPbPr2, VGA, DVI-I, HDMI 1, HDMI 2, SIDE and DVI. Video signal quality: VIDEO, SVIDEO, RGB 1FH, YUV, VGA, SVGA, XGA, CVBS, Y/C, YPBPR 1FH 480p, YPBPR 1FH 576p, YPBPR 1FH 1080I, YPBPR 2FH 480p, YPBPR 2FH 576p, YPBPR 2FH 1080i, RGB 2FH 480p, RGB 2FH 576p, RGB 2FH 1080i, 720p or Unsupported. Tuned Bit. Due to the DVBT architectural setup this item does not give useful information any more. Digital signal modulation. No useful information for Service purposes. 12NC one zip SW. Displays the 12NC number of the onezip file as it is used for programming software in production. In this one-zip file all below software version can be found. Initial main SW. Displays the main software version which was initially loaded by the factory. Current main SW. Displays the built-in main software version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradable, it will also be published on the Internet. Example: BX31E_1.2.3.4. Flash utils SW. Displays the software version of the software which contains all necessary components of the download application. To program this software, EJTAG tooling is needed. Example: FLASH_1.1.0.0. Standby SW. Displays the built-in stand-by processor software version. Upgrading this software will be possible via ComPair or via USB.(see chapter Software upgrade). Example: STDBY_3.0.1.2. MOP SW. Displays the MOP software version in case there is a MOP present. Pacific 3 Flash SW. Displays the Pacific 3 software version. NVM version. Displays the NVM version as programmed by factory.

How to Exit CSM Press MENU on the RC-transmitter. 5.2.4 Service Mode of Converter Boards for Ambi Light Purpose To switch on the lamps manually in case I2C-bus triggering fails. The Service Mode can be activated by disconnecting connectors 1M59 and 1M49 and then by shorting for a moment the two solder pads [1] on the Ambi Light Inverter Panel. See figure Service Mode pads.

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Service Modes, Error Codes, and Fault FindingRepair Tips In case only one or no lamp unit at all works, probably the +12Vb (12 - 13 V) is not available or the fuse is broken. Check for broken MOSFETS or check if they are switched off properly by the transistors connected to the PWM outputs of the microprocessor.1

In case the Ambi Light switches off after two seconds, serial arcing or parallel arcing protection is active. Serial arcing protection can be excluded by disconnecting the opto-coupler; check for bad solder joints on transformer or lamp units. Parallel arcing protection can be disabled by grounding pin 8 of the microprocessor. Usually the switching frequency (normally 63 kHz) will then be too high. Possible causes are one MOSFET of the converter has no gate drive or is broken, or there is a short-circuit of the output of the transformer.G_15950_049.eps 060406

5.3

Stepwise Start-upThe stepwise start-up method, as known from FTL/FTP sets (EMG based sets) is not valid any more. There are two possible situation: one for protections detected by standby software and one for protections detected by main software. When the TV is in a protection state due to an error detected by standby software (and thus blinking an error) and SDM is activated via shortcutting the pins on the SSB, the TV starts up until it reaches the situation just before protection. So, this is a kind of automatic stepwise start-up. In combination with the start-up diagrams below, you can see which supplies are present at a certain moment. Important to know here is, that if e.g. the 3V3 detection fails (and thus error 11 is blinking) and the TV is restarted via SDM, the Stand-by Processor will enable the 3V3, but will not go to protection now. The TV will stay in this situation until it is reset (Mains/AC Power supply interrupted). When the TV is in protection state due to an error detected by main software (Viper protection) and SDM is activated via shortcutting the pins on the SSB, the TV starts up and ignores the error. Due to architectural reasons it is possible that the TV will end up in an undefined state (e.g. when the fast I2C bus is blocked). In this case diagnose has to be done via ComPair. The abbreviations SP and MP in the figures stand for: SP: protection or error detected by the Stand-by Processor. MP: protection or error detected by the VIPER Main Processor. In the next transition diagrams for POD should be read Common Interface (CI). For analogue sets, any reference to POD should be neglected.

Figure 5-2 Service Mode pads AmbiLight panel In this chassis, both single and double fitted boards can be used. The double fitted boards are used in sets with 3 or 4 sided Ambi Light units whereas the single fitted boards are used in sets with 2 sided Ambi Light units. A double fitted board can drive 2 lamp units (6 lamps) and a single fitted board can drive 1 lamp unit (3 lamps). The double fitted boards are supplied by +12Va and +12Vb. The microprocessor is supplied by +12Va. Therefore, if only +12Va is available, lamp unit B will not work. See figure Building blocks of Converter Board for details.Inverters

+12Va

+12Va

Stab.

+5VLamp unit A

Board select

Processor

PWM out

IC

Lamp unit B

Protection

+12Vb (12-13V)

G_15950_050.eps 060406

Figure 5-3 Building blocks of Converter Board The microprocessor performs the following tasks: Dimming of Ambi Light by means of PWM. Translation of I2C-bus commands to PWM. Switches the Ambi Light board to protection if needed (in case of protection only the lamps switch off, no set protection is triggered). There are two ways of protection: parallel arcing protection and serial arcing protection. Parallel arcing protection is performed by sensing the switching frequency. In case of short circuit of the transformer output, this frequency > 100 kHz and the board goes into protection. Serial arcing protection is performed by detection of arc in ground wire of the lamp units. In this case, the protection pulse is transmitted via an opto-coupler. Protection can be disabled by short-circuiting diode 6112 or capacitor 2173 or by connecting pin 8 of the microprocessor to ground.

Service Modes, Error Codes, and Fault Finding

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Off

Mains off

Mains on

St by (no POD)tact SW pushed tact SW pushed

- WakeUp requested - Acquisition needed - No data Acquisition required and no POD card inserted - tact SW pushed - WakeUp requested - Acquisition PODCard needed inserted

Semi St by

WakeUp requeste d

Active- St by requested - tact SW pushed

St by 'Off'

- POD Card removed - tact SW pushed

No data Acquisition required and POD card inserted

WakeUp requeste d GoToProtection GoToProtection

POD St byGoToProtection tact SW pushed

On

Protection

The protection state is hardware wise identical to the standby state but has other, limited wake up reasons. The POD st-by mode is currently not used in a Full Jaguar (FJ) environment since all US products use the Baby Jaguar (BJ) platform and a POD st-by mode is of no use in a non US environment.

G_15990_102.eps 120506

Figure 5-4 Transition diagram

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Service Modes, Error Codes, and Fault Finding

OffMains is applied Standby Supply starts running. +5V2, 1V2Stb, 3V3Stb and +2V5D become present. In case of PDP 3V3 Vpr to CPU PDP becomes present. st-by P resets

Stand by or Protection

action holder: MIPS action holder: St-by autonomous action

All I/O lines have a High default state: - Assert the Viper reset - Sound-Enable and Reset-Audio should remain high. - NVM power line is high, no NVM communication possible

If the protection state was left by short circuiting the SDM pins, detection of a protection condition during startup will stall the startup. Protection conditions in a playing set will be ignored. The protection mode will not be entered.

Initialise I/O pins of the st-by P, start keyboard scanning, RC detection, P50 decoding. Wake up reasons are off.

- Switch Sound-Enable and Reset-Audio high. They are low in the standby mode if the standby mode lasted longer than 10s.

The audio protection circuit shuts down the supply autonomously. This triggers a set restart and during that restart (so at this check here), it will be observed that the audio protection line is high and the audio protection mode is entered.

PDPGO line is high (either HW wise in a non FHP set or because of the stby P reset in a FHP set) which is the good state at cold boot to be able to start the FHP.

Audio Protection Line HIGH?

Yes

Audio Error No Switch LOW the NVM power reset line. Add a 2ms delay before trying to address the NVM to allow correct NVM initialization.

Switching on the power supply in an LPL scanning backlight set, also switches on the backlight supply. The display should not be used the first 5 seconds the backlight supply is running due to a pre-heat time of 4s and a 100% light output (not adjustable) the next second. This 5 second delay does not delay the startup of the display as this time is absorbed in the startup time of the rest of the system.

SP

Switch Main Supply to ON by switching LOW both the ON-MODE and the POD-MODE I/O lines. The availability of the supplies is checked through detect signals (delivered by dedicated detect-IC's) going to the st-by P. These signals are available for +12V, +8V6, +5V, +1V2 and +2V5. A low to high transition of the signals should occur within a certain time after toggling the standby line. If an observers is detected before the time-out elapses, of course, the process should continue in order to minimize start up time.

+5V, Vtun, +8V6, +12VSW, +5V2S, Vsound and +12/24V are switched on

Wait 50ms and then start polling the detect5V, detect-8V6 and detect-12V every 40ms.

detect-5V received within 2900 ms after POD-MODE I/O line toggle?

PDPGO = High?

Yes

- Only when the PDPGO is low, a retry should be considered (the PDP could have reset internally). If the PDPGO is already high, there is no use in trying to restart. - PDPGO line is pulled high in all non FHP sets so this extra startup delay in case of a fault condition is not valid. - Switching the PDPGO high will give a visual artefact and should only be done if really necessary.

No Switch PDPGO high: PDP should start: 5V, 8V6 and 12V are activated

Yes

activate +5V supply detection algorithm

yes

detect-5V received within 2900 ms after PDPGO toggle?

No

+5V error

SPdetect-12V received within 2900 ms after POD-mode I/O line toggle? No +12V error

Yes activate +12V supply detection algorithm

SP

No need to wait for the 8V6 detection at this point.

Enable the DC/DC converter for +1.2V.

detect-8V6 received within 6300 ms after POD-mode I/O line toggle? Startup shall not wait for this detection and continue startup.

Yes

Start polling the detect-1V2 every 40ms

No To Part C To Part B To Part B To Part BG_15990_103a.eps 100506

Figure 5-5 Off to Semi Stand-by flowchart (part 1)

Service Modes, Error Codes, and Fault Finding

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From Part A

From Part A

From Part A

From Part A

detect-1V2 received within 250ms?

No

+1.2V error

+8V6 error

activate +8V6 supply detection algorithm

Yes Enable the DC/DC converters for +2.5V and +3.3V.

SP

SP

return

Start polling the detect-2V5 and detect-3V3 every 40ms

action holder: MIPS action holder: St-by

detect-2V5 and detect-3V3 received within 250 ms?

No

+2.5V or +3.3V error

autonomous action

Yes

SP

Activate supply detection algorithms for +1.2V, +2.5V and +3.3V

SUPPLY-FAULT I/O line is High?

Yes

Supply fault error

No Enable the supply fault detection interrupt

SP

Set IC slave address of Standby P to (A0h)

Detect EJTAG debug probe (pulling pin of the probe interface to ground by inserting EJTAG probe)

EJTAG probe connected ?

Yes

No

No

Cold boot?

Yes Release viper reset Feed warm boot script(2) Release viper reset Feed cold boot script(1)

Release viper reset Feed initializing boot script (3) disable alive mechanism

Release PNX2015 reset 100ms after Viper reset is released

Release PNX2015 reset 100ms after Viper reset is released

No

Bootscript ready in 1250 ms?

Yes Set IC slave address of Standby P to (64h)

RPC start (comm. protocol)

No

Flash to Ram image transfer succeeded within 30s?

YesG_15990_103b.eps 100506

To Part C

To Part C

To Part C

To Part C

Figure 5-6 Off to Semi Stand-by flowchart (part 2)

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Service Modes, Error Codes, and Fault Finding

From Part A

From Part B

From Part B

From Part B

From Part B

No

Code = 5

No

Yes

action holder: MIPS Switch Viper in reset No Code = 53 No Viper SW initialization succeeded within 20s? action holder: St-by autonomous action Wait 10ms Yes

Enable Alive check mechanism Switch the NVM reset line HIGH. MIPS reads the wake up reason from standby P. Wait until Viper starts to communicate

Disable all supply related protections and switch off the +2V5, +3V3 DC/DC converter.

Wait 5ms

Set is SDIPDP or FHPPDP?

No

Power OK-display is High?

No

Log display error

switch off the remaining DC/DC converters Yes 3-th retry? Switch POD-MODE and ON-MODE I/O line high. Yes

MP

Wait for the +8V6 to be detected if not yet present. (if it does not come, the standby P will enter a protection mode, this is not a dead end here)

Yes

Log Code as error code

SP

- Register PIIConfig of the Pacific3: - in case of a non 1080p display, the LVDS bit should be set to 0 (CMOS input). - in case of a 1080p display, the LVDS bit and the Dual Bus bit should be set to 1 (double lvds input). - POIConfig of the Pacific3: - in case of a non 1080p display, the LVDS bit should be set to 1 with the Dual Bus bit set to 0 (lvds out) - in case of a 1080p display, the LVDS bit and the Dual Bus bit should be set to 1 (double lvds out) - PanelConfig register: PanelOff = 0, PanelOn = 1. P3 can always be on, switching of lvds is done through PNX.

Because of a bug in the Pacific IC, it will very rarely not startup properly. If this happens, only a cold boot can solve this (removal of power supplies). Since this is not feasible in the current SW architecture, instead Standby mode is entered.

Was Pacific responding to IC?

No

Log Pacific error and Go to Standby

yes (AVIP's need to be started before the MPIF's in order to have a good clock distribution). AVIP default power-up mode is Standby. The Viper instructs AVIP via IC to enable all the PLL's and clocks and hence enter to Full Power mode. See FMS AVIP for further details and the rest of the initialization.

Standby

initialize PNX2015 HD subsystem

MPIF's should be initialized. MPIF should deliver 4 observers: POR= 0; normal operation MSUP = 1: Main supply is present ASUP = 1; audio supply is present ROK = 1; reference frequency is present (coming from AVIP)

All observers present with correct state?

No

Log appropriate Observer error

Yes

initialize tuners and Hirate.

Initialize source selection.

Initialize video processing IC's : - Spider

initialize Columbus initialize 3D Combfilter initialize AutoTV

Initialize Pacific related Ambilight settings (if applicable)

Initialize Ambilight with Lights off.

Semi-StandbyFigure 5-7 Off to Semi Stand-by flowchart (part 3)

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32" / 42" LCD LPL scanning backlight Semi StandbyThe assumption here is that a fast toggle (SEMI ->ON. In these states, the Viper is still active and can provide the 2s delay. If the transition ON->SEMI->STBY->SEMI>ON can be made in less than 2s, we have to delay the semi -> stby transition until the requirement is met. Wait until previous on-state is left more than 2 seconds ago. (to prevent LCD display problems)

action holder: MIPS action holder: St-by autonomous action

Assert RGB video blanking and audio mute

Initialize audio and video processing IC's and functions according needed use case.

Wait until QVCP generates a valid lvds output clock.

Switch off RGB blanking

This unblank is moved forwards on demand of SW to allow to obtain valid QVCP output

Switch on LCD supply (LCD-Power-on)

Start to apply valid interface signals to the module (LVDS) within a time frame of min. 22.5ms to max. 67.5ms after supply switch on. In implementation, use 25ms, this makes it compatible with 32"Sharp (t=17.5ms is the supply switch-on delay taken into account)

Switch off backlight to prevent backlight to freerun after preheating phase.

Set scanning backlight to Normal scanning

Switch on LCD lamp after valid, stable video, corresponding to the requested output is delivered by the Viper

Switch Audio-Reset and sound enable low and demute

Active

G_15990_104.eps 120506

Figure 5-8 Semi Stand-by to Active flowchart 32 & 42 LCD LPL scanning backlight display

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Service Modes, Error Codes, and Fault Finding

37" Clear LCD HD SHARPConstraints taken into account:- Display may only be started when valid QVCP output clock can be delivered by the Viper. - Between 10 and 20 ms after power is supplied, display should receive valid lvds clock. - minimum wait time to switch on the lamp after power up is 200ms. - RGB (on QVCP output) may be unblanked before valid output is available. Unblanking of the picture happens with the use of the 'lamp on', not with the RGB. By doing so, black level differencesduringstartupareavoided. Setup: - The Pacific which is driving the LVDS transmitter will also handle the startup of the display supply(LCD-power-online). - The Viper can trigger the display startup or shutdown through the Pacific command "PanelConfig.PanelOn".

Semi StandbyThe assumption here is that a fast toggle (SEMI ->ON. In these states, the Viper is still active and can provide the 1s delay. If the transition ON->SEMI->STBY->SEMI>ON can be made in less than 1s, we have to delay the semi -> stby transition until the requirement is met. Wait until previous on-state is left more than 1 second ago. (to prevent LCD display problems)

Assert RGB video blanking and audio mute

action holder: MIPS action holder: St-by

Initialize audio and video processing IC's and functions according needed use case.

autonomous action

Wait until QVCP generates a valid lvds output clock.

Switch off RGB blanking

This unblank is moved forwards on demand of SW to allow to obtain valid QVCP output

Switch on the display by sending the PanelConfig.PanelOn (IC) command to the Pacific

wait 250ms (min. = 200ms) (lamp ready delay)

Switch on LCD lamp after valid, stable video, corresponding to the requested output is delivered by the Viper

Switch Audio-Reset and sound enable low and demute

Active

G_15990_105.eps 120506

Figure 5-9 Semi Stand-by to Active flowchart 37 Clear LCD HD SHARP display

Service Modes, Error Codes, and Fault Finding

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32" / 42" LCD LPL scanning backlight

Activeaction holder: MIPS Mute all sound outputs. action holder: St-by autonomous action

Switch reset-audio and sound-enable lines high

switch off LCD lamp

Mute all video outputs

Wait 250ms (min. = 200ms)

Switch off the display by sending the PanelConfig.PanelOff (IC) command to the Pacific

Semi Standby

G_15990_106.eps 100506

Figure 5-10 Active to Semi Stand-by flowchart 32 & 42 LCD LPL scanning backlight

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Service Modes, Error Codes, and Fault Finding

37" Clear LCD HD SHARPaction holder: MIPS

ActiveMute all sound outputs.

action holder: St-by autonomous action

Switch reset-audio and sound-enable lines high

switch off LCD lamp

Mute all video outputs

Switch off the display by sending the PanelConfig.PanelOff (IC) command to the Pacific

Semi Standby

G_15990_107.eps 100506

Figure 5-11 Active to Semi Stand-by flowchart 37 Clear LCD HD SHARP display

Service Modes, Error Codes, and Fault Finding

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Semi Stand byaction holder: MIPS action holder: St-by Delay transition until ramping down of ambient light is finished. *) autonomous action

Switch ambient light to passive mode with RGB values on zero. *)

transfer Wake up reasons to the Standby P.

*) If this is not performed and the set is switched to standby when the ramping of the EPLD is still ongoing, the lights will remain lit in standby.

Images are re-transferred to DDR-RAM from Flash RAM (verification through checksum)

MIPS image completes the application reload, stops DDR-RAM access, puts itself in a sleepmode and signals the standby P when the standby mode can be entered.

DDR-RAM is put in self refresh mode and the images are kept in the hibernating DDR-RAM.

Wait 5ms

Switch Viper in reset state

Wait 10ms

Switch the NVM reset line HIGH.

Disable all supply related protections and switch off the +2V5, +3V3 DC/DC converter.

Wait 5ms

switch off the remaining DC/DC converters

Important remark: release reset audio and soundenable 10 sec after entering standby to save power

Switch OFF all supplies by switching HIGH the PODMODE and the ON-MODE I/O lines.

Stand by

G_15990_108.eps 100506

Figure 5-12 Semi Stand-by to Stand-by flowchart

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Semi Stand by

action holder: MIPS action holder: St-by autonomous action

This state transition is entered when standby is requested and an authenticated POD is present. When in semistandby, the CEservices will set the POD standby NVM bit and ask infra to reboot. After the reboot, POD standby will be entered. The Trimedia images are not started in this case and CEsvc will ask infra to enter the Hardware POD standby state.

Reboot

Power-down HDMI and 1394 hardware by keeping POWERDOWN-1394 GPIO 0 line high.

Set Viper HW blocks (TM1, TM2, MBS, VMSP1 and VMSP2) to powerdown mode.

Hibernate the PNX2015 memory and keep the PNX2015 in reset state

Disable +8V6 supply detection algorithm

Disable audio protection algorithm

Switch OFF all supplies which are not needed in POD standby by switching HIGH the ON-MODE I/O line.

POD standby

G_15990_109.eps 100506

Figure 5-13 Semi Stand-by to POD Stand-by flowchart

Service Modes, Error Codes, and Fault Finding

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action holder: MIPS action holder: St-by autonomous action

POD stand by

Switch ON all supplies by switching LOW the ON-MODE I/O line.

Full SSB power and the display related supplies become available

+8V6 detected within 2000 ms after ON-MODE toggle?

No

+8V6 error

Yes activate +8V6 supply detection algorithm

SP

Wait 2000ms to allow main supply to deliver full power.

Enable audio protection algorithm

Power-up HDMI and 1394 hardware by putting POWERDOWN-1394 GPIO 0 line low.

Enable Viper HW blocks (TM1, TM2, MBS, VMSP1 and VMSP2) which were in powerdown mode.

Release PNX2015 reset

(AVIP's need to be started before the MPIF's in order to have a good clock distribution). AVIP default power-up mode is Standby. The Viper instructs AVIP via IC to enable all the PLL's and clocks and hence enter to Full Power mode.

Initialize PNX2015 HD subsystem

MPIF's should be initialized according the FMS information. MPIF should deliver 4 observers: POR= 0; normal operation MSUP = 1: Main supply is present ASUP = 1; audio supply is present ROK = 1; reference frequency is present (coming from AVIP)

All observers present with correct state?

No

appropriate Observer error

Yes

Initialize tuners and Hirate

MP

Initialize source selection

Initialize video processing IC's: - Spider

Initialize Columbus Initialize 3D Combfilter Initialize AutoTV

Semi-StandbyFigure 5-14 POD Stand-by to Semi Stand-by flowchart

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PODaction holder: MIPS action holder: St-by transfer Wake up reasons to the Stand by P. autonomous action

Images are re-transferred to DDR-RAM from Flash RAM (verification through checksum)

MIPS image completes the application reload, stops DDR-RAM access, puts itself in a sleepmode and signals the standby P when the standby mode can be entered.

DDR-RAM is put in self refresh mode and the images are kept in the hibernating DDR-RAM.

Wait 5ms

Switch Viper in reset state

Wait 10ms

Switch the NVM reset line HIGH.

Disable all supply related protections and switch off the +2V5, +3V3 DC/DC converter.

Wait 5ms

switch off the remaining DC/DC converters

Switch OFF all supplies by switching HIGH the PODMODE I/O line.

Important remark: release reset audio and soundenable 2 sec after entering standby to save power

Stand byFigure 5-15 POD to Stand-by flowchart

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MPaction holder: MIPS Log the appropriate error and set stand-by flag in NVM action holder: St-by autonomous action redefine wake up reasons for protection state and transfer to stand-by P.

SP

switch off LCD lamp supply

Wait 250ms (min. = 200ms)

Switch off LVDS signal

Switch off 12V LCD supply within a time frame of min. 0.5ms to max. 50ms after LVDS switch off.

Ask stand-by P to enter protection state

Switch Viper in reset state

Wait 10ms

Switch the NVM reset line HIGH.

Disable all supply related protections and switch off the +2V5, +3V3 DC/DC converter.

Wait 5ms

Switch off remaining DC/DC converters

Switch OFF all supplies by switching HIGH the PODMODE and the ON-MODE I/O lines.

Flash LED in order to indicate protection state*. (*): This can be the standby LED or the ON LED depending on the availability in the set under discussion.

ProtectionFigure 5-16 Protection flowchart

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Service ToolsComPair Introduction ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further development on the European DST (service remote control), which allows faster and more accurate diagnostics. ComPair has three big advantages: 1. ComPair helps you to quickly get an understanding on how to repair the chassis in a short time by guiding you systematically through the repair procedures. 2. ComPair allows very detailed diagnostics (on I2C level) and is therefore capable of accurately indicating problem areas. You do not have to know anything about I2C commands yourself because ComPair takes care of this. 3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the microprocessor is working) and all repair information is directly available. When ComPair is installed together with the Force/SearchMan electronic manual of the defective chassis, schematics and PWBs are only a mouse click away. Specifications ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair interface box is connected to the PC via a serial (or RS-232) cable. For this chassis, the ComPair interface box and the TV communicate via a bi-directional service cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television. ComPair can gather diagnostic information in two ways: Automatically (by communicating with the television): ComPair can automatically read out the contents of the entire error buffer. Diagnosis is done on I2C/UART level. ComPair can access the I2C/UART bus of the television. ComPair can send and receive I2C/UART commands to the microcontroller of the television. In this way, it is possible for ComPair to communicate (read and write) to devices on the I2C/UART buses of the TV-set. Manually (by asking questions to you): Automatic diagnosis is only possible if the microcontroller of the television is working correctly and only to a certain extent. When this is not the case, ComPair will guide you through the fault finding tree by asking you questions (e.g. Does the screen give a picture? Click on the correct answer: YES / NO) and showing you examples (e.g. Measure test-point I7 and click on the correct oscillogram you see on the oscilloscope). You can answer by clicking on a link (e.g. text or a waveform picture) that will bring you to the next step in the fault finding process. By a combination of automatic diagnostics and an interactive question / answer procedure, ComPair will enable you to find most problems in a fast and effective way. How to Connect This is described in the chassis fault finding database in ComPair. Caution: It is compulsory to connect the TV to the PC as shown in the picture below (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be blown!TO UART SERVICE CONNECTOR TO I2C SERVICE CONNECTOR

PC

VCR

Power 9V DC

I2C

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Figure 5-17 ComPair interface connection How to Order ComPair order codes (EU/AP/LATAM): Starter kit ComPair32/SearchMan32 software and ComPair interface (excl. transformer): 3122 785 90450. ComPair interface (excl. transformer): 4822 727 21631. Starter kit ComPair32 software (registration version): 3122 785 60040. Starter kit SearchMan32 software: 3122 785 60050. ComPair32 CD (update): 3122 785 60070 (year 2002), 3122 785 60110 (year 2003 onwards). SearchMan32 CD (update): 3122 785 60080 (year 2002), 3122 785 60120 (year 2003), 3122 785 60130 (year 2004). ComPair firmware upgrade IC: 3122 785 90510. Transformer (non-UK): 4822 727 21632. Transformer (UK): 4822 727 21633. ComPair interface cable: 3122 785 90004. ComPair interface extension cable: 3139 131 03791. ComPair UART interface cable: 3122 785 90630. ComPair order codes (US): ComPair Software: ST4191. ComPair Interface Box: 4822 727 21631. AC Adapter: T405-ND. ComPair Quick Start Guide: ST4190. C