Peeling The Onion And Cutting The Mustard: AS/RS Design ...

PRESENTATION TITLE

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Presented by:

Dean Starovasnik

Tim Hartig

Peeling The Onion

And Cutting The

Mustard:

AS/RS Design And

Justification In

Food And Beverage

1

Overview

• Background

• Basics

• Bunk

• Buildings

• Beginnings

Peeling The Onion And Cutting The Mustard

2

Background

• Tim

• BA, Berea College

• Supply Chain Vertical: 29 years

• Peach State: 13 years

• Dean

• BS, MIT Aero/Astro, MS, NPS Space Systems

• Naval Officer: 10 years

• Supply Chain Vertical: 23 years

• Peach State: 19 years

Peeling The Onion And Cutting The Mustard

3

Basics

• Handling Unit

• Functions

• Features

Peeling The Onion And Cutting The Mustard

4

Handling Unit

Peeling The Onion And Cutting The Mustard

Pallet Layer Case

5

Function

Peeling The Onion And Cutting The Mustard

Storage Picking Fulfillment

6

Features

Peeling The Onion And Cutting The Mustard

Space Utilization

Processing Speed

Labor Efficiency

7

Bunk

• Resources

• Rigidity

• Risks

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8

Resources

Pallet vs. Case Systems

Peeling The Onion And Cutting The Mustard

32%

65%

1%

2% Unit Load AS/RS

SRMs

Rack

Extractors

Software

55% 23%

13%

9%

Case Load AS/RS

SRMs

Rack

Extractors

Software

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Rigidity

• Multiple lane depths

• Free roaming shuttles

• Variety of functions

• Programmed capacity increases

Peeling The Onion And Cutting The Mustard

10

Risks

• Information Systems

• Reliability (MTBF/MTTR)

• Inventory Accessibility

• Operations Management

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11

Buildings

• Yogurt

• Pork

• Pet Food - LGV

• Beef

• More Pork

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Yogurt

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Peeling The Onion And Cutting The Mustard

Pork

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Peeling The Onion And Cutting The Mustard

Pet Food

15

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Beef

16

More Pork

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EMPTY CASE CASE ERECTION

CASE WEIGHT & SEALING

SORT ACCUM.

PALLETIZING FREEZER/COOLER AUTO STAGING

17

Beginnings

• Alternatives

• Assessment

• Analysis

• Action

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18

Alternatives

• Consolidation/Profiling

• Improved Inventory Turns

• Off Site Storage

• Facility Expansion

–Conventional

–Automated

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19

Assessment

• Plant Capacity

• Shift Schedule

• Activity Levels

• Requirements

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20

Analysis

• Inventory Levels

• SKU Profiles

• Order Characteristics

• Daily/Hourly Activity

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21

Action

• Evaluate Current Circumstances

• Determine Strategic Objectives

• Identify Capacity Gaps

• Engage Assistance As Needed

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For More Information:

[email protected]

[email protected]

www.peachstate.com

Or visit ProMat Booth S4261

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