Pepper Mills For Africa Pepper Mills For Africa Fitting the CrushGrind Ceramic Fitting the CrushGrind Ceramic Mechanism Mechanism “MY WAY” “MY WAY” By Piet Smith – Distributor for By Piet Smith – Distributor for Africa Africa www.peppermills.co.za www.peppermills.co.za E-mail: E-mail: [email protected][email protected]Cell Phone: 0824568372 Cell Phone: 0824568372
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Pepper Mills For Africa Fitting the CrushGrind Ceramic Mechanism “MY WAY” By Piet Smith – Distributor for Africa E-mail: [email protected].
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Pepper Mills For AfricaPepper Mills For AfricaFitting the CrushGrind Ceramic Fitting the CrushGrind Ceramic
MechanismMechanism“MY WAY”“MY WAY”
By Piet Smith – Distributor for AfricaBy Piet Smith – Distributor for Africa
End TargetEnd Target• To Make a Pepper/salt/spice grinderTo Make a Pepper/salt/spice grinder
TOP
BODY
End TargetEnd Target• To fit the unique CrushGrind ceramic mechanismTo fit the unique CrushGrind ceramic mechanism
260mm – R140
195mm – R130
135mm – R120
Bottom Fit
R110
Shaft driver
Ceramic mill
Ceramic MillCeramic Mill
Preparing your blankPreparing your blank
Turn your blank down to the length of Turn your blank down to the length of the mechanism you have in mind Cut the mechanism you have in mind Cut spigots' on both ends to fit your chuckspigots' on both ends to fit your chuck
Laying out the mechanismLaying out the mechanism Place mechanism on top of blankPlace mechanism on top of blank Allow 20mm from bottom (Ignoring spigot)Allow 20mm from bottom (Ignoring spigot) Mark of seat for shaft driver (Allow 10mm on Mark of seat for shaft driver (Allow 10mm on
shaft)shaft)
Parting Top from BodyParting Top from Body Use parting tool to cut a spigot (same size) on Use parting tool to cut a spigot (same size) on
Body side of markBody side of mark Saw of the Top with band saw Saw of the Top with band saw Saw closely to Top the retain spigotSaw closely to Top the retain spigot
Drilling the Body “My Way”Drilling the Body “My Way” Drill a 25mm hole through the Body (from Drill a 25mm hole through the Body (from
both sides) both sides) Use my special drill which will drill the Use my special drill which will drill the
needed 38mm & 45mm all in oneneeded 38mm & 45mm all in one
For Sale! - R460
Drilling the Body “My Way”Drilling the Body “My Way”Use my special drill which will drill the Use my special drill which will drill the needed 38mm & 45mm all in oneneeded 38mm & 45mm all in one
Drilling the Body “My Way”Drilling the Body “My Way” Use my special drill which will drill the needed Use my special drill which will drill the needed
38mm & 45mm all in one.38mm & 45mm all in one. Drill up to mark (ignoring spigot) to assure a Drill up to mark (ignoring spigot) to assure a
perfect fittingperfect fitting
Drilling the Body “My Way”Drilling the Body “My Way”
Finished hole!Finished hole!
Using the Groove ToolUsing the Groove Tool
Use a shop made “Groove Tool” to cut a recess Use a shop made “Groove Tool” to cut a recess for the mechanism clipsfor the mechanism clips
Alternatively use a epoxy Alternatively use a epoxy
Drilling the Body with Forstner or Drilling the Body with Forstner or Spade bitsSpade bits
Start with the biggest first!! Start with the biggest first!! Drill 20mm deep into Body (ignoring spigot) with a 45mm drill Drill 20mm deep into Body (ignoring spigot) with a 45mm drill Drill a further 40mm+ into the Body with a 38mm drillDrill a further 40mm+ into the Body with a 38mm drill Drill all the way through the Body with a 25mm drill (from both Drill all the way through the Body with a 25mm drill (from both
sides if needed)sides if needed)
Drilling the TopDrilling the Top
Clear up the bottom of the TopClear up the bottom of the Top
Drill a 22mm whole 40mm into the Drill a 22mm whole 40mm into the toptop
Using the Groove ToolUsing the Groove Tool
Use a shop made “Groove Tool” to cut a recess for Use a shop made “Groove Tool” to cut a recess for the plastic driver’s clipsthe plastic driver’s clips
Alternatively use a epoxy Alternatively use a epoxy
Turning and designing your Turning and designing your Pepper/Salt/Spice millPepper/Salt/Spice mill
Remove top spigot of BodyRemove top spigot of Body
““Connect” the Top and Body on your Connect” the Top and Body on your lathe with a shop made “Connecting lathe with a shop made “Connecting Tool”Tool”
25mm long
<22mm
thick
60mm long
<25mm
thick
Turning and designing your Turning and designing your Pepper/Salt/Spice millPepper/Salt/Spice mill
Shape, sand and finish your mill (Remove Shape, sand and finish your mill (Remove bottom spigot)bottom spigot)
Finishing the TopFinishing the Top Make a jam chuck to hold the Top with support Make a jam chuck to hold the Top with support
from the tailstockfrom the tailstock Turn of excess material and design, sand and Turn of excess material and design, sand and
finish Topfinish Top
Widening the opening of the 25mm Widening the opening of the 25mm body hole to 26mm to fit Shaft body hole to 26mm to fit Shaft
Driver (Spigot)Driver (Spigot)Use Dremmel drum sander or hand Use Dremmel drum sander or hand sandsand
Final finish and buffingFinal finish and buffing“My Way” “My Way”
Use a 50/50 mix of Sanding Sealer Use a 50/50 mix of Sanding Sealer and Thinners – Apply 3 layersand Thinners – Apply 3 layers
Buff with Carnuba/Bee wax mixBuff with Carnuba/Bee wax mix
Fitting the mechanismFitting the mechanism
Tap the Shaft Driver into the 22mm Tap the Shaft Driver into the 22mm hole in the Top (groove or epoxy)hole in the Top (groove or epoxy)
Fitting the mechanismFitting the mechanism
Tap the Ceramic Mill into the Body by Tap the Ceramic Mill into the Body by using a shop made “Centering Tool” using a shop made “Centering Tool” and a “Tap Tool” (groove or epoxy)and a “Tap Tool” (groove or epoxy)
Centering ToolTap Tool
Tap Tool
Centering
Tool
Ceramic
Mill
Voila!!! Voila!!! Ready for the MarketReady for the Market
Congratulations!!Congratulations!!
Final SayFinal Say
Every man kisses his wife in his own Every man kisses his wife in his own way!way!
You may find many easier ways. Do You may find many easier ways. Do it!it!
This is “MY WAY” – > 3000 fittings This is “MY WAY” – > 3000 fittings later and still learninglater and still learning
THANK YOU!!THANK YOU!!
Piet and CharliePiet and Charlie
Question Time!!Question Time!!
Don’t re-design the wheelDon’t re-design the wheel