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PerforMoreHigh voltage connectorPerforMore | Industrial Connectors

2 PerforMore high voltage connector

STÄUBLI ELECTRICAL CONNECTORS

Long-term solutions – Expert connections

Stäubli Electrical Connectors is a leading

international manufacturer of high-qual-

ity electrical contacts and connector

systems and solutions for industrial

applications. We are part of the Stäubli

mechatronics group, the technology

leader in connection solutions, robotics

and textile machinery.

Stäubli develops, produces, sells and ser-

vices products for markets with the high-

est productivity and safety standards. As

recognized specialists, our focus is always

on solutions and customers. Many new

developments got their start here and are

now becoming established as worldwide

standards.

Our customers depend on our expertise and

our active support, even when dealing with

unusual challenges. With Stäubli, you’re en-

tering into a long-term partnership built on

reliability, dedication, and exceptional qual-

ity in both products and services.

Pioneering contact technology for in-

creased effi ciency

The entire Stäubli Electrical Connectors

product range meets market expectations

for high performance, the highest number

of mating cycles, and long-lasting reliabil-

ity for safe, durable operation. Our proven

MULTILAM technology is ideal for all types

of connections in industrial applications.

Customers in the power transmission and

distribution sector rely on our consistent,

loss-free transmission performance in all

voltage ranges. The automotive industry

depends on our high-effi ciency connections

for spot-welding applications in production

lines. Harsh conditions in the transporta-

tion sector require high vibration resistance,

maximum reliability, and compact design.

These attributes are vitally important for rail-

way and e-mobility applications. The safety

and reliability of our products are essential

for test and measurement technology.

In the growing fi eld of alternative energy,

our products have been setting standards

since the 1990s. About half of the solar

energy generated worldwide is transmitted

through safe, long-lasting, high-perfor-

mance Stäubli connectors.

PerforMore high voltage connector 3

Areas of application of the PerforMore

system:

Use along the overall drive train: For

connecting batteries, inverters and elec-

tric motors

Suitable for a large number of vehicle

types:

- Powerful cars

- Vehicles with fast-charging capability

(HPC)

- Electric commercial vehicles

such as trucks and buses

The tried and tested MULTILAM is built into

the Ø 10 mm contact system; depending

on the ambient temperature, it can trans-

fer continuous currents of 400 A or more

with minimal power loss. Additionally, the

MULTILAM is optimally suitable for the de-

manding requirements of the electric drive

train such as resistance to vibrations and

high operating temperatures.

As a long-standing partner of the automo-

bile and transportation industry, we under-

stand the problems and expectations of our

customers. We deliver ideally tailored solu-

tions and support you through our global

service network anytime on site.

PerforMore – the e-mobility connector

from Stäubli

Electric and hybrid drives place demand-

ing requirements on the safety, reliability

and performance of connectors.

Stäubli has developed the PerforMore con-

nector with regard to the requirements for

high-voltage connections and connectors

in vehicles defined in LV 215. As a two-pole

angled version, it can be used with high-volt-

age batteries, inverters, and high-voltage

distribution units (HVDUs).

Applications and benefits


Robustness, safety and reliability

IP68 and IP69 according to IEC 60529 in

mated condition

IP2X in unmated condition

Resistance to vibrations and high oper-

ating temperatures

At the heart of our technology:

the MULTILAM

low height offers a clear advantage, allowing

more efficient use of the installation space

available in vehicles. The integration is quick

and easy to realize, the disassembly is safe

and user-friendly thanks to the two-stage

unlocking system.

The connector was designed for compact

dimensions, while maintaining all the clear-

ances and creepage distances required for

high operating voltages. The PerforMore

system was designed for use in different in-

terfaces along the drive train. In mated con-

dition more particularly, the PerforMore’s

High current carrying-capacity with com-

pact dimensions

Proven MULTILAM contact technology

Compact 10 mm contact design with

optimized performance characteristics

Lowest contact resistance

Long-term dependable contact system

Space-saving due to low installation

height

PRODUCT INTRODUCTION

PerforMore system overview

IP68, IP69


HVIL with two-stage unlocking system

Time interval between disconnection of

HVIL and power contacts ensures:

- The high-voltage interlock loop (HVIL)

is interrupted at the first step of the

unlocking procedure

- The power contacts are disconnected

only at the second step of the unlock-

ing procedure

Protection against accidental disconnec-

tion and resulting electric arcs

High-quality EMC shielding

High number of contact points ensures

high shielding efficiency

360° shielding: Even distribution of shield

contacts around the power contact

Step 1

Step 3

Step 2


Quick, easy and safe installation

Cable assembly suitable for all types of

production (small and large series)

Uncomplicated installation: Easy installa-

tion of pre-assembled cables due to only

one mounting direction

Safe installation: Predefined structural

shape prevents incorrect installation

Time savings: Connector comes almost

pre-assembled on delivery

Mechanical and color coding

Mechanical coding prevents incorrect

connections

- Four mechanical coding options

available

Color coding allows immediate recogni-

tion of the associated connector pairs

- 3 different colors allow clear allocation


1) Depending on cable, busbar and type of termination, see derating diagrams

General data

Rated current LV-215 up to 400 A @85 °C 1)

Rated voltage DC 1000 V

Conductor cross-section 50 mm² / 70 mm² / 95 mm² according to LV-216-2 Shielded, High-Voltage, Sheathed Cables for Motor Vehicles and their Electric Drives

Degree of protection, mated unmated

IP69, IP68 (1 m; 1 h) IP2X

Connection type pin Screw connection

Connection type socketCrimp connectionWelding connection

Test voltage AC 4260 V, 1 min/50 Hz

Shielding, according to LV215-2

90 dB (5 mΩ/m) at 2 MHz84 dB (10 mΩ/m) at 30 MHz75 dB (30 mΩ/m) at 100 MHz65 dB (80 mΩ/m) at 300 MHz

Ambient temperatureWelding connection: -40 °C bis +140 °CCrimp connection: -40 °C to +120 °C

Temperature limit, upper lower

Welding connection: +180 °C Crimp connection: +120 °C-40 °C

VibrationsTest IX: Commercial vehicle, unsprung masses)(ISO16750-3)

Technical data

MAIch bin eine Montageanleitung.

Man sollte mich unbedingt le-

sen, bevor man das Produkt ver-

wendet! Ich beinhalte wertvolle

Hinweise zur korrekten Montage

und zum richtigen Einsatz des

Produktes. Im Moment ist die

Schrift zwar ein bischen klein,

aber später geht das dann ganz

gut zu lesen, da die MA dann

Assembly instructions MA416, MA416-1,

MA416-2

www.staubli.com/electrical

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ctor

in A

Ambient temperature in °C

Derating diagram PerforMore 95 mm2

Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0

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ctor

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0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

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Cur

rent

cap

acity

in A

(95

mm

²)C

urre

nt c

apac

ity in

A (7

0 m

m²)

Cur

rent

cap

acity

in A

(50

mm

²)

Welded df 0,8

Welded df 0,8

Welded df 0,8

Crimped df 0,8

Crimped df 0,8

Crimped df 0,8

Welded df 1,0

Welded df 1,0

Welded df 1,0

Crimped df 1,0

Crimped df 1,0

Crimped df 1,0

The values shown in the derating diagrams

represent the current carrying capacity of

the contacts in a two pole configuration in-

side the insulation, with the indicated dera-

ting factors"df".

Derating diagram


* Add the desired color code1) Standard cable colors black and red, 0.5 mm² conductor

cross section, standard cable length 50 cm each. Other conductor cross sections, colors and lengths on request.

Plug side

Spare parts

15.5402 PM-P10IT-M6 PerforMore plug contact with M6 connection thread

15.5406 PM-KIT-HVIL-1-2 PerforMore set HVIL sockets

15.5419 PM-I-HVIL-1-2 PA PerforMore HVIL socket holder

15.5420 PM-HVIL-B1-2CR0/25-0.75 PerforMore HVIL socket

15.5894 PM-SEAL2P PerforMore seal 2 pole plug side

Order No. Type Description

15.0726 PM-MP10-2SDD-IT PerforMore plug side with M6 connection thread

15.0727C…-* PM-MP10-2SDD-IT-C… PerforMore plug side with M6 connection thread and coding

15.0728-0502122 1) PM-MP10-2SDD-HVIL-IT PerforMore plug side with M6 connection thread and HVIL

15.0729C...-*-21-22 1) PM-MP10-2SDD-HVIL-IT-C… PerforMore plug side with M6 connection thread, coding and HVIL

PerforMore

PM-MP10-2SDD-HVIL-IT-C…


Socket side

PM-CS10-2SDD-AV-C...


* Add the desired color code1) Depending on cable, busbar and connection type, see

derating diagram page 82) Additional colors to meet LV-215 specifications on request

Tools

15.5421 PM-RMT-S PerforMore extraction tool

Spare parts

15.5410 PM-SEAL50 PerforMore seal cover 50 mm²



15.5413 PM-S10AV-CR50 PerforMore socket crimp connection 50 mm²



15.5416 PM-KIT-SDD70 PerforMore shielding braid termination 50 mm²



15.5422 PM-S10AV-WD50-95 PerforMore socket welding connection 50 mm² – 95mm²

15.5895 PM-SEAL2S PerforMore seal 2 pole socket side

Order No. Type Description Connection type Conductor-Ø

mm²

15.0737 PM-CS10-2SDD-AV PerforMore socket housing

15.0738C…-* PM-CS10-2SDD-AV-C...PerforMore socket housing with coding

15.5407 PM-KIT-S10AV-CR50 PerforMore socket connection set, 1 pole Crimp connection 50



15.5427 PM-KIT-S10AV-WD50 PerforMore socket connection set, 1 pole Welding connection 50



Color and mechanical coding

Order No.2) Type Description *Color

15.5401-* PM-C Color and mechanical coding 21 23 25

Global presenceof the Stäubli Group

Stäubli Units Agents

Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.We reserve the right to modify product specifi cations without prior notice. © Stäubli [email protected] | Photo credits: Stäubli

www.staubli.com

IS P

er M

ain

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