Colour Television
Chassis
BJ3.0ELA
EDGE (ENTRY+)
STEP 2k6
SOFTWRAP 2k5 (STEP 2k4)
ME5P
G_15951_000.eps 050906
Contents
Page
Contents
Page92-97 92-97 92-97 103-107 103-107 103-107 103-107 103-107
111 111 111 170-175 179 179 179 182 182 184 186 188 189 190 191 192
194 196 198 204-206 210-212
1. Technical Specifications, Connections, and Chassis Overview 2
2. Safety Instructions, Warnings, and Notes 7 3. Directions for Use
9 4. Mechanical Instructions 10 5. Service Modes, Error Codes, and
Fault Finding 17 6. Block Diagrams, Test Point Overviews, and
Waveforms Wiring Diagram 26 ME5P 49 Wiring Diagram 32 Soft Wrap 2k5
50 Wiring Diagram 32 Step 2k4 51 Wiring Diagram 32 Step 2k6 52
Wiring Diagram 37 2k6 53 Wiring Diagram 42 Edge 54 Block Diagram
Display Supply 26 55 Block Diagram Display Supply 32 56 Block
Diagram Display/Platform Supply 37 57 Block Diagram Display Supply
42 58 Block Diagram Video 59 Block Diagram Audio 60 Block Diagram
Control & Clock Signals 61 Test Points SSB Top and Bottom Side
62-67 I2C Overview 68 Supply Lines Overview 69 7. Circuit Diagrams
and PWB Layouts Drawing Display Supply 32: Filter & Stby (A1)
70 Display Supply 32: Supply (A2) 71 Display Supply 32: Connections
(A3) 72 Display Supply 37: Part 1 (A1) 77 Display Supply 37: Part 2
(A2) 78 Platform Supply 37: Auxiliary Supply (A3) 79 Platform
Supply 37: Standby Supply (A4) 80 Platform Supply 37: 25W Supply
(A5) 81 Display Supply 42: Mains Filter & Stby A (A1) 88
PWB 73-76 73-76 73-76 82-87 82-87 82-87 82-87 82-87 92-97
8. 9. 10. 11.
Display Supply 42: Part A (A2) 89 Display Supply 42: Mains
Filter & Stby B (A3) 90 Display Supply 42: Part B (A4) 91
Display Supply 26: Mains Filter & Stby (AC1) 98 Display Supply
26: Supply (AC2) 99 Display Supply 26: Standby (AC3) 100 Display
Supply 26: Audio Left / Right (AC4) 101 Display Supply 26:
Protection/Mute Cntrl(AC5) 102 Ambi Light Step 2k6 (AL1) 108 Ambi
Light Step 2k6 (AL2) 109 Ambi Light Step 2k6 (AL3) 110 Small Signal
Board (B1-B12) 129-167 Externals: A (BE1) 176 Externals: B (BE2)
177 Externals: C (BE3) 178 Audio Panel (37): Left / Right (C1) 180
Audio Panel (37): Protection & Mute Ctrl (C2) 181 Side I/O
Panel (26) Rear Facing (D) 183 Side I/O Panel (D) 185 Control Board
(26) (E) 187 Control Board (32) (E) 189 Control Board (37) (E) 190
Control Board (42) (E) 191 Front IR / LED Panel (26) (J) 192 LED
Panel (32) (J) 193 LED Panel (37) (J) 195 LED Panel (42) (J) 197
Standby & Audio Panel (32) (SA1-SA5) 199-203 Standby &
Audio Panel (42) (SA1-SA3) 207-209 Alignments 213 Circuit
Descriptions, Abbreviation List, and IC Data Sheets 220 Spare Parts
List 243 Revision List 263
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The
Netherlands. All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system or transmitted, in any
form or by any means, electronic, mechanical, photocopying, or
otherwise without the prior permission of Philips.
Published by EL 0670 BG CD Customer Service
Printed in the Netherlands
Subject to modification
EN 3122 785 15952
EN 2
1.
BJ3.0E LA
Technical Specifications, Connections, and Chassis Overview
1. Technical Specifications, Connections, and Chassis
OverviewIndex of this chapter: 1.1 Technical Specifications 1.2
Connection Overview 1.3 Chassis Overview Notes: Data below can
deviate slightly from the actual situation, due to the different
set executions Specifications are indicative (subject to change).
1.1.3 Miscellaneous Power supply: - Mains voltage (VAC) - Mains
frequency (Hz) Ambient conditions: - Temperature range ( C) -
Maximum humidity
: 220 - 240 : 50/60 Hz
: +5 to +40 : 90% R.H.
1.11.1.1
Technical SpecificationsVision Display type Screen size : : : :
: : : : : : : : : : : : : : : : : LCD 26 (66 cm), 16:9 32 (82 cm),
16:9 37 (94 cm), 16:9 42 (107 cm), 16:9 1366x768p 3500:1 (26)
6000:1 (32 & 37) 4000:1 (42) 500 (26 and 37) 550 (32 and 42)
176x176 PLL PAL SECAM (not for 32) DVB-T (only for digital sets)
PAL SECAM NTSC Unscrambled digital cable - QAM Digital cable ready
Common Interface (only for digital sets) VHF UHF S-band Hyper-band
640x480i - 1fH 640x480p - 2fH 720x576i - 1fH 720x576p - 2fH
1280x720p - 3fH 1920x1080i - 2fH 640x480 @ 60Hz 800x600 @ 60Hz
1024x768 @ 60Hz 1366x768 @ 60Hz Power consumption (values are
indicative) - Normal operation (W) : 130 (26) : 79/128 (32) : 163
(37 & 42) - Standby (W) : 800 VA). Replace safety components,
indicated by the symbol h, only by components identical to the
original ones. Any other component substitution (other than
original type) may increase risk of fire or electrical shock
hazard. Safety regulations require that after a repair, the set
must be returned in its original condition. Pay in particular
attention to the following points: Route the wire trees correctly
and fix them with the mounted cable clamps. Check the insulation of
the Mains/AC Power lead for external damage. Check the strain
relief of the Mains/AC Power cord for proper function. Check the
electrical DC resistance between the Mains/AC Power plug and the
secondary side (only for sets that have a Mains/AC Power isolated
power supply): 1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug. 2. Set the
Mains/AC Power switch to the "on" position (keep the Mains/AC Power
cord unplugged!). 3. Measure the resistance value between the pins
of the Mains/AC Power plug and the metal shielding of the tuner or
the aerial connection on the set. The reading should be between 4.5
Mohm and 12 Mohm. 4. Switch "off" the set, and remove the wire
between the two pins of the Mains/AC Power plug. Check the cabinet
for defects, to prevent touching of any inner parts by the
customer.
2.3.2
Schematic Notes All resistor values are in ohms, and the value
multiplier is often used to indicate the decimal point location
(e.g. 2K2 indicates 2.2 kohm). Resistor values with no multiplier
may be indicated with either an "E" or an "R" (e.g. 220E or 220R
indicates 220 ohm). All capacitor values are given in micro-farads
( x10-6), nano-farads (n= x10-9), or pico-farads (p= x10-12).
Capacitor values may also use the value multiplier as the decimal
point indication (e.g. 2p2 indicates 2.2 pF). An "asterisk" (*)
indicates component usage varies. Refer to the diversity tables for
the correct values. The correct component values are listed in the
Spare Parts List. Therefore, always check this list when there is
any doubt.
2.3.3
Rework on BGA (Ball Grid Array) ICs General Although (LF)BGA
assembly yields are very high, there may still be a requirement for
component rework. By rework, we mean the process of removing the
component from the PWB and replacing it with a new component. If an
(LF)BGA is removed from a PWB, the solder balls of the component
are deformed drastically so the removed (LF)BGA has to be
discarded. Device Removal As is the case with any component that,
is being removed, it is essential when removing an (LF)BGA, that
the board, tracks, solder lands, or surrounding components are not
damaged. To remove an (LF)BGA, the board must be uniformly heated
to a temperature close to the reflow soldering temperature. A
uniform temperature reduces the risk of warping the PWB. To do
this, we recommend that the board is heated until it is certain
that all the joints are molten. Then carefully pull the component
off the board with a vacuum nozzle. For the appropriate temperature
profiles, see the IC data sheet. Area Preparation When the
component has been removed, the vacant IC area must be cleaned
before replacing the (LF)BGA. Removing an IC often leaves varying
amounts of solder on the mounting lands. This excessive solder can
be removed with either a solder sucker or solder wick. The
remaining flux can be removed with a brush and cleaning agent.
After the board is properly cleaned and inspected, apply flux on
the solder lands and on the connection balls of the (LF)BGA. Note:
Do not apply solder paste, as this has been shown to result in
problems during re-soldering.
2.2
Warnings All ICs and many other semiconductors are susceptible
to electrostatic discharges (ESD w). Careless handling during
repair can reduce life drastically. Make sure that, during repair,
you are connected with the same potential as the mass of the set by
a wristband with resistance. Keep components and tools also at this
same potential. Available ESD protection equipment: Complete kit
ESD3 (small tablemat, wristband, connection box, extension cable
and earth cable) 4822 310 10671. Wristband tester 4822 344 13999.
Be careful during measurements in the high voltage section. Never
replace modules or other components while the unit is switched
"on". When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a circuit
becoming unstable.
2.32.3.1
NotesGeneral Measure the voltages and waveforms with regard to
the chassis (= tuner) ground (H), or hot ground (I), depending on
the tested area of circuitry. The voltages and waveforms shown in
the diagrams are indicative. Measure them in the
EN 8
2.
BJ3.0E LA
Safety Instructions, Warnings, and Notesavoid mixed regimes. If
this cannot be avoided, carefully clear the solder-joint from old
tin and re-solder with new tin. Use only original spare-parts
listed in the Service-Manuals. Not listed standard material
(commodities) has to be purchased at external companies. Special
information for lead-free BGA ICs: these ICs will be delivered in
so-called "dry-packaging" to protect the IC against moisture. This
packaging may only be opened shortly before it is used (soldered).
Otherwise the body of the IC gets "wet" inside and during the
heating time the structure of the IC will be destroyed due to high
(steam-) pressure inside the body. If the packaging was opened
before usage, the IC has to be heated up for some hours (around
90C) for drying (think of ESD-protection!). Do not re-use BGAs at
all! For sets produced before 1.1.2005, containing leaded soldering
tin and components, all needed spare parts will be available till
the end of the service period. For the repair of such sets nothing
changes.
Device Replacement The last step in the repair process is to
solder the new component on the board. Ideally, the (LF)BGA should
be aligned under a microscope or magnifying glass. If this is not
possible, try to align the (LF)BGA with any board markers. So as
not to damage neighbouring components, it may be necessary to
reduce some temperatures and times. More Information For more
information on how to handle BGA devices, visit this URL:
www.atyourservice.ce.philips.com (needs subscription, not available
for all regions). After login, select Magazine, then go to Repair
downloads. Here you will find Information on how to deal with
BGA-ICs. 2.3.4 Lead-free Solder Philips CE is producing lead-free
sets (PBF) from 1.1.2005 onwards. Identification: The bottom line
of a type plate gives a 14-digit serial number. Digits 5 and 6
refer to the production year, digits 7 and 8 refer to production
week (in example below it is 1991 week 18).
In case of doubt whether the board is lead-free or not (or with
mixed technologies), you can use the following method: Always use
the highest temperature to solder, when using SAC305 (see also
instructions below). De-solder thoroughly (clean solder joints to
avoid mix of two alloys). Caution: For BGA-ICs, you must use the
correct temperatureprofile, which is coupled to the 12NC. For an
overview of these profiles, visit the website
www.atyourservice.ce.philips.com (needs subscription, but is not
available for all regions) You will find this and more technical
information within the "Magazine", chapter "Repair downloads". For
additional questions please contact your local repair help desk.
2.3.5 Alternative BOM identification In September 2003, Philips CE
introduced a change in the way the serial number (or production
number, see Figure 2-1) is composed. From this date on, the third
digit in the serial number (example: AG2B0335000001) indicates the
number of the alternative BOM (Bill of Materials used for producing
the specific model of TV set). It is possible that the same TV
model on the market is produced with e.g. two different types of
displays, coming from two different O.E.M.s. By looking at the
third digit of the serial number, the service technician can see if
there is more than one type of B.O.M. used in the production of the
TV set he is working with. He can then consult the At Your Service
Web site, where he can type in the Commercial Type Version Number
of the TV set (e.g. 28PW9515/12), after which a screen will appear
that gives information about the number of alternative B.O.M.s
used. If the third digit of the serial number contains the number 1
(example: AG1B033500001), then there is only one B.O.M. version of
the TV set on the market. If the third digit is a 2 (example:
AG2B0335000001), then there are two different B.O.M.s. Information
about this is important for ordering the correct spare parts! For
the third digit, the numbers 1...9 and the characters A...Z can be
used, so in total: 9 plus 26 = 35 different B.O.M.s can be
indicated by the third digit of the serial number. 2.3.6 Practical
Service Precautions It makes sense to avoid exposure to electrical
shock. While some sources are expected to have a possible dangerous
impact, others of quite high potential are of limited current and
are sometimes held in less regard. Always respect voltages. While
some may not be dangerous in themselves, they can cause unexpected
reactions that are best avoided. Before reaching into a powered TV
set, it is best to test the high voltage insulation. It is easy to
do, and is a good service precaution.
MODEL : 32PF9968/10
PROD.NO: AG 1A0617 000001
MADE IN BELGIUM 220-240V ~ 50/60Hz 128W VHF+S+H+UHF
SFigure 2-1 Serial number example
BJ3.0E LAE_06532_024.eps 130606
Regardless of the special lead-free logo (which is not always
indicated), one must treat all sets from this date onwards
according to the rules as described below.
P
b
Figure 2-2 Lead-free logo Due to lead-free technology some rules
have to be respected by the workshop during a repair: Use only
lead-free soldering tin Philips SAC305 with order code 0622 149
00106. If lead-free solder paste is required, please contact the
manufacturer of your soldering equipment. In general, use of solder
paste within workshops should be avoided because paste is not easy
to store and to handle. Use only adequate solder tools applicable
for lead-free soldering tin. The solder tool must be able: To reach
a solder-tip temperature of at least 400C. To stabilise the
adjusted temperature at the solder-tip. To exchange solder-tips for
different applications. Adjust your solder tool so that a
temperature of around 360C - 380C is reached and stabilised at the
solder joint. Heating time of the solder-joint should not exceed ~
4 sec. Avoid temperatures above 400C, otherwise wear-out of tips
will increase drastically and flux-fluid will be destroyed. To
avoid wear-out of tips, switch off unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILIPS recommends strongly to
Directions for Use
BJ3.0E LA
3.
EN 9
3. Directions for UseYou can download this information from the
following websites: http://www.philips.com/support
http://www.p4c.philips.com
EN 10
4.
BJ3.0E LA
Mechanical Instructions
4. Mechanical InstructionsIndex of this chapter: 4.1 Cable
Dressing 4.2 Service Positions 4.3 Assy/Panel Removal 4.4 Set
Re-assembly Notes: Figures below can deviate slightly from the
actual situation, due to the different set executions. Follow the
disassemble instructions in described order. They apply to the 37
sets, unless stated otherwise.
4.1
Cable Dressing
G_15951_003.eps 140806Figure 4-1 Cable dressing (26-inch
model)
G_15951_014.eps 010906
Figure 4-2 Cable dressing (32-inch model)
Mechanical Instructions
BJ3.0E LA
4.
EN 11
G_15950_042.eps 060406
Figure 4-3 Cable dressing (37-inch model)
4.2
Service PositionsFor easy servicing of this set, there are a few
possibilities created: The buffers from the packaging. Foam bars
(created for service). Aluminium service stands (created for
Service).
4.2.2
Aluminium Stands
4.2.1
Foam Bars
E_06532_019.eps 170504
Figure 4-5 Aluminium stands (drawing of MkI) The new MkII
aluminium stands (not on drawing) with order code 3122 785 90690,
can also be used to do measurements, alignments, and duration
tests. The stands can be (dis)mounted quick and easy by means of
sliding them in/out the "mushrooms". The new stands are backwards
compatible with the earlier models. Important: For (older) FTV sets
without these "mushrooms", it is obligatory to use the provided
screws, otherwise it is possible to damage the monitor inside!
E_06532_018.eps 170504
Figure 4-4 Foam bars The foam bars (order code 3122 785 90580
for two pieces) can be used for all types and sizes of Flat TVs. By
laying the TV face down on the (ESD protective) foam bars, a stable
situation is created to perform measurements and alignments. By
placing a mirror under the TV, you can monitor the screen.
4.34.3.1
Assy/Panel RemovalStand removal (26 sets) The stand can be
removed after removing the screws [1]. See figure Stand Removal 26
sets for details.
EN 12
4.
BJ3.0E LA
Mechanical Instructions
2
2
2
2
2
2 2 1 2 2 2G_15951_001.eps 010906
2 2 2
2 2 2
2 2
2
2 2
2
1
2
G_15970_036.eps 200306
Figure 4-6 Stand removal 26 sets 4.3.2 Rear Cover Disconnect the
Mains/AC Power cord before you remove the rear cover! Note: at some
sets a sticker containing the type number [1] has been added on the
right lower corner of the rear cover, allowing the customer to read
the number without lifting the set from the wall. 1. Place the TV
set upside down on a table top, using the foam bars (see part Foam
Bars). Caution: do not put pressure on the display, but let the
monitor lean on the Front cover. 2. Remove the mushrooms from the
Rear Cover. 3. Remove T10 tapping and parker screws [2] from the
top, centre, bottom, left and right side of the Rear Cover and
underneath the main I/O panel that hold the cover. 4. Lift the Rear
Cover from the TV. Make sure that wires and flat foils are not
damaged while lifting the rear cover. 4.3.3
Figure 4-8 Rear Cover removal 37 sets Speaker After removing the
rear cover, you gain access to the speakers. Each speaker is fixed
with four T10 screws [1]. See Figure Speaker removal. After removal
of these screws, the speakers can be removed. Caution: never
disconnect the speakers with a playing set, because otherwise the
class-D audio amplifiers could be damaged!
1
G_15960_111.eps 070306
2
2
2
2Figure 4-9 Speaker removal 4.3.4 AmbiLight Inverter Panel There
are two AmbiLight Inverter Panels used in this set. Before they can
be removed, the vertical brackets on the left and right side that
hold the mushrooms have to be removed. Each one of them is fixed
with four T10 tapping screws [1]. See Figure Right Vertical Bracket
Removal for instructions on how to remove the brackets.
2 2 2
2
2
2G_15951_005.eps 010906
Figure 4-7 Rear Cover removal 26 sets
Mechanical Instructions4.3.5 Control Panel
BJ3.0E LA
4.
EN 13
The Control Panel can be taken out by removing the two T10
screws [1] that hold the plastic frame. See Figure Control panel
removal. The cable can not be disconnected from the assy at this
moment. While still connected to the assy, the cable must now be
released from the two clamps on the chassis nearest to the
assy.
1
11
G_15970_038.eps 200306
Figure 4-10 Right Vertical Bracket removal The instructions to
remove the right AmbiLight Inverter Panel (seen from the back side
of the set) are as follows: 1. Disconnect the cables [1] from the
panel. 2. Push back the clamps [2] on the right side that hold the
assy. 3. Take out the panel (it hinges on the left side). When
defective, replace the whole unit.1G_15960_099.eps 070306
Figure 4-12 Control panel removal The assy is packed into two
plastic frames. To unpack the inner frame, lift the two clamps [1]
of the outer frame and take the inner frame out. See Figure Control
panel frame removal.
2 1G_15960_100.eps 070306
Figure 4-13 Control panel frame removal To take the assy out of
the inner frame, lift the two clamps of the frame [2] and slightly
pull the assy out. Only now the cable can be disconnected. When
defective, replace the whole unit. 4.3.6 Side I/O Panel The Side
I/O Panel can be removed together with its plastic frame. 1.
Disconnect the USB cable and the flat cable [1] from the panel. 2.
Push the plastic frame slightly downwards towards the bottom of the
set [2], and take the frame out together with the assy. 3. Push
back the clamps [3] on the left side that hold the assy. 4. Take
out the assy from the plastic frame, it hinges on the right side.
When defective, replace the whole unit.
1
2
G_15970_039.eps 200306
Figure 4-11 AmbiLight right side Inverter Panel removal
EN 14
4.
BJ3.0E LA
Mechanical Instructions3. Disconnect all cables [3] from the
SSB. This includes the USB plug and the fragile LVDS cable [4]. For
the latter, a plastic cover has to be removed first. 4. Lift the
SSB, together with the External I/O Panel from the set.
33 5 4 5 6 5 5 1G_15950_044.eps 060406
3 5 6 1
2
1 4
2
Figure 4-16 SSB top shieldingG_15960_098.eps 100306
Figure 4-14 Side I/O panel removal 4.3.7 Audio Panel 1.
Disconnect all cables from the Audio Panel. 2. Remove the two T10
mounting screws [1] from the Audio Panel. See Figure Audio Panel
removal. 3. Take out the Audio Panel (it hinges at the left
side).
Removing the shielding 1. Remove the T10 tapping screws [5]. See
Figure SSB top shielding. 2. Remove the T10 parker screws [6]. 3.
On the bottom shield, remove the T10 tapping screws [1]. See Figure
SSB bottom shielding. 4. Remove two T10 tapping screws [2] and
three T10 parker screws [3]. 5. After the rear shielding is
removed, the top shielding can be removed.
2
2
3
1 1
1
1
1
1
1
1
G_15950_045.eps 060406
Figure 4-17 SSB bottom shielding1
Removing the SSB and External I/O Panel See Figure SSB and
External I/O panel.
1G_15950_043.eps 060406
2
Figure 4-15 Audio Panel removal 4.3.8 Small Signal Board (SSB)
and External I/O Panel Caution: it is absolutely mandatory to
remount all different screws at their original position during
re-assembly. Failure to do so may result in damaging the SSB.
Removal from the set 1. Remove the two T10 tapping screws [1] that
hold the SSB. See Figure SSB top shielding. 2. Disconnect the mains
power supply cable on the Main Supply Panel [2].G_15960_103.eps
070306
Figure 4-18 SSB and External I/O Panel 1. The SSB is mounted
with two tapping T10 screws [1]. After having unplugged the cables
to the External I/O panel, they are accessible. 2. The External I/O
Panel is mounted with four tapping T10 screws [2].
Mechanical Instructions4.3.9 Display & Platform Supply Panel
See figure Display & Platform Supply Panel for details.
BJ3.0E LA
4.
EN 15
1
1
3. Remove the T10 tapping screws on the corners and on the top
side in the middle of the frame[1]. During re-assembly, do not
forget to reconnect the earthcable. 4. Mark all connector positions
on the right side of the left AmbiLight Inverter Panel and then
disconnect them from the panel. In some sets marking is necessary
as some of the connectors have the same size and colour. 5. Mark
all connector positions on the left side of the right AmbiLight
Inverter Panel and then disconnect them from the panel. 6.
Disconnect the connectors [2] on the left and the right LCD
backlight panel. 7. Disconnect the speaker cables. 8. Disconnect
the LED panel connector [3] at the SSB and release the cable from
its clamps. 9. Carefully lift the frame from the set, together with
the Audio-, Display Supply & Platform-, Side I/O- and the
Control Panel. See Figure Chassis Frame lift.
1
G_15950_046.eps 060406
Figure 4-19 Display & Platform Supply Panel 1. Remove the
T10 tapping screws [1]. 2. Unplug the cables. 3. Take the panel out
(it hinges on the right side). 4.3.10 AmbiLight Diffusor Frame The
SSB, Display & Platform Supply Panel and Audio Panel need not
be removed in order to execute this operation. Before the AmbiLight
lamp units can be removed, the AmbiLight Diffusor Frame must be
lifted. Before this, the Chassis Frame has to be removed, as
described below. Chassis Frame Removal Figure 4-21 Chassis Frame
lift Horizontal Bracket Removal 1. Remove the T10 parker [1] and
the T20 tapping screws [2] that hold the Top- and Bottom Horizontal
Bracket and take them out one at the time. See Figure Bottom
Horizontal Bracket removal for details. Now the Speaker Frame
underneath the set can be removed by removing the T10 parker screws
[3] that hold the frame. After removing the screws, you can pull
the frame downwards from the set.
G_15970_044.eps 200306
1
1
1
4
2
2
33
2 1 3 3 1 3 3
2 1 3
1
1
G_15950_048.eps 060406
Figure 4-22 Bottom Horizontal Bracket removalG_15950_047.eps
060406
Figure 4-20 Chassis Frame removal 1. Unplug the fragile LVDS
connector [4] at the LCD panel. 2. Take out the Side I/O Panel and
Side Control Panel as previously described and place them in the
centre of the set.
AmbiLight Diffusor Frame removal Remove the T10 parker screws
[1] on the left, upper and right side of the Ambilight Diffusor
Frame. Only unscrew the screws that are indicated with an arrow.
See Figure Ambilight Diffusor Frame Removal. Now the frame can be
lifted.
EN 16
4.
BJ3.0E LA
Mechanical Instructions 4.4 Set Re-assemblyTo re-assemble the
whole set, execute all processes in reverse order. Notes: While
re-assembling, make sure that all cables are placed and connected
in their original position. See figure "Cable dressing". Pay
special attention not to damage the EMC foams on the SSB shields.
Ensure that EMC foams are mounted correctly.
1
G_15970_046.eps 200306
Figure 4-23 Ambilight Diffusor Frame removal
G_15970_047.eps 200306
Figure 4-24 AmbiLight Diffusor Frame lift Now the AmbiLight lamp
units can be removed from the frame. Each of them is fixed with
four T10 parker screws: two on the inside and two on the outside of
the frame. 4.3.11 LED Panel 1. After the AmbiLight diffusor frame
and the Speaker Frame have been removed, the LED Panel is
accessible. 2. Remove the T10 mounting screws that hold the panel.
3. Take out the panel. When defective, replace the whole unit.
Reconnect the earthcable during re-assembly. 4.3.12 LCD Display
Panel When the AmbiLight Diffusor Frame has been removed, the LCD
display can be exchanged. A sticker indicates the identification
number of the display.
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 17
5. Service Modes, Error Codes, and Fault FindingIndex of this
chapter: 5.1 Test Points 5.2 Service Modes 5.3 Stepwise Start-up
5.4 Service Tools 5.5 Error Codes 5.6 The Blinking LED Procedure
5.7 Protections 5.8 Fault Finding and Repair Tips 5.9 Software
Upgrading Specifications Table 5-1 SDM default settings Default
system PAL B/G
Region Europe, AP(PAL/Multi) (analogue sets) Europe, AP DVBT
(digital sets)
Freq. (MHz) 475.25
5.1
Test PointsThe chassis is equipped with test points (Fxxx)
printed on the circuit board assemblies. As most signals are
digital, it will be difficult to measure waveforms with a standard
oscilloscope. Several key ICs are capable of generating test
patterns, which can be controlled via ComPair. In this way it is
possible to determine which part is defective. Perform measurements
under the following conditions: Service Default Mode. Video: Colour
bar signal. Audio: 3 kHz left, 1 kHz right.
DVBT 546.000 PID Video: 0B 06 PID PCR: 0B 06 PID Audio: 0B
07
5.2
Service ModesService Default mode (SDM) and Service Alignment
Mode (SAM) offers several features for the service technician,
while the Customer Service Mode (CSM) is used for communication
between the call centre and the customer. Also a service mode for
servicing the AmbiLight units is foreseen. This chassis also offers
the option of using ComPair, a hardware interface between a
computer and the TV chassis. It offers the abilities of structured
troubleshooting, error code reading, and software version read-out
for all chassis. Minimum requirements for ComPair: a Pentium
processor, a Windows OS, and a CD-ROM drive (see also paragraph
"ComPair").
All picture settings at 50% (brightness, colour, contrast). All
sound settings at 50%, except volume at 25%. All service-unfriendly
modes (if present) are disabled, like: (Sleep) timer.
Child/parental lock. Picture mute (blue mute or black mute).
Automatic volume levelling (AVL). Auto switch "off" (when no video
signal was received for 10 minutes). Skip/blank of non-favourite
pre-sets. Smart modes. Auto store of personal presets. Auto user
menu time-out.
5.2.1
Service Default Mode (SDM) Purpose To create a pre-defined
setting, to get the same measurement results as given in this
manual. To override SW protections detected by stand-by processor
and make the TV start up to the step just before protection (a sort
of automatic stepwise start up). See paragraph Stepwise Start Up.
To override SW protections detected by Viper (PNX8550). Depending
on the SW version it is possible that this mechanism does not work
correctly. See also paragraph Error codes. To start the blinking
LED procedure (not valid in protection mode).
How to Activate SDM For DVBT TVs there are two kinds of SDM: an
analogue SDM and a digital SDM. Tuning will happen according table
SDM Default Settings. Analogue SDM: use the standard RC-transmitter
and key in the code 062596, directly followed by the MENU button.
Note: It is possible that, together with the SDM, the main menu
will appear. To switch it "off", push the MENU button again.
Digital SDM: use the standard RC-transmitter and key in the code
062593, directly followed by the MENU button. Depending on the
software version it is possible that the tuning will not work
correctly. Note: It is possible that, together with the SDM, the
main menu will appear. To switch it "off", push the MENU button
again. Analogue SDM can also be activated by shorting for a moment
the two solder pads [1] on the SSB, with the indication SDM. They
are located outside the shielding. Activation can be performed in
all modes, except when the set has a problem with the Stand-by
Processor. See figure Service mode pads.
EN 18
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Findingbe re-written to
NVM. ComPair will foresee in a possibility to do this. Operation
Hours. Displays the accumulated total of operation hours (not the
stand-by hours). Every time the TV is switched "on/off", 0.5 hours
is added to this number. Errors. (Followed by maximal 10 errors).
The most recent error is displayed at the upper left (for an error
explanation see paragraph Error Codes). Defective Module. Here the
module that generates the error is displayed. If there are multiple
errors in the buffer, which are not all generated by a single
module, there is probably another defect. It will then display the
message UNKNOWN here. Not all errors will display a defective
module name. Reset Error Buffer. When you press cursor right and
then the OK button, the error buffer is reset. Alignments. This
will activate the ALIGNMENTS submenu. Dealer Options. Extra
features for the dealers. Options. Extra features for Service. For
more info regarding option codes, see chapter 8. Note that if you
change the option code numbers, you have to confirm your changes
with the OK button before you store the options. Otherwise you will
lose your changes. Initialise NVM. When an NVM was corrupted (or
replaced) in the former EMG based chassis, the microprocessor
replaces the content with default data (to assure that the set can
operate). However, all preferences and alignment values are gone
now, and option numbers are not correct. Therefore, this was a very
drastic way. In this chassis, the procedure is implemented in
another way: The moment the processor recognizes a corrupted NVM,
the initialize NVM line will be highlighted. Now, you can do two
things (dependent of the service instructions at that moment): Save
the content of the NVM via ComPair for development analysis, before
initializing. This will give the Service department an extra
possibility for diagnosis (e.g. when Development asks for this).
Initialize the NVM (same as in the past, however now it happens
conscious).
2SPI
SDM
1 G_15960_141.eps 100306
Figure 5-1 Service mode pads After activating this mode, SDM
will appear in the upper right corner of the screen (if you have
picture). How to Navigate When you press the MENU button on the RC
transmitter, the set will toggle between the SDM and the normal
user menu (with the SDM mode still active in the background). How
to Exit SDM Use one of the following methods: Switch the set to
STAND-BY via the RC-transmitter. Via a standard customer
RC-transmitter: key in 00sequence. 5.2.2 Service Alignment Mode
(SAM) Purpose To perform (software) alignments. To change option
settings. To easily identify the used software version. To view
operation hours. To display (or clear) the error code buffer. How
to Activate SAM Via a standard RC transmitter: key in the code
062596 directly followed by the INFO button. After activating SAM
with this method a service warning will appear on the screen, you
can continue by pressing the red button on the RC. Contents of SAM:
Hardware Info. A. SW Version. Displays the software version of the
VIPER software (main software) (example: BX31E1.2.3.4_12345 =
AAAAB_X.Y.W.Z_NNNNN). AAAA= the software name. B= the region: A=
AP, E= EU, L= LatAm, U = US. For AP sets it is possible that the
Europe software version is used. X.Y.W.Z= the software version,
where X is the main version number (different numbers are not
compatible with one another) and Y.W.Z is the sub version number (a
higher number is always compatible with a lower number). NNNNN=
last five digits of 12nc code of the software. B. SBY PROC Version.
Displays the software version of the stand-by processor. C.
Production Code. Displays the production code of the TV, this is
the serial number as printed on the back of the TV set. Note that
if an NVM is replaced or is initialized after corruption, this
production code has to
Note: When you have a corrupted NVM, or you have replaced the
NVM, there is a high possibility that you will not have picture any
more because your display option is not correct. So, before you can
initialize your NVM via the SAM, you need to have picture and
therefore you need the correct display option. To adapt this
option, you can use ComPair (the correct HEX values for the options
can be found in the table below) or a method via a standard RC
(described below). Changing the display option via a standard RC:
Key in the code 062598 directly followed by the MENU button and XXX
(where XXX is the 3 digit decimal display option code as mentioned
in the first column of the next table). Make sure to key in all
three digits, also the leading zeros. If the above action is
successful, the front LED will go out as an indication that the RC
sequence was correct. After the display option is changed in the
NVM, the TV will go to the Stand-by mode. If the NVM was corrupted
or empty before this action, it will be initialised first (loaded
with default values). This initialising can take up to 20
seconds.
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 19
Display HEX option 000 001 002 003 004 005 006 00 01 02 03 04 05
06
Display type
Brand
Size
Resolution vertical 768p 768p 1024i 768p 768p 768p 768p
Resolution Product Code Manufacturer horizontal 1024 1366 1024
1280 1366 1366 1366 S42AX-YD01(PP42AX-007A) S50HW-XD03
FPF42C128128UC-52 (A1) LC300W01-A3P7 LC370W01-A6 LC420W02-A6
LQ315T3LZ13 (ASV1) LQ315T3LZ23 (ASV2.2)(5Vtcon) LQ315T3LZ23
(ASV2.2)(12Vtcon) S42SD-YD05 (V3) FPF37C128128UB-72 n.a. T296XW01
T296XW01V2 T296XW01V3 LC320W01-A6K1 T315XW01V5 LQ370T3LZ21 (ASV2)
LQ370T3LZ44 (ASV2.2) LC420WU1-SL01 S37SD-YD02 not used
FPF42C128135UA-52 not used n.a. n.a. LC260WX2-SL01 LC320WX2-SL01
not used S42SD-YD07(PP42SD-015A) (V4) S42SD-YD07(PP42SD-015B) (V4)
S42SD-YD07(PP42SD-015F) (V4) S42AX-YD01(PP42AX-007A) (V4)
S42AX-YD01(PP42AX-008A) (V4) S42AX-YD01(PP42AX-008B) (V4)
S42AX-YD02(PP42AX-009A) (W1) FPF42C128128UD-51 (A2)
S50HW-XD04(PP50HW-005A) (V4) S50HW-XD04(PP50HW-005B) (V4)
S50HW-XD04(PP50HW-005E) (V4) S50HW-YD01(PP50HW-010A) (W1)
LQ370D3LZ13 (ASV2.2) T315XW01-V3 LW370D3LZ1x (ASV 3 first samples)
LK370D3LZ33 (ASV 3) LC200WX1-SL01 QD23HL02 REV01 QD23HL02 REV01(03)
? ? ? FPF42C128135UA-52 (A3) ? ? LK315T3LZ43 (ASV 2.3)
LC420WX2-SLA1 S63HW-XD04 LK370T3LZ63 (ASV 3) LK370T3LZ53 (ASV 2.3)
LC260WX2-SLB2 LC320W01-SL06 LC420W02-SLB1 QD26HL02-REV01
QD26HL02-REV02 T260XW02V4 T315XW01V9 T370XW01V1 T315XW02V5
LC370WX1-SL04 PDP42X3 LC420WU2-SLA1 LC470WU1-SLA2 LC420WX3-SLA2
12 NC
PDP PDP PDP LCD LCD LCD LCD
SDI SDI FHP LPL LPL LPL Sharp
42 50 42 30 37 42 32
9322 225 38682 9322 215 26682 9322 212 78682 9322 198 00682 9322
220 87682 9322 226 39682 9322 209 35682 9322 226 58682 9322 226
16682 9322 215 27682 9322 217 56682 n.a. 9322 206 49682 9322 219
45682 9322 213 33682 9322 217 44682 9322 231 69682 ? 9322 228 99682
9322 217 39682 not used 9322 235 43682 not used n.a. n.a. 9322 221
01682 9322 241 46682 not used 9322 226 37682 9322 226 96682 9322
233 81682 9322 225 38682 9322 226 95682 9322 233 80682 9322 240
08682 not used 9322 226 54682 9322 226 97682 9322 233 79682 9322
240 25682 9322 228 48682 see partslist for 12NC not used 9322 242
22682 9322 222 90682 9322 223 91682 9322 232 69682
007 008 009 010
07 08 09 0A
PDP PDP LCOS XION LCD
SDI FHP AUO
42 37 30
480p 1024i 720p 768p
852 1024 1280 1280
011 012 013 014 015 016 017 018 019 020 021 022 023 024
0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18
LCD LCD LCD LCD PDP PDP PDP PDP LCOS VENUS LCOS VENUS LCD LCD
PDP PDP
LPL AUO Sharp LPL SDI FHP FHP FHP
32 32 37 42 37 37 42 55
768p 768p 768p 1080p 480p 1080i 1080i 768p 720p 1080p 768p 768p
480p 480p
1366 1366 1366 1920 852 1024 1024 1366 1280 1920 1366 1366 852
852
LPL LPL LGE SDI
26 32 42 42
025
19
PDP
SDI
42
768p
1024
026 027
1A 1B
PDP PDP
FHP SDI
42 50
1024i 768p
1024 1366
028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043
044 045 046 047 048 049 050 051 052 053 054 055 056 057
1C 1D 1E 1F 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30
31 32 33 34 35 36 37 38 39
LCD LCD LCD LCD LCD LCD ECO PTV ECO PTV ECO PTV PDP DLP DLP LCD
LCD PDP LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD PDP LCD LCD
LCD
Sharp AUO Sharp Sharp LPL QDI
37 32 37 37 20 23 51 55 61 42 50 60 32 42 63 37 37 26 32 42 26
26 32 37 32 37 42 42" 47" 42"
1080P 768p 1080p 1080P 768p 768p 1080i 1080i 1080i 1024I 720p
720p 768p 768p 768p 768p 768p 768p 768 p 768p 768p 768p 768p 768p
768p 768p 768p 1080p 1080p 768p
1920 1366 1920 1920 1366 1366 1366 1366 1366 1024 1280 1280 1366
1366 1366 1366 1366 1366 1366 1366 1366 1366 1366 1366 1366 1366
1024 1920 1920 1366
FHP
9322 235 43682
Sharp LPL SDI Sharp Sharp LPL LPL LPL QDI AUO AUO AUO AUO LPL
LGE LPL LPL LPL
9322 235 32682 9322 240 80682 see partslist for 12NC see
partslist for 12NC 9322 235 83682 9322 234 13682 9322 230 03682
9322 234 12682 9322 227 29682 9322 235 05682 9322 231 90682 9322
231 89682 9322 233 78682 see partslist for 12NC 9322 233 19682 see
partslist for 12NC see partslist for 12NC see partslist for 12NC
see partslist for 12NC
E_06532_030.eps 020806
Figure 5-2 Display option code overview
EN 20
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault FindingHow to Activate CSM
Key in the code 123654 via the standard RC transmitter. Note:
Activation of the CSM is only possible if there is no (user) menu
on the screen! How to Navigate By means of the CURSOR-DOWN/UP knob
on the RCtransmitter, you can navigate through the menus. Contents
of CSM Set Type. This information is very helpful for a helpdesk/
workshop as reference for further diagnosis. In this way, it is not
necessary for the customer to look at the rear of the TV-set. Note
that if an NVM is replaced or is initialized after corruption, this
set type has to be re-written to NVM. ComPair will foresee a
possibility to do this. Production Code. Displays the production
code (the serial number) of the TV. Note that if an NVM is replaced
or is initialized after corruption, this production code has to be
re-written to NVM. ComPair will foresee a possibility to do this.
Code 1. Gives the latest five errors of the error buffer. As soon
as the built-in diagnose software has detected an error the buffer
is adapted. The last occurred error is displayed on the leftmost
position. Each error code is displayed as a 2-digit number. When
less than 10 errors occur, the rest of the buffer is empty (00).
See also paragraph Error Codes for a description. Code 2. Gives the
first five errors of the error buffer. See also paragraph Error
Codes for a description. Options 1. Gives the option codes of
option group 1 as set in SAM (Service Alignment Mode). Options 2.
Gives the option codes of option group 2 as set in SAM (Service
Alignment Mode). 12NC SSB. Gives an identification of the SSB as
stored in NVM. Note that if an NVM is replaced or is initialized
after corruption, this identification number has to be re-written
to NVM. ComPair will foresee a possibility to do this. This
identification number consists of 14 characters and is built up as
follows: - 8 last characters of the 12NC of the SSB itself. - the
serial number of the SSB, which consists of 6 digits. Both can be
found on a sticker on the PWB of the SSB itself (not on the sticker
on the outside of the shielding!). The format of the identification
number is then as follows: (total 14 characters). Digital Natural
Motion. Gives the last status of the Digital Natural Motion
setting, as set by the customer. Possible values are Off, Minimum
and Maximum. See DFU on how to change this item. Pixel Plus. Gives
the last status of the Pixel Plus setting, as set by the customer.
Possible values are On and Off. See DFU on how to change this item.
DNR. Gives the last status of the DNR setting, as set by the
customer. Possible values are Off, Minimum, Medium and Maximum. See
DFU on how to change this item. Noise Figure. Gives the noise ratio
for the selected transmitter. This value can vary from 0 (good
signal) to 127 (average signal) and to 255 (bad signal). For some
software versions, the noise figure will only be valid when Active
Control is set to medium or maximum before activating CSM. Noise
figure is not applicable for DVBT channels. Headphone Volume. Gives
the last status of the headphone volume, as set by the customer.
The value can vary from 0 (volume is minimum) to 100 (volume is
maximum). See DFU on how to change this item. Dolby. Indicates
whether the received transmitter transmits Dolby sound (ON) or not
(OFF). Attention: The presence of Dolby can only be tested by the
software on the Dolby Signalling bit. If a Dolby transmission is
received
Store. All options and alignments are stored when pressing
cursor right and then the OK-button SW Maintenance. SW Events. Not
useful for Service purposes. In case of specific software problems,
the development department can ask for this info. HW Events. Not
useful for Service purposes. In case of specific software problems,
the development department can ask for this info. Operation hours
PDP. Here you are able to reset the operations hours of the plasma
display. This has to be done in case of replacement of the display.
Upload to USB. Here you are able to upload several settings from
the TV to a USB stick which is connected to the Side IO. The four
items are Channel list, Personal settings, Option codes and
Display-related alignments. First you have to create a directory
repair\ in the root of the USB stick.To upload the settings you
have to select each item separately, press cursor right, confirm
with OK and wait until Done appears. Now the settings are stored
onto your USB stick and can be used to download onto another TV or
other SSB. Uploading is of course only possible if the software is
running and if you have picture. This method is created to be able
to save the customers TV settings and to store them into another
SSB. Download from USB. Here you are able to download several
settings from the USB stick to the TV. Same way of working as with
uploading. To make sure that the download of the channel list from
USB to the TV is executed properly, it is necessary to restart the
TV and tune to a valid preset if necessary.
How to Navigate In SAM, you can select the menu items with the
CURSOR UP/DOWN key on the RC-transmitter. The selected item will be
highlighted. When not all menu items fit on the screen, move the
CURSOR UP/DOWN key to display the next/previous menu items. With
the CURSOR LEFT/RIGHT keys, it is possible to: (De) activate the
selected menu item. (De) activate the selected sub menu. With the
OK key, it is possible to activate the selected action. How to Exit
SAM Use one of the following methods: Press the MENU button on the
RC-transmitter. Switch the set to STAND-BY via the RC-transmitter.
5.2.3 Customer Service Mode (CSM) Purpose When a customer is having
problems with his TV-set, he can call his dealer or the Customer
Helpdesk. The service technician can then ask the customer to
activate the CSM, in order to identify the status of the set. Now,
the service technician can judge the severity of the complaint. In
many cases, he can advise the customer how to solve the problem, or
he can decide if it is necessary to visit the customer. The CSM is
a read only mode; therefore, modifications in this mode are not
possible. When in this chassis, CSM is activated, a colour bar test
pattern will be visible for 5 seconds. This test pattern is
generated by the Pacific3. So if you see this test pattern you can
determine that the back end video chain (Pacific3, LVDS and
display) is working. Also new in this chassis: when you activate
CSM and there is a USB stick connected to the TV, the software will
dump the complete CSM content to the USB stick. The file (Csm.txt)
will be saved in the root of your USB stick. This info can be handy
if you dont have picture.
Service Modes, Error Codes, and Fault Findingwithout a Dolby
Signalling bit, this indicator will show OFF even though a Dolby
transmission is received. Surround Mode. Indicates the by the
customer selected sound mode (or automatically chosen mode).
Possible values are STEREO and VIRTUAL DOLBY SURROUND. It can also
have been selected automatically by signalling bits (internal
software). See DFU on how to change this item. Audio System. Gives
information about the audible audio system. Possible values are
Stereo, Mono, Mono selected, Dual I, Dual II, Nicam Stereo, Nicam
mono, Nicam dual I, Nicam dual II, Nicam available, analogue In: No
Dig. Audio, Dolby Digital 1+1, Dolby Digital 1/0, Dolby Digital
2/0, Dolby Digital 2/1, Dolby Digital 2/2, Dolby Digital 3/0, Dolby
Digital 3/1, Dolby Digital 3/2, Dolby Digital Dual I, Dolby Digital
Dual II, MPEG 1+1, MPEG 1/0, MPEG 2/0 and Not supported signal.
This is the same info as you will see when pressing the INFO button
in normal user mode (item Sound). When the audio is muted, there
will be no info displayed. AVL. Indicates the last status of AVL
(Automatic Volume Level) as set by the customer: See DFU on how to
change this item. Delta Volume. Indicates the last status of the
delta volume for the selected preset as set by the customer: from
-12 to +12. See DFU on how to change this item.. Preset Lock.
Indicates if the selected preset has a child lock: LOCKED or
UNLOCKED. See DFU on how to change this item.. Child lock.
Indicates if Child lock is set to UNLOCK, LOCKED or CUSTOM LOCK.
See DFU on how to change this item.. Lock after. Indicates at what
time the channel lock is set: OFF or e.g. 18:45 (lock time). See
DFU on how to change this item. Parental rating lock. Gives the
last status of the parental rating lock as set by the customer. See
DFU on how to change this item. Parental rating status. Gives the
value of the parental rating status as sent by the current preset.
TV ratings lock. Only applicable for US. Movie ratings lock. Only
applicable for US. V-Chip TV status. Only applicable for US. V-Chip
movie status. Only applicable for US. Region rating status (RRT).
Only applicable for US. On timer. Indicates if the On timer is set
ON or OFF and when it is set to ON, also start time, start day and
program number is displayed. See DFU on how to change this item.
Location. Gives the last status of the location setting as set via
the installation menu. Possible values are Shop and Home. If the
location is set to Shop, several settings are fixed. So for a
customer location must be set to Home. Can be changed via the
installation menu (see also DFU). HDMI key validity. Indicates if
the HDMI keys (or HDCP keys) are valid or not. In case these keys
are not valid and the customer wants to make use of the HDMI
functionality, the SSB has to be replaced. IEEE key validity. Not
applicable. POD key validity. Not applicable. Tuner Frequency.
Indicates the frequency the selected transmitter is tuned to. TV
System. Gives information about the video system of the selected
transmitter. In case a DVBT signal is received this item will also
show ATSC. BG: PAL BG signal received DK: PAL DK signal received
L/La: SECAM L/La signal received I: PAL I signal received M: NTSC M
signal received ATSC: ATSC or DVBT signal received
BJ3.0E LA
5.
EN 21
Source: TUNER, EXT1, EXT2, EXT3, EXT4, YPbPr1, YPbPr2, VGA,
DVI-I, HDMI 1, HDMI 2, SIDE and DVI. Video signal quality: VIDEO,
SVIDEO, RGB 1FH, YUV, VGA, SVGA, XGA, CVBS, Y/C, YPBPR 1FH 480p,
YPBPR 1FH 576p, YPBPR 1FH 1080I, YPBPR 2FH 480p, YPBPR 2FH 576p,
YPBPR 2FH 1080i, RGB 2FH 480p, RGB 2FH 576p, RGB 2FH 1080i, 720p or
Unsupported. Tuned Bit. Due to the DVBT architectural setup this
item does not give useful information any more. Digital signal
modulation. No useful information for Service purposes. 12NC one
zip SW. Displays the 12NC number of the onezip file as it is used
for programming software in production. In this one-zip file all
below software version can be found. Initial main SW. Displays the
main software version which was initially loaded by the factory.
Current main SW. Displays the built-in main software version. In
case of field problems related to software, software can be
upgraded. As this software is consumer upgradeable, it will also be
published on the Internet. Example: BX31E_1.2.3.4. Flash utils SW.
Displays the software version of the software which contains all
necessary components of the download application. To program this
software, EJTAG tooling is needed. Example: FLASH_1.1.0.0. Standby
SW. Displays the built-in stand-by processor software version.
Upgrading this software will be possible via ComPair or via
USB.(see chapter Software upgrade). Example: STDBY_3.0.1.2. MOP SW.
Not applicable for this chassis. Pacific 3 Flash SW. Displays the
Pacific 3 software version. NVM version. Displays the NVM version
as programmed by factory.
How to Exit CSM Press MENU on the RC-transmitter. 5.2.4 Service
Mode of Converter Boards for Ambi Light Purpose To switch on the
lamps manually in case I2C-bus triggering fails. The Service Mode
can be activated by disconnecting connectors 1M59 and 1M49 and then
by shorting for a moment the two solder pads [1] on the Ambi Light
Inverter Panel. See figure Service Mode pads.
1
G_15950_049.eps 060406
Figure 5-3 Service Mode pads AmbiLight panel In this chassis,
both single and double fitted boards can be used. The double fitted
boards are used in sets with 3 or 4
Source. Indicates which source is used and the video quality of
the selected source. (Example: Tuner, Video)
EN 22
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault FindingWhen the TV is in a
protection state due to an error detected by standby software (and
thus blinking an error) and SDM is activated via shortcutting the
pins on the SSB, the TV starts up until it reaches the situation
just before protection. So, this is a kind of automatic stepwise
start-up. In combination with the start-up diagrams below, you can
see which supplies are present at a certain moment. Important to
know here is, that if e.g. the 3V3 detection fails (and thus error
11 is blinking) and the TV is restarted via SDM, the Stand-by
Processor will enable the 3V3, but will not go to protection now.
The TV will stay in this situation until it is reset (Mains/AC
Power supply interrupted). When the TV is in protection state due
to an error detected by main software (Viper protection) and SDM is
activated via shortcutting the pins on the SSB, the TV starts up
and ignores the error. Due to architectural reasons it is possible
that the TV will end up in an undefined state (e.g. when the fast
I2C bus is blocked). In this case diagnose has to be done via
ComPair. The abbreviations SP and MP in the figures stand for: SP:
protection or error detected by the Stand-by Processor. MP:
protection or error detected by the VIPER Main Processor. In the
next transition diagrams for POD should be read CI.
sided Ambi Light units whereas the single fitted boards are used
in sets with 2 sided Ambi Light units. A double fitted board can
drive 2 lamp units (6 lamps) and a single fitted board can drive 1
lamp unit (3 lamps). The double fitted boards are supplied by +12Va
and +12Vb. The microprocessor is supplied by +12Va. Therefore, if
only +12Va is available, lamp unit B will not work. See figure
Building blocks of Converter Board for details.Inverters
+12Va
+12Va
Stab.
+5VLamp unit A
Board select
Processor
PWM out
IC
Lamp unit B
Protection
+12Vb (12-13V)
G_15950_050.eps 060406
Figure 5-4 Building blocks of Converter Board The microprocessor
performs the following tasks: Dimming of Ambi Light by means of
PWM. Translation of I2C-bus commands to PWM. Switches the Ambi
Light board to protection if needed (in case of protection only the
lamps switch off, no set protection is triggered). There are two
ways of protection: parallel arcing protection and serial arcing
protection. Parallel arcing protection is performed by sensing the
switching frequency. In case of short circuit of the transformer
output, this frequency > 100 kHz and the board goes into
protection. Serial arcing protection is performed by detection of
arc in ground wire of the lamp units. In this case, the protection
pulse is transmitted via an opto-coupler. Protection can be
disabled by short-circuiting diode 6112 or capacitor 2173 or by
connecting pin 8 of the microprocessor to ground. Repair Tips In
case only one or no lamp unit at all works, probably the +12Vb (12
- 13 V) is not available or the fuse is broken. Check for broken
MOSFETS or check if they are switched off properly by the
transistors connected to the PWM outputs of the microprocessor. In
case the Ambi Light switches off after two seconds, serial arcing
or parallel arcing protection is active. Serial arcing protection
can be excluded by disconnecting the opto-coupler; check for bad
solder joints on transformer or lamp units. Parallel arcing
protection can be disabled by grounding pin 8 of the
microprocessor. Usually the switching frequency (normally 63 kHz)
will then be too high. Possible causes are one MOSFET of the
converter has no gate drive or is broken, or there is a
short-circuit of the output of the transformer.
5.3
Stepwise Start-upThe stepwise start-up method, as known from
FTL/FTP sets (EMG based sets) is not valid any more. There are two
possible situation: one for protections detected by standby
software and one for protections detected by main software.
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 23
Off
Mains off
Mains on
St by(Off St by)
- WakeUp requested - Acquisition needed - No data Acquisition
required and no POD present - tact SW pushed - WakeUp requested -
Acquisition needed
Semi St by
WakeUp requeste d
Active- St by requested - tact SW pushed
- POD Card removed - tact SW pushed
No data Acquisition required and POD present
WakeUp requeste d GoToProtection GoToProtection
POD St byGoToProtection
OnFor detailed information concerning the triggers that cause
the state transitions, please consult the Jaguar FRS or the ATSC
SAD.
Protection
The protection state is hardware wise identical to the standby
state but has other, limited wake up reasons.
G_15960_117.eps 100306
Figure 5-5 Transition diagram
EN 24
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
OffMains is applied
Stand by or Protection
action holder: MIPS action holder: St-by autonomous action
Standby Supply starts running. +5V2, 1V2Stb, 3V3Stb and +2V5D
become present. In case of PDP 3V3 Vpr to CPU PDP becomes
present.
st-by P resets
All I/O lines have a High default state: - Assert the Viper
reset. - Sound-Enable and Reset-Audio should remain high. - NVM
power line is high, no NVM communication possible.
If the protection state was left by short circuiting the SDM
pins, detection of a protection condition during startup will stall
the startup. Protection conditions in a playing set will be
ignored. The protection mode will not be entered.
Initialise I/O pins of the st-by P, start keyboard scanning, RC
detection, P50 decoding. Wake up reasons are off. The audio
protection circuit shuts down the supply autonomously. This
triggers a set restart and during that restart (so at this check
here), it will be observed that the audio protection line is high
and the audio protection mode is entered. This condition is not
valid for an SDI PDP. In this PDP set, the audio protection latch
is not present and hence the HIGH condition here will never be
observed. As a result, when an audio protection occurs, the set
will restart and will enter a supply protection mode because of a
missing power supply.
- Switch Sound-Enable and Reset-Audio high. They are low in the
standby mode if the standby mode lasted longer than 10s.
PDPGO line is high (either HW wise in a non FHP set or because
of the stby P reset in a FHP set) which is the good state at cold
boot to be able to start the FHP.
Audio Protection Line HIGH?
Yes
Audio Error
No
SPSwitching the POD-MODE low in an FHP PDP set makes the CPUGO
go high and starts the PDP CPU. Switching the POD-MODE and the
ON-mode low in an SDI PDP set makes the PDP supplies go to the ON
mode.
Switching on the power supply in an LPL scanning backlight set,
also switches on the backlight supply. The display should not be
used the first 5 seconds the backlight supply is running due to a
pre-heat time of 4s and a 100% light output (not adjustable) the
next second. This 5 second delay does not delay the startup of the
display as this time is absorbed in the startup time of the rest of
the system.
Switch LOW the NVM power reset line. Add a 2ms delay before
trying to address the NVM to allow correct NVM initialization.
Switch ON all supplies by switching LOW the POD-MODE and the
ON-MODE I/O lines.
+5V, +8V6, +12VS, +12VSW and Vsound are switched on
Wait 50ms and then start polling the detect5V, detect-8V6 and
detect-12V every 40ms.
The availability of the supplies is checked through detect
signals (delivered by dedicated detect-IC's) going to the st-by P.
These signals are available for +12V, +8V6, +5V, +1V2 and +2V5. A
low to high transition of the signals should occur within a certain
time after toggling the standby line. If an observers is detected
before the time-out elapses, of course, the process should continue
in order to minimize start up time.
No detect-5V received within 2900 ms after POD-MODEI/Oline
toggle? - Only when the PDPGO is low, a retry should be considered
(the PDP could have reset internally). If the PDPGO is already
high, there is no use in trying to restart. - PDPGO line is pulled
high in all non FHP sets so this extra startup delay in case of a
fault condition is not valid. - Switching the PDPGO high will give
a visual artefact and should only be done if really necessary.
PDPGO = High?
No
Yes
No Switch PDPGO high: PDP should start: 5V, 8V6 and 12V are
activated
Yes
activate +5V supply detection algorithm
Yes
detect-5V received within 2900 ms after PDPGO toggle?
No
+5V error
SPdetect-12VSW received within 2900 ms after POD-mode I/O line
toggle? No +12V error
Yes activate +12VSW supply detection algorithm
SP
No need to wait for the 8V6 detection at this point.
detect-8V6 received within 6300 ms after POD-mode I/O line
toggle? Startup shall not wait for this detection and continue
startup. Enable the +1V2 supply (ENABLE-1V2) NoTo part B To part B
To part B
Yes
To part B G_15960_118a.eps 200406
Figure 5-6 Off to Semi Stand-by flowchart (part 1)
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 25
From part A
From part A
From part A
From part A
action holder: MIPS action holder: St-by autonomous action Start
polling the detect-1V2 every 40ms +8V6 error activate +8V6 supply
detection algorithm
SPdetect-1V2 received within 250ms? No +1.2V error
return
No
Yes
SPNo separate enable and detect is present for the +2V5 supply
in the Baby Jaguar.
Enable the supply for +2.5V and +3.3V (ENABLE-3V3)
Start polling the detect-3V3 every 40ms
detect-3V3 received within 250 ms?
No
+3.3V error
Yes Activate supply detection algorithms for +1V2 and +3V3
SP
SUPPLY-FAULT I/O line is High?
No
Supply fault error
Yes Enable the supply fault detection interrupt
SP
Set IC slave address of Standby P to (A0h)
Detect EJTAG debug probe (pulling pin of the probe interface to
ground by inserting EJTAG probe)
EJTAG probe connected ?
Yes
No
No
Cold boot?
Yes
Release viper reset Feed initializing boot script (3) disable
alive mechanism
Release viper reset Feed warm boot script(2)
Release viper reset Feed cold boot script(1) Release PNX2015
reset 100ms after Viper reset is released Release PNX2015 reset
100ms after Viper reset is released
No
Bootscript ready in 1250 ms?
No
Yes Set IC slave address of Standby P to (64h)
RPC start (comm. protocol)G_15960_118b.eps 030806 To part C To
part C To part C To part C
Figure 5-7 Off to Semi Stand-by flowchart (part 2)
EN 26
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
From part A
From part B
From part B
From part B
action holder: MIPS
No
Flash to Ram image transfer succeeded within 30s? Yes
action holder: St-by autonomous action
Code = 5
Switch Viper in reset
Code = 53
No
Viper SW initialization succeeded within 20s?
Wait 10ms
Yes
Enable Alive check mechanism Switch the NVM reset line HIGH.
MIPS reads the wake up reason from standby P. Wait until Viper
starts to communicate
Disable all supply related protections and switch off the +2V5,
+3V3 DC/DC converter.
Wait 5ms
Set is SDI PDP or FHPPDP?
No
Power OK-display is High?
No
Log display error
switch off the remaining DC/DC converters Yes 3-th try? Switch
POD-MODE and ON-MODE I/O line high. Yes
MP
Yes Log Code as error code
Wait for the +8V6 to be detected if not yet present. (if it does
not come, the standby P will enter a protection mode, this is not a
dead end here)
- Register PIIConfig of the Pacific3: LVDS function should be
set to 0 (CMOS input) in the Baby Jaguar platform. - POIConfig:
lvds function should be set to 0 (CMOS out on Baby) - PanelConfig
register: PanelOff = 0, PanelOn = 1. P3 can always be on, switching
of lvds is done through PNX.
SPBecause of a bug in the Pacific IC, it will very rarely not
startup properly. If this happens, only a cold boot can solve this
(removal of power supplies). Since this is not feasible in the
current SW architecture, instead Standby mode is entered. Was
Pacific responding to IC? No Log Pacific error and Go to
Standby
yes (AVIP's need to be started before the MPIF's in order to
have a good clock distribution). AVIP default power-up mode is
Standby. The Viper instructs AVIP via IC to enable all the PLL's
and clocks and hence enter to Full Power mode. See FMS AVIP for
further details and the rest of the initialization.
Standby
initialize PNX2015 HD subsystem according FMS information
MPIF's should be initialized according the FMS information. MPIF
should deliver 2 observers: POR= 0; normal operation ROK = 1;
reference frequency is present (coming from AVIP)
All observers present with correct state?
No
Log appropriate Observer error
Yes initialize tuners and Hirate according FMS information
Initialize source selection according FMS and CHS
information
Initialize video processing IC's according FMS information: -
Spider
initialize Columbus by triggering CHS Columbus Init interface
initialize 3D Combfilter by triggering CHS 3D Comb filter Init
interface initialize AutoTV by triggering CHS AutoTV Init interface
See appropriate CHS documents for further details.
Do not enter semi-standby state in case of an LPL scanning
backlight LCD set before 4s preheating timer has elapsed.
Initialize Pacific related Ambilight settings (if
applicable)
Because of a bug in the Pacific IC, all video and display
related Pacific parameters should be initialized before
initializing the ambilight related Pacific parameters. If not,
initializing the video and display related Pacific parameters will
overwrite the ambilight parameters.
Initialize Ambilight with Lights off.
Semi-StandbyFigure 5-8 Off to Semi Stand-by flowchart (part
3)
G_15960_118c.eps 200406
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 27
26" / 32" LCD LPLConstraints taken into account:- Display may
only be started when valid QVCP output clock can be delivered by
the Viper. - Between 5 and 50 ms after power is supplied, display
should receive valid lvds clock. - minimum wait time to switch on
the lamp after power up is 200ms. - RGB (on QVCP output) may be
unblanked before valid output is available. Unblanking of the
picture happens with the use of the 'lamp on', not with the RGB. By
doing so, black level differencesduringstartupareavoided.action
holder: MIPS action holder: St-by autonomous action
Semi StandbyThe assumption here is that a fast toggle (SEMI
->ON. In these states, the Viper is still active and can provide
the 2s delay. If the transition ON->SEMI->STBY->SEMI>ON
can be made in less than 2s, we have to delay the semi -> stby
transition until the requirement is met. Wait until previous
on-state is left more than 2 seconds ago. (to prevent LCD display
problems)
Assert RGB video blanking and audio mute
Initialize audio and video processing IC's and functions
according needed use case. Register PanelTiming of the Pacific3:
Timing is not important since the LCD power signal is controlled by
the Viper, default values can be used. This unblank is moved
forwards on demand of SW to allow to obtain valid QVCP output
Wait until QVCP generates a valid output clock.
Switch off RGB blanking
Switch on LCD supply (Viper: LCD-Power-on)
Start to apply valid interface signals to the module (LVDS)
within a time frame of min. 22.5ms to max. 67.5ms after supply
switch on. In implementation, use 25ms, this makes it compatible
with 37"HDSharp (t=17.5ms is the supply switch-on delay taken into
account)
wait 250ms (min. = 200ms)
Switch on LCD lamp after valid, stable video, corresponding to
the requested output is delivered by the Viper
Switch Audio-Reset and sound enable low and demute (see CHS
audio LdspMute interface).
Active
G_15960_119.eps 100306
Figure 5-9 Semi Stand-by to Active flowchart 26 & 32 LCD LPL
display
EN 28
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
37" 1366*768 LCD SHARP ASV2.3Constraints taken into account:-
Display may only be started when valid QVCP output clock can be
delivered by the Viper. - Between 0 and 20 ms after power is
supplied, display should receive valid lvds clock. - minimum wait
time to switch on the lamp after power up is 200ms. - RGB (on QVCP
output) may be unblanked before valid output is available.
Unblanking of the picture happens with the use of the 'lamp on',
not with the RGB. By doing so, black level
differencesduringstartupareavoided.
Semi StandbyThe assumption here is that a fast toggle (SEMI
->ON. In these states, the Viper is still active and can provide
the 1s delay. If the transition ON->SEMI->STBY->SEMI>ON
can be made in less than 1s, we have to delay the semi -> stby
transition until the requirement is met. action holder: MIPS Wait
until previous on-state is left more than 1 second ago. (to prevent
LCD display problems) action holder: St-by autonomous action Assert
RGB video blanking and audio mute
Initialize audio and video processing IC's and functions
according needed use case.
Wait until QVCP generates a valid lvds output clock.
Switch off RGB blanking
This unblank is moved forwards on demand of SW to allow to
obtain valid QVCP output
Switch on LCD supply (LCD-Power-on)
Start to apply valid interface signals to the module (LVDS)
within a time frame of min. 17.5ms to max. 37.5ms after supply
switch on. In implementation, use 25ms, this makes it compatible
with 37HD"Sharp (t=17.5ms is the supply switch-on delay taken into
account)
wait 250ms (min. = 200ms) (lamp ready delay)
Switch on LCD lamp after valid, stable video, corresponding to
the requested output is delivered by the Viper
Switch Audio-Reset and sound enable low and demute (see CHS
audio LdspMute interface).
ActiveFigure 5-10 Semi Stand-by to Active flowchart 37 1366x768
LCD SHARP ASV2.3 display
G_15960_120.eps 100306
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 29
37" 1366*768 LCD SHARP BFIConstraints taken into account:
NO spec yet, non BFI version of the spec is used
- Display may only be started when valid QVCP output clock can
be delivered by the Viper. - Between 0 and 20 ms after power is
supplied, display should receive valid lvds clock. - minimum wait
time to switch on the lamp after power up is 200ms. - RGB (on QVCP
output) may be unblanked before valid output is available.
Unblanking of the picture happens with the use of the 'lamp on',
not with the RGB. By doing so, black level
differencesduringstartupareavoided.
Semi StandbyThe assumption here is that a fast toggle (SEMI
->ON. In these states, the Viper is still active and can provide
the 1s delay. If the transition ON->SEMI->STBY->SEMI>ON
can be made in less than 1s, we have to delay the semi -> stby
transition until the requirement is met. Wait until previous
on-state is left more than 1 second ago. (to prevent LCD display
problems)
Assert RGB video blanking and audio mute
action holder: MIPS action holder: St-by
Initialize audio and video processing IC's and functions
according needed use case.
autonomous action
Wait until QVCP generates a valid lvds output clock.
Switch off RGB blanking
This unblank is moved forwards on demand of SW to allow to
obtain valid QVCP output
Switch on LCD supply (LCD-Power-on)
Start to apply valid interface signals to the module (LVDS)
within a time frame of min. 17.5ms to max. 37.5ms after supply
switch on. In implementation, use 25ms, this makes it compatible
with 37HD"Sharp (t=17.5ms is the supply switch-on delay taken into
account)
wait 250ms (min. = 200ms) (lamp ready delay)
Switch on LCD lamp after valid, stable video, corresponding to
the requested output is delivered by the Viper
Switch Audio-Reset and sound enable low and demute (see CHS
audio LdspMute interface).
ActiveFigure 5-11 Semi Stand-by to Active/Return flowchart 37
1366x768 LCD Sharp BFI display
G_15960_121.eps 100306
EN 30
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
32" / 42" LCD LPL scanning backlightThe assumption here is that
a fast toggle (SEMI ->ON. In these states, the Viper is still
active and can provide the 2s delay. If the transition
ON->SEMI->STBY->SEMI>ON can be made in less than 2s, we
have to delay the semi -> stby transition until the requirement
is met.
Semi StandbyWait until previous on-state is left more than 2
seconds ago. (to prevent LCD display problems)
action holder: MIPS action holder: St-by autonomous action
To cope with the default ex-factory startup mode of the display,
the default status of the display should be read before
initializing the display. If the display returns anything else than
mode 0 (backlight off), then mode 0 should be written in the NVM of
the display. This way of working makes sure the default ex-factory
is overwritten with the correct mode (backlight off mode) which
gives us the best startup behaviour (dark screen) the next time the
display is started.
Display mode = 0 in display NVM?
No
Write display mode 0 to display NVM
yes
Assert RGB video blanking and audio mute
Initialize audio and video processing IC's and functions
according needed use case.
Wait until QVCP generates a valid lvds output clock.
Switch off RGB blanking
This unblank is moved forwards on demand of SW to allow to
obtain valid QVCP output
Switch on LCD supply (LCD-Power-on)
Start to apply valid interface signals to the module (LVDS)
within a time frame of min. 22.5ms to max. 67.5ms after supply
switch on. In implementation, use 25ms, this makes it compatible
with 32"Sharp (t=17.5ms is the supply switch-on delay taken into
account)
Set scanning backlight to Normal scanning using the FMS scan
rate conversion interface.
Switch on LCD lamp after valid, stable video, corresponding to
the requested output is delivered by the Viper
Switch Audio-Reset and sound enable low and demute (see CHS
audio LdspMute interface).
Active
G_15960_122.eps 200406
Figure 5-12 Semi Stand-by to Active flowchart 32 & 42 LCD
LPL scanning backlight display
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 31
26" / 32" LCD LPL
ActiveMute all sound outputs.
action holder: MIPS action holder: St-by autonomous action
Switch reset-audio and sound-enable lines high
switch off LCD lamp
Mute all video outputs
Wait 250ms (min. = 200ms)
Switch off LVDS signal (Viper I/O: PD-LVDS)
Switch off 12V LCD supply within a time frame of min. 0.5 ms to
max. 50ms after LVDS switch off. (Viper I/O: LCD_PWR_ON)
Semi StandbyFigure 5-13 Active to Semi Stand-by flowchart 26
& 32 LCD LPL
G_15960_126.eps 100306
EN 32
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
37" 1366*768 LCD SHARP ASV2.3 ActiveMute all sound outputs.
action holder: MIPS action holder: St-by autonomous action
Switch reset-audio and sound-enable lines high
switch off LCD lamp
Mute all video outputs
Wait 0ms. (No need to wait here for the 37" Sharp panel)
Switch off LVDS signal
Switch off 12V LCD supply within a time frame of max. 1000ms
after LVDS switch off. (Viper I/O: LCD_PWR_ON)
Semi Standby
G_15960_127.eps 100306
Figure 5-14 Active to Semi Stand-by flowchart 37 1366x768 LCD
Sharp ASV2.3 display
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 33
37" 1366*768 LCD BFI SHARP
ActiveMute all sound outputs.
action holder: MIPS action holder: St-by autonomous action
Switch reset-audio and sound-enable lines high
switch off LCD lamp
Mute all video outputs
Wait 0ms. (No need to wait here for the 37" Sharp panel)
Switch off LVDS signal
Switch off 12V LCD supply within a time frame of max. 1000ms
after LVDS switch off. (Viper I/O: LCD_PWR_ON)
Semi Standby
G_15960_128.eps 100306
Figure 5-15 Active to Semi Stand-by flowchart 37 1366x768 LCD
BFI Sharp display
EN 34
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
32" / 42" LCD LPL scanning backlight ActiveMute all sound
outputs. action holder: MIPS action holder: St-by autonomous
action
Switch reset-audio and sound-enable lines high
switch off LCD lamp
Mute all video outputs
Wait 250ms (min. = 200ms)
Switch off LVDS signal (Viper I/O: PD-LVDS)
Switch off LCD supply within a time frame of min. 0.5 ms to max.
50ms after LVDS switch off. (Viper I/O: LCD_PWR_ON)
Semi Standby
G_15960_129.eps 100306
Figure 5-16 Active to Semi Stand-by flowchart 32 & 42 LCD
LPL scanning backlight display
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 35
Semi Stand byaction holder: MIPS action holder: St-by Delay
transition until ramping down of ambient light is finished. *)
autonomous action
Switch ambient light to passive mode with RGB values on zero.
*)
*) If this is not performed and the set is switched to standby
when the ramping of the EPLD is still ongoing, the lights will
remain lit in standby.
transfer Wake up reasons to the Stand by P.
Images are re-transferred to DDR-RAM from Flash RAM
(verification through checksum)
MIPS image completes the application reload, stops DDR-RAM
access, puts itself in a sleepmode and signals the standby P when
the standby mode can be entered.
DDR-RAM is put in self refresh mode and the images are kept in
the hibernating DDR-RAM.
Wait 5ms
Switch Viper in reset state
Wait 10ms
Switch the NVM reset line HIGH.
Disable all supply related protections and switch off the +2V5,
+3V3 DC/DC converter.
Wait 5ms
switch off the remaining DC/DC converters
Switch OFF all supplies by switching HIGH the PODMODE and the
ON-MODE I/O lines. Important remark: release reset audio and
soundenable 10 sec after entering standby to save power For PDP
this means CPUGO becomes low.
Stand by
G_15960_133.eps 100306
Figure 5-17 Semi Stand-by to Stand-by flowchart
EN 36
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
Semi Stand by
action holder: MIPS action holder: St-by autonomous action
This state transition is entered when standby is requested and
an authenticated POD is present. When in semistandby, the
CEservices will set the POD standby NVM bit and ask infra to
reboot. After the reboot, POD standby will be entered. The Trimedia
images are not started in this case and CEsvc will ask infra to
enter the Hardware POD standby state.
Reboot
Power-down HDMI and 1394 hardware by keeping POWERDOWN-1394 GPIO
0 line high.
Set Viper HW blocks (TM1, TM2, MBS, VMSP1 and VMSP2) to
powerdown mode.
Hibernate the PNX2015 memory and keep the PNX2015 in reset
state
Disable +8V6 supply detection algorithm
Disable audio protection algorithm
Switch OFF all supplies which are not needed in POD standby by
switching HIGH the ON-MODE I/O line.
POD standbyFigure 5-18 Semi Stand-by to POD Stand-by
flowchart
G_15960_134.eps 100306
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 37
POD stand bySwitch ON all supplies by switching LOW the ON-MODE
I/O line.
Full SSB power and the display related supplies become
available
+8V6 detected within 2000 ms after ON-MODE toggle?
No
+8V6 error
action holder: MIPSYes
SPActivate +8V6 supply detection algorithm
action holder: St-by autonomous action
Wait 2000ms to allow main supply to deliver full power.
Enable audio protection algorithm
Power-up HDMI and 1394 hardware by putting POWERDOWN-1394 GPIO 0
line low.
Enable Viper HW blocks (TM1, TM2, MBS, VMSP1 and VMSP2) which
were in powerdown mode.
Release PNX2015 reset
(AVIP's need to be started before the MPIF's in order to have a
good clock distribution). AVIP default power-up mode is Standby.
The Viper instructs AVIP via IC to enable all the PLL's and clocks
and hence enter to Full Power mode.
Initialize PNX2015 HD subsystem
MPIF's should be initialized. MPIF should deliver 4 observers:
POR= 0; normal operation MSUP = 1: Main supply is present ASUP = 1;
audio supply is present ROK = 1; reference frequency is present
(coming from AVIP)
All observers present with correct state?
No
appropriate Observer error
Yes
MPInitialize tuners and Hirate
Initialize source selection
Initialize video processing IC's - Spider
Initialize Columbus Initialize 3D Combfilter Initialize
AutoTV
Semi-StandbyG_15960_135.eps 030806
Figure 5-19 POD Stand-by to Semi stand-by flowchart
EN 38
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
POD
transfer Wake up reasons to the Stand by P.
action holder: MIPS action holder: St-by
Images are re-transferred to DDR-RAM from Flash RAM
(verification through checksum)
autonomous action
MIPS image completes the application reload, stops DDR-RAM
access, puts itself in a sleepmode and signals the standby P when
the standby mode can be entered.
DDR-RAM is put in self refresh mode and the images are kept in
the hibernating DDR-RAM.
Wait 5ms
Switch Viper in reset state
Wait 10ms
Switch the NVM reset line HIGH.
Disable all supply related protections and switch off the +2V5,
+3V3 DC/DC converter.
Wait 5ms
switch off the remaining DC/DC converters
Switch OFF all supplies by switching HIGH the PODMODE I/O line.
Important remark: release reset audio and soundenable 2 sec after
entering standby to save power
Stand by
G_15960_136.eps 100306
Figure 5-20 POD to Stand-by flowchart
Service Modes, Error Codes, and Fault Finding
BJ3.0E LA
5.
EN 39
MPLog the appropriate error and set stand-by flag in NVM
SP
action holder: MIPS action holder: St-by autonomous action
Redefine wake up reasons for protection state and transfer to
stand-by P.
Switch off LCD lamp supply
If needed to speed up this transition, this block could be
omitted. This is depending on the outcome of the safety
investigations.
Wait 250ms (min. = 200ms)
Switch off LVDS signal
Switch off 12V LCD supply within a time frame of min. 0.5ms to
max. 50ms after LVDS switch off.
Ask stand-by P to enter protection state
Switch Viper in reset state
Wait 10ms
Switch the NVM reset line HIGH.
Disable all supply related protections and switch off the +2V5,
+3V3 DC/DC converter.
Wait 5ms
switch off the remaining DC/DC converters
Switch OFF all supplies by switching HIGH the PODMODE and the
ON-MODE I/O lines.
Flash LED in order to indicate protection state*. (see FRS)
(*): This can be the standby LED or the ON LED depending on the
availability in the set under discussion.
ProtectionFigure 5-21 Protection flowchart
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EN 40 5.45.4.1
5.
BJ3.0E LA
Service Modes, Error Codes, and Fault Finding
Service ToolsComPair Introduction ComPair (Computer Aided
Repair) is a service tool for Philips Consumer Electronics
products. ComPair is a further development on the European DST
(service remote control), which allows faster and more accurate
diagnostics. ComPair has three big advantages: 1. ComPair helps you
to quickly get an understanding on how to repair the chassis in a
short time by guiding you systematically through the repair
procedures. 2. ComPair allows very detailed diagnostics (on I2C
level) and is therefore capable of accurately indicating problem
areas. You do not have to know anything about I2C commands yourself
because ComPair takes care of this. 3. ComPair speeds up the repair
time since it can automatically communicate with the chassis (when
the microprocessor is working) and all repair information is
directly available. When ComPair is installed together with the
Force/SearchMan electronic manual of the defective chassis,
schematics and PWBs are only a mouse click away. Specifications
ComPair consists of a Windows based fault finding program and an
interface box between PC and the (defective) product. The ComPair
interface box is connected to the PC via a serial (or RS-232)
cable. For this chassis, the ComPair interface box and the TV
communicate via a bi-directional service cable via the service
connector(s). The ComPair fault finding program is able to
determine the problem of the defective television. ComPair can
gather diagnostic information in two ways: Automatically (by
communicating with the television): ComPair can automatically read
out the contents of the entire error buffer. Diagnosis is done on
I2C/UART level. ComPair can access the I2C/UART bus of the
television. ComPair can send and receive I2C/UART commands to the
microcontroller of the television. In this way, it is possible for
ComPair to communicate (read and write) to devices on the I2C/UART
buses of the TV-set. Manually (by asking questions to you):
Automatic diagnosis is only possible if the microcontroller of the
television is working correctly and only to a certain extent. When
this is not the case, ComPair will guide you through the fault
finding tree by asking you questions (e.g. Does the screen give a
picture? Click on the correct answer: YES / NO) and showing you
examples (e.g. Measure test-point I7 and click on the correct
oscillogram you see on the oscilloscope). You can answer by
clicking on a link (e.g. text or a waveform picture) that will
bring you to the next step in the fault finding process. By a
combination of automatic diagnostics and an interactive question /
answer procedure, ComPair will enable you to find most problems in
a fast and effective way. How to Connect This is described in the
chassis fault finding database in ComPair. Caution: It is
compulsory to connect the TV to the PC as shown in the picture
below (with the ComPair interface in between), as the ComPair
interface acts as a level shifter. If one connects the TV directly
to the PC (via UART), ICs will be blown!TO UART SERVICE CONNECTOR
TO I2C SERVICE CONNECTOR
PC
VCR
Power 9V DC
I2C
E_06532_021.eps 180804
Figure 5-22 ComPair interface connection How to Order ComPair
order codes (EU/AP/LATAM): Starter kit ComPair32/SearchMan32
software and ComPair interface (excl. transformer): 3122 785 90450.
ComPair interface (excl. transformer): 4822 727 21631. Starter kit
ComPair32 software (registration version): 3122 785 60040. Starter
kit SearchMan32 software: 3122 785 60050. ComPair32 CD (update):
3122 785 60070 (year 2002), 3122 785 60110 (year 2003 onwards).
SearchMan32 CD (update): 3122 785 60080 (year 2002), 3122 785 60120
(year 2003), 3122 785 60130 (year 2004)