Permac Industries AS9100 precision small part machine shop 2015

S m a l l M e t a l & P l a s t i c P a r t s

M a n u f a c t u r e d t o S p e c i f i c a t i o n s

Precision Machine Shop

Company History2

Founded in 1966

Originally located in Bloomington, MN

Relocated to Burnsville, MN (southern metro Minneapolis, MN)

Privately Owned

Darlene Miller – CEO & President

Purchased 100% ownership in 1994

Certified as a WBENC

(certificate next slide)

AS9100c:2009 & ISO9001:2008 Certified

(certificate on slide 9)

WBENC Certificate3

Profile4

Precision machine shop focused on small parts

50 years of small part machining experience

Career machinists - as both setup and operators

Best processing efficiency, quality, and DFM support

Core Competency and Capabilities

CNC Milling – metals & plastics under 4x4x4 ” (64 in2)

CNC Turning – metals and plastics under 2 5/8”

Swiss Machining – metals and plastics under 0.787”

CNC EDM Hole Drilling – holes .013-.118

Quick Turn prototype support – milling and lathe

Profile Continued5

Modern Multitasking Machining Centers

Capability to manufacture parts on a single machine

Reduces processing time and overall lead time

(Equipment list slides 16-18)

Facility – 34,000 ft2

Built in 1985 with large addition in 2007

Primary Markets 6

Aerospace: precision tolerance metal and plastic used in airframe, engine and avionics sensors, connectors, pumps, hardware components, etc.

Hi-reliability Industrial: metals and plastics used in actuators, transducers, gensets, and agriculture equipment housings, shafts, spacers, contacts, specialized mounts, etc.

Commercial: metals and plastics in beverage, food processing, transportation valves, fittings, slicers, bushings, drives, packaging, etc.

Medical: metals and plastics (non-implantable) Patient monitors, prosthetics, surgical tooling, mobility, etc.

Precision Parts 7

Permac is a reliable and proven machining source for small metal and plastic parts Complex turned and milled parts

Low to medium quantities

High mix

Quick turn projects and prototypes

Light assembly

Benchmark machining industry lead time and quality Standard lead time is 4-6 weeks

Prototypes in less than 2 weeks

Kanban, Min-Max and customized Permac managed inventory

Lowest DPPM, Highest on time delivery and customer support

Precision Parts8

Micro-machining

Precision Milled, Turned, Swiss, EDM drilled & Screw Machined Parts

AS9100C:2009 & ISO9001

9

Equipment List16

CNC Turning Centers -

1 Okuma LT-10 MYBB Twin turret/ twin spindle multi-tasking turning center with milling capabilities and 2" Barfeed capacity 1 Okuma Crown with Tail Stock and 2 5/8” SMW Barfeed capacity 1 Okuma Cadet with Tail Stock and 12’ Barfeed with 1 5/8” capacity 1 Nakamura-Tome WT150 Twin turret/ twin spindle multi -tasking turning center, milling capabilities and 1 5/8” Barfeed capacity 2 Nakamura-Tome Super NTY3 3 turret/twin spindle multi-tasking turning center with 1-5/8” Barfeed capacity 1 Okuma Heritage lathe with tailstock and 4' auto loading Barfeed 1 5/8" capacity 1 Okuma Captain lathe with milling capabilities and sub spindle with 2 5/8" Barfeed capacity

CNC Milling Machines -

1 HAAS TL1 Rapid Prototype Lathe 1 HAAS VF4SS 12,000RPM High Speed Spindle with full 4th axis capability 1 Okuma MC-V4020 Vertical Machining Center, 15,000 RPM with high speed milling capability Haas TM2 CNC Rapid Prototype Vertical Machining Center CNC Swiss Turning Centers 1 Citizen C16 Swiss with milling capabilities with 5/8” maximum capacity1 Citizen L20 Swiss machine with sub spindle and millingcapabilities 3/4” capacity

CNC EDM -

Yougar CNC EDM Drill Model YGS-43C Table Travel of X,Y Axis (mm) 15 ¾“ x 11 7/8“ (400 x 300) MAX. Travel of Z Axis (mm) 15 ¾“ (400) MAX. Weight of Work Piece (kg) 1,100 lbs. (500)

Equipment List cont.17

Rapid Prototyping and Secondary Operations -

Haas Turning Center SL10 w/6" chucking capability & integrated Fanuc Robot LR mate 201ic Prototype Verticle Machining Center - Haas TM (travels of 40 x 16 x 16) 10 pocket tool changer 1 Bridgeport Mill Series 1 1 Birmingham Engine Lathe 1 Hardinge Hand Chucker 3 Hardinge Hand Screw Machines 1 HEM H100A Automatic Cut-off Saw 1 Kalamazoo 20-T-10 Vertical Saw 1 Forced Air Convection Oven 4 Dayton Drill Presses 1 Ultramatic Tumble Deburrer 1 Better Engineering Parts Washer Miscellaneous Deburring and Polishing Equipment Kleer Flow Power Master Parts Washer

High-Volume Production (Swiss and Screw Machines) -

1 Acme Gridley 6 Spindle Automatic Screw Machine 5/8” Capacity 2 Acme Gridley 6 Spindle Automatic Screw Machine 2” Capacity 3 Acme Gridley 6 Spindle Automatic Screw Machine 1 1/4” Capacity 1 Brown & Sharpe Ultramatic R/S 1 5/8” Capacity 1 Brown & Sharpe 00 3/4” Capacity with Servo-cam 1 Brown & Sharpe 00 5/8” Capacity Lipe Barfeed 2 Brown & Sharpe 00 1/2” Capacity

Inspection Equipment18

RAM Optical Instrument completely automated CNC, programmed operation for video, laser, and touch probe.

Visual Inspection provides an array of benefits for different measurement applications and interactive or

programmed measurement with precision manual control. It also provides a portable laser scanning system for high-

resolution surface profiles. Inspection capabilities provide compact video inspection systems with comfortable, high-

resolution viewing of parts and assemblies.

OASIS Inspection System - accurate to 0.0001 inches - Instant measurements 1 Mitutoyo Bench Indicator with .00002 Resolution 3 Optical Comparators with Digital Readouts and Optical Probes 3 Surfometer Surface Finish Gage with SPC and Skidless Capabilities 1 Mitutoyo 10X-40X Illuminated Stereoscope 1 Wilson Superficial Rockwell Hardness Tester 3 Edmunds Electronic Columns 1 Mitutoyo 18” Height Master Assorted Support Gage and Gaging Tools 1 Brown and Sharpe/Tesa Micro Height

Real-time SPC Data Collection Capabilities

Why Permac?19

Experience & Core Competency 50 years of proven experience as a reliable small part source

Capabilities Precision CNC’s for milling, turning, EDM hole drilling, and

Swiss machining of high mix at all volumes

Delivery Customer scorecards reflect over 98% on time to dock date

Quality Continuous improvement results in lowest DPPM

Service A team spirit and company mindset that the customer is #1

How can we help?20

Production parts Lead times for parts at 4-6 weeks ARO

Quick turns welcomed!

Prototypes Dedicated cell for prototypes in under 2 weeks ARO

Value added Parts can be assembled and packaged

Managed inventory Kanban, Min-Max, Part family contracts, Etc?

DFM Materials, features, tolerances – suggestions for lowest cost

Conclusion21

When on time delivery, quality, lead time, support, and best overall value are needed:

We appreciate your business and support!

Thank you

Contact Permac IndustriesPhone 952.894.7231

E-mail:[email protected]

Visit Permacindustries.com