M01 M1 M2 kadar air 1% premixer T op 86 ⁰c P2O5 DR 45% T op mono 23% DR hemi 22% FA Digester 1T op 98 ⁰c P (vacuum cooler) FA -2% H2SO4 putaran MA 60% H2SO4 solid dalam slurry 33% Digester 2T op 90 ⁰c FA 3% H2SO4 F1 Phosphat Rock F2 H2SO4 F3 Reactor F4 Filtrate Tank F5 Slurry Tank F6 H2O F7 Product Hemyhidrate Reactor Hemyhidrate Filter Slurry Tank H3PO4 CaSO4 H2O CaO P2O5 SiO2 F Phosphat Rock *32% P2O5 CaO SiO2 F H2SO4 98% H2O H3PO4 H2SO4 CaSO4 H2O CaO P2O5 SiO2 F H3 H2 P2
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M01 M1 M2
kadar air 1% premixer T op 86 ⁰c P2O5
DR 45% T op
mono 23% DR
hemi 22% FA
Digester 1 T op 98 ⁰c P (vacuum cooler)
FA -2% H2SO4 putaran
MA 60% H2SO4
solid dalam slurry 33%
Digester 2 T op 90 ⁰c
FA 3% H2SO4
F1 Phosphat Rock
F2 H2SO4
F3 Reactor
F4 Filtrate Tank
F5 Slurry Tank
F6 H2O
F7 Product
Hemyhidrate Reactor Hemyhidrate Filter
Slurry TankH3PO4
CaSO4
H2O
CaO
P2O5
SiO2
F
Phosphat Rock
*32% P2O5
CaO
SiO2
F
H2SO4 98%H2O
H3PO4
H2SO4
CaSO4
H2O
CaO
P2O5SiO2
F
H3
H2
P2
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http://www.webqc.org/mmcalc.php
H2SO4 0.985
H2O 0.015
1
PR [ Ca3(PO4)2 ] 101540 kg 325.4487
H2SO4 4152100 kg
F2 F3 F4 F5 F6 F7
- 214.9607 188.3754857 6232.342 0 0
- 13479.86 10783.89187 515.2274 0 13749.3827
- 567.152 0 107.7589 0 0
- 21268.17 1432.794137 358.1985 0 85.6318371
3460.083333 70.894 30153.58133 5671.52 28357.6 0
41732.84184 951.6912 867.934746 216.9837 0 1274.68146
- 12306.04646 405.3979 0 15679.8678
- 10634.1 0 1854.399 0 0
45192.92517 47186.83 55732.62403 15361.83 28357.6 30789.5638
F2 F3 F4 F5 F6 F7
- 12037.8 10549.0272 349011.2 0 0
- 1914141 1531312.646 73162.29 0 1952412.34
- 34029.12 0 6465.533 0 0
- 404095.2 27223.0886 6805.772 0 1627.0049
62281.5 1276.092 542764.464 102087.4 510437 0
4089818.5 93265.74 85057.60511 21264.4 0 124918.783
- 1205992.553 39729 0 1536627.04
- 1446238 0 252198.3 0 0
4152100 4253640 3402912 850728 510437 3615594
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mol
%massa
Komponen F1 F2 F3 F4 F5 F6 F7
CaO 0.547 - 0.00283 0.0031 0.41025 0 0
P2O5 0.366 - 0.45 0.45 0.086 0 0.54
SiO2 0.0475 - 0.008 0 0.0076 0 0
F 0.0395 - 0.095 0.008 0.008 0 0.00045
H2O - 0.015 0.0003 0.1595 0.12 1 0
H2SO4 - 0.985 0.02193 0.025 0.024996 0 0.03455
H3PO4 - - 0.08194 0.3544 0.0467 0 0.425
CaSO4 - - 0.34 0 0.29645 0 0
Total 1 1 1 1 0.999995 1 1
60200000
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0.57806
0.91806
0.08194
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M1 M2 M5
premixer T op 86 ⁰c P2O5 18.00% P2O5 54%
DR 45% T op 60 ⁰c ρ 1.59
mono 23% DR 99% T op 90
hemi 22% FA 6% P 1.7
Digester 1 T op 98 ⁰c vakum 500
FA -2% H2SO4MA 60% H2SO4
solid dalam 33%
Digester 2 T op 90 ⁰c
FA 3% H2SO4
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g/cm3
⁰c
kg/cm2
mmHg
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Neraca Massa ( dalam gram) 1
F1 F2 F3 F4 F5 F6
CaO 7308.74 - 2219.08 15836.05 -
P2O5 4751.32 - 20254.5 1108.955 -
SiO2 1580.46 - 183.75 -
F 350.74 - 189.387 103.95 -SO3 208.74 -
H2SO4 - 80179.38
H2O - 1270.62 28.695 819 11928
H3PO4 - - -
CaSO4 - - -
Total 14200 81450 2437.162 21361.2 16945.01 0
Komponen
F1 F2 F3 F4 F5 F6
CaO 7224.96 - 2132.995 16237.35 -
P2O5 4722.92 - 20160 1436.895 -
SiO2 1692.64 - 283.5 -
F 350.74 - 1449 -
SO3 208.74 - -
H2SO4 - 80545.91
H2O - 904.095 66.955 1197 11928
H3PO4 - -
CaSO4 - - -
Total 14200 81450
F1 F2 F3 F4 F5 F6
CaO 7148.28 - 1941.695 17242.74 -
P2O5 4762.68 - 20653.5 2670.985 -
SiO2 1745.18 - 210 -
F 346.48 - 997.5 -
SO3 197.38 -
H2SO4 - 80407.44
H2O - 1042.56 76.52 1113 11928
H3PO4 - - -
CaSO4 - - -Total 14200 81450
F1 F2 F3 F4 F5 F6
CaO 7223.54 - 2190.385 16431.52 -
P2O5 4721.5 - 20312.25 1182.31 -
SiO2 1701.16 - 320.25 -
F 346.48 - 1102.5 -
Komponen
Komponen
1-Feb-14
2-Feb-14
3-Feb-14
4-Feb-14
Komponen
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SO3 207.32 -
H2SO4 - 80529.62 11928
H2O - 920.385 47.825 1464.75 -
H3PO4 - - -
CaSO4 - - -
Total 14200 81450
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F1 F2 F3 F4 F5
F7 CaO 7193.72 - 2056.475 16453.1
P2O5 4752.74 - 19624.5 923.41
31424.76 SiO2 1684.12 - 273
F 332.28 - 1317.75
SO3 237.14H2SO4 - 79878.02
H2O - 1571.985 57.39 1401.75
H3PO4 - -
CaSO4 - -
Total 14200 81450
31424.76
F1 F2 F3 F4 F5
F7 CaO 7175.26 - 1654.745 16284.81
P2O5 4774.04 - 20328 936.355
30674.28 SiO2 1682.7 - 173.25
F 349.32 - 1249.5
SO3 218.68
H2SO4 - 79519.64
H2O - 1930.365 57.39 1380.75
H3PO4 - -
CaSO4 - -
Total 14200 81450
F1 F2 F3 F4 F5
F7 CaO 7351.34 - 2199.95 16297.76
P2O5 4657.6 - 21735 1303.13
0.4884 SiO2 1633 - 215.25
F 335.12 - 16380
SO3 222.94
H2SO4 - 79633.67
H2O - 1816.335 66.955 1160.25
H3PO4 - -
CaSO4 - -
Total 14200 81450
F7
31602.84
8-Feb-14
Komponen
Komponen
Komponen
6-Feb-14
7-Feb-14
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F6 F7 flowrate
- PR H2SO4 Reaktor filtrat slurry h2o
- 30400.8 14200 81450 95650 52500 43150 11928
-
-
-
11928
-
-
F6 F7
-
- 31564.68
-
-
-
11928
-
-
F6 F7
32340.6
11928
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produk
63600
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