PDS - sumitomohansen.com.ausumitomohansen.com.au/catalogues/Service-Brochure.pdf · With manufacturing taking place in Japan, China, North & South America and Europe we are able to

PDSP R E M I U M D R I V E S E R V I C E

before

after

Innovation Driven ResultsInnovation Driven Results

NEW SERVICE

An example of Sumitomo Hansen in house design team’s skill and craftsmanship, this drive is now in service, approx. 22 tonnes in size.

Sumitomo Hansen capabilitiesHistoryIn March 2011, Sumitomo

Heavy Industries fi nalised

the purchase of the

industrial gear division

of Hansen Transmissions

International NV.

In Australia, the

Sumitomo & Hansen

entities were merged and

in October 2013, a new

company Sumitomo (SHI)

Hansen Australia Pty. Ltd.

was born.

The merging of these

two major Gearbox

manufacturing entities

allows Sumitomo

Hansen to now offer the

most comprehensive

range of mechanical

power transmission

products available, all

this supported by years

of power transmission

knowledge of two

companies now available

from our new single

company.

In House Engineering & Design TeamOur Engineering team are able to design a complete drive package to suit your requirements; this includes the selection of all high quality major drive components such as Lubrication, Cooling and Braking systems when required, High speed and low speed couplings, Fluid couplings and any electronic monitoring devices. The design of Baseplates is also done in house, checked using our own Finite Element Analysis (FEA) program, then checked by an independent source to ensure the bestfitforpurposedrivepackageis supplied.

In-House Manufacturing and AssemblyWhilst core gearbox components are imported from our factories around the world, many special items are manufactured locally in our Rowville, Victoria machine shop section. Special shafting, labyrinth / taconite seals, motor adaptors, casing covers and adaptor plates are designed, quality checked and manufactured in-house. Assembly is then carried out by factory trained technicians with Sumitomo Hansen’s strict quality standards and manufacturers recommended tolerances adhered to during the assembly process.

Premium Drive Service (PDS)This latest service to our customers will ensure that all repairs are carried out by trained technicians, who know our products well. When repairing Sumitomo or Hansen units Historical records are always at hand and special considerations taken into account during the original manufacture are most importantly again taken into consideration. For other brands of Gear boxes or Gear motors original makers parts will be used wherever possible.

A 2 year warranty is standard for all new parts and our workmanship.

Global Manufacturing Company = Global Support SUMITOMOHANSENproductsare supported no matter where in the world they are installed. With manufacturing taking place inJapan,China,North&SouthAmerica and Europe we are able to ensure supply to all parts of the globe. More than 100 sales officelocationsthroughouttheworld are supported by local build centres.AllourSalesofficeshavetrained product specialists able to offer advice on all product or application related matters.

From unit arrival for strip, inspection and quote to unit ready for return to service, the highest level of workmanship is carried out in the workshop. A 12 month warranty on parts and workmanship is standard. Sumitomo (SHI) Hansen Premium Drive Service (PDS) - Innovation Driven Results

Industries & applicationsn Miningn Bulk Handlingn Quarryingn Process Engineeringn Food Manufacturingn Packagingn Water Treatmentn Power Generationn Recyclingn Steel Making

Productsn Mixer Drivesn Conveyor Drives n Cooling Tower Drivesn Agitatorsn Crushersn Sizersn Pump Drivesn Turn Tablesn Hoists

InspectionsStandard Inspections (Strip & Quote)n Unit Cleaned before inspection.

n Unit opened & Inspection of gear train.

n Oil samples taken.

n Visual Inspection of casing and shafting.

n If no major damage detected repair cost calculated.

n Quotation will be based on standard replacement of all bearings and seals, gear train will be cleaned, casing cleaned and blasted if required before assembly and repaint.

Detailed Inspectionn If evidence of Component damage, i.e. Surface fatigue,

Pitting, Spalling, shaft distress or breakage is found, then a more detailed inspection is recommended.

n All components are stripped and inspected, to determine the cause of damage.

n Non-destructive testing can be carried out including case alignment checks

n Case / Bore alignment checks will be carried out to ensure all shafts & gears are true.

n A detailed fixed price quotation will follow. (No hidden costs)

n All labour & parts will be covered by our Premium Drive Service 18 month guarantee.

From unit arrival for strip, inspection and quote to unit ready for return to service, the highest level of workmanship is carried out in the workshop. A 12 month warranty on parts and workmanship is standard. Sumitomo (SHI) Hansen Premium Drive Service (PDS) - Innovation Driven Results

Complete Condition Reportn Fixed Strip & Inspect

Charge

n No hidden cost for quoting purposes

n Fixed Strip & Inspect Cost will be deducted off the final repair cost if the go ahead is given

n Options of Visual Inspection or ND Testing (Non Destructive Test)

n No Load Run Test on completion

n Load test to 150kw available at additional charge if required

n All Sumitomo Hansen units are refurbished using only genuine parts.

How it works: Dedicated report tablets in the Service workshops have a program writtenspecificallyforSumitomoHansenserviceneeds.

The technicians can strip the gear box, list serial numbers, model of the gear unit etc., at the same time take photographic evidence with the tablet, which saves it straight to the report.

Each section of the reduction ratio and its components are able to be photographed, notations made, again it then saves it straight into the report all done via the tablet.

The tablet will automatically send this report, once the servicedepartmentfinishesassessingtheunit/repair,withrecommendations directly to the sales team, who then prepare the finalreport,withrepairrecommendationsandpricingetc.,finallyaquotation is generated along with all photos which are included in the quotation.

The report is automatically given a register number and is then filedforfuturereference.

ROWVILLE VICTORIA

n 25 tonne gantry crane – over Assembly area.

n 10 tonne gantry crane – over Service area.

n 5 tonne gantry area - over Machine shop.

n On site Machine shop.

n In House Engineering design team/Engineered Solutions.

n Laser alignment equipped.

n Factory trained technicians.

n In House paint section.

n Wash down & parts wash on site.

n Large stock of spare parts (Hansen & Sumitomo).

n ISO9001certification(SGS).

n Multiple Fork lifts – to 7 tonne.

n Urgent Breakdown capabilities.

GLENDENNING NSW

n 150kW full load test cell.

n 2 x 10 tonne gantry cranes – over Service & Assembly area.

n 1x3tonnepostcrane–General.

n 1x2tonnepostcrane–General.

n 150 Tonne Hydraulic Press.

n In House Engineering design team / Engineered Solutions.

n Factory trained technicians.

n Laser alignment equipped.

n In House paint section.

n Turbo Jet Automated wash bay – 10 tonne capacity.

n Large stock of spare parts (Hansen & Sumitomo).

n ISO9001certification(SGS).

n Multiple forks lifts – to 7 tonne.

n Urgent breakdown capabilities.

Innovation Driven ResultsP R E M I U M D R I V E S E R V I C EPDS

181 Power St, Glendenning, NSW, [email protected]: +61 2 9208 3000Fax: +61 2 9208 3050

Reputationn The most experienced

factory trained gear box

specialists in Australia

n Providing one of the most

comprehensive range

of power transmission

solutions available

n Additional products and

services you know and trust

n Increased assembly, service

and repair capabilities

n Unrivalled customer support

SUMITOMO DRIVE TECHNOLOGIES OFFICES

VICTORIA

MelbourneUnit 2, 88 Henderson St, Rowville, VIC, [email protected]: +61 3 97654300Fax: +61 3 9765 4390

NEW SOUTH WALES

Sydney181 Power St, Glendenning,NSW,[email protected]: +61 2 9208 3000Fax: +61 2 9208 3050

Central CoastSuite 3 - 11 Platinum Bld, 4 Ilya AvePh: +61 2 4365 7535 Fax: +61 2 9208 3050

QUEENSLAND

BrisbaneUnit11,20ArcherfieldRd,Darra, QLD [email protected]: +61 7 3853 3800Fax: +61 7 3375 1000

WESTERN AUSTRALIA

PerthUnit 1/23 Morduant Circuit, Canning Vale, WA [email protected]: +61 8 9456 1766Fax: +61 8 9456 0944