Acknowledgement
Compilation and Printing of PCSIR R&D Programme 2014-2015 was a tedious job and would not
have been completed without the guidance of Muhammad Ijaz Mian, Chairman PCSIR, who is
gratefully acknowledged.
The book was formatted by Mr. Imdadullah Khan under the supervision of Mr. Ghulam Qadir
Shaikh and Mr. Irshad Hussain. Title was designed by Mr. Mansoor Ghani and printing and
publication was supervised by Mr. Zia-ur-Rahman. Sincere efforts of all the team members are very
much appreciated.
Dr. Kaniz Fizza Azhar
Director SIC
PCSIR R&D Programme 2014-2015, 75 pages
ISBN: 978 - 969 - 8654 - 23 - 8
Compiled/Edited/Composed by:
Muhammad Ijaz Mian
Muhammad Ayaz Malik
Dr. Kaniz Fizza Azhar
Ghulam Qadir Shaikh
Shagufta Y. Iqbal
Maliha Nishan Iqbal
Nadeem Ahmed
Printed by: Scientific Information Centre
Pakistan Council of Scientific and Industrial Research
Shahrah-e-Dr. Salimuzzaman Siddiqui, Karachi-75280
Phone: (021)34651739-34651740-2; Fax: (021)34651738
E-mail : [email protected]
December, 2014
FOREWORD
The new and emerging technologies like biotechnology, nanotechnology/ engineering
and composite/ advance materials beside the existing technologies are being adopted rapidly
worldwide in tandem with the trade regulations and the WTO regime. Only those nations will
survive and prosper who foresee the future trends, acquire knowledge, plan and develop
expertise in rising and budding sciences. Envisaging the future trends and requirements for
Scientific and Industrial development at national level, PCSIR plans its R&D programme every
year.
PCSIR has four multi-functional Laboratories at Karachi, Lahore, Peshawar, Quetta and
four mono-functional research centres, viz. Leather Research Centre, Fuel Research Centre,
National Physical and Standard Laboratory and Institute of Electronics Engineering (IIEE).
PCSIR Laboratories are accredited Laboratories of Pakistan for ISO-17025 and have
been accredited by Pakistan National Accreditation Council (PNAC). The award of ISO-17025 to
PCSIR Laboratories authenticates that the services offered by these Laboratories are credible
and according to the application of the international standards as specified in ISO-17025. By
availing the accredited testing and calibration services offered by PCSIR, the industries,
manufacturers, exporters and traders of Pakistan are able to get their products accepted
worldwide according to the requirements of WTO. The major exports of Pakistan are textile,
leather, food sports and surgical goods and products which are based on locally available raw
materials. The exports are made to Western European countries, America and Japan. PCSIR is
doing its best and has established Dioxin/ Pops testing laboratory for providing services to the
stakeholders of fish, fisheries, seafood and products for the resumption of fisheries export to
the European markets. This is South Asia's first Dioxing Testing Laboratory in Karachi established
with the assistance of European Union and UNIDO.
Development budget of PCSIR for the year 2014-15 is Rs. 440.803 million whereas
non-development budget is Rs. 1701 million.
Envisaging the current priorities and future obligations, the R&D Programme for the
year 2014-15 has been planned and is being presented to the August forum of PCSIR Council
members for kind consideration and to seek guidance for its future endeavors.
Comments and suggestion are invited from all stakeholders for achieving the national
progress and prosperity through Scientific Research & Development.
(Muhammad Ejaz Mian)
Chairman PCSIR
R&D PROJECTS
S.No. UNIT
ADVANCED AND COMPOSITE MATERIAL, PLASTICS AND
POLYMERS
1. KLC Development and Characterization of Industrial Waste-Polymer Composites .. 1
2. LLC Production of Polyhydroxybutyrate (Phb), a Biodegradable Polymer ......... 2
3. KLC Development of Fire/ Flame Retardant Thermoplastic Material .................. 3
BIOTECHNOLOGY
4. LLC Development of HA Coating on Orthopedic Implants with Animal Trails .. 5
CHEMISTRY AND FINE CHEMICALS
5. KLC Development of Antiscalent, Anticorrosion and Membrane Cleaning
Chemicals for Reverse Osmosis Systems ..................................................... 7
6. KLC Preparation of Chelated Micronutrients Fertilizers ...................................... 8
7. LLC Synthesis of Pthalocyanine Based Dyes & Pigments ................................... 9
8. LLC Extraction and Evaluation of Curative Natural Dyes ................................. 10
9. LLC Development of Industrial Chemicals:
[Printer Cartridge Cleaner, Leather Strop Cream, Cocoamide DEA, Wire
enamel Remover] ....................................................................................... 11
10. LLC Optical Brightener (4, 4’-Bis-(2-Sulphostyryl) Biphenyl Based) Agent .... 12
11. LLC Preparation of Formaldehyde-2-Naphthalene Sulfonic Acid ..................... 13
DESIGN AND DEVELOPMENT OF EQUIPMENTS
12. KLC Commercialization of Solid-state Incubator Based on Peltier Module for
Bacterial Analysis ....................................................................................... 14
ENVIRONMENT
13. KLC Formulation, Evaluation and Clinical Trails for the Production of
Medicinal Drinking Water .......................................................................... 15
14. KLC Determination of Dioxin and Furan in Food and Fisheries Products ......... 16
15. KLC Development of Indigenous Technology for Up-gradation of Produced Raw
Gas by (PCSIR fabricated biogas plant) for Quantification and Purification
of Bio-methane ............................................................................................ 18
16. KLC Studies on Nano Carbon Tubes (CNTs) in Waste Water Treatments ........ 19
17. LLC Development of Technology for Combustible Hydrocarbons from Plastic
Waste Materials into Liquid Fuel ............................................................... 20
18. NPSL Fabrication of Water Filters for Toxic Removal Using Indigenous Raw
Materials ..................................................................................................... 21
19. NPSL Monitoring the Efficiency of Existing Municipal Wastewater Treatment Plant
of Islamabad and Proposing Solutions for the Problem Complications .......... 22
FOOD
20. KLC Culture of Microalgae for Neutraceutical and Aquaculture Products ........ 24
21. KLC Development of Functional Dietary Fibre from Fruit Processing Waste ... 26
22. KLC Technology Development for Low Cost Ethylene Ripening of Climacteric
Fruits ........................................................................................................... 27
23. KLC Reduction and Control of Aflatoxins in Cereals and Grains by Ozonation
Process ........................................................................................................ 28
24. KLC The Mycotoxicological and Nutritional Viability of Detoxified Cottonseed
Cake on Dairy Cattle .................................................................................. 29
25. KLC Development and Commercialization of Biological Control Technology for
Aflatoxins Reduction in Agricultural Commodities of Pakistan ................ 31
26. LLC Production of Biofertilizer For Agriculture Exploitation ........................... 33
27. LLC Development and Standardization of Test Method for Identification of
Cold and Slaughtered Meat ........................................................................ 35
28. LLC Biosynthetic Pathway and the Appearance of Anthocyanins in Small
Tropical Fruits of Nutraceutical Significance Grown in Pakistan .............. 36
29. LLC Development and Studies for the Efficacy of Locally Available Clays as
Aflatoxin Binders in Animal Feeds ............................................................ 38
30. LLC Conversion of Fruits And Vegetable Waste Into Bio-Gas and Utilization of
Its Effluent as Bio-Fertilizer ....................................................................... 39
31. LLC Studies for Determination of the Ripening Stage of Mango Fruits for the
Production of Mango Based Products ........................................................ 41
32. PLC Utilization and Evaluation of Feed Additives as Binders to Inactivate/
Detoxify Mycotoxin and Mycoflora in Feed Stuffs ................................... 42
33. PLC Studies on Increasing Post Harvest Storage Life of different Fruits .......... 43
34. PLC Industrial Effluent Treatment through Ozonation ...................................... 44
35. QL Microbial Production of Pectinase by Fermentation .................................. 45
GLASS & CERAMICS
36. LLC Development of Alumina Ceramic Parts for Commercial Applications .... 47
LEATHER TECHNOLOGY
37. LRC Development of Industrial Leather and the Technology for the Preparation
of Gasket for High Pressure Jacks .............................................................. 48
38. LRC Development of Techniques to Reduce/ Remove the Ante-mortem and
Post-mortem Defects in Leather Processing ............................................... 49
MINERALS & METALLURGY
39. LLC Recovery of Copper and Precious Metals From Electronic Waste (On Lab-
Scale) .......................................................................................................... 51
40. PLC Preparation and Testing of Non-explosive Demolition Agent with Improved
Characteristic .................................................................................................. 52
41. PLC Development of Cementitious Composite from Minerals/Organic Wastes
for Construction Industry............................................................................ 54
NANO TECHNOLOGY
42. LLC Development Of Nano-Composite Materials For Daily Use Applications ..... 56
PHARMACEUTICAL AND HERBAL MEDICINE/PRODUCTS
43. KLC Isolation, Purification and Characterization of β-galactosidase from
Microbial Source ........................................................................................ 57
44. KLC Synthesis of Heterocyclic Organic Compounds for Drug Development .... 58
45. KLC Production of Probiotic for the Biotherapeutic and Nutritional Use .......... 60
46. KLC Development of Facilities for the Detection of Performance Enhancer
Drugs in Sportsman .................................................................................... 61
47. KLC Synthesis and Isolation of Bioactive Compounds and Development of
Instrumental Bioassay Methods .................................................................. 63
48. KLC Synthesis of Triterpenes and other Bioactive Compounds by Microbial
Biotransformation/Chemical Method for Cost Effective Drug Preparation.
The Anti-oxidant and Related Biological Potential of the Isolated and
Derivatised Metabolites .............................................................................. 65
49. PLC Phytochemical and Biological Studies of Myrtus Species.......................... 67
50. PLC Preparation and Utilization of Opuntia Extracts in Herbal Products .......... 68
SOLID FUEL AND ALTERNATIVE ENERGY
51 FRC Preparation and Characterization of Liquid Fuels from Renewable
Resources .................................................................................................... 69
52. FRC Thermodynamic Analysis of Release Alkali Species under Pressurized
Gasification and Combustion of Coal and Biomass ................................... 70
PCSIR R & D Programme 2014 – 2015
1
ADVANCED AND COMPOSITE MATERIAL,
PLASTICS AND POLYMERS
Title: Development and Characterization of Industrial Waste-Polymer
Composites
Project Leader: Farzana Habib
Project Associates: Khalil Ahmed Khalid Mahmood
M. Aijaz Nudrat Zahid Raza
Year of Initiation: 2013
Duration: 02 years
Background:
Large quantities of stone and marble wastes are produced in their respective processing
industries in Pakistan as a result of different mechanical effluent processes. This industrial waste
is generated as a by-product in the form of dust during the cutting process of giant blocks. This
imposes threats to eco-system and their removal is a universal problem now a days. Therefore
utilization of these waste materials to develop composites will help to protect environment.
Over current decades, various new innovative composites have been developed because of
their unique flexibility in design, tailoring and other characteristics such as simplicity of
manufacturing, top specific strength, corrosion resistance, durability, stiffness, malleability and
cost effectiveness have attracted the interest of material scientists and technologists. The waste
materials can be used to generate new product to save environment from waste deposits.
Objectives:
• To investigate the effect of fillers loading of different particle sizes.
• To develop and characterize the possible processes for manufacturing industrial waste
filled composites at lab scale.
Present Status: To be continued
Target for 2014-2015:
To design and explore the value added products by converting this project to solve the
future disputes as per requirement of country.
PCSIR R & D Programme 2014 – 2015
2
Title: Production of Polyhydroxybutyrate, a Biodegradable Polymer
Project Leader: Quratulain Syed
Project Associates: Yasar Salim Rubina Nelofer
Muhammad Nadeem Sania Mazhar
Abad Ali Nadeem Ammara Hassan
Year of Initiation: July, 2013
Duration: 02 years
Background:
Plastic materials, have made their entry in every sphere of human life, are now causing
serious environmental problems due to their non biodegradability. To combat this one option is to
produce truly biodegradable polymers, which may be used in the same applications as the existing
synthetic polymers. A fully biodegradable polymer is defined as a polymer that is completely
converted by living organisms, usually microorganisms, to carbon dioxide, water and humic
material. Among different biodegradable materials Polyhydxoybutyrates (PHBs), are of special
interest because they possess thermoplastic characteristics and resemble synthetic polymers.
Plastics produced from PHBs have been reported to be truly biodegradable in both aerobic
and anaerobic environments. Among 89 different forms of PHAs in bacteria, only two forms of
PHAs, i.e., PHB homopolymer and 3HB-3HV copolymer are commercially produced. The
accumulation of PHB by microorganisms can be stimulated under unbalanced growth conditions,
i.e., when nutrients such as nitrogen, phosphorus or sulfate become limiting, when oxygen
concentration is low, or when the C: N ratio of the feed substrate is higher. PHB is accumulated by
numerous microorganisms and is best characterized PHA. PHB was first discovered in bacteria. It
is an unique intracellular polymer accumulated under stress conditions but with excess carbon
source. During starvation, PHA serves as carbon and energy source and is rapidly oxidized thereby
retarding the degradation of cellular components, combating the adverse conditions as in
rhizosphere. A number of bacteria such as Enterobator, Azotobacter, Bacillus, Archaebacteria,
Methylobacteria, Pseudomonas have been found to synthesize PHA to varying levels.
This project is designed for the production of PHBs from Enterobacter aerogenes and
Bacillus thuringiensis using cheaper solvents i.e. molasses whey.
PCSIR R & D Programme 2014 – 2015
3
Objectives:
• Isolation, identification and characterization of suitable non Enterobacter aerogenes and
Bacillus thuringiensis strains.
• Standardization of PHB and optimization of fermentation process to enhanced PHB
production.
• Scale up of fermented PHB production upto 30 L bioreactors.
• Microbial degradation studies of PHB in compost and controlled microorganisms.
Present Status: To be continued
Targets for 2014-2015:
• Isolation and characterization of suitable strains.
• Optimization of PHB production.
• Standardization of PHB
• Process optimization.
Title: Development of Fire/ Flame Retardant Thermoplastic Material
Project Leader: Syed Junaid Mahmood
Project Associate: AFK Ifrahim
Year of Initiation: 2013
Duration: 02 Years
Background:
Using flame retardant technologies to reduce fire hazards is a basic element of product
safety. Fire retardance is achieved in plastics through chemical reactions that moderate one or
more of the elements (fuel, heat, or oxygen) necessary for burning to take place. There are a
number of ambiguous terms used to describe plastics incorporating flame retardant systems, all
of which have similar intent: fire retardant, ignition resistant, and self-extinguishing materials.
Even with temperature and chemical exposure flame retardant treatment, no plastic can be
rendered entirely fire proof.
Plastics used in computers, printers, dryers, vehicles, and many other common products,
may need to be protected by incorporating a flame retardant system. Some polymers, such as
fluoro-polymers and poly-sulfones, are inherently flame retardant. Other polymers – including
PCSIR R & D Programme 2014 – 2015
4
nylons, polyesters, polypropylenes and many other useful and cost-effective materials, are not.
They must be modified to achieve the proper level of fire resistance through the use of flame
retardant additives. Each year, billions of pounds of flame retardant additives are used
throughout the world. Different flame retardant chemistries, packages, or systems can be
strategically deployed in polymers depending on the requirements of individual end-use
applications and impacting regulations.
Objective:
Flame Retardant (FR) compounds that ensure the product safety by providing ignition
resistance, but are also environmentally-friendly without compromising physical performance.
Halogen-free FR compounds make product/ material comply with HES (Human and Environmental
Safety) standards allowing a single version to be sold worldwide. Environmental regulations, such as
the European RoHS Directive, limit or ban the sale of products containing certain halogen FR
systems.
Present Status: To be continued
Target for 2014-2015:
Thermo plastic flame / fire retardant material will be developed having impact resistance,
chemical inertness, flame proof characteristic, free from halogen and also having low Limiting
Oxygen Index. (LOI) that complies RoHS Environmental Regulation.
PCSIR R & D Programme 2014 – 2015
5
BIOTECHNOLOGY
Title: Development of HA Coating on Orthopedic Implants with Animal
Trials
Project Leaders: Shahzad Alam Muhammad Irfan
Project Associates: Ali Imran Naseem Zahra
Muhammad Fayyaz Salman Ahmad
Year of Initiation: 2014
Duration: 01 year
Background:
After successful trials of spraying Hydroxyapatite on Hip joint by Oxy fuel spray system
and Plasma spraying system, it was found that Adhesion problem can be controlled by selecting
the parameters for plasma spraying technique in a better way.
Brief:
Hydroxyapatite as a bone substituted material is being successfully used as a filler material
in a body. This material can be used on orthopaedic implants by plasma spraying technique. By
using this technique the biocompatibility of implants also increases by avoiding the slippage
action of implants in a body which causes continuous pain to the affected patient.
Coating Material: HA Powders
Coating Technique: LVOF
Plasma Spray
Substrate: Mild Steel
Stainless Steel
PCSIR R & D Programme 2014 – 2015
6
Objectives:
• Production of Hydroxyapatite from egg shells.
• Development of HA coatings on implants by plasma spraying.
• Optimization of coating parameters.
• Animal trials.
• After successful animal trials delivery of implants for patients.
Achievements:
• HA material has been developed.
• Characterization of HA material has been done.
Present Status:
� Trials are being made to optimize the properties required for mass production.
Targets for 2014-15:
� The product shall be ready for commercialization after successful animal trials.
PCSIR R & D Programme 2014 – 2015
7
CHEMISTRY AND FINE CHEMICALS
Title: Development of Antiscalent, Anticorrosion and Membrane
Cleaning Chemicals for Reverse Osmosis Systems
Project Leader: Tahir Rafique
Project Associates: Khaula Shirin Sofia Khalique Alvi
Sheraz Shafiq
Year of Initiation: 2014
Duration: 02 years
Background:
The increase in global demand for potable water exerts considerable pressure on the supply
from conventional freshwater sources, such as rivers and lakes. Thus, alternative solutions that
extract clean water from less conventional sources, such as the treatment of groundwater and
seawater from Reverse Osmosis membrane technology for indirect potable use are gaining
popularity. However, the use of membrane technology in water treatment is impeded by the
phenomenon of scaling, corrosion and fouling. Chemical cleaning agents are commonly used to
remove scale and foulant deposited on membrane surfaces. Typical chemicals used for membrane
cleaning and to prevent it from scaling and corrosion include mild acids, alkaline solutions, metal
chelating agents, surfactants, and salt solutions. Most of these chemicals are imported from abroad;
therefore there is a great need to develop these chemicals locally to meet the demand of the
country.
Objectives:
• To carry out R&D for the development of RO membrane treatment chemicals to save the
foreign exchange of the country.
• To provide advisory/analytical services to water treatment Sector.
Present Status: New project
PCSIR R & D Programme 2014 – 2015
8
Title: Preparation of Chelated Micronutrients Fertilizers
Project Leader: Rashid Ali Siddiqui
Project Associates: Muhammad Kamil Ghulam Fareed
Year of Initiation: 2013
Duration: 02 Years
Background:
Pakistan is an agricultural country and about 65% of its population is related to the agriculture
Sector. Macro and micro nutrients fertilizers are required for the better yield to support our
economy. In Spite of macro nutrients, micro nutrients also play an important role in the growth of
plants. Two types of micro nutrients fertilizers are being used, chelated and non-chelated micro
nutrients fertilizers of metals like Zn, Mn, Cu etc. Metal ions are important for plants. Their
deficiencies result in yellowing the leaves, retarded growth and in general low quality crops.
Chelated compounds are more stable than non –chelated compounds.
Therefore metallic chelates are widely used in agriculture as micro nutrients fertilizers to
supply plant with Iron, Mn, Zn, Cu.The most common chelating agents are EDTA, DPTA, etc.
Objectives:
• To prepare metallic chelated compounds for agriculture sector.
• To reduce the import of such micro nutrients fertilizers by substituting locally produced
products.
Present Status: To be continued
Target - 2014-15:
Minimum 2 metallic chelated fertilizers will be prepared to market the products.
PCSIR R & D Programme 2014 – 2015
9
Title: Synthesis of Pthalocyanine Based Dyes & Pigments
Project Leader: Farooq Arif
Project Associates: Rana Amjad Tayyaba Ahmad
Year of Initiation: July 2013
Duration: 02 years
Background:
Pthalocyanine is a macro-cyclic compound, consists of four iso-indole-class [(C6H4) C2N]
units linked by four nitrogen atoms to form a conjugated chain, which take part in hosting various
different metal ions in its center. This structure shows a striking feature as a colorant like
porphyrins (bio-pigments) in nature. Phthalocyanine derivatives derived from the basic compound
of (C6H4C2N)4N4 are used as light-fast blue or green pigments. The hosted metals and substituted
groups result in the distinct colors; pthalocyanine (blue-green), copper pthalocyanine (blue),
chlorinated copper pthalocyanine (green), and sulfonated copper pthalocyanine (green). Recently
they are involved in the study of photo-sensitizer chemistry or metal complex chemistry such as
transition-metal complex catalyst chemistry for uniform polymerization, luminescence chemistry
and Spectrophotometric analysis, organic synthesis and polymerization. Phthalocyanine pigments
are used in enamels, inks, plastics, and rubber goods. Some pthalocyanines such as fluor-
aluminium pthalocyanine are used in cancer treatment.
Due to pi-electron cloud overlaps, pthalocyanines exhibit semiconductor property. Organic
semiconductors have some merits of self radiation, flexibility, light weight, easy fabrication, and
low cost. They have been investigated as organic electroluminescence materials for the
applications in organic solar cells, bio-sensitizers and display devices such as O.L.E.D (Organic
Light Emitting Diode), O.T.F.T (Organic Thin Film Transistor) & Wearable Display.
Objectives:
Local industry in Pakistan is far behind in producing pthalocyanine based dyes. The aim is
to support the local Industry in synthesising pthalocyanine based dyes.
Present Status: To be continued
Future Plan: Pilot plant synthesis of these dyes
PCSIR R & D Programme 2014 – 2015
10
Title: Extraction and Evaluation of Curative Natural Dyes
Project Leader: Farooq Arif
Project Associates: Lubna Liaqat Rana Amjad
Tayyaba Ahmad Azra Yaqoub
Year of Initiation: January, 2013
Background:
Recently the interest in natural dyes has been growing rapidly due to the result of stringent
environmental standards imposed by many countries in response to toxic and allergic reactions
associated with synthetic dyes. The synthetic dye stuff produces hazardous by-products some of
which possess carcinogenic intermediates and hence a ban has been imposed by Germany and
some other European countries on the use of benzidine dyes in textile garments imported to their
countries. Hence due to current eco-consciousness the use of natural dyes has gained momentum
due to the increased demand for these dyes by the food, pharmaceutical, cosmetic as well as the
textile colouration industry.
Objectives:
• To identify the cheap and easily available source of natural dyes.
• To develop the economic way for extraction of natural dyes under optimised conditions.
• To do the biological screening of the extracted dyes.
• To produce dye on commercial scale.
• To publish the research findings in reputable journal.
Achievements:
Extraction, application and evaluation of following natural dyes have been completed:
• Walnut (Bark)
• Jambulan (bark)
• Pomegranate (bark)
• Accacia (bark)
• Turmeric (roots)
Future Plan:
• Exploring other indigenous medicinal dye yielding plants. Then to extract, evaluate and
study applications of the extracted natural dyes.
• Preparation and formulation of following:
- Naturally coloured cotton bandages
- Natural dyes for pharmaceutical preparations
PCSIR R & D Programme 2014 – 2015
11
Title: Development of Industrial Chemicals
[Printer Cartridge Cleaner, Leather Strop Cream, Cocoamide DEA,
Wire enamel Remover]
Project Leader: Muhammad Zia-ur-Rehman
Project Associates: Rabia Nazir Abdus Saleem
Amina Mumtaz Shafaq Mubarak
Year of Initiation: January 2013
Duration: 02 Years
Background:
Small and medium entrepreneurs are playing vital role in the development and uplifting of
the country’s economy. They often visit PCSIR for the development of their desired chemicals as
well as raw materials due to problems associated with their import and price compatibility. The
basic aim of this project is to develop such chemicals/ products locally and to strengthen the
expertise of local industries and national economy.
Objectives:
• To synthesize various industrial chemicals and products at laboratory scale from cheaper
sources.
• Optimization of reaction conditions.
• Up-scaling of the processes to meet the requirements of the clients.
Achievements (Since the start of the project):
• Gel Fuel (Leased out).
• Solid Camping Fuel (Leased out).
• Ice Gel (Leased out).
• Automobile Engine Coolant (Leased out).
• Soluble Zinc (Zincole ST) (Production Activity).
• Dimethoxymethane – A general purpose solvent (Ready to be leased out).
• Mosquito Repellant (Developed; produced and distributed to avoid dengue).
• Deodorized Kerosene Oil (Solvent for odorless paints and insect killers) Developed & is
ready to be leased out.
• para-Toluene sulphonic acid - Catalyst for industrial esterification (Ready to be leased
out).
PCSIR R & D Programme 2014 – 2015
12
Present Status:
• Work on following items is in progress:
Hexamine: (Strategic chemical; Sample has been prepared and after POF’s evaluation it is
being improved).
• Wire Enamel Remover:
A composition for the removal of enamel from copper wire without affecting its gauge has
been prepared and is ready to be leased out.
• Leather Strop Cream:
A composition of leather strop cream has been prepared and sent to the client for evaluation.
Results are awaited.
• Printer Cartridge Cleaner:
Development of formulation of cleaner of heads of commercial Printer cartridges is
underway. Samples are being developed for evaluation by the client.
Title: Optical Brightener (4, 4’-Bis-(2-Sulphostyryl) Biphenyl Based)
Agent
Project Leader: Ehsan ul Haq
Project Associates: Atif Latif Hamood ur Rehman
Year of Initiation: July 2013
Duration: 02 years
Background:
Paper and pulp industry is one of the growing industry in Pakistan. Optical brightening
/florescent agent (4,4'-bis-(2-sulphostyryl)biphenyl based) are extensively used in paper
manufacturing for achieving optical compensation of yellow and highest possible whiteness of
paper during finishing operation. These are also extensively used diversified number of industries
like textile, detergent and plastic etc. Optical brighteners are at present imported and there are
limited manufacturing units in Pakistan which can not meet the requirement of country.
Objectives:
• To meet the requirement of paper and pulp industry.
• To develop indigenous technology for SMEs.
• It will be import substitution.
Achievements:
• Lab. Scale Sample of Optical brightening agent has been prepared
• Reaction conditions have been optimized
Present Status: To be continued
PCSIR R & D Programme 2014 – 2015
13
Title: Preparation of Formaldehyde-2-Naphthalene Sulfonic Acid
Project Leader: Ehsan ul Haq
Project Associates: Atif Latif Hamood ur Rehman
Year of Initiation: July 2013
Duration: 02 years
Background:
Today, 90% of paper pulp is made of wood and represents 1.2% of the world's total
economic output. Recycling of paper and paperboard is a major business; recovered fibre
contributes 46% of the fibre used in the paper industry worldwide. Paper recycling is the process of
recovering waste paper and remaking it into new paper products. To get an easier and fast
defibration, the addition of non foaming wetting agents (e.g. nonionic surfactant) and dispersant is
used. Naphthalene sulfonic acid- formaldehyde condensate is mainly used for repulping of waste
paper and papermaking process.
Objectives:
• To meet the requirement of paper and pulp industry.
• To develop indigenous technology for SMEs.
• It will be import substitution.
Achievements:
• Lab. Scale Sample of Formaldehyde-2-naphthalenesulfonic acid has been prepared
• Reaction conditions have been optimized
Present Status: To be continued
PCSIR R & D Programme 2014 – 2015
14
DESIGN AND DEVELOPMENT OF EQUIPMENTS
Title: Commercialization of Solid-state Incubator Based on Peltier
Module for Bacterial analysis
Project Leader: Fasial Ghazanfar
Project Associates: Muhammad Yaqub Arif Karim
Engr. Ajeet Kumar Bhatia Kashif Hussain
Syed Junaid Hasan Ahsan Ali
Farhan Abbasi
Year of Initialization: 2013
Duration: 02 Years
Brief:
The solid-state incubator incorporates a high precision Peltier Effect Modules available in
local market that can work as a refrigerant, as a heat flux or temperature regulation system. The
Peltier modules are cost effective and their designs are very simple. It does not require any
cooling arrangement like refrigerant (cooling gas), compressor, condenser, evaporator and the
associated piping, thus, making it environment friendly. Two such Peltier modules with heat sink
are sufficient for a 40 litre chamber. In the design the sample is placed under controlled
temperature conditions in which the temperature within the incubator chamber is kept constant
without heat supply from outside by permitting the cooling and solidification of a substance.
Objective:
• To develop a commercialized model of Solid-state Incubator based on Peltier effect temperature
control module.
• To develop a model, simple in design, rugged in construction and economical to manufacture
and simple in operation.
• To develop a low cost and portable unit, working with 12V battery.
Present Status: New project
Target for 2014-2015:
• Purchase of Electromechanical components.
• Lab scale System analysis & development.
• Hardware & Software development.
• Final testing & evaluation.
PCSIR R & D Programme 2014 – 2015
15
ENVIRONMENT
Title: Formulation, Evaluation and Clinical Trails for the Production
of Medicinal Drinking Water
Project Leader: Alia Bano Munshi
Project Associates: Sarwat Ismail Farooq Ahmed Khan
Year of Initiation: 2012
Duration: 03Years
Background:
Process of developing medicinal drinking water with medical fact sheets to provide medical
practitioners with health data relevant to drinking water composition that may contribute
significantly to the daily calcium, potassium and iron intake for patients with their deficient diets.
This work has begun, and will initially focus on the elderly, children and women. In addition, CES
has planned to formulate the drinking water as per deficiency of mineral and essential metals
because it a requirement for all such patients suffering from diseases due to deficiency of Ca, K
and Fe. etc
Potassium and calcium are very important minerals that help us feel healthy on all angles of
the act of sustainment. Potassium is known as Natural Diuretic as it easily gets absorbed by our
body up to 85-90%. A medical condition in which our body fails to retain minimum necessary
amount of potassium required for its day to day functioning is called as Potassium deficiency or
hypokalemia. Symptoms of Hypokalemia are Fatigue, Acne problem and Skin related problems
etc. Hypokalemia is generally treated by treating the symptoms, to improve potassium level in
body and may be provided to our organisms by food, but even the diets rich in calcium and
Potassium intake may not be able to fully compensate. Similarly iron is a very vital mineral that is
needed by the human body. Iron being an important nutrient, is included in many diets and is
prescribed by health departments and relevant agencies. Drinking water may contribute
significantly to the daily Ca, K and Fe intake for patients with Ca, K and Fe-deficient diets. Red
meat and poultry products are considered as important sources of iron. Leafy vegetables and fruits
are also important sources of iron.
Objectives:
• Provision of the recommended intake for healthy adult according to recommended daily
intake of Ca, K and Fe on the average water intake of 1.7 L/day.
PCSIR R & D Programme 2014 – 2015
16
• Determination of concentration of Ca, K and Fe of sample of municipal tap water and bottled
and mineral drinking water in averages and ranges (where available).
Achievements:
• K-medicinal water has been formulated and evaluated by clinical trials on Renal Tubular
Asteorosis (RTA) patients.
• SMEs has appreciated the medicated water and expressed interest in setting up of plant
with technological help of PCSIR for making value added water for the mass production.
Present Status: To be continued
Targets for 2014-15:
• Formulation and evaluation of Ca and Fe fortified water.
• Clinical trials on nutrient deficient patients.
• Determination of Calcium, Potassium and iron in tap and bottled waters.
• Formulation and evaluation of Ca, K and Fe added water as per recommended intake
• Clinical trails for impact of Medicinal water on health of deficient patients.
Title: Determination of Dioxin and Furan in Food and Fisheries
Products
Project Leader: Alia Bano Munshi
Project Associates: Sohail Shaukat Hina Ahsan
Year of Initiation: 2013
Duration: 02 years
Background:
The goal of the research is to assess the status of POPs pollution from Karachi coast i.e.
how natural changes with time factor are affecting the marine life. Dioxin and Furane being
persistent in nature and dispersed contaminants of marine environment. They are mutagenic and
carcinogenic environmental contaminants that are widely present in the air, water and aquatic
system, soils and sediments. It is understood that Dioxin and Furane, are present in the aquatic
environment, mainly as a result of inefficient removal in case if any oil spill incident such as
Tasman Spirit oil spill during 2003. Previously however the distribution, lifetime, and
bioavailability of persistent organic pollutants (POPs) like Dioxin and Furane in the Arabian Sea
was studied at the time of incident.
PCSIR R & D Programme 2014 – 2015
17
Objectives:
• Dioxin and furane assessment and prepare a preliminary course portfolio for education of
all concerned workers.
• To identify and classify the feasible and implementable remedial measures to opt
technologies.
• To apply advanced and reliable techniques for analysis of each chemical by observing
quality assurance and quality control.
• To identify the root cause of Dioxin and furane pollution and emerging problems.
• To develop secure, sustainable and cost-effective remedial techniques.
• To transfer the technology to end-users of maritime.
• To provide educational programs on the application of risk science to reduce the health risk
presented by environmental pollution.
Present Status:
A renovated lab facility has been established at KLC-CES for testing/ analysis for
commercial purpose.
Targets for 2014-2015:
As extended scope application has been filed for accreditation of ISO-17025 and trials are
in progress to meet EU MRL for Dioxin and furane in fishery.
PCSIR R & D Programme 2014 – 2015
18
Title: Development of Indigenous Technology for Up-gradation of
Produced Raw Gas by (PCSIR Fabricated Biogas Plant) for
Quantification and Purification of Bio-methane
Project Leader: Razia Begum
Project Associates: Tooba Naveed Naiz Ahmed
Study Consultant: Alia Bano Munshi
Year of Initiation: 2013
Duration: 02 years
Background:
Raw biogas produced from anaerobic digestion is roughly 60% methane and 29% CO with
trace elements of H2S, and is not high quality enough to be used as fuel gas for machinery. The
corrosive nature of H2S alone is enough to destroy the internals of a plant. The solution is the use
of biogas upgrading or purification processes whereby contaminants in the raw biogas stream are
absorbed or scrubbed, leaving more methane per unit volume of gas is known as bio-methane.
Biomethane can be produced cheaply, cleanest biofuel and easily from any type of organic
waste at all, including sewage in the future and can be safely compressed for use in vehicles or
injected into the gas grid and has a number of environmental benefits which make it a green source
of energy. Biomethane produced by the anaerobic decomposition of organic waste, which is the
result of the natural breakdown of organic matter. This raw or slightly pre-treated gas is called
biogas, and can be used locally to produce electricity, heat, or both in a combined-cycle process.
After further purification, the biogas becomes biomethane, 100% renewable energy of the same
quality as natural gas, which can be used in vehicles or injected into the natural gas network.
Biomethane contains a heat capacity of about 130 Btu/gallon, which is equivalent to about 1,000
Btu/scf.
Objectives:
• Advancement of techniques for the production of biomethane and utilization.
• To enhance the biogas production by using high potential biowaste from different sources
through co-digestion process and purifying biogas.
• To replace the imported technology and to use indigenous resources for development of
biomethane technology.
• To initiate and implement an advance technology for a biogas to biomethane network in
Pakistan.
• Design, fabrication and installation of purifying equipment for the removal of contaminants
in raw bio gas.
PCSIR R & D Programme 2014 – 2015
19
• To create awareness to rural/Urban/industrialist/business communities useful environmental
friendly blue flame energy.
Project Status: To be continued
Title: Studies on Nano Carbon Tubes in Waste Water Treatments
Project Leader: Razia Begum
Project Associates: Tooba Naveed Niaz Ahmed
Study Consultant: Alia Bano Munshi
Year of Initiation: 2014
Duration: 02 years
Background:
Waste water discharge from domestic, industrial or agricultural sources encompasses a
wide range of contaminants and has drawn major concern worldwide since they adversely affect
the quality of water. These contaminants are highly toxic and carcinogenic and can result in
accumulative poisoning, cancer and nervous system damage. Removal of these contaminants
relies on the sorption behavior of a sorbent. The aim of this project is the applications of CNTs in
waste water treatment, biotechnology, renewable energy and supercapacitors are explored and a
proposal for green nano composite design that embraces the 3R (reduce, reuse and recycle)
concept has also been carried. Nanotechnology is gaining greater use in water systems. It is
envisaged as being particularly efficient for the above three key purposes: In recent years, there
has been increasing interest in monitoring and controlling of pH. It has become an important
aspect of many industrial wastewater treatment processes.
The over arching goal for the future of reclamation and re-use of water is to capture water
directly from non-traditional sources such as industrial or municipal wastewaters and restore it to
potable quality. Of all the water withdrawn from rivers, lakes and aquifers, the majority is
returned to the environment. Agricultural and livestock users return the least at 30–40%, whereas
industrial users return 80–90%, power generation returns considerably more at 95–98%, and
public and municipal users return 75–85%.
Objectives:
• To Design and installation of a plant nano carbon tube at lab scale.
PCSIR R & D Programme 2014 – 2015
20
• To study trouble shooting on plant.
• To check the efficiency of the plant and analyse the sample at NEQ’S limit.
• Addressed a new effective developments through education and communication to stake
holders.
• Economic impact assessment of the implementation of nano-water technologies through
cost- effectiveness studies
• The environmental and social impacts of these technologies will also be measured.
Present Status: New Project
Title: Development of Technology for Combustible Hydrocarbons from
Plastic Waste Materials into Liquid Fuel
Project Leader: Rauf A. Khan
Project Associates: Muhammad Hammad Khan Farrukh Hussain
Year of Initiation: 2013
Duration: 02 years
Background:
In the last few decades, plastic consumption has increased. Annual consumption of plastics
in Western Europe is about 60 million tons, which results in about 23 million tons of plastics
waste. The huge amount of plastic waste has a lot of environmental, management and aesthetic
problems. This project is focused to convert waste plastic materials into liquid fuels. This fuel
can be used as replacement of fossil fuel that is depleting very fast.
Objectives:
Convert the plastic waste materials into liquid fuel at lab scale and optimize the parameters
of process before advancing to pilot scale.
Present Status:
Setting up the M.S. vessel to optimize the process at semi-pilot plant level
Achievements:
• Converted a small batch of plastic waste (2Kg) into combustible liquid.
• Separated and estimated the fractions named naphtha, gasoline, kerosene, diesel and wax in
the raw combustible liquid.
• Publication (National/International): 01
• Patents registered (National/ International): 01
PCSIR R & D Programme 2014 – 2015
21
• Process Developed/ Leased out: 01
• Product Developed/Commercialized: 01
Targets for 2014-2015:
• Convert the plastic waste into liquid fuel by thermal Pyrolysis at lab scale.
• Test the process efficiency with varying parameters like temperature of reactor, nitrogen
purging and type of plastic materials and time.
• Analyze the liquid fuels for their composition, impurities and heating value.
• Interact with industry to meet the energy needs of industry.
Title: Fabrication of Water Filters for Toxic Removal Using Indigenous
Raw Materials
Project Leader: Saima Imad
Project Associates: Sanum Saleem Muhammad Tahir
Muhammad Ashraf
Year of Initiation: 2014
Duration: 02 years
Background:
Water pollution is a very serious issue. Most of the industries in Pakistan are located in or
around major cities and are a key source of increasing pollution in natural streams, rivers as well
as in Arabian Sea through discharge of toxic water. Many industries (tanneries, cement, textile,
sugar cane etc.) are major source of toxic and heavy metal pollution introducer in water.
Heavy metals such as arsenic, lead, chromium, mercury etc. contaminate water supplies
and severely compromise the health of people drinking the water. Even though some heavy
metals, such as chromium, iron, copper etc. are biological important and needed in trace
quantities but their high concentration make them toxic.
Water pollution affects plants and organisms living in these bodies of water. In almost all
cases the effect is damaging not only to individual species and populations, but also to the
natural biological communities.
Presently filters are available in market, but they are very costly and not very efficient. It is
essential these days to prepare efficient filters using indigenous raw materials, so they can be
cheap and easily available.
PCSIR R & D Programme 2014 – 2015
22
Objectives:
• Preparation of water filters using different raw materials/chemicals.
• Performance checks of these filters.
• Studies of different parameters affect the performance of the fabricated filters.
Present Status:
• Literature survey preliminary studies have been done.
Title: Monitoring the Efficiency of Existing Municipal Wastewater
Treatment Plant of Islamabad and Proposing Solutions for the
Problems/Complications
Project Leader: Muhammad Tahseen Aslam
Project Associates: Hajra Masood M. Younis Kaleem
Year of Initiation: 2014
Duration: 01 Year
Background:
The Capital Development Authority has built a sewerage treatment plant in the Sector I-9.
The said plant was completed in the year 2007 and is capable of treating 17 million gallons of
municipal sewage coming from already inhibited 25 sectors of Islamabad. According to the
original plans of the sewage treatment plants, the treated sewage water was to be discharged into
Nullah Lai. The prime purpose of the treatment plant was to clean the environment of the city of
Islamabad and Rawalpindi where the untreated sewage of Islamabad was flowing unchecked
causing the catastrophic situation for the environment of both the cities.
The existing sewerage treatment plant of Islamabad was visited by the team of experts from
NPSL. It was observed that different sections of the treatment plant were not working properly.
It means that sewage is untreated or partially treated, into the receiving water body i.e. Nullah
Lai. This effects the efficiency of the plant and ultimately contributes in polluting the
environment. There is a need to monitor the efficiency of the Islamabad sewage treatment plant
and to propose a better solution for the effective treatment of the urban wastewater.
PCSIR R & D Programme 2014 – 2015
23
Objectives:
• To analyze the influent and effluent of the existing wastewater treatment plant (WWTP) of
Islamabad
• To determine the efficiency of different portions of the WWTP
• To propose different recommendations for the improvement of WWTP Islamabad.
Work Plan:
A meeting will be conducted with the Director of Islamabad Sewerage Treatment Plant and
finalize all the matters related to project.
In the first quarter the samples from the inlet and outlet of the sewage treatment plant were
collected by NPSL and analyzed in the accredited labs of NPSL. The sampling will be done
according to the standard methods, to obtain the representative sample for the better and reliable
results.
In the second quarter the samples from different sections (Gravel chamber, primary settling
tanks, biological tanks, secondary settling tanks) of treatment plant were collected and analyzed in
the NPSL accredited labs. In the next two quarters the solutions were recommended to the CDA to
implement it at sewerage treatment plant for its better efficiency. After the implementation of
solutions, the sewage of the treatment plant will be monitored regularly on monthly basis, to avoid
any future complications / problems.
Achievement:
The renaissance survey has been done by the Project Leader and Associates.
Present Status: New project
PCSIR R & D Programme 2014 – 2015
24
FOOD
Title: Culture of Microalgae for Neutraceutical and Aquaculture
Products
Project Leader: Razia Sultana
Project Associates: Wajeeha Ali Faisal Ameer
Mohammad Nasir
Year of Initiation: 2013
Duration: 02 years
Background:
Microalgae culture is one of the modern biotechnologies, now a days using in food and
pharmaceutical industries and in aquatic feed, Spirulina has been hailed as a greatest super food
on earth by WHO. It is a microscopic unbranched, filamentous blue-green alga, rich in protein,
vitamins especially vitamin B12 and pro-vitamin A (beta-carotene), iron, essential amino acids,
minerals and essential fatty acids like gamma linolenic acid (GLA). Demand is surging for
specialty aquaculture feeds that increase growth rates and disease resistance for farmed fish and
prawns.
For the last 35 years chlorella has been cultivated commercially as a health food and later
as aquaculture feed. The most important substance for human health found in chlorella is β -1,3-
Glucan, which is an active immunostimulator and reducer of blood lipids. Chlorella also has
several bioactive compounds, have antitumor and anti-carcinogen effects along with fundamental
health benefits.
Dunaliella is the natural β-carotene, widely distributed under three different categories: β-
carotene extracts, Dunaliella powder for human use and dried Dunaliella for aquatic feeds to
induce pigmentation in culture animals.
Objectives:
• Identification of Spirulina, Chlorella and Dunaliella up to the species level.
• Preparation and maintenance of primary and secondary cultures of microalgae for academic
and applied research (for supply to other organizations, individuals).
PCSIR R & D Programme 2014 – 2015
25
• Large scale culture of Spirulina, Chlorella and Dunalliella.
• Product development (pigment extraction, food supplement, neutraceuticals).
Achievements:
• Primary and secondary cultures of Chlorella, Spirulina and Dunelliella microalage are
maintained in the laboratory.
• Study on development of low cost media suitable for culture has been done.
• Various media formulations have been tried and optimal parameters for growth have been
determined. Work has been conducted on harvesting and drying techniques.
• Proximate composition of microalage is done.
• Internship trainings on “Microalgae Culture and Maintenance” has been given to 3 students
• 50 kg of dried microalgae was supplied to students of NED University for final year
project.
Publication Submitted:
Growth aspect of Spirulina major on modified Zarrook’s media, W. Ali, R. Sultana, K.
Jamil, submitted online Turkish Journal of Fisheries and Aquatic Sciences.
Present Status: To be continued
Targets for 2014-2015:
• Large scale culture of Spirulina, Chlorella and Dunalliella.
• Studies on harvesting and drying techniques (freeze drying and spray drying).
• Product development.
PCSIR R & D Programme 2014 – 2015
26
Title: Development of Functional Dietary Fiber from Fruit Processing
Waste
Project Leader: M. Samee Haider
Project Associates: Omer Mukhtar Tarar Umed Ali Soomro
Nida Saleem Asadullah
Waqas Afzal M. Rauf
Date of Initiation: 2014
Duration: 01 Year
Background:
It has been a challenging task world over to make cost effective and quality food products.
Many countries are utilizing their available resources at an optimal level and producing by
products from the fruit wastes using innovative and simple technologies. Pakistan is an agro-
based country, moving towards the strengthening of economy associated with food industries.
After processing fruit into juice or juice concentrate, the left over material is discarded
causing environmental pollution. Since, the left over material is part of the fruit; it has potential
for conversion into edible by products. Different fruit processing industries generate huge
amount of wastes that can be utilized to obtain useful components. Apples and mangoes are good
sources of fiber with a well balanced proportion between soluble and insoluble fraction. Keeping
in view the above prospects project is designed to utilize fruit wastes to develop functional foods
like dietary fiber using innovative food processing.
Objectives:
• Development of cost effective value added ingredient/dietary fiber from fruit waste.
• To develop indigenous technologies for functional dietary fiber with the waste utilization.
• To uplift socioeconomic conditions of the country.
Present Status: New Project
Targets for 2014-2015:
• Development of dietary fiber as an ingredient from apple pomace and mango waste.
• To develop fiber from apple/mango residues and evaluate its functional properties, in order
to use it as a potential fiber source in the enrichment of foods.
PCSIR R & D Programme 2014 – 2015
27
Title: Technology Development for Low Cost Ethylene Ripening of
Climacteric Fruits
Project Leader: Omer Mukhtar Tarar
Project Associates: Muhammad Rauf M. Samee Haider
Arif Karim Nabeela Dar
Umed Ali Soomro Nida Saleem
Faisal Lakht-e-Zehra
Year of Initiation: 2014
Duration: 01 Year
Background:
Mango is the fruit abundantly produced in Pakistan. It falls in climacteric category i.e. fruits
which ripen after harvest. It is known that application of exogenous ethylene initiates the ripening
process of mangoes. Effectiveness of this treatment is dependent on ethylene concentration,
exposure time and maturity stage at harvest. However in Pakistan use of hazardous calcium carbide
is popular among traders for ripening of mangoes. This practice has been banned by authorities in
neighbor countries. It is the time to take initiative and introduce nature resembling ethylene ripening
for mangoes. An important aspect of this is ethylene generator development to use for ethylene
ripening of fruits. The available generators in Pakistan are all imported one and require the specific
supplies to work with. It is envisaged that a prototype developed at this lab can then be replicated
and supplied for market needs. The supplies i.e. liquid input solution for ethylene production can
also be developed locally to replace the imported material. Moreover the research needs to finalize
the ripening conditions for indigenous mango varieties are required to be addressed at this lab.
Therefore this project of great national interest has been proposed and designed.
Objectives:
• Development of ethylene generator and its performance optimization.
• Development of input solution from indigenous resources.
• Development of proto-type low cost ripening chamber.
• Optimization of process conditions.
• Extension activity for promotion of the technology.
Present Status: New Project
PCSIR R & D Programme 2014 – 2015
28
Targets for 2014-2015:
• Development of an ethylene generator at PCSIR.
• Optimization of the performance of ethylene generator.
• Development of the liquid solution as input raw material for ethylene production.
• Development of proto type low cost ripening chamber.
• Optimization of conditions for ripening of local varieties.
Title: Reduction and Control of Aflatoxins in Cereals and Grains by
Ozonation Process
Project Leader: Javed Iqbal
Project Associates: Aftab Ahmed Muhammad Asif Asghar
Year of Initiation: 2014
Duration: 02 years
Background:
Mycotoxins are naturally occurring poisonous substances produced by numerous moulds and
fungi under favorable environmental conditions. Mycotoxins are most likely to infect agricultural,
food and feed commodities. Aflatoxins are carcinogenic, mutagenic, nephrotoxic, hepatotoxic,
teratogenic and immunosuppressive. Fungal infestation and subsequent contamination of
mycotoxins in agricultural produce can take place along the entire supply chain i.e., farming ,
transportation, processing and storage. Within mycotoxins, aflatoxins are group of chemically
allied resultant metabolites produced by fungi Aspergillus flavus and Asp. Parasiticus.
These deleterious fungal metabolites are also assigned by the International Agency for
Research on Cancer as first class carcinogens. Aflatoxins in particular and other mycotoxins in
general create potential threat to the health and performance of humans and animals. In the light
of above mentioned facts it is planned to develop new effective methods for the removal/
destruction or detoxification of mycotoxins in cereals and grains and to help in increasing
revenue for exporter and importer thus provide safer products to the consumers in or abroad the
country. Detoxified commodities can be exported to many countries as value added products.
Objectives:
• To focus on the detoxification of aflatoxins and other mycotoxins by ozone treatment in
food, feed and agricultural commodities.
• To assure that nutrients in the food and feeds are not destroyed by the ozonation processes.
• To evaluate the formation and distribution of ozone-aflatoxin and ozone-corn reaction
products.
PCSIR R & D Programme 2014 – 2015
29
• To provide guidelines to the local farmers, food and feed industry, exporter, etc. in identifying
the problem created by aflatoxins and other mycotoxins.
Present Status: New Project
Targets for 2014-2015:
• Establishment of technology for the detoxification/destruction of aflatoxins B1, G1, B2 and
G2 with ozone in selected grains and cereals and to confirm by high performance liquid
chromatography (HPLC) and thin-layer chromatography (TLC) techniques.
• The source of Ozone for the detoxification of aflatoxins and other mycotoxins will be use
to study the elimination of aflatoxins/mycotoxins in grain and cereal.
• The effects of the ozonation process on nutrients, specifically lipids and proteins, in the
grain and cereal products will be determined.
• The time of ozonation and ozone concentration, will be adjusted as per initial level of
contamination to minimize nutrient loss.
Title: The Mycotoxicological and Nutritional Viability of Detoxified
Cottonseed Cake on Dairy Cattle
Project Leader: Aftab Ahmed
Project Associates: Javed Iqbal Muhammad Asif Asghar
Year of Initiation: 2013
Duration: 02 years
Background:
Cottonseed cake is an excellent protein supplement (average 41 percent protein) and is
used in cattle feed to yield high milk production.The nutritionally poor diets can lower food
intake in milk producing animals and even may not grow or lactate properly. Nutritionally viable
feed is required to get the best performance from the livestock. It is very unfortunate that the
humid conditions throughout the country prevailed. As a result of this, food, feed, and their
ingredients are prone to fungal attack.
Aflatoxin-contaminated cottonseed cake not only reduces animal performance and overall
health, but it also creates risks of residues in milk. Aflatoxins is secreted into milk in the form of
PCSIR R & D Programme 2014 – 2015
30
aflatoxin M1 with residues approximately equal to 1 to 2 percent (1.7 percent average) of the
dietary level. This ratio is not influenced greatly by milk production level since higher producing
cows consume more feed and have a slightly higher transmission rate. Due to risks of aflatoxins
residues in milk, dietary aflatoxins should be kept below 25 ppb.
In light of above mentioned facts it is earnestly required to get the feed and its ingredients
detoxify and assess the nutritional value of cottonseed cake before and after detoxification. The
food and feed safety laboratory has established detoxification process for cottonseed cake as well
as other feed ingredients. Further to strengthen the technical and economical viability of the
process there is need to assess the toxicological and nutritive value of cottonseed cake before and
after detoxification.
Objectives:
• To destroy the carcinogenic residues, fungal spores, mycelia or to inactivate the aflatoxins
as these fungal toxins could proliferate and can produce new toxins under favorable
conditions.
• To preserve the nutritive value of the cottonseed cake and to enhance the acceptability by
detoxifying the product.
• To enhance the nutritional values of Cottonseed cake by using ammonia detoxification
technology.
• To provide awareness to the farmers and growers for ammonia detoxification as an
industrial process.
Present Status: New Project
Targets for 2014-2015:
• Survey for the samples of cottonseed cake to evaluate the mycotoxicological and
nutritional values before detoxification.
• Detoxification of samples through ammonia detoxification process.
• Re-evaluation of the detoxified cottonseed cake for the nutrition values.
• Evaluation of efficiency of detoxification process in the nutrition viability of cottonseed
cake.
PCSIR R & D Programme 2014 – 2015
31
Title: Development and Commercialization of Biological Control
Technology for Aflatoxins Reduction in Agricultural Commodities
of Pakistan
Project Leader: Javed Iqbal
Project Associates: Muhammad Asif Asghar Abdul Basit Khan
Year of Initiation: 2014
Duration: 02 years
Background:
Mycotoxins are diverse group of substances numbering as many as 300 produced by fungal
moulds that contaminate various agricultural commodities either before, after or during
harvesting. However, the five most important ones comprise ochratoxins, deoxynivalenol,
zearalenone, fumonisins and aflatoxins. Food quality and safety issues resulting from aflatoxin
contamination presents a serious obstacle to programs designed to improve nutritional viability
and enhancing the agricultural production that enable small farmers to establish link with the
markets. Aflatoxins are highly toxic, cancer-causing fungal chemicals that suppress the immune
system, retard growth, cause liver disease and lethal for both humans and domestic animals.
Aflatoxin exposure thus provides a challenge to efforts undertaken to improve people’s health,
especially women and children.
This technology is particularly effective in the Asian context particularly Pakistan because it
controls the source of aflatoxin, the fungus in the soil before it can contaminate the crop prior to
harvest. Adapting and applying this solution to address aflatoxin contamination in Pakistan could
dramatically improve the health and livelihoods of millions of families while reducing commodity
losses due to contamination. Adoption of this biological control technology with other
management practices by farmers will reduce aflatoxin contamination by >70% in grains and
cereals, increase crop value by at least 70%, and improve the health of the people of Pakistan.
Objectives:
• To develop ready to use cost-effective, biological control technology for aflatoxin, in
combination with other practices that will improve public health, increase agricultural trade,
augment small stake holder’s income, and enhance food security.
PCSIR R & D Programme 2014 – 2015
32
• To enable the commercialization of the biological control product in Pakistan and the
identification of biological control strains for registration in Pakistan.
Present Status: New Project
Targets for 2014-15:
• To evaluate the potential of two non-aflatoxigenic Aspergillus strains, in reducing aflatoxin
contamination in grains and cereals grown in Pakistan.
• Grain and soil samples will be collected from different location in Pakistan. The single
spore of the A flavus type will be isolated from the grain and soil samples. All the isolates
will be characterized for diversity in Aspergillus and composition of strains in the grain and
the soil.
• Protocol will be developed and reproduced to screen the large number of Aspergillus isolates
to identify atoxigenic strains.
• The fermentation, extraction of aflatoxin, and qualitative toxin estimation will be done on
TLC, HPLC and PCR to identify putative atoxigenics. The large-scale fermentation of
putative atoxigenics will be followed by extraction and estimation of the toxin. Isolates that
do not produce aflatoxin will be considered as confirmed atoxigenics and will be subjected
to further evaluation on the basis of their sporulation characteristics.
• Good tester mutant pairs will be developed from atoxigenic strains. These testers will be
used to determine the uniqueness of each atoxigenic isolate. The testers will be useful to
track population structure of strains after field release.
• Cereals and grains crops in a lab. and/or field trial (if possible) will be inoculated to test the
competitive ability of atoxigen inoculated alone and together with a strong toxin producer.
PCSIR R & D Programme 2014 – 2015
33
Title: Production of Biofertilizer For Agriculture Exploitation
Project Leader: Quratulain Syed
Project Associates: Muhammad Nadeem Rubina Nelofer
Sania Mazhar Yasar Salim
Abad Ali Nadeem Ammara Hassan
Year of Initiation: January, 2012
Duration: 03 years
Background:
Agriculture is heavily dependent on chemical fertilizers and pesticide to achieve higher
yield in thrust of more profit gain and to meet the current demand. This dependence is associated
with problems such as environmental pollution, health hazards, interruption of natural ecological
nutrient cycling and destruction of biological communities that otherwise support crop
production. Hence, crop production, pest and disease management have to be achieved in shorter
intervals of time with fewer detrimental inputs. The use of bioresources to replace chemical
fertilizers and pesticides is growing. In this context, plant growth promoting rhizomicro-
organisms are often novel and potential tools to provide substantial benefits to agriculture.
Plant growth promoting rhizomicroorganisms are free living organisms that have beneficial
effects on plant. They enhance soil fertility by increasing the amount of available nitrogen and
phosphorus and other plant nutrients and synthesize several different phytohormones that can act
to enhance various stages of plant growth and also suppress soil borne pathogens by
antagonizing them. In recent years, the concept of PGPR mediated plant growth promotion is
gaining worldwide importance and acceptance.
Objectives:
• Isolation and characterization of Nitrogen fixers (Rhizobium, Azotobactor spp., Azospirilum
spp. etc.) and Phosphorus solubilizing microorganism (PSM) etc.
• Shake flask studies to develop inoculants of each bacterium and measured the efficiency
characters.
• Selection of suitable and economical carrier materials for the production of solid inoculant.
PCSIR R & D Programme 2014 – 2015
34
• Production of Biofertilizer at pilot scale.
• Field trials in collaboration with Biofertilizer company to evaluate Biofertilizer efficiency.
Achievements (Product developed/commercialized):
• MOU signed;
- MOU for the production of bio-inoculants of cost 0.1 Million Rs. has been signed
with BIS Plus Pvt Ltd on 10-01-2011.
- MOU of cost 1 Million Rs. has been signed with BIS Plus Pvt Ltd for bio-inoculant
production on 09-11-2012.
• Research articles;
- Quratulain Syed, M. Nadeem, Rubina Nelofer, Yasir salim, Sanina Mazhar and
Ammara Hassan. 2013. Isolation and identification of Azotobacter strains from
different soil samples and their comparison for nitrogen assimilation (Submitted).
- Quratulain Syed, M. Nadeem, Rubina Nelofer, Yasir Salim, Sanina Mazhar and
Ammara Hassan. 2013. Stability studies of Azotobacter spp., viability in solid and
liquid based carries (Submitted).
- Quratulain Syed, Rubina Nelofer, M. Nadeem, Yasir Salim, Sanina Mazhar and
Ammara Hassan. 2013. Isolation, identification and characterization of phosphorus
solubilizing fungus from soil (Submitted).
Present Status: To be continued
Targets for 2014-2015:
• Selection of suitable carrier material.
• Stability studies for shelf life evaluation.
• Scale up studies large scale production with maximum number of viable cells.
• Field trial for evaluation of biofertilizer efficiency.
PCSIR R & D Programme 2014 – 2015
35
Title: Development and Standardization of Test Method for
Identification of Cold and Slaughtered Meat
Project Leader: Khurram Shahzad
Project Associates: Shaista Nawaz Salman Saeed
Year of Initiation: 2013
Duration: 02 years
Background:
Meat is highly nutritious due to high quality protein and is in great demand throughout the
world. It is obtained by slaughtering the healthy live animals (halal meat). Halal is a Quranic
term which means allowed or lawful where as haram is a Quranic term which means prohibited
or unlawful. Consuming halal is an order of Allah and an essential part of the Islamic faith while
haram is forbidden for every Muslim. Allah has repeatedly emphasized the consumption of Halal
in The Holy Quran like “He only prohibits for you dead animals, blood, the meat of pigs, and food
which is dedicated to other than GOD. If one is forced (to eat these), without being deliberate or
malicious, then GOD is forgiver, Most Merciful. (Holy Quran 16:115)”. The Prophet (S) has said:
Allah (SWT) calls for mercy in everything. So be merciful when you slaughter; sharpen your blade
to relieve its pain.
Moreover, cold slaughtered meat is considered to be unfit as it can pose health problems to
the consumer depending on the cause of death of the animal. If it is due to infection or disease,
the consumer will be at risk by consuming such meat containing harmful organisms, its toxins.
Therefore, differentiation of halal slaughtered meat from that of cold slaughtered animal or
dead meat is of particular importance in Islamic as well as public health perspectives as
prevailing unregulated marketing practices have resulted in many incidences where dead meat
had been sold out to public.
Objectives:
Consuming Halal is an order of Allah and an essential part of the Islamic faith. The main
objective of this project is to develop an authenticated and standardized method to rapidly
identify the Halal slaughtered meat from the cold/dead one.
Achievements (till June 2013):
• Literature survey and selection of suitable method.
• Method developed for identification of live and cold chicken meat samples.
PCSIR R & D Programme 2014 – 2015
36
Present Status: To be continued
Targets for 2014-15:
• Method standardization/validation for chicken meat samples (30 live and cold meat
samples).
• Trials for cold and live beef and mutton meat samples and method validation to develop
standard test protocol (subject to the availability of dead meat).
Title: Biosynthetic Pathway and the Appearance of Anthocyanins in
Small Tropical Fruits of Nutraceutical Significance Grown in
Pakistan
Project Leader: Asma Saeed
Project Associates: Muhammad Iqbal Shabana Kauser
Nida Jamil Sidiqqui
Year of Initiation: June, 2012
Duration: 03 years
Background:
Several small fruits are known to have nutraceutical significance, which have been traditionally
used as therapeutic agents on account of their pharmacological potential, in the treatment of cancer,
liver-malfunctioning, high blood pressure, cardiovascular diseases, etc., also having anti-fever and
diuretic attributes. Due to the presence of high amounts of some bioactive/ polyphenolic compounds,
these fruits are reported to have antioxidant activities. Among the various classes of these bioactive
compounds, the chemical class of anthocyanins is most relevant. Anthocyanins, belonging to the
chemical family of flavonoids, impart attractive colourations to the ripe fruits, ranging from salmon
pink through bright red, purple/violet, blue to nearly black. Anthocyanins thus also enhance the
qualitative value and freshness of the mature fruits. Among such small fruits, grown in Pakistan, are
Syzygium cumini (jamun) of the family Myrtaceae, Grewia asiatica (falsa) of the family Malvaceae,
and Morus nigra, M. macroura and M. alba (kalla-toot/black-mulberry, Pakistan-mulberry/
Himalayan-mulberry and safaid-toot/white-mulberry, respectively) of the family Moraceae. These
are traditionally used for their several health benefits, as documented in the folklore medicine and
ethnobotany. These fruits have very short fruiting season, are highly perishable, and have small shelf-
life. As such, people remain deprived of their consumption for the desired longer periods and during
off-seasons. The present study aims to elucidate the scientific basis for their health benefits as known
in the folklores and myths. For this purpose, these fruits were investigated for the identification,
PCSIR R & D Programme 2014 – 2015
37
characterization, and quantification of anthocyanins, specifically with reference to their respective
biosynthetic pathways. Most of the reported studies are limited to the presence of anthocyanins in
fruits at their maturity stage, with no information related to their appearance at various
developmental stages. As such, the anthocyanin profiles, at different fruit maturation stages and their
pattern of appearance in these fruits, are not known. This basic information is necessary to elucidate
the anthocyanin biosynthetic pathways, and for identification/ characterization of different
anthocyanin(s) appearing at the various stages of fruit maturation. Such a study is expected to be
helpful to the growers for developing a fruit-harvesting protocol at the appropriate stage of maturity,
in terms of their best nutritional value and the presence of the desired anthocyanin-cum-sugar profile.
The study is further expected to open new vistas for the development of a modified atmosphere
packaging system for the purpose of extending shelf-life of these fruits and for enhancing their
worldwide market demand, and for generating new commercial opportunities for the growers and
exporters.
Objectives:
• Antioxidant activity and the appearance of anthocyanins at different stages of the fruit
development and repining stages of Falsa (Grewia asiatica), Jamun (Eugenia jambolana)
and Shah-tut black (Morus nigra) have never been explored and investigated.
• The present study aims to characterize, identify and quantify anthocyanin profile of these
seasonal small fruits, appearing at different stages of their maturity.
• The proposed work will be additionally helpful for the development of a preservation and
packaging system for enhancing storage life of these seasonal small fruits and the retention
of anthocyanins over longer periods of time with their nutraceutical characteristics intact.
Knowledge of all these aspects is of value to scientists, growers and exporters.
• The data generated from the present research will characterize the presence of various classes
of anthocyanins, such as cyanidin, delphinidin, malvidin, pelargonidin, peonidin and petunidin
and their biosynthetic pathway, as also related with the attachment of sugar molecules with
anthocyanins.
Present Status: To be continued
Targets 2014-2015:
• HPLC analysis of anthocyanins in selected fruits.
• Classification of anthocyanins.
• Characterization of anthocyanins.
• Quantification of anthocyanins.
• Sugar identification.
• Product development.
PCSIR R & D Programme 2014 – 2015
38
Title: Development and Studies for the Efficacy of Locally Available
Clays as Aflatoxin Binders in Animal Feeds
Project Leader: Alim-un-Nisa
Project Associates: M. Khalid Saeed Shamma Firdous
Salman Saeed Sajila Hina
Year of Initiation: June 2014
Duration: 01 year
Background:
Mycotoxin contaminations occur world-wide and represent one of the most challenging and
prominent food safety threats. Approximately 25% of the world crops are affected by mycotoxins
annually. Livestock production is an important part of national economy and it plays a significant
role in providing the high quality food for human beings. Livestock sector of Pakistan contributes
up to 46.8% in the agriculture and about 10.8 of the GDP in the form of milk, milk products, meat,
hides, skin and bone meal. Mycotoxin contamination is a health risk and highly toxic for livestock,
poultry as well as for humans. Among Mycotoxins, aflatoxins have received greater attention than
any of the other mycotoxins because of their demonstrated carcinogenic effects in susceptible
animals and their acute toxic effects. Mycotoxins toxicity referred to as aflatoxicosis in animals
range from chronic acute diseases leading to deaths.
Ingestion of Aflatoxin B1contaminated feeds in dairy animals can lead to secretion of its
metabolite M1 in milk. Intake of milk containing even very low levels of aflatoxin M1 can cause
liver damage and cancer, decreased abortion and immune suppression. Mycotoxin-absorbing
agents bind dietary aflatoxins and reduce absorption from animal gastrointestinal tract as a result
they protect animal from toxic effects of mycotoxins and reduce transfer of metabolite M1 in
milk. The aim of the study is to investigate and identify various types of locally available clays
and study their efficacy for the adsorption of aflatoxins in animal feeds.
Objectives:
• To investigate and identify various types of locally available clays and study their efficacy
for the absorption of aflatoxins in animal feeds.
• To reduce the aflatoxin M1 levels in milk.
• To improve the health of livestock.
Status: New project
PCSIR R & D Programme 2014 – 2015
39
Title: Conversion of Fruits and Vegetable Waste Into Bio Gas and
Utilization of its Effluent as Bio Fertilizer
Project Leader: Sakhawat Ali
Project Associates: Zahida Nasreen Shumaila Usman
Ammara Yasmeen Tehseen Yaseen
Year of Initiation: July 2013
Duration: 02 Years
Background:
Fruits and vegetables are more prone to spoilage than cereals due to their nature and
composition, and this spoilage occurs at the time of harvesting, handling, transportation, storage,
marketing and processing resulting in waste. Efficient management of these wastes can help in
preserving vital nutrients of our foods and feeds, and bringing down the cost of production of
processed foods, besides minimizing pollution hazards. According to agriculture department,
30% of vegetables/fruits are wasted due to negligence and lack of processing facilities. 25% of
annual yield of fruits and vegetables (13.67 million tones) goes to waste.
Biogas produced is a term used throughout the world rather than methane gas to describe
the fuel produced through anaerobic fermentation of manure and vegetable matter in digesters.
Biogas is generally between 40 and 70 percent methane, with reminder consisting of carbon
dioxide, hydrogen sulphide and other trace gases. The material drawn from anaerobic digestion
called Sludge, or effluent, is a mix of solids suspended in a thick liquid. It is rich in nutrients
(ammonia, phosphorus, potassium and more than a dozen trace elements) and is excellent soil
conditioner. Thus, this effluent used as biofertilizer in preference to chemical fertilizer, offers
economic and ecological benefits by way of soil health and fertility. As an agricultural fertilizer,
instead of chemical fertilizer bio effluent can increase a field’s net economic yield by 10-20%
yield. This study aims at the production of biogas effluent using fruits and vegetables waste and
its co digestion with buffalo dung in different ratios then to examine effects of utilizing digested
effluent as biofertilizer by growing maize and barseen crops.
PCSIR R & D Programme 2014 – 2015
40
Objectives:
• To prepare biogas effluent through conventional method of anaerobic digestion using fruits
and vegetable waste as a substrate co digested with buffalo dung using different ratios
(50:50,60:40,75:25).
• To determine the biochemical analysis of fruits and vegetable waste sample before and
after treatment, buffalo dung and digested effluent by standard AOAC method.
• To set a comparative evaluation of yield of maize and barseen crops using digested effluent
as biofertilizer versus chemical fertilizer.
• To determine the soil analysis before and after application of biofertilizer and chemical
fertilizer.
Work Plan:
Vegetable and fruit waste will be collected from fruits and vegetables market of Kot Lakhpat,
Ferozepur road Lahore. The waste sample will mainly be comprised of rotten and raw form of
potatoes, tomatoes, brinjal, onions, cucumber, bitter gourd, spinach, capsicum, green chilies,
mangoes, apricot, plum, banana, melon and water melon. Also same amount of buffalo dung will
be collected from the Gawala for producing biogas effluent. For growing crops of maize seed and
barseen seeds will be procured from Punjab Seed Corporation. Pretreatment of substrate will be
done by digestion of fresh waste, which ultimately increases methane yield. Then proximate
analysis of vegetables and fruits waste will be done before and after treatment.
Biogas will be produced by following various steps. At start one digester will be loaded
with buffalo dung while the other will be loaded with the mixture of fruits and vegetable waste
and buffalo dung using different ratios((50:50,60:40,75:25). After assessing the quality and
quantity of biogas produced from different combination ratios, the digested effluent will finally
be utilized as biofertilizer for growing maize and barseen crops.
Present Status: New project
Targets 2014-15:
• Chemical analysis of waste before treatment.
• Production of Biogas by using waste.
• Chemical analysis of effluent.
• Application of prepared effluent as fertilizer to grow crops.
• Observation of crops growth rate.
PCSIR R & D Programme 2014 – 2015
41
Title: Studies for Determination of the Ripening Stage of Mango
Fruits for the Production of Mango Based Products
Project Leader: Shaista Jabeen Khan
Project Associates: Nuzhat Habib Khan Muhammad Ashraf
Year of Initiation: 2014
Duration: 01 Year
Background:
The mango is one of the oldest tropical fruits. Mango is grown for more than 4000 years in
Indian subcontinent. Dusheri, Katha, Anwar Rathor, Malda, Saroli, Sindhuri and Langra are
some of the cultivars grown in Pakistan. It is a rich source of foreign exchange in the form of
fresh fruits, puree, pulp and dehydrated mango slices also called mango candies.
Proper maturity of harvested fruits is essential both for fresh fruit sale and for its
processing. At proper maturity the fruit is physiologically mature but unripe. Fruit picked at this
stage ripens normally after harvest. Fruits picked too green does not ripen normally and develop
shriveled skin, poor flavor, colour and aroma. Even use of artificial ripeners such as acetylene or
ethylene only improve colour while flavour and aroma remains poor. These immature fruits often
appear in the market early in the season and are thought to have contributed to the poor rating of
early season mangoes by the consumers. However, harvest of over mature fruits is also not a
good practice as fruits which are harvested too ripe cannot be stored or shipped satisfactorily.
They may develop jelly seeds or softer fruit body. These over ripened fruits are more prone to
damage by birds or handling during harvest/process/shipping. Over ripe fruits also disintegrate
during slice cutting processing resulting in mushy, having a distinct overripe-flavored product.
The quality of an end product is inherited from the beginning of processing stating from the
quality of the raw material. The quality of dehydrated mango slices also depends on the quality
and maturity of the mango fruits used .The present study is planned to determine the effect of
ripening stage of mango fruits (Langra & Sindhuri) pertaining to the quality attributes of the
dehydrated mango slices.
Plan of Work:
• Physio-chemical Analysis of Mango fruits at various ripening stages.
• Physio-chemical Analysis of Mango fruits would be continued.
• Physicochemical analysis of dried mango slices.
• Analysis of the data to suggest the optimal maturity stage for the harvest.
PCSIR R & D Programme 2014 – 2015
42
Objectives:
To determine optimal ripening stage of mango fruits for dehydrated mango slices production.
Present Status: New project
Title: Utilization and Evaluation of Feed Additives as Binders to
Inactivate/Detoxify Mycotoxin and Mycoflora in Feed Stuffs
Project Leader: Arshad Hussain
Project Associates: Salma Iman Javed Ali
Year of Initiation: 2013
Duration: 03 years
Background:
Mycotoxin produced by fungi is a major cause of hygiene problem. Aflatoxin contamination
causes reduced feed quality and reduced animal/poultry efficiency either through poor conversion
of nutrients or problems such as reproductive abnormalities. Aflatoxicosis in poultry causes
restlessness, anorexia with lowered growth rate, poor feed utilization, decreased egg production
and increased mortality. Pakistan is situated in subtropical region and its environment is conducive
of mycotoxin production, it constitutes several contamination problems in agricultural produce
throughout the world and has shown to be responsible for acute and chronic toxic effects in
animals as well as in human beings. The problem of feed contaminated by mycotoxin and
pathogenic fungal flora is of current concern and has received great deal of attention now-a- days
.Increase in mycotoxin contamination of feed causes concerns among producers and consumers;
hence the availability of reliable and feasible detoxification techniques for toxin and mycoflora free
feed is essential.
Objectives:
• To inactivate or reduce highly toxic compounds for the safe guard of animal and human health.
• To make unusable contaminated feed into usable form and to restore the quality of agricultural
produce.
• To improve the livestock wealth in Pakistan.
Present Status: New Project
PCSIR R & D Programme 2014 – 2015
43
Targets for 2014-2015:
• Determination of mycotoxin and fungal flora in different samples of feedstuffs.
• Testing and application of mycotoxin binders as feed additives.
Title: Studies on Increasing Post Harvest Storage Life of different
Fruits
Project Leader: Shamsur Rehman Afridi
Project Associates: Muhammad Sohail Rehmanullah Khan
Muhammad Arif
Year of Initiation: 2013
Duration: 03 Years
Background:
The post harvest quality of fresh fruits is of paramount importance for consumption and
successful competition in the domestic and global market. However the maintenance of fruit
quality demands constant vigilance because of their perishable nature. Fresh fruits continue to
breathe or respire after they have been harvested. This process consumes oxygen and produces
carbon dioxide and water vapors. The key to keeping these products fresh for as long as possible is
to reduce the respiration rate without harming the quality of the product. The rate of respiration
can be reduced by keeping the temperature low, having lower levels of oxygen and increased
levels of carbon dioxide. The short post harvest life of fresh fruits is a major hurdle in marketing
both at national and international levels. Unfortunately limited work has been done on extending
shelf life of fresh fruits in Pakistan. So keeping in view the economic importance of the fruits
and huge loss due to rot, this project is initiated. The purpose of this research work is to extend
shelf life of fresh fruits using different physical and chemical techniques to find an economical
and effective control measure to minimize the post harvest losses so that fruits can be shipped to
distant markets and thus generate larger revenues for all stake holders. The results obtained will
be highly useful for the farmers and fruit processing industries.
Objectives:
• To reduce the post harvest losses of different fruits.
• To develop cost effective processes and hence to extend the storage life of fruits.
• To provide alternate methods of fruits preservation and to reduce the economic losses for
farmers and fruits processing industries.
PCSIR R & D Programme 2014 – 2015
44
Present Status: New Project
Targets for 2014-2015:
Perishable fruits such as peach, strawberry, litchi and apricot will be purchased from the local
fruit market. They will be treated with different food grade chemicals and stored in different
packaging materials so as to increase their post harvest storage life. Physicochemical and sensory
evaluation will be carried out during the storage period.
Title: Industrial Effluent Treatment through Ozonation
Project Leader: Jehangir Shah
Project Associate: Inayatur Rehman
Year of Initiation: 2014
Duration: 02 years
Background:
The textile, paper, food processing and tanning industries have experienced significant
economic development during the past two decades, accompanied by extremely high consumption
of water. The textile industry produces large quantities of highly colored effluents, which are
generally toxic and resistant to destruction by biological treatment methods. Most of the dyes used
are of complex structured polymers. Particularly reactive azo dyes cause special environmental
concern due to their degradation products such as aromatic amines which are highly carcinogenic.
The use of a variety of dyes and auxiliary chemicals results in the discharge of toxic waste into
natural water bodies. These industries are thus facing problems in maintaining a profitable level of
production while reducing the intake of fresh water. Another problem is the disposal of large
volumes of effluents which abides by environmental standards. These are generally not amenable
to conventional biological, physical and chemical treatment processes due to their recalcitrant and
complex nature. Advanced oxidation is a potential alternate method to decolorize and reduce
recalcitrant wastewater loads from textile dyeing and finishing effluents. In the present project,
Ozone gas will be provided at different dozes for the removal of COD, BOD from Industrial
effluents. Besides, fungal contamination is the most common cause of spoilage of stored fruits and
vegetables. Not only is that a problem but there is also the risk of microbial contamination
increasing with longer storage periods.
PCSIR R & D Programme 2014 – 2015
45
Objectives:
• Preparation of small scale Ozone Generator.
• Removal of COD and BOD from waste water through ozonation.
• Enhancing shelf life of the fruits and vegetables through ozonation.
Present Status: New Project
Target for 2014-2015:
• A small scale Ozone generator at the Laboratory level will be prepared and after its
successful preparation it shall be scaled up at pilot plant level.
• The self made ozone generator will be applied for the removal of COD/BOD and enhancing
the shelf life of the fruits and vegetables.
Title: Microbial Production of Pectinase by Fermentation
Project Leader: Junaid Ahmed
Project Associates: Mujeeb ur Rahman Hassan Ullah
Year of Initiation: 2012
Duration: 03 years
Background:
Pectinase are the complex hydrolytic enzymes that degrade pectic polysaccharides and function
as esterases and deploymerases. They include pectin esterases which catalyse the hydrolysis of
methylated carboxylic ester groups in pectin into pectic acid and methanol, pectin lyases cleave
(1, 4)-glycosidic linkages by trans elimination resulting in galacturonide with a double bond
between C-4 and C-5 at the non reducing end and polygalacturonases hydrolyze the (1, 4)-
glycosidic linkages in homogalacturonase.
Pectinases accounts for 10% of global industrial enzymes produced and their market is
increasing day by day. These enzymes are used to facilitate extraction, filtration and clarification
and to increases yields in the production of fruit juices and beverages. Pectinase is extensively used
in food processing industry, souring of cotton, degumming of plant fibers, waste water
treatment, vegetables oil extractions, tea and coffee fermentation, bleaching of paper and in the
alcoholic beverage. In wine industry, pectinases are mainly used for decreasing astringency by
solubilizing anthocyanins without leaching out procyadin polyphenols, and pectinases also increase
PCSIR R & D Programme 2014 – 2015
46
pigmentation by extracting more anthocyanins. Pectinolytic enzymes are naturally produced from
many organisms like bacteria, fungi, yeasts, insects, nematodes, protozoan and plants. Microbial
pectinases are important in the phytopathologic process, in plant-microbe symbiosis and in the
decomposition of dead plant material, contributing to the natural carbon cycle. Pectinases are
abundantly produced by saprophytic fungi. The decaying plant tissue represents the most common
substrate for pectinase producing micro-organisms.
Keeping in view of the application of pectinase in various industrial processes, it is
important to investigate the possibility of pectinase production by both solid substrate and
submerged fermentation by locally isolated microbial cultures for industry.
Objectives:
• Development of low cost process for production of Pectinases.
• Utilization of agricultural by products for commercial scale production of Pectinases.
Achievements:
• 20 Fungal cultures have been isolated from soil and decaying fruit/vegetables and screened
for Pectinase activity.
• A culture producing largest zone on screening media have been selected and preserved.
• Solid substrate fermentation on wheat bran by screened culture has produced 8 U/g of
enzyme fermented broth.
• Further work for production of Pectinase is in progress.
Present Status: To be continued
Targets for 2014-2015:
• Further isolation of Microorganisms from various resources.
• Screening of those microorganisms for potent activity of Pectinase.
• Optimization of fermentation parameters for submerged as well as solid substrate fermentation.
PCSIR R & D Programme 2014 – 2015
47
GLASS & CERAMICS
Title: Development of Alumina Ceramic Parts for Commercial
Applications
Project Leader: Fadia Shaheen
Project Associates: Bakht Bhadur Rana Kashif Hamid
Muhammad Usman Alvi
Year of Initiation: March, 2012
Duration: 03 years
Background:
Alumina is a quite essential ceramic material, generally showing desirable mechanical,
thermal, thermodynamically, electrical, diffusional, chemical and optical properties and is
favorably cost effective for modern industry. The usefulness of alumina results from its high
strength, melting temperature, abrasion resistance, optical transparency, and electric resistivity.
More recent applications of alumina include catalyst substrate, tube of Arc lamps, and laser
hosts. Possible new uses of alumina are in electronic circuits, optical components, alumina fibers
for composite and biomaterials. Traditional uses of alumina are furnace components, cutting
tools, bearings and gem stones.
Ceramic processing is a complicated and influenced by several factors. These factors can
be grouped into mainly two categories. One is the processing condition and other is the intrinsic
properties of raw materials. Processing conditions include temperature, pressure, and atmosphere
and time whereas intrinsic properties encompass raw material purity, particle size distribution,
morphology and surface area.
Objectives:
• Optimization of particle profile of alumina powders.
• Optimization of dopants and additives.
• Optimization of sinterability.
• Demonstration of alumina ceramics for textile and chemical industry.
Work Plan:
• Syntheses of fine alumina powders and evaluation of locally available alumina powder in the
market.
• Reduction of particle size by mechanical and chemical means.
• Employment of various forming techniques.
• Drying and sintering of alumina ceramics.
PCSIR R & D Programme 2014 – 2015
48
• Characterization using DSC, TG, Dilaotmetery, XRD, SEM, etc.
• The finished alumina ceramic products will be presented.
Present Status: To be continued
LEATHER TECHNOLOGY
Title: Development of Industrial Leather and the Technology for the
Preparation of Gasket for High Pressure Jacks
Project Leader: Dr Hafiz Rub Nawaz
Project Associates: Barkat Ali Solangi Uzma Nadeem
Beena Zehra Muhammad Zeeshan
Raja Asad Ali Farrukh Hassan
Year of Initiation: July, 2013
Duration: 02 years
Background:
Leather industry provides the necessities such as leather shoes and garments using byproduct
of the meat industry. Since 1840 useage of leather for industrial application was introduced such as
flat leather, belting leather for power transmission and round leather belt for industrial sewing
Machines. Now a day’s leather find it use in gasket, washers and special seal in automotive and
marine industry. But unfortunately such types of leather are not prepared in Pakistan due to lack
of standard technology. This type of leather is imported from European country specially from
Germany at very high foreign exchange. Recently Pakistan Air Force has requested to develop
this type of leather and the molding technology for hydraulic jack gasket. Therefore this project
is to develop the demanding technology.
Objectives:
• Development of special type of leather with Hydrophobic and Oleophobic property to be
used in seals and Gasket of Hydraulic Jacks.
• To save the huge amount of foreign exchange being spent on the import of such leather.
PCSIR R & D Programme 2014 – 2015
49
Present Status: New Project
Targets of 2014 – 2015:
• Research chemicals would be arranged from the local suppliers.
• Leather processing from raw to finish.
• Physical and chemical analysis would be performed.
Title: Development of Techniques to Reduce/Remove the Ante-
mortem and Post-mortem Defects in Leather Processing
Project Leader: Farrukh Nazir
Project Associates: Ibrahim Hassny Farrukh Hassan
Muhammad Noushad
Year of Initiation: 2013
Duration: 03 Years
Background:
Technically / commercially, defective leather has minimum or approximately no demand in
the International market because the articles fabricated from such leather, fetch less return. So
there is need to work out on all relevant aspects of these type of leather for improving their value
in terms of cost and consumption. The development of techniques will relate entire change in
leather processing at pre finishing and main finishing stages. The major part of this investigation
is to concentrate on finishing techniques for removing patches, faulty grain, scratches and poor
pattern etc., while minor part of research is co - related with pre finishing techniques and raw
materials to be treated for reducing looseness, low substance, fatty spew, Pin holes etc. Generally
speaking the poorer the leather, the more complex treatment is required to obtain the good
appearance and good felling of Leather etc. The systematic study of defective leather will
provide a plenty of technical data which can be applied to improve the quality of leather and also
minimize the monetary lost face by leather industry in each financial year due to defective raw
material and faulty leather.
Objectives:
To reduce / remove the quantum of defects in skin/hide and also in wet blue leather through
different techniques to minimize the wastage of leather due to various defects pertains to
PCSIR R & D Programme 2014 – 2015
50
Ante-mortem and Post-mortem problems, because very few skins and hides are found free from
the defects and ultimately play worse effect on export potential.
Present Status: To be continued
Targets for 2014-2015:
• Collection of raw materials having infected diseases, inadequate substance and grain damage
etc.
• Treatment of Ante-mortem defects / low quality of skin and hide (poor substance, loose
skin, fatty skin, pin holes etc.) with multiple chemical processes up to crust leather to
restore the condition of the materials.
• Remaining defects to be reduced in pre-finishing and finishing processes through special
binders, waxes, pigments etc.
• Utilization of various mechanical operations such as Buffing, Toggling, Milling and Plating
(with different patterns) for effective appearance.
PCSIR R & D Programme 2014 – 2015
51
MINERALS & METALLURGY
Title: Recovery of Copper and Precious Metals from Electronic Waste
(On Lab-Scale)
Project Leader: Uzma Zafar
Project Associates: M. Arif Bhatti Irfan Hafeez
Zahid Mahmood
Year of Initiation: 2014
Duration: 01 year
Background:
Electronic waste (E-waste) is the fastest growing waste stream and global concern in the
industrial and urbanized world regarding potential environmental and health threats. However,
recycling of e-waste through advance and conventional technologies is considered to be a profitable
business as the used /end of life electronic equipment such as printed circuit boards PCBs of
computers and mobiles contain copper and precious metals (Au, Ag, Pt and Pd) in recoverable
amounts. In general wastes PCBs contain approximately 30% metals and 70% non-metals. It is
therefore appropriate to device a holistic approach to manage and recycle the e-waste in self –
sustained manner to save the environment and human health. PCBs recycling due to its complex
composition require multidisciplinary approach.
General routes which may be followed for recycling comprise:
• Component recycling via disassembly.
• Metals recycling via mechanical processing, pyrometallurgy, hydrometallurgy and
electrochemical-refining or a combination of these techniques.
This project is aimed to develop a suitable process to recover these metals from electronic
equipments. The study includes physical separation of metallic parts from non-metals, followed
by refining or extraction of metals by most economical technique.
Objectives:
From the use of renewable resources and environmental protection viewpoints, recycling of
waste printed circuit boards (PCBs) receives wide concerns as the amounts of scrap PCBs
increases dramatically. However, treatment for waste PCBs is a challenge due to the fact that
PCBs are diverse and complex in terms of materials and components makeup as well as the
PCSIR R & D Programme 2014 – 2015
52
original equipment's manufacturing processes. Therefore, it is urgent to develop a proper recycle
technology for waste PCBs.
Achievements:
• Chemical Evaluation of raw material for quantitative estimation of Copper, and Precious
Metals (Au and Ag,) has been done.
• Smelting of metal parts (constitute largely Copper metal) has resulted in the form of blister
copper (93%Cu and with other metals impurities including silver).
• Chemical evaluation of blister copper, after which hydrometallurgical and electrochemical
processes are required for refining.
Targets for 2014-2015:
• Extraction of Copper from electronic waste leached solution by electro wining.
• Electro-Refining of Blister Copper.
Title: Preparation and Testing of Non-explosive Demolition Agent
with Improved Characteristic
Project Leader: Shagufta Nasreen
Project Associates: Abdul Ghani Mahtab Faisal
Nazir Jan Sohail Noor
Amir Muhammad
Year of Initiation: 2012
Duration: 03 Years
Background:
Non-explosive demolition agents are commercial products that are an alternative to
explosives in demolition, mining and quarrying. They offers many advantages including that they
are silent and does not cause any explosion, ground vibration, gas, dust or any other environmental
pollution when used, properly. They provide the most technically suitable and cost effective
solution in restricted demolition of rock and concrete structure when near by structures most be
protected from shock waves generated by explosives. In NWFP very few mine owners are
importing and using this material for cracking mines while most people are not familiar with this
PCSIR R & D Programme 2014 – 2015
53
newly developed agent and are using the conventional explosive material which has been
imported against a reasonable good amount of foreign exchange.
The non-explosive demolition agent has been prepared using indigenous lime stone and
rice husk ash which when tested for breaking the ceramic and concrete bodies/blocks showed
prominent results. However the time required to break the marble and granite blocks were some
what higher then the reported one.
Objectives:
• Development of low cost non-explosive demolition agent from the abundantly available raw
material.
• Introducing cost effective and safe technology in the country.
• Increase in the export earning of the country through the export of good quality (without
cracks) granite and marble.
Achievements:
• Lab. scale process developed.
• Patent based on lab scale studies has been filed.
Present Status: To be continued
Targets for 2014-15
• Effect of particle size on the efficiency of the prepared demolition agent will be studied.
• Demolition agent will be prepared and tested for its efficiency from different raw materials.
• Efforts will also be made to reduce the time (42 hours) required for breaking the marble
blocks.
• The prepared demolition agent will be tested in the field.
PCSIR R & D Programme 2014 – 2015
54
Title: Development of Cementitious Composite from Minerals/Organic
Wastes for Construction Industry
Project Leader: Mahtab Faisal
Project Associates: Waheed ur Rehman Shagufta Nasreen
Qazi Muhammad Sharif Mehmood Iqbal
Pirzada Muhammad Naeem
Year of Initiation: 2014
Duration: 01 Year
Background:
Cementitious materials with variety of compositions and their respective applications as
value added building material is the driving force for the scientists in the age of modern world.
Portland cement is widely used as binding material in construction industry. The production of
cement require huge amount of fuel energy for the clinkerization process at high temperature.
There are some issues of grave concern like energy crises, heat insulation, emission of toxic
gases during the processing of Portland cement which resulted in global warming. The dumping
and decomposition of organic waste is also one the most important issue in Pakistan. As a matter
of fact that recycling rate of organic waste is very low as compared to paper, glass and metals.
These problems need to be addressed on top priority basis.
Beside processed gypsum, other types of mineral with binding properties will be utilized as
a part of the blend for achieving superior physical properties. The experimental setup will be
made to process inorganic/ organic blends for the development of desired products. The quality
of the raw materials will be monitored by their characterization through state-of-the-art
instruments. Organic waste material will be activated and followed by the incorporation into the
inorganic matrix. The organic-inorganic composite material will be optimized through different
experimental conditions and by varying proportions of organic-inorganic part in order to enhance
adhesion, flexibility (plasticity), workability and non-slump etc. of the products followed by the
evaluation through variety of physical testing parameters such as compressive strength, setting
time, fineness, water absorption, specific gravity, thermal conductivity or insulation properties
etc. The resultant material will be safe and with enhanced physical properties. This project will
PCSIR R & D Programme 2014 – 2015
55
be with substantial out come for building materials related to construction industry with low cost,
low energy and involve simple blending procedures.
Objectives:
• To exploit the meaningful utilization of minerals and organic waste for the development of
cementitious composite materials.
• To solve environmental problems, provide low energy and low cost technology.
• To encourage public and private sector investment in utilization of organic waste and
mineral resources of the country.
Present Status: New Project
Targets:
• Collection of raw materials i.e. minerals and organic waste.
• Monitoring the qualities and processing of raw materials.
• Bench scale preparation of cementitious composite.
• Evaluation of the products through physical testing.
• Up-gradation of bench scale developed technology to semi pilot plant scale.
• Compilation of results and findings in the form of technical reports, research paper, patents,
etc.
• Commercialization of the technology.
PCSIR R & D Programme 2014 – 2015
56
NANO TECHNOLOGY
Title: Development of Nano-Composite Materials for Daily use
Applications
Project Leader: Muhammad Zia-ur-Rehman
Project Associate: Rabia Nazir
Year of Initiation: 2014
Duration: 01 Year
Background:
Globally, the market for nano-enabled materials is gaining attention and industry is being
benefited by their multifarious aspects. Keeping this in view, a multidisciplinary project with its
broad range applicability is initiated to help local industry to flourish in the field of nano-
technology with focus on energy, agriculture, water treatment and catalysis.
Objectives:
• To help industry in implementation of industry-centric and application-driven projects based
on nanotechnology.
• Self-sufficiency and self-reliability.
• Prepare value added products and materials.
• Technology transfer.
• Capacity building.
Achievements:
• Procurement of Reagents/Chemicals.
• Lab scale development of NPK composition [20:20:20] and its characterization.
• Preparation of Zeolite and its characterization.
Present Status: To be continued
PCSIR R & D Programme 2014 – 2015
57
Targets for 2014-2015:
Nano-Fertilizer Nano-Filter
Conversion of NPK [20:20:20] to nano-composite
as a slow release fertilizer
Development of nano-composite material
Development of NPK [10:10:10] and its
conversion of NPK [20:20:20] to nano-composite
as a slow release fertilizer
Characterization of nano-composite
material
Field trials after characterization Optimization studies for maximum
efficacy of nano-composite material
PHARMACEUTICAL AND HERBAL MEDICINE/PRODUCTS
Title: Isolation, Purification and Characterization of β-Galactosidase
from Microbial Source
Project Leader: Lubna Iqbal
Project Associates: Kauser Siddiqui Saeeda Bano
Muhammad Saleem Mehreen Akber
Kanwal Abbasi Samina Iqbal
Year of Initiation: 2012
Duration: 03 Years
Background:
Lactose Intolerance is a deficit in the ability to digest Lactose and it is due to a relative lack
of Lactase Enzyme. Dietary Lactose cannot be absorbed intact. It must be hydrolyzed into its
constituents, glucose and galactose to allow the transport through the epithelium. Clinical signs
of lactose intolerance are nausea, intestinal cramps, bloating, flatulence and diarrhea.
Objectives:
• To isolate and characterize the lactase enzyme from microbial source.
• To develop genetically modified strain for mass production of enzyme.
• To establish a plant for the production of enzyme.
PCSIR R & D Programme 2014 – 2015
58
Achievements:
• Seven different strains have been collected and characterized for the production of
β-alactosidase enzyme from microbial source.
• Among these strains three have been selected for the better production of β-galactosidase.
• These selected strains are being optimized with all the biochemical parameters to yield
maximum amount of enzyme β-galactosidase.
Present Status: To be continued
Targets for 2014-2015:
• Maximum yielding strains would be selected for the mass production of β-galactosidase.
• One formulation will be prepared by using this enzyme.
• Process would be leased out.
Title: Synthesis of Heterocyclic Organic Compounds for Drug
Development
Project Leader: Shahnaz Perveen
Project Associates: Seema Iqbal Kamran Ahmed Abro
Ghulam Fareed
Year of Initiation: July 2012
Duration: 03 Years
Background:
Synthesis of heterocyclic organic compounds and discovery of new lead molecules that is the
synthesis and purification of a new compound with expected biological activity and therapeutic
value. Pharmaceutical chemistry and drug designing constitutes one of the most important aspects
of therapeutic disciplines. Enzyme inhibition is an important area of pharmaceutical research, since
studies in this field have already led to the discovery of wide variety of drugs useful in a number of
diseases. Specific inhibitors interact with enzymes and block their activity towards their
corresponding natural substrates. Urea derivatives are an important class of organic compounds
because they often display biological activity, and are widely used as agricultural pesticides, or as
pharmaceutical, they are also the components of drugs including HIV protease inhibitors that are
trypsin and α-chymotrypsin to CCK-β receptor and endothelin antagonist, scaffolds for the creation
of artificial β-sheets and as peptide backbone mimetics, anti-ulcer and they are also reported as
inhibitors of acetylcholinesterase, butylcholinesterase. Therefore comprehensive developments in
these fields and search for new effective urease serine protease, acetylcholinesterase and
butylcholinesterase etc inhibitors are still an urgent need for drug development. The heterocyclic
PCSIR R & D Programme 2014 – 2015
59
compounds also play a significant role in blood pressure and inflammation regulations and are
potent and stable inhibitors of soluble epoxide hydrolase and exhibited strong hypotensive action
and antiarrhythmic properties.
The available antidepressant medications have effectiveness and as well as adverse side
effect is the subject of studies. The synthesized urea derivatives will also be tested for “anti-
depressant” activity. Still more research is required for the innovation of novel antidepressant
drugs with fewer side effects.
Objectives:
• Syntheses of 50-100 different urea derivatives, and heterocyclic compounds and to subject
them for bio screening, enzyme inhibition, cytotoxic screening, sensitization, irritation or
intra cutaneous reactivity and systematic toxicity.
• Submission of 1 or 2 compounds which have potent biological activity for animal trial in
concern laboratories based on availability of funds.
Achievements:
• Ten heterocyclic organic compounds have been synthesized.
• 2% ophthalmic solution of HPMC (Hydroxypropyl methyl cellulose) has been prepared.
This solution is used during eyes surgery and prepared on request of M/s. Ashraf
Pharmaceuticals (Pvt.) Limited, Karachi.
• Project is approved on 12th
March, 2013 by PSF (Pakistan Science Foundation) having
project No. PSF/Res/P-PCSIR/Chem/478 entitled “Synthesis of Heterocyclic Organic
Compounds for Drug Development”. Approved allocation is 1.56612 million, but funds
didn’t release.
• Compounds are submitted for pharmacological activity i.e., enzyme inhibitions.
Present Status: To be continued
Targets for 2014-2015:
• Purchase of HPLC or GC-MS columns.
• Purchase of chemicals.
• Extensive literature search for feasible routes for the synthesis of urea derivatives have
been completed. Some other methods will also be developed. On line literature will be
carried out.
• Synthesis of new urea derivatives for the development of new drug candidates.
• Compounds will be submitted for pharmacological activity like enzyme inhibitions and
anti-depressant.
• Fifty (50) heterocyclic organic compounds will be synthesized.
• Paper will be submitted.
PCSIR R & D Programme 2014 – 2015
60
Title: Production of Probiotic for the Biotherapeutic and Nutritional
Use
Project Leader: Lubna Iqbal
Project Associates: Kauser Siddiqui Saeeda Bano
Muhammad Saleem Mehreen Akber
Kanwal Abbasi Samina Iqbal
Year of Initiation: 2013
Duration: 02 Years
Background:
Probiotic bacteria/yeast are defined as “live micro-organisms” which when administrated in
adequate numbers confer a health benefit on the host. Probiotics are commonly found in the form
of chilled fermented food, spray dried and lyophilized products but the demand for the
biotherapeutic is mounting day by day. It works for;
• Improved growth rate by better utilization of food/ feed in human and animals
• Preventing colonization of harmful microorganisms in human and animal intestine.
• Relief of constipation and neutralization of entero toxins produced by pathogens.
• Antitumoral and Anticholesterolamic effect.
• Immunity inducer.
There are various probiotics which are imported in our country and used as biotherapeutic
agent and as a feed supplements.
Objectives:
• Selection of biotherapeutic probiotic strains for human and animal use.
• Production of biotherapeutic products by using various techniques i.e fluidized bed dryer,
spray dryer and lypholization.
• To develop an alternate remedy for prevention of diarrhea, mucosal immunity, urinary tract
infection and ulcer due to H. pylori at an affordable price.
• To substitute imported / expensive probiotic.
Present Status: To be continued
PCSIR R & D Programme 2014 – 2015
61
Targets for 2014-2015:
• Probiotic strains of Saccharomyces boulardii and Lactobacillus bacteria will be isolated
from marketed sample.
• Purification of isolated bacterial strains.
• Formulation of biotherapeutic product.
• Quality Control test of the biotherapeutic products would be carried out.
• Successful product will be patented.
• Procurement of microbial medium, chemical and anaerobic jar for anaerobic microorganism.
• Isolation and identification of probiotics stains.
• Development of cheap medium for probiotic strains.
Title: Development of Facilities for the Detection of Performance
Enhancer Drugs in Sportsman
Project Leader: Shahnaz Perveen
Project Associates: Seema Iqbal Kamran Ahmed Abro
Ghulam Fareed
Year of Initiation: July 2013
Duration: 03 Years
Background:
Anabolic Androgenic steroids AAS have got much attention by Anti-Doping Laboratories
like World Anti-Doping Agency (WADA) as an abuse drug. Nandrolone and Testosterone acts
as an anabolic and androgenic agents and target on the development of reproductive and non-
reproductive tissues. These AAS have been reported to be endogenous in nature but administered
orally or therapeutically for performance enhancing in athletes. Some of the prohormones like
DHEA (Dehydroepiandrosterone), androstenedione and norandrostenedione are sold as
nutritional supplement and have been claimed to be converted into active hormones and enhance
the physiological effects like lean body mass, muscle strength and haemoglobin concentration.
However, exogenously administered T causes marked and characteristics changes in
circulating concentration of Leutenizing Hormone (LH), 17α-Hydroxyprogesterone (17-OHP)
and Epitestosterone and the pattern of steroids in urine like T/E, T/OHP and T/LH ratios. These
ratios are sometimes challengeable due to natural and inter-individual variations. Another
PCSIR R & D Programme 2014 – 2015
62
approach of carbon isotope ratios 13
C/12
C is very useful for the determination of endogenous or
exogenous origin of testosterone. Exogenous administration of testosterone is of pharmaceutical
origin and is obtained by semi-synthesis from starting materials such as Diogenin and stigmasterol,
which are derived from plants source. Plants have different fixation capability of 13
C as compared
to animals and are therefore effective mean to determine exogenous administration.
Objectives:
• To develop Dope testing method / facility of International standards.
• To study the endogenous levels of testosterone, epitestosterone and T/E ratio of various
sportsmen of Pakistan.
• To organize an awareness program to help the athletes and sportsmen/women.
Present Status: To be continued
Targets for 2014-2015:
• Sample collection and method development.
• Method identification through literature search, preferable technique will be LC-MS/MS,
GC-MS and HPLC may also be used.
• Procurement of standards, chemicals and solvents.
• Meeting with sports officials.
• Strategy will be designed for volunteers; groups will be made, depending on age, area
(location) type of sport etc.
PCSIR R & D Programme 2014 – 2015
63
Title: Synthesis and Isolation of Bioactive Compounds and Development
of Instrumental Bioassay Methods
Project Leader: Aisha Nelofar
Project Associates: Salman Tariq Khan Abdul Hafeez Laghari
Year of Initiation: 2014
Duration: 03 year
Background:
The work is proposed to proceed in two phases.
Phase-1: Synthesis and Isolation of Bioactive Compounds
Synthesis:
Pyrrole-fused lactones and their derivatives are emerging class in the field of medicinal
chemistry, and are present in a large number in nature as biologically active compounds.
The variety of pharmacological activities displayed by the core structure of this class
greatly increased our interest. The naturally occurring Lukianols are very good representative
example of Pyrrole-fused lactones. These compounds are found to be moderate anticancer
agents, aldose reductase inhibitors (ARI) and weak anti-inflammatory and analgesic agents.
Isolation of Bioactive Compounds
Following species have been the selected to work out in this project for isolation of bioactive
compounds:
Fagonia indica L., Tecomella undulata, Cressa cretica L., Asphodelus tenuifolius Cav.,
Cassia angustifolia Vahl., Cassia holosericea F. and Cassia italica M., Erythrina indica.
Although these species seem to have a great medicinal potential and the existing reported
work about these species is still in most cases very limited regarding the isolation and bioactivity
evaluation of natural products. It is justified in the sense that the plants beside the bioactive
compounds also contain toxic substances and their usage as a whole plant material may be health
hazard. It is world wide acceptable fact that the scope of isolated bioactive plant material especially
PCSIR R & D Programme 2014 – 2015
64
life saving drugs is very high and play a vital role in boosting up the economy of the country.
Therefore, the present study will fulfill the criteria of the planned strategy and hopefully will
produce a couple of patents in this regard.
Phase-2: Development of Instrumental Bioassay Methods
The conversion of early reported methods regarding any test or analysis by classical
instruments to advance instrument has been choice in current scenario. It results authenticity,
accuracy and sensitivity of methods which are developed by this way. Thus, currently the bioassay
of synthesized as well as isolated bio-molecules is being done by using instrumental methods. In
this approach different compounds are determined quantitavly using sophisticated instruments to
evaluate the bioactivity because the variration in amount of such compounds during bioassay has
direct co-relation with activity. For example, LC-MS/MS assay method to evaluate anti-
inflammatory activity. This assay involves the use of intact cell system (platelets) as a source of
COX-1 and 12-LOX enzymes and highly sensitive and specific LC–MS/MS technique for detection
of main arachidonic acid metabolites formed by COX-1 and 12-LOX. Arachidonic acid is precursor
to the eicosanoids which are physiologically and pharmacologically active compounds.
Objectives:
• The aim of this study will remain Designing and Synthesis of some new Pyrrole-fused lactones
based chemical entities.
• The new chemical entities will be anticipatingly biologically active, mainly as potential
drug candidates as a new anti-inflammatory and analgesics.
• New bioactive compounds will be isolated from natural sources.
• Development of facilities for Bioassay.
Present Status: New Project
Targets for 2014-2015:
• Literature survey.
• Purchase of chemicals/accessories.
• Lab scale synthesis of bio molecules.
• Isolation of bioactive compounds from plat source.
• Development of bioassay facility.
PCSIR R & D Programme 2014 – 2015
65
Title: Synthesis of Triterpenes and other Bioactive Compounds by
Microbial Biotransformation/Chemical Method for Cost Effective
Drug Preparation. The Anti-oxidant and Related Biological
Potential of the Isolated and Derivatised Metabolites
Project Leaders: Nighat Sultana Zahra Yaqeen
Project Associates: Muhammed Saleem Qazi Rashid Ali khan
Mahmood-ul-Hassan Muhammad Ali Imran
Year of Initiation: 2014
Duration: 03 Years
Background:
Triterpenoids are a naturally occurring group of compounds. Several promising new
triterpenes are in clinical development based on selective activity against cancer-related molecular
targets.
Microbial transformations have been widely used in the production of several
therapeutically important triterpenoids / bioactive compounds on commercial scale. This project
deals with triterpenoids with antioxidant activity and related biological potential isolated from A.
scholaris and other sources. During this project synthesis of triterpenes and other bioactive
compounds will be carried out to get its metabolites with improved efficacy, such as longer
duration of action, minimum side effects. So we can have the alternative drugs with least tolerance
and good activity. Fungal, bacterial and yeasts are used as enzyme source. These metabolites can
act as new drug molecules with improved safety, improved biological activity and efficacy. New
bioactive drugs will be designed and synthesized by using biotransformation / synthesis methods.
The pilot plant available in PCSIR Laboratories may be used to biotransform cheap starting
material to active ingredients, which can be tried in the manufacture of high price medicines
effective against various ailments. The drugs based on the active ingredient from cheap starting
material may also act as analgesic, antipyretic, spermicidal and as insecticide. These triterpenes
will be a cheap source of raw materials for drug development.
PCSIR R & D Programme 2014 – 2015
66
Objectives:
• To initiate process of drug discovery and development by using practical approach of
biotransformation (structural transformation) of triterpenes.
• The main objective of biotransformation of triterpene is to synthesize new analogue of
triterpene with improved efficacy.
• To develop new techniques and method for biotransformation of triterpene into its metabolites.
• To synthesize novel triterpene analogue which are less prone to resistance?
• To provide longer duration of action with minimum side effects.
• To reduce resistance to get better therapeutic profile.
• To establish hypothesis that metabolites can act as new drug molecules as well as can show
the safety and efficacy.
• This project will also help to develop International skills of pharmaceutics for drug
production in our labs.
• Compounds that act on the enzymes are receiving attention as potential therapeutic agents.
Therefore new inhibitors of different diseases will be designed by using computer software
and then will be isolated/synthesized for enzyme inhibition studies to target the required
new drugs.
Targets 2014-2015:
• The most active and non-toxic natural/biotransformed and semi-synthetic compounds will
be patented for potential commercial use and value addition. The active compounds will
also subject to various stages of drug design/discovery investigations. According to their
activity and economic importance.
• Development of biotransformation methods to determine the bioactive compounds.
• Development of therapeutic drugs from active compounds.
• To evaluate the therapeutic potentials of synthesized/biotransformed compounds and their
comparison with the standard drugs in order to establish the potency in different disciplines
of therapeutics.
• To achieve the above mentioned objectives, productive research collaboration will be
established. This research collaboration will include exchange of senior scientists and joining
bioprospective program targeted towards identification of potential therapeutic leads.
PCSIR R & D Programme 2014 – 2015
67
Title: Phytochemical and Biological Studies of Myrtus Species
Project Leader: Vaqar ul Hassan
Project Associates: Gul Akhtar Marwat Muhammad Qaisar
Inayat ur Rahman
Year of Initiation: 2014
Duration: 02 years
Background:
Callistemon lanceolata and Myrtus communis belongs to family Myretacea and genus
Melaleuca, which has been proved since decades a good source of cajuput oil and recently a source
of betulinic acid (triterpene). The cajupat oil is used in Rheumatism, muscular cramps and healing of
wounds. It also acts as insect repellent.
The constituents of Myrtus spp. namely Myrtucommulone and semi Myrtucommulone are
reported to have anticancer activity which act via apoptosis like betulinic acid. Myrtucommulone
and semimyrtucommulone are also reported as an effective antimutegenic principle and various
research articles have been documented in this regard.
It is also known that different extracts of said species have found to possess anti oxident,
bacterilcidal and fungicidal activities. Moreover these bacterial fungicidal constituents also reported
to exhibit anti inflammatory potential thus supporting their therapeutic use in inflammation and
allergy disorders.
In the light of above mentioned facts, the plant posses valuable phytoconstituent. Based on
the biological activities, the phytoconsitutents of these species need further work to fully explore
its potential.
Objectives:
• To identify the biologically active extracts /fractions.
• To isolate the constituents of biologically active extracts/fractions.
• To identify the presence of myrtuscommulone in different fractions for the treatment of
diseases related to mutagenesis, inflammation and allergy.
• To report the data in reputed journals/patent.
Present Status: New Project
Targets for 2014-2015:
• Identification of isolated constituents/ class of compounds.
• Spectral and physical constant determination of each component.
PCSIR R & D Programme 2014 – 2015
68
Title: Preparation and Utilization of Opuntia Extracts in Herbal
Products
Project Leader: Mushtaq Ahmad
Project Associates: Humaira Inayat S. Naeemuddin Gillani
Year of Initiation: 2014
Duration: 01 year
Background:
The plants belonging to Opuntia genus are succulent shrubs of Western countries, which
have been naturalized widely to the warmer regions of world including Pakistan. Opuntia species
are rich source of dietary fibers, natural colourants and antioxidant vitamins and therefore used
as a food and fodder. It is because of their reddish-purple, fleshy edible fruit that they are known
in vernacular as prickly pears.
In folkloric system of medicine Opuntia is considered as a good remedy for bronchial
asthma, whooping and spasmodic cough, indigestion, hepatic congestion. Polysaccharides of
Opuntia cladode might be responsible for these beneficial properties. The fruits of Opuntia species
(prickly pears) are rich in betanin and isobetanin, quercetin and its glycosides as flavonols. They
are considered a better source of food colorants.
Pharmacological evaluation of Opuntia has shown its efficacy as antihyperlipidemic,
antiviral, anti-inflammatory, anti-diabetic, antioxidant and anti-ulcerogenic agent. It has also been
reported to protect nerve cells and used for the treatment of Alzheimer’s disease, Parkinson’s
disease and stroke. So far, from some species potent hypotensive agents, analgesic, radical
scavenging activity and anti-spermatogenic effect have been reported. Although traditionally used
as a valuable health supporting nutrient, the vegetative parts of Opuntia spp. plants are scarcely
used in modern nutrition and medicine.
Objectives:
• Preparation of standardized extracts of Opuntia spp.
• Extraction and isolation of chemical constituents.
• Investigating the pharmacological activities including anti-oxidant, anti-diabetic, anti-
cholesterolemic, anti-microbial, hypotensive and toxicity etc.
Present Status: New Project
Targets:
Collection, extraction, isolation, characterization, pharmacological activities and
standardization of the plant extracts.
PCSIR R & D Programme 2014 – 2015
69
SOLID FUEL AND ALTERNATIVE ENERGY
Title: Preparation and Characterization of Liquid Fuels from
Renewable Resources
Project Leader: Mahboob Ali Kalhoro
Project Associates: Amanat Ali Muhammad Arman
Gul-e-Rana Jafferi
Year of Initiation: 2013
Duration: 03 Years
Background:
Bio-fuel production from renewable resources is widely considered to be one of the most
sustainable alternatives to petroleum sourced fuels and a viable means for environmental and
economic sustainability. Bio-fuels are the types of fuels that are derived from biological carbon
fixation. Bio-fuels include the fuels derived from biomasses and other natural and agricultural
resources likewise vegetable oil, animal fat and other agricultural and algal sources. Fossil fuels
are not included in bio-fuels because they contain carbon that has been out of carbon cycle.
Ethanol bio-fuels:
Since Pakistan is an agricultural country and various crops are cultivated for food and other
purposes. Pakistan is seventh largest sugar cane producing country; sugar cane is used to obtain
sugar and ethanol as a by-product. Ethanol has potential to be used as fuels or can be blend to
fossil fuels upto 15% for increasing octane number and to reduce the fuel prices and it also
decreases the emissions from engines.
Bio-diesel:
Biodiesel refers to a vegetable oil or animal fat-based diesel fuel consisting of long-chain
alkyl (methyl, propyl or ethyl) esters. Biodiesel is typically made by chemically reacting lipids
(e.g. vegetable oil, animal fat (tallow) with an alcohol.
Algal bio-fuels:
Algae Biodiesel is a good replacement for standard crop Biodiesels like soy and canola. Up
to 70% of algae biomass is usable oils. Algae do not compete for land and space with other
agricultural crops. Algae can survive in water of high salt content and use water that was
previously deemed unusable.
PCSIR R & D Programme 2014 – 2015
70
Objectives
• Various composition blends of ethanol with liquid petroleum will be characterized.
• Attempts will be made for preparation of biodiesel from different sources and its
characterization.
• Preparation and Characterization of Algal bio-fuels.
Present Status: Literature survey has been completed
Targets for 2014-2015:
• Preparation of various blends of ethanol with liquid petroleum.
• Characterization of biodiesel from agricultural and algal sources.
Title: Thermodynamic Analysis of Release Alkali Species Under
Pressurized Gasification and Combustion of Coal and Biomass
Project Leader: Gul-e-Rana
Project Associate: Amanat Ali
Year of Initiation: 2013
Duration: 03 years
Background:
Coal is a major fossil fuel and playing increasing role for electricity generation but limitation
of fossil fuel and rise in energy for next thirty years is required to installation of additional power
plant to meet the crises of power generation.
Recently, coal based integrated gasification combined cycle power generation systems cycle
has been considered as key technology for 21st century, which are developed or under development
with aim to increase the efficiency of coal combustion and gasification, but it requires, a reliable
gas cleaning to provide the gas turbines and prevent them to hot corrosion caused by molten Na-,
Cl- and S- containing species.
Therefore, comprehensive knowledge of release alkalis is required prior to utilization of coal
and biomass for power plants. Thermodynamic analysis is the base for obtaining such information
and results are useful guidance for predicting trend occurring during pressurized combustion and
gasification.
PCSIR R & D Programme 2014 – 2015
71
Objectives:
• To develop appropriate methods techniques for thermodynamic analysis of Na-,K-, Cl, and
S- species under high pressure combustion and gasification.
• To provide detailed information about release behaviour of alkali species by performing
combustion and gasification.
• To calculate amount of release species under pressurized combustion and gasification.
Present Status: Literature survey has been completed
Targets for 2014-15:
• Selection of different Pakistani coal and biomass.
• Proximate, Ultimate and Ash Analysis of coal and biomass samples.
• Perform combustion and gasification at different conditions of pressure.
• Determination of release behavior of alkali species released during and combustion and
gasification.
• Estimate the amount of release alkali species from different Pakistani coal and biomass.