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D Softstarters D6 SSNA2018 PCS www.sprecherschuh.com/ecatalog - All pricing shown in US dollars e PCS Softstarter Controller is Sprecher + Schuh’s solid-state control- ler with rich features at an economi- cal price. is softstarter is specifically designed to start 3-phase motors (up to 400HP@460V / 500HP@575V), but is very compact, easy to use and DIN-rail mountable for models up to 85A. Four standard starting modes are available with the PCS Controller: • Soft Start Soft Start with Selectable Kick-Start • Current Limit Starting • Soft Start with Soft Stop All PCS Softstarters are designed to control either a standard 3-phase squirrel-cage induction motor or a wye- delta motor (700HP @ 460V/900HP @ 575V Y-D). For use anywhere PCS Softstarters come in three differ- ent frame sizes. e smallest frame is from 3A...37A, the middle size is from 43A...85A and the largest frame size is 108A...480A. ese units are available from 200V...600V - 50/60 Hz. is assures the devices can be used anywhere in the world. Many convenient features Easy Set-up – Digital rotary switches are quickly and easily set to the exact value. LED indication of all faults is standard. Built-in Overload Protection – PCS Softstarters are equipped with electronic overload protection, accomplished with the use of current transformers on each of the three phases. Protection is pro- grammable, providing total flexibility. Overload trip class selection includes OFF, 10, 15 or 20 seconds. In addition, either manual or automatic trip reset may be selected. Trip rating is 120% of dial setting. Bypass Contactor – PCS controllers are equipped with a bypass contactor on each phase. Once the motor is up to speed, the load is removed from the SCRs, increasing their life and reducing heat. Over Temperature Protection – e Softstarter monitors SCR temperature by means of internal thermistors. When the power poles maximum rated tem- perature is reached, the microcomputer PCS Controllers DIN-rail mounted softstarters up to 85A. Larger softstarter frame sizes up to 480A (400HP @480V) switches off the PCS, a TEMP fault is indicated via LED, and the 97/98 fault contact closes. Phase Reversal Protection – When enabled via a DIP-switch, 3-phase input power will be verified before starting. If input power phasing is detected to be incorrect, the start will be aborted and a fault indicated. Phase Loss / Open Load – e PCS will not attempt to start if there is a single phase condition on the line. is protects from motor burnout during single phase starting. Phase Imbalance – e unit monitors for imbalance between phase currents. To prevent motor damage, the unit will trip if the difference between the minimum phase current and the maximum phase current exceeds 65% for 3 seconds, and a fault will be indicated. Shorted SCR – Prior to every start and during starting, the unit will check all SCRs for shorts and unit load connec- tions to the motor. If there is a shorted SCR in the PCS and/or open load, the start will be aborted and a shorted SCR or open load fault will be indicated. is prevents damage from phase imbalance. Push to Test – e unit with control wiring can be tested for fault conditions by using the Push to Test function. Hold down the Reset button for 7 seconds to activate the fault Aux (97, 98) and shut down the PCS. To clear, either push the Reset button or cycle control power to the device. LED Description (Number of Flashes) 1. Overload 2. Overtemperature 3. Phase Reversal 4. Phase Loss/Open Load 5. Phase Imbalance 6. Shorted SCR 7. Test Sprecher + Schuh DIN-rail mounted Controllers can be direct connected to CA7 contactors to provide isolation or to KT7 Motor Circuit Controllers for branch circuit protection (for models up to 37A)
25

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May 24, 2018

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Page 1: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

tart

ers

D6visit www.sprecherschuh.com/ecatalog for pricing and the most up to date information SSNA2018

PCS

www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

The PCS Softstarter Controller is Sprecher + Schuh’s solid-state control-ler with rich features at an economi-cal price. This softstarter is specifically designed to start 3-phase motors (up to 400HP@460V / 500HP@575V), but is very compact, easy to use and DIN-rail mountable for models up to 85A. Four standard starting modes are available with the PCS Controller:

• Soft Start• Soft Start with Selectable

Kick-Start• Current Limit Starting• Soft Start with Soft Stop

All PCS Softstarters are designed to control either a standard 3-phase squirrel-cage induction motor or a wye-delta motor (700HP @ 460V/900HP @ 575V Y-D).

For use anywherePCS Softstarters come in three differ-ent frame sizes. The smallest frame is from 3A...37A, the middle size is from 43A...85A and the largest frame size is 108A...480A. These units are available from 200V...600V - 50/60 Hz. This assures the devices can be used anywhere in the world.

Many convenient featuresEasy Set-up – Digital rotary switches are quickly and easily set to the exact value. LED indication of all faults is standard.

Built-in Overload Protection – PCS Softstarters are equipped with electronic overload protection, accomplished with the use of current transformers on each of the three phases. Protection is pro-grammable, providing total flexibility. Overload trip class selection includes OFF, 10, 15 or 20 seconds. In addition, either manual or automatic trip reset may be selected. Trip rating is 120% of dial setting.

Bypass Contactor – PCS controllers are equipped with a bypass contactor on each phase. Once the motor is up to speed, the load is removed from the SCRs, increasing their life and reducing heat.

Over Temperature Protection – The Softstarter monitors SCR temperature by means of internal thermistors. When the power poles maximum rated tem-perature is reached, the microcomputer

PCS Controllers

DIN-rail mounted softstarters up to 85A. Larger softstarter frame sizes up to 480A (400HP @480V)

switches off the PCS, a TEMP fault is indicated via LED, and the 97/98 fault contact closes.

Phase Reversal Protection – When enabled via a DIP-switch, 3-phase input power will be verified before starting. If input power phasing is detected to be incorrect, the start will be aborted and a fault indicated.

Phase Loss / Open Load – The PCS will not attempt to start if there is a single phase condition on the line. This protects from motor burnout during single phase starting.

Phase Imbalance – The unit monitors for imbalance between phase currents. To prevent motor damage, the unit will trip if the difference between the minimum phase current and the maximum phase current exceeds 65% for 3 seconds, and a fault will be indicated.

Shorted SCR – Prior to every start and during starting, the unit will check all SCRs for shorts and unit load connec-tions to the motor. If there is a shorted SCR in the PCS and/or open load, the start will be aborted and a shorted SCR or open load fault will be indicated. This prevents damage from phase imbalance.

Push to Test – The unit with control wiring can be tested for fault conditions by using the Push to Test function. Hold down the Reset button for 7 seconds to activate the fault Aux (97, 98) and shut down the PCS. To clear, either push the Reset button or cycle control power to the device.

LED Description (Number of Flashes)1. Overload2. Overtemperature3. Phase Reversal4. Phase Loss/Open Load5. Phase Imbalance6. Shorted SCR7. Test

Sprecher + Schuh DIN-rail mounted Controllers can be direct connected to CA7 contactors to provide isolation or to KT7 Motor Circuit

Controllers for branch circuit protection (for models up to 37A)

Page 2: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

tart

ers

D7visit www.sprecherschuh.com/ecatalog for pricing and the most up to date informationSSNA2018

PCS

Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Modes of Operation (Standard)

Soft Start

InitialTorque

PercentVoltage

100%

Start Run

Time (seconds)

This method has the most general application. The motor is raised from an initial torque value to full voltage. Initial torque is adjustable to 15%, 25%, 35% or 65% locked rotor torque. The motor voltage is gradually increased during the accelera-tion ramp time, which can be adjusted from 2, 5, 10, 15, 20, 25 or 30 seconds.

Soft Start with Selectable Kickstart

PercentVoltage

100%

Start Run

Kickstart(when selected)

Time (seconds)

During the Soft Start phase, an initial kickstart or boost can be provided. This supplies a current pulse of 450% of full load current and is adjustable from 0.5 to 1.5 seconds. This allows the motor to develop additional torque for starting high inertia loads.

Current Limit Starting

150%

FullLoadAmps

450%

StartTime (seconds)

This starting mode is used when it is desired to limit the maxi-mum starting current (inrush). It can be adjusted for 150%, 250%, 350% or 450% of full load amps. Start times are select-able from 2, 5, 10, 15, 20, 25 or 30 seconds. If the motor is not up to speed after the selected time elapses, the controller transitions to full voltage.

Soft Stop

InitialTorque

PercentVoltage

100%

Start Run Stop

Coast to stop

Soft Stop

Time (seconds)

Soft Stop can be used for applications requiring an extended coast-to-rest, such as frictional type loads that tend to stop suddenly when voltage is removed from the motor. When enabled, the voltage ramp down time is equal to one, two or three times the start time selected. The load stops when the motor voltage drops to a point where the load torque is greater than the motor torque.

Softstarter Intelligent ControllersSeries PCS

Page 3: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

tart

ers

D8visit www.sprecherschuh.com/ecatalog for pricing and the most up to date information SSNA2018

PCS

Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Open Type - Line Connected Controllers ➋➌➎

Rated Voltage (V AC)

Current Rating (Amps)

Starting Duty With 100...240V AC Control Voltage

Price

With 24V AC/DC Control Voltage

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

200/208

1...3 ~ 0.5 PCS-003-600V 441.46 PCS-003-600V-024 441.463...9 ~ 0.75...2 PCS-009-600V 475.73 PCS-009-600V-024 475.73

5.3...16 ~ 1.5...3 PCS-016-600V 581.81 PCS-016-600V-024 581.816.3...19 ~ 1.5...3 PCS-019-600V 628.93 PCS-019-600V-024 628.939.2...25 ~ 3...7.5 PCS-025-600V 647.09 PCS-025-600V-024 647.0910...30 ~ 3...7.5 PCS-030-600V 789.58 PCS-030-600V-024 789.58

12.3...37 ~ 5...10 PCS-037-600V 977.16 PCS-037-600V-024 977.1614.3...43 ~ 5...10 PCS-043-600V 1317.84 PCS-043-600V-024 1317.8420...60 ~ 7.5...15 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

28.3...85 ~ 10...25 PCS-085-600V 2249.92 PCS-085-600V-024 2249.9227...108 ~ 20...30 PCS-108-600V ➍ 3599.89 PCS-108-600V-024 ➍ 3599.8934...135 ~ 25...40 PCS-135-600V ➍ 4371.31 PCS-135-600V-024 ➍ 4371.3167...201 ~ 40...60 PCS-201-600V ➍ 5185.58 PCS-201-600V-024 ➍ 5185.5884...251 ~ 50...75 PCS-251-600V ➍ 6053.50 PCS-251-600V-024 ➍ 6053.50106...317 ~ 60...100 PCS-317-600V ➍ 6267.70 PCS-317-600V-024 ➍ 6267.70120...361 ~ 75...125 PCS-361-600V ➍ 6760.56 PCS-361-600V-024 ➍ 6760.56160...480 ~ 100...150 PCS-480-600V ➍ 9342.69 PCS-480-600V-024 ➍ 9342.69

230

1...3 0.55 0.5 PCS-003-600V 441.46 PCS-003-600V-024 441.463...9 2.2 0.75...2 PCS-009-600V 475.73 PCS-009-600V-024 475.73

5.3...16 4 1.5...5 PCS-016-600V 581.81 PCS-016-600V-024 581.816.3...19 4 2...5 PCS-019-600V 628.93 PCS-019-600V-024 628.939.2...25 5.5 3...7.5 PCS-025-600V 647.09 PCS-025-600V-024 647.0910...30 7.5 5...10 PCS-030-600V 789.58 PCS-030-600V-024 789.58

12.3...37 7.5 5...10 PCS-037-600V 977.16 PCS-037-600V-024 977.1614.3...43 11 5...15 PCS-043-600V 1317.84 PCS-043-600V-024 1317.8420...60 15 7.5...20 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

28.3...85 22 15...30 PCS-085-600V 2249.92 PCS-085-600V-024 2249.9227...108 30 20...40 PCS-108-600V ➍ 3599.89 PCS-108-600V-024 ➍ 3599.8934...135 37 25...50 PCS-135-600V ➍ 4371.31 PCS-135-600V-024 ➍ 4371.3167...201 55 40...75 PCS-201-600V ➍ 5185.58 PCS-201-600V-024 ➍ 5185.5884...251 75 50...100 PCS-251-600V ➍ 6053.50 PCS-251-600V-024 ➍ 6053.50106...317 90 60...125 PCS-317-600V ➍ 6267.70 PCS-317-600V-024 ➍ 6267.70120...361 110 75...150 PCS-361-600V ➍ 6760.56 PCS-361-600V-024 ➍ 6760.56160...480 132 100...200 PCS-480-600V ➍ 9342.69 PCS-480-600V-024 ➍ 9342.69

Softstarter Intelligent ControllersSeries PCS

➊ Motor FLA rating must fall within the specified current range for unit to operate properly. Special consideration should be given when using a motor with a poten-tially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

➋ See page D25 for maximum starts per hour.

➌ Prior to the initial start of the motor at the final installation location:– The bypass relays on the main circuit may be in an undefined switching state

due to handling during shipping. Before connecting the main power source, apply the control voltage to set the bypass relays to a defined switching state. If this step is not performed, inadvertent operation of the motor may occur.

➍ Separate 120V or 240V single phase is required for PCS fan operation.➎ Controllers rated 108A and greater are not equipped with the line and load

terminal lugs. See page D20 for terminal lug kits.

Line Connected

Page 4: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

tart

ers

D9visit www.sprecherschuh.com/ecatalog for pricing and the most up to date informationSSNA2018

PCS

Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Open Type - Line Connected Controllers cont. ➋➌➎

Rated Voltage (V AC)

Current Rating (Amps)

Starting Duty With 100...240V AC Control Voltage

Price

With 24V AC/DC Control Voltage

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

380/400/415/460

1...3 1.1 0.5...1.5 PCS-003-600V 441.46 PCS-003-600V-024 441.463...9 4 1.5...5 PCS-009-600V 475.73 PCS-009-600V-024 475.73

5.3...16 7.5 5...10 PCS-016-600V 581.81 PCS-016-600V-024 581.816.3...19 7.5 5...10 PCS-019-600V 628.93 PCS-019-600V-024 628.939.2...25 11 7.5...15 PCS-025-600V 647.09 PCS-025-600V-024 647.0910...30 15 7.5...20 PCS-030-600V 789.58 PCS-030-600V-024 789.58

12.3...37 18.5 10...25 PCS-037-600V 977.16 PCS-037-600V-024 977.1614.3...43 22 10...30 PCS-043-600V 1317.84 PCS-043-600V-024 1317.8420...60 30 15...40 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

28.3...85 45 25...60 PCS-085-600V 2249.92 PCS-085-600V-024 2249.9227...108 55 50...75 PCS-108-600V ➍ 3599.89 PCS-108-600V-024 ➍ 3599.8934...135 75 60...100 PCS-135-600V ➍ 4371.31 PCS-135-600V-024 ➍ 4371.3167...201 95...110 75...150 PCS-201-600V ➍ 5185.58 PCS-201-600V-024 ➍ 5185.5884...251 95...132 100...200 PCS-251-600V ➍ 6053.50 PCS-251-600V-024 ➍ 6053.50106...317 95...160 125...250 PCS-317-600V ➍ 6267.70 PCS-317-600V-024 ➍ 6267.70120...361 110...200 250...300 PCS-361-600V ➍ 6760.56 PCS-361-600V-024 ➍ 6760.56160...480 160...250 300...400 PCS-480-600V ➍ 9342.69 PCS-480-600V-024 ➍ 9342.69

500/575

1...3 1.5 0.75...2 PCS-003-600V 441.46 PCS-003-600V-024 441.463...9 5.5 3...7.5 PCS-009-600V 475.73 PCS-009-600V-024 475.73

5.3...16 7.5 5...10 PCS-016-600V 581.81 PCS-016-600V-024 581.816.3...19 11 7.5...15 PCS-019-600V 628.93 PCS-019-600V-024 628.939.2...25 15 7.5...20 PCS-025-600V 647.09 PCS-025-600V-024 647.0910...30 18.5 10...25 PCS-030-600V 789.58 PCS-030-600V-024 789.58

12.3...37 22 15...30 PCS-037-600V 977.16 PCS-037-600V-024 977.1614.3...43 22 15...40 PCS-043-600V 1317.84 PCS-043-600V-024 1317.8420...60 37 20...50 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

28.3...85 55 30...75 PCS-085-600V 2249.92 PCS-085-600V-024 2249.9227...108 75 60...100 PCS-108-600V ➍ 3599.89 PCS-108-600V-024 ➍ 3599.8934...135 90 75...125 PCS-135-600V ➍ 4371.31 PCS-135-600V-024 ➍ 4371.3167...201 75...132 100...200 PCS-201-600V ➍ 5185.58 PCS-201-600V-024 ➍ 5185.5884...251 90...160 125...250 PCS-251-600V ➍ 6053.50 PCS-251-600V-024 ➍ 6053.50106...317 100...200 200...300 PCS-317-600V ➍ 6267.70 PCS-317-600V-024 ➍ 6267.70120...361 132...250 200...350 PCS-361-600V ➍ 6760.56 PCS-361-600V-024 ➍ 6760.56160...480 200...315 250...500 PCS-480-600V ➍ 9342.69 PCS-480-600V-024 ➍ 9342.69

Softstarter Intelligent ControllersSeries PCS

➊ Motor FLA rating must fall within the specified current range for unit to oper-ate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

➋ See page D25 for maximum starts per hour.

➌ Prior to the initial start of the motor at the final installation location:– The bypass relays on the main circuit may be in an undefined switching state

due to handling during shipping. Before connecting the main power source, apply the control voltage to set the bypass relays to a defined switching state. If this step is not performed, inadvertent operation of the motor may occur.

➍ Separate 120V or 240V single phase is required for PCS fan operation.➎ Controllers rated 108A and greater are not equipped with the line and load terminal

lugs. See page D20 for terminal lug kits.

Line Connected

Page 5: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

tart

ers

D10visit www.sprecherschuh.com/ecatalog for pricing and the most up to date information SSNA2018

PCS

Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Softstarter Intelligent ControllersSeries PCS

Open Type - Delta Connected Controllers ➋➍➎

Rated Voltage (V AC)

Current Rating (Amps)

Starting Duty With 100...240V AC Control Voltage

Price

With 24V AC/DC Control Voltage

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

200/208

1.7...5.1 ~ 1 PCS-003-600V 441.46 PCS-003-600V-024 441.46

5.1...16 ~ 1.5...3 PCS-009-600V 475.73 PCS-009-600V-024 475.73

9.1...27.6 ~ 3...7.5 PCS-016-600V 581.81 PCS-016-600V-024 581.81

10.9...32.8 ~ 3...10 PCS-019-600V 628.93 PCS-019-600V-024 628.93

14.3...43 ~ 3...10 PCS-025-600V 647.09 PCS-025-600V-024 647.09

17.3...52 ~ 5...10 PCS-030-600V 789.58 PCS-030-600V-024 789.58

21...64 ~ 7.5...20 PCS-037-600V 977.16 PCS-037-600V-024 977.16

25...74 ~ 7.5...20 PCS-043-600V 1317.84 PCS-043-600V-024 1317.84

34.6...104 ~ 15...30 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

50....147 ~ 15...40 PCS-085-600V 2249.92 PCS-085-600V-024 2249.92

47...187 ~ 20...60 PCS-108-600V ➌ 3599.89 PCS-108-600V-024 ➌ 3599.89

59...234 ~ 20...75 PCS-135-600V ➌ 4371.31 PCS-135-600V-024 ➌ 4371.31

116...348 ~ 75...100 PCS-201-600V ➌ 5185.58 PCS-201-600V-024 ➌ 5185.58

145...435 ~ 100...150 PCS-251-600V ➌ 6053.50 PCS-251-600V-024 ➌ 6053.50

183...549 ~ 100...200 PCS-317-600V ➌ 6267.70 PCS-317-600V-024 ➌ 6267.70

208...625 ~ 125...200 PCS-361-600V ➌ 6760.56 PCS-361-600V-024 ➌ 6760.56

277...831 ~ 200...300 PCS-480-600V ➌ 9342.69 PCS-480-600V-024 ➌ 9342.69

230

1.7...5.1 0.25...1.1 1 PCS-003-600V 441.46 PCS-003-600V-024 441.46

5.1...16 1.1...4 1...5 PCS-009-600V 475.73 PCS-009-600V-024 475.73

9.1...27.6 2.2...7.5 3...7.5 PCS-016-600V 581.81 PCS-016-600V-024 581.81

10.9...32.8 2.2...7.5 3...10 PCS-019-600V 628.93 PCS-019-600V-024 628.93

14.3...43 4...11 3...15 PCS-025-600V 647.09 PCS-025-600V-024 647.09

17.3...52 4...15 5...15 PCS-030-600V 789.58 PCS-030-600V-024 789.58

21...64 5.5...18.5 7.5...20 PCS-037-600V 977.16 PCS-037-600V-024 977.16

25...74 5.5...22 7.5...25 PCS-043-600V 1317.84 PCS-043-600V-024 1317.84

34.6...104 7.5...30 15...40 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

50...147 15...45 20...50 PCS-085-600V 2249.92 PCS-085-600V-024 2249.92

47...187 55 20...60 PCS-108-600V ➌ 3599.89 PCS-108-600V-024 ➌ 3599.89

59...234 75 25...75 PCS-135-600V ➌ 4371.31 PCS-135-600V-024 ➌ 4371.31

116...348 110 75...125 PCS-201-600V ➌ 5185.58 PCS-201-600V-024 ➌ 5185.58

145...435 132 100...150 PCS-251-600V ➌ 6053.50 PCS-251-600V-024 ➌ 6053.50

183...549 160 125...200 PCS-317-600V ➌ 6267.70 PCS-317-600V-024 ➌ 6267.70

208...625 200 150...250 PCS-361-600V ➌ 6760.56 PCS-361-600V-024 ➌ 6760.56

277...831 250 200...300 PCS-480-600V ➌ 9342.69 PCS-480-600V-024 ➌ 9342.69

➊ Motor FLA rating must fall within the specified current range for unit to oper-ate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

➋ Prior to the initial start of the motor at the final installation location:– The bypass relays on the main circuit may be in an undefined switching state

due to handling during shipping. Before connecting the main power source, apply the control voltage to set the bypass relays to a defined switching state. If this step is not performed, inadvertent operation of the motor may occur.

➌ Separate 120V or 240V single phase is required for PCS fan operation.➍ Controllers rated 108A and greater are not equipped with the line and load terminal

lugs. See page D20 for terminal lug kits.➎ It is recommended that an isolation contactor be added to the circuit to provide

galvanic isolation of the motor and final electromechanical removal of power.

Delta Connected

All PCS Models are Wye-Delta compatible

Page 6: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

tart

ers

D11visit www.sprecherschuh.com/ecatalog for pricing and the most up to date informationSSNA2018

PCS

Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Rated Voltage (V AC)

Current Rating (Amps)

Starting Duty With 100...240V AC Control Voltage

Price

With 24V AC/DC Control Voltage

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

380/400/415/460

1.7...5.1 0.55...2.2 0.5...2 PCS-003-600V 441.46 PCS-003-600V-024 441.46

5.1...16 2.2...7.5 2...7.5 PCS-009-600V 475.73 PCS-009-600V-024 475.73

9.1...27.6 4...11 5...15 PCS-016-600V 581.81 PCS-016-600V-024 581.81

10.9...32.8 4...15 5...15 PCS-019-600V 628.93 PCS-019-600V-024 628.93

14.3...43 5.5...22 7.5...20 PCS-025-600V 647.09 PCS-025-600V-024 647.09

17.3...52 7.5...22 7.5...30 PCS-030-600V 789.58 PCS-030-600V-024 789.58

21...64 7.5...30 10...40 PCS-037-600V 977.16 PCS-037-600V-024 977.16

25...74 11...37 10...50 PCS-043-600V 1317.84 PCS-043-600V-024 1317.84

34.6...104 15...55 20...75 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

50...147 22...75 25...100 PCS-085-600V 2249.92 PCS-085-600V-024 2249.92

47...187 90 40...150 PCS-108-600V ➌ 3599.89 PCS-108-600V-024 ➌ 3599.89

59...234 132 50...150 PCS-135-600V ➌ 4371.31 PCS-135-600V-024 ➌ 4371.31

116...348 160 150...250 PCS-201-600V ➌ 5185.58 PCS-201-600V-024 ➌ 5185.58

145...435 250 200...350 PCS-251-600V ➌ 6053.50 PCS-251-600V-024 ➌ 6053.50

183...549 315 250...450 PCS-317-600V ➌ 6267.70 PCS-317-600V-024 ➌ 6267.70

208...625 355 300...500 PCS-361-600V ➌ 6760.56 PCS-361-600V-024 ➌ 6760.56

277...831 450 350...700 PCS-480-600V ➌ 9342.69 PCS-480-600V-024 ➌ 9342.69

500/575

1.7...5.1 0.75...3 1...3 PCS-003-600V 441.46 PCS-003-600V-024 441.46

5.1...16 3...7.5 3...10 PCS-009-600V 475.73 PCS-009-600V-024 475.73

9.1...27.6 5.5...15 7.5...20 PCS-016-600V 581.81 PCS-016-600V-024 581.81

10.9...32.8 5.5...22 7.5...30 PCS-019-600V 628.93 PCS-019-600V-024 628.93

14.3...43 7.5...22 10...40 PCS-025-600V 647.09 PCS-025-600V-024 647.09

17.3...52 11...30 15...50 PCS-030-600V 789.58 PCS-030-600V-024 789.58

21...64 11...37 15...60 PCS-037-600V 977.16 PCS-037-600V-024 977.16

25...74 15...45 20...60 PCS-043-600V 1317.84 PCS-043-600V-024 1317.84

84.6...104 22...55 30...100 PCS-060-600V 1724.92 PCS-060-600V-024 1724.92

50...147 30...90 40...150 PCS-085-600V 2249.92 PCS-085-600V-024 2249.92

47...187 132 50...150 PCS-108-600V ➌ 3599.89 PCS-108-600V-024 ➌ 3599.89

59...234 160 60...200 PCS-135-600V ➌ 4371.31 PCS-135-600V-024 ➌ 4371.31

116...348 250 250...300 PCS-201-600V ➌ 5185.58 PCS-201-600V-024 ➌ 5185.58

145...435 315 250...400 PCS-251-600V ➌ 6053.50 PCS-251-600V-024 ➌ 6053.50

183...549 400 300...500 PCS-317-600V ➌ 6267.70 PCS-317-600V-024 ➌ 6267.70

208...625 450 350...600 PCS-361-600V ➌ 6760.56 PCS-361-600V-024 ➌ 6760.56

277...831 560 400...900 PCS-480-600V ➌ 9342.69 PCS-480-600V-024 ➌ 9342.69

Open Type - Delta Connected Controllers cont. ➋➍➎

➊ Motor FLA rating must fall within the specified current range for unit to oper-ate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

➋ Prior to the initial start of the motor at the final installation location:– The bypass relays on the main circuit may be in an undefined switching state

due to handling during shipping. Before connecting the main power source, apply the control voltage to set the bypass relays to a defined switching state. If this step is not performed, inadvertent operation of the motor may occur.

➌ Separate 120V or 240V single phase is required for PCS fan operation.➍ Controllers rated 108A and greater are not equipped with the line and load terminal

lugs. See page D20 for terminal lug kits.➎ It is recommended that an isolation contactor be added to the circuit to provide

galvanic isolation of the motor and final electromechanical removal of power.

Delta Connected

Softstarter Intelligent ControllersSeries PCS

All PCS Models are Wye-Delta compatible

Page 7: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

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ers

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Non-Combination PCS Softstarters include:l A 120V control power

transformer with fused primary and secondary

l PCS built-in electronic motor overload protection

l PCS built-in SCR bypass/run contactor

l Available in UL Type 12 or 4 Enclosures

• Terminal blocks for remote control devices

Softstarter Intelligent ControllersSeries PCS

Enclosed Non-Combination Starters - Line Connected ➊➋➍➏

Rated Voltage (V AC)

Current Rating (Amps)

Starting Duty Type 12[Type 3R ➎]Industrial Dustight

Price

Type 4 Watertight

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

200/208

1...3 ~ 0.5 PCS-003-NHDD 1256 PCS-003-NHDW 1304

3...9 ~ 0.75...2 PCS-009-NHDD 1290 PCS-009-NHDW 1341

5.3...16 ~ 1.5...3 PCS-016-NHDD 1354 PCS-016-NHDW 1409

6.3...19 ~ 1.5...3 PCS-019-NHDD 1398 PCS-019-NHDW 1455

9.2...25 ~ 3...7.5 PCS-025-NHDD 1398 PCS-025-NHDW 1455

10...30 ~ 3...7.5 PCS-030-NHDD 1497 PCS-030-NHDW 1556

12.3...37 ~ 5...10 PCS-037-NHDD 1628 PCS-037-NHDW 1693

14.3...43 ~ 5...10 PCS-043-NHDD 1890 PCS-043-NHDW 1966

20...60 ~ 7.5...15 PCS-060-NHDD 2185 PCS-060-NHDW 2272

28.3...85 ~ 10...25 PCS-085-NHDD 2866 PCS-085-NHDW 2980

27...108 ~ 20...30 PCS-108-NHDD 4449 PCS-108-NHDW 4627

34...135 ~ 25...40 PCS-135-NHDD 5279 PCS-135-NHDW 5490

67...201 ~ 40...60 PCS-201-NHDD 6259 PCS-201-NHDW 6509

84...251 ~ 50...75 PCS-251-NHDD 7390 PCS-251-NHDW 7686

106...317 ~ 60...100 PCS-317-NHDD 7942 PCS-317-NHDW 8260

120...361 ~ 75...125 PCS-361-NHDD 8521 PCS-361-NHDW 8862

160...480 ~ 100...150 PCS-480-NHDD 11690 PCS-480-NHDW 12158

230

1...3 0.55 0.5 PCS-003-NADD 1256 PCS-003-NADW 1304

3...9 2.2 0.75...2 PCS-009-NADD 1290 PCS-009-NADW 1341

5.3...16 4 1.5...5 PCS-016-NADD 1354 PCS-016-NADW 1409

6.3...19 4 2...5 PCS-019-NADD 1398 PCS-019-NADW 1455

9.2…25 5.5 3...7.5 PCS-025-NADD 1398 PCS-025-NADW 1455

10...30 7.5 5...10 PCS-030-NADD 1497 PCS-030-NADW 1556

12.3...37 7.5 5...10 PCS-037-NADD 1628 PCS-037-NADW 1693

14.3...43 11 5...15 PCS-043-NADD 1890 PCS-043-NADW 1966

20...60 15 7.5...20 PCS-060-NADD 2185 PCS-060-NADW 2272

28.3...85 22 15...30 PCS-085-NADD 2866 PCS-085-NADW 2980

27...108 30 20...40 PCS-108-NADD 4449 PCS-108-NADW 4627

34...135 37 25...50 PCS-135-NADD 5279 PCS-135-NADW 5490

67...201 55 40...75 PCS-201-NADD 6259 PCS-201-NADW 6509

84...251 75 50...100 PCS-251-NADD 7390 PCS-251-NADW 7686

106...317 90 60...125 PCS-317-NADD 7942 PCS-317-NADW 8260

120...361 110 75...150 PCS-361-NADD 8521 PCS-361-NADW 8862

160...480 132 100...200 PCS-480-NADD 11690 PCS-480-NADW 12158

➊ Other UL type enclosures available. Contact your Sprecher + Schuh representa-tive for pricing.

➋ See page D18 if ordering factory installed modifications.➌ The nominal current rating for the combination package may differ from the con-

troller, based on the horsepower. Consult your Sprecher + Schuh representative.➍ Line and load termination are provided as standard.➎ For outdoor applications, replace “D” in catalog number with an “R”. All

enclosures are Type-12 with a Drip Shield. Example: PCS-085-NHDD becomes PCS-085-NHDR. Price and dimensions remain the same.

➏ Motor FLA rating must fall within the specified current range for unit to operate properly. Special consideration should be given when using a motor with a poten-tially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

Page 8: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

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ers

D13visit www.sprecherschuh.com/ecatalog for pricing and the most up to date informationSSNA2018

PCS

Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Softstarter Intelligent ControllersSeries PCS

Non-Combination PCS Softstarters include:l A 120V control power

transformer with fused primary and secondary

l PCS built-in electronic motor overload protection

l PCS built-in SCR bypass/run contactor

l Available in UL Type 12 or 4 Enclosures

• Terminal blocks for remote control devices

Enclosed Non-Combination Starters - Line Connected ➊➋➍➐

Rated Voltage (V AC)

Current Rating (Amps)

Starting DutyType 12[Type 3R ➏]Industrial Dustight

Price

Type 4 Watertight

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

460➎

1...3 1.1 0.5...1.5 PCS-003-NBDD 1256 PCS-003-NBDW 1304

3...9 4 1.5...5 PCS-009-NBDD 1290 PCS-009-NBDW 1341

5.3...16 7.5 5...10 PCS-016-NBDD 1354 PCS-016-NBDW 1409

6.3...19 7.5 5...10 PCS-019-NBDD 1398 PCS-019-NBDW 1455

9.2...25 11 7.5...15 PCS-025-NBDD 1398 PCS-025-NBDW 1455

10...30 15 7.5...20 PCS-030-NBDD 1497 PCS-030-NBDW 1556

12.3...37 18.5 10...25 PCS-037-NBDD 1628 PCS-037-NBDW 1693

14.3...43 22 10...30 PCS-043-NBDD 1890 PCS-043-NBDW 1966

20...60 30 15...40 PCS-060-NBDD 2185 PCS-060-NBDW 2272

28.3...85 45 25...60 PCS-085-NBDD 2866 PCS-085-NBDW 2980

27...108 55 50...75 PCS-108-NBDD 4449 PCS-108-NBDW 4627

34...135 75 60...100 PCS-135-NBDD 5279 PCS-135-NBDW 5490

67...201 95...110 75...150 PCS-201-NBDD 6259 PCS-201-NBDW 6509

84...251 95...132 100...200 PCS-251-NBDD 7390 PCS-251-NBDW 7686

106...317 95...160 125...250 PCS-317-NBDD 7942 PCS-317-NBDW 8260

120...361 110...200 250...300 PCS-361-NBDD 8521 PCS-361-NBDW 8862

160...480 160...250 300...400 PCS-480-NBDD 11690 PCS-480-NBDW 12158

500/575

1...3 1.5 0.75...2 PCS-003-NCDD 1497 PCS-003-NCDW 1556

3...9 5.5 3...7.5 PCS-009-NCDD 1529 PCS-009-NCDW 1590

5.3...16 7.5 5...10 PCS-016-NCDD 1565 PCS-016-NCDW 1624

6.3...19 11 7.5...15 PCS-019-NCDD 1595 PCS-019-NCDW 1659

9.2…25 15 7.5...20 PCS-025-NCDD 1595 PCS-025-NCDW 1659

10...30 18.5 10...25 PCS-030-NCDD 1792 PCS-030-NCDW 1863

12.3...37 22 15...30 PCS-037-NCDD 1967 PCS-037-NCDW 2045

14.3...43 22 15...40 PCS-043-NCDD 2250 PCS-043-NCDW 2341

20...60 37 20...50 PCS-060-NCDD 2633 PCS-060-NCDW 2738

28.3...85 55 30...75 PCS-085-NCDD 3124 PCS-085-NCDW 3249

27...108 75 60..100 PCS-108-NCDD 4525 PCS-108-NCDW 4706

34...135 90 75...125 PCS-135-NCDD 5430 PCS-135-NCDW 5647

67...201 75...132 100...200 PCS-201-NCDD 6446 PCS-201-NCDW 6774

84...251 90...160 125...250 PCS-251-NCDD 7647 PCS-251-NCDW 7953

106...317 100...200 200...300 PCS-317-NCDD 8576 PCS-317-NCDW 8919

120...361 132...250 200...350 PCS-361-NCDD 9461 PCS-361-NCDW 9839

160...480 200...315 250...500 PCS-480-NCDD 12891 PCS-480-NCDW 13407

➊ Other UL type enclosures available. Contact your Sprecher + Schuh representative for pricing.

➋ See page D18 if ordering factory installed modifications.➌ The nominal current rating for the combination package may differ from the con-

troller, based on the horsepower. Consult your Sprecher + Schuh representative.➍ Line and load termination are provided as standard.➎ For 380V applications choose softstarter based on FLA, then change the NB code in

the catalog number to NG. For example PCS-043-NBDD becomes PCS-043-NGDD, which covers 25 HP @ 380V FLA 37. Price remains the same.

➏ For outdoor applications, replace “D” in catalog number with an “R”. All enclosures are Type-12 with a Drip Shield. Example: PCS-085-NBDD becomes PCS-085-NBDR. Price and dimensions remain the same.

➐ Motor FLA rating must fall within the specified current range for unit to oper-ate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

Page 9: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

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ers

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Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Enclosed Combination Circuit Breaker Starters - Line Connected ➊➋➍➏

Rated Voltage (V AC)

Current Rating (Amps)

Starting DutyType 12[Type 3R ➎]Industrial Dustight

Price

Type 4 Watertight

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

200

3 — 0.5 PCS-003-BHD33D 1748 PCS-003-BHD33W 1818

9 — 0.75 PCS-009-BHD34D 1802 PCS-009-BHD34W 1875

9 — 1 PCS-009-BHD35D 1802 PCS-009-BHD35W 1875

9 — 1.5 PCS-009-BHD36D 1802 PCS-009-BHD36W 1875

16 — 2 PCS-016-BHD37D 1890 PCS-016-BHD37W 1966

16 — 3 PCS-016-BHD38D 1890 PCS-016-BHD38W 2148

25 — 5 PCS-025-BHD39D 2065 PCS-025-BHD39W 2307

37 — 7.5 PCS-037-BHD40D 2371 PCS-037-BHD40W 2466

43 — 10 PCS-043-BHD41D 2568 PCS-043-BHD41W 2670

60 — 15 PCS-060-BHD42D 3102 PCS-060-BHD42W 3227

85 — 20 PCS-085-BHD43D 3518 PCS-085-BHD43W 3659

85 — 25 PCS-085-BHD44D 3518 PCS-085-BHD44W 3659

108 — 30 PCS-108-BHD45D 5845 PCS-108-BHD45W 6079

135 — 40 PCS-135-BHD46D 6751 PCS-135-BHD46W 7021

201 — 60 PCS-201-BHD48D 8063 PCS-201-BHD48W 8385

251 — 75 PCS-251-BHD49D 9461 PCS-251-BHD49W 9839

317 — 100 PCS-317-BHD50D 10335 PCS-317-BHD50W 10748

361 — 125 PCS-361-BHD51D 10892 PCS-361-BHD51W 11328

480 — 150 PCS-480-BHD52D 13875 PCS-480-BHD52W 14430

230

3 0.37 0.5 PCS-003-BAD33D 1748 PCS-003-BAD33W 1818

9 0.55 0.75 PCS-009-BAD34D 1802 PCS-009-BAD34W 1875

9 0.75 1 PCS-009-BAD35D 1802 PCS-009-BAD35W 1875

9 1.1 1.5 PCS-009-BAD36D 1802 PCS-009-BAD36W 1875

9 1.5 2 PCS-009-BAD37D 1802 PCS-009-BAD37W 1875

16 2.2 3 PCS-016-BAD38D 1890 PCS-016-BAD38W 1966

25 3.7 5 PCS-025-BAD39D 1890 PCS-025-BAD39W 2148

30 5.5 7.5 PCS-030-BAD40D 2065 PCS-030-BAD40W 2307

37 7.5 10 PCS-037-BAD41D 2371 PCS-037-BAD41W 2466

43 11 15 PCS-043-BAD42D 2568 PCS-043-BAD42W 2670

60 15 20 PCS-060-BAD43D 3102 PCS-060-BAD43W 3227

85 18.5 25 PCS-085-BAD44D 3518 PCS-085-BAD44W 3659

85 22 30 PCS-085-BAD45D 3518 PCS-085-BAD45W 3659

108 30 40 PCS-108-BAD46D 5845 PCS-108-BAD46W 6079

135 37 50 PCS-135-BAD47D 6751 PCS-135-BAD47W 7021

201 55 75 PCS-201-BAD49D 8063 PCS-201-BAD49W 8385

251 75 100 PCS-251-BAD50D 9461 PCS-251-BAD50W 9839

317 90 125 PCS-317-BAD51D 10335 PCS-317-BAD51W 10748

361 110 150 PCS-361-BAD52D 10892 PCS-361-BAD52W 11328

480 147 200 PCS-480-BAD54D 13875 PCS-480-BAD54W 14430

Combination Circuit Breaker PCS Softstarters include:l A thermal magnetic circuit

breaker with external operating handle

l A 120V control power transformer with fused primary and secondary

l PCS built-in electronic motor overload protection

l PCS built-in SCR bypass/run contactor

l Available in UL Type 12 or 4 Enclosures

• Terminal blocks for remote control devices

Softstarter Intelligent ControllersSeries PCS

➊ Other UL type enclosures available. Contact your Sprecher + Schuh representative for pricing.

➋ See page D18 if ordering factory installed modifications.➌ The nominal current rating for the combination package may differ from the con-

troller, based on the horsepower. Consult your Sprecher + Schuh representative.➍ See page D29 for circuit breaker ratings. ➎ For outdoor applications, replace “D” in catalog number with an “R”. All enclosures

are Type-12 with a Drip Shield. Example: PCS-085-BHD43D becomes PCS-085-BHD43R. Price and dimensions remain the same.

➏ Motor FLA rating must fall within the specified current range for unit to oper-ate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

Page 10: PCS Controllers - Sprecher · Softstarters D6 visit  for pricing and the most up to date information SSNA2018 PCS ... 37A, the middle size is from 43A ...

D

Softs

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ers

D15visit www.sprecherschuh.com/ecatalog for pricing and the most up to date informationSSNA2018

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Discount Schedule B4www.sprecherschuh.com/ecatalog - All pricing shown in US dollars

Enclosed Combination Circuit Breaker Starters - Line Connected ➊➋➍➐

Rated Voltage (V AC)

Current Rating (Amps)

Starting DutyType 12[Type 3R ➏]Industrial Dustight

Price

Type 4 Watertight

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

460➎

3 0.37 0.5 PCS-003-BBD33D 1748 PCS-003-BBD33W 18183 0.55 0.75 PCS-003-BBD34D 1748 PCS-003-BBD34W 18183 0.75 1 PCS-003-BBD35D 1748 PCS-003-BBD35W 18189 1.1 1.5 PCS-009-BBD36D 1802 PCS-009-BBD36W 18759 1.5 2 PCS-009-BBD37D 1802 PCS-009-BBD37W 18759 2.2 3 PCS-009-BBD38D 1802 PCS-009-BBD38W 1875

16 3.7 5 PCS-016-BBD39D 1890 PCS-016-BBD39W 196616 5.5 7.5 PCS-016-BBD40D 1890 PCS-016-BBD40W 196625 7.5 10 PCS-025-BBD41D 2065 PCS-025-BBD41W 214530 11 15 PCS-030-BBD42D 2218 PCS-030-BBD42W 230737 15 20 PCS-037-BBD43D 2371 PCS-037-BBD43W 246643 18.5 25 PCS-043-BBD44D 2568 PCS-043-BBD44W 267043 22 30 PCS-043-BBD45D 2568 PCS-043-BBD45W 267060 30 40 PCS-060-BBD46D 3102 PCS-060-BBD46W 322785 37 50 PCS-085-BBD47D 3518 PCS-085-BBD47W 365985 45 60 PCS-085-BBD48D 3518 PCS-085-BBD48W 3659108 55 75 PCS-108-BBD49D 5845 PCS-108-BBD49W 6079135 75 100 PCS-135-BBD50D 6751 PCS-135-BBD50W 7021201 110 150 PCS-201-BBD52D 8063 PCS-201-BBD52W 8385251 132 200 PCS-251-BBD54D 9461 PCS-251-BBD54W 9839317 160 250 PCS-317-BBD56D 10335 PCS-317-BBD56W 10748361 200 300 PCS-361-BBD57D 10892 PCS-361-BBD57W 11328480 250 400 PCS-480-BBD59D 13875 PCS-480-BBD59W 14430

575

3 0.55 0.75 PCS-003-BCD34D 2108 PCS-003-BCD34W 21933 0.75 1 PCS-003-BCD35D 2108 PCS-003-BCD35W 21939 1.1 1.5 PCS-009-BCD36D 2174 PCS-009-BCD36W 22619 1.5 2 PCS-009-BCD37D 2174 PCS-009-BCD37W 22619 2.2 3 PCS-009-BCD38D 2174 PCS-009-BCD38W 22619 3.7 5 PCS-009-BCD39D 2174 PCS-009-BCD39W 2261

16 5.5 7.5 PCS-016-BCD40D 2250 PCS-016-BCD40W 234116 7.5 10 PCS-016-BCD41D 2250 PCS-016-BCD41W 234125 11 15 PCS-025-BCD42D 2469 PCS-025-BCD42W 256830 15 20 PCS-030-BCD43D 2666 PCS-030-BCD43W 277237 18.5 25 PCS-037-BCD44D 2851 PCS-037-BCD44W 296543 22 30 PCS-043-BCD45D 3080 PCS-043-BCD45W 320443 30 40 PCS-043-BCD46D 3080 PCS-043-BCD46W 320460 37 50 PCS-060-BCD47D 3137 PCS-060-BCD47W 388685 45 60 PCS-085-BCD48D 4217 PCS-085-BCD48W 438685 55 75 PCS-085-BCD49D 4217 PCS-085-BCD49W 4386108 75 100 PCS-108-BCD50D 6719 PCS-108-BCD50W 6987135 90 125 PCS-135-BCD51D 7768 PCS-135-BCD51W 8079201 132 200 PCS-201-BCD54D 8740 PCS-201-BCD54W 9090251 160 250 PCS-251-BCD56D 10193 PCS-251-BCD56W 10601317 200 300 PCS-317-BCD57D 11143 PCS-317-BCD57W 11589361 250 350 PCS-361-BCD58D 11690 PCS-361-BCD58W 12158480 315 500 PCS-480-BCD61D 14749 PCS-480-BCD61W 15338

Combination Circuit Breaker PCS Softstarters include:l A thermal magnetic circuit

breaker with external operating handle

l A 120V control power transformer with fused primary and secondary

l PCS built-in electronic motor overload protection

l PCS built-in SCR bypass/run contactor

l Available in UL Type 12 or 4 Enclosures

• Terminal blocks for remote control devices

Softstarter Intelligent ControllersSeries PCS

➊ Other UL type enclosures available. Contact your Sprecher + Schuh representative for pricing.

➋ See from page D18 if ordering factory installed modifications.➌ The nominal current rating for the combination package may differ from the controller,

based on the horsepower. Consult your Sprecher + Schuh representative.➍ See page D29 for circuit breaker ratings. ➎ For 380V applications choose softstarter based on FLA, then change the BB code in the

catalog number to BG. Example PCS-043-BBD44D becomes PCS-043-BGD44D, which covers 25 HP @ 380V FLA 37. Price remains the same.

➏ For outdoor applications, replace “D” in catalog number with an “R”. All enclosures are Type-12 with a Drip Shield. For example number PCS-085-BBD47D becomes PCS-085-BBD47R. Price and dimensions remain the same.

➐ Motor FLA rating must fall within the specified current range for unit to operate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

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Enclosed Combination Fusible Starters - Line Connected ➊➋➍➏

Rated Voltage (V AC)

Current Rating (Amps)

Starting DutyType 12[Type 3R ➎]Industrial Dustight

Price

Type 4 Watertight

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

200

3 — 0.5 PCS-003-FHD33D 1519 PCS-003-FHD33W 1579

9 — 0.75 PCS-009-FHD34D 1541 PCS-009-FHD34W 1602

9 — 1 PCS-009-FHD35D 1541 PCS-009-FHD35W 1602

9 — 1.5 PCS-009-FHD36D 1541 PCS-009-FHD36W 1602

16 — 2 PCS-016-FHD37D 1606 PCS-016-FHD37W 1670

16 — 3 PCS-016-FHD38D 1606 PCS-016-FHD38W 1670

25 — 5 PCS-025-FHD39D 1694 PCS-025-FHD39W 1761

37 — 7.5 PCS-037-FHD40D 1934 PCS-037-FHD40W 2011

43 — 10 PCS-043-FHD41D 2228 PCS-043-FHD41W 2318

60 — 15 PCS-060-FHD42D 2786 PCS-060-FHD42W 2897

85 — 20 PCS-085-FHD43D 3299 PCS-085-FHD43W 3431

85 — 25 PCS-085-FHD44D 4051 PCS-085-FHD44W 4183

108 — 30 PCS-108-FHD45D 5298 PCS-108-FHD45W 5510

135 — 40 PCS-135-FHD46D 6194 PCS-135-FHD46W 6442

201 — 60 PCS-201-FHD48D 7003 PCS-201-FHD48W 7283

251 — 75 PCS-251-FHD49D 7724 PCS-251-FHD49W 8033

317 — 100 PCS-317-FHD50D 8521 PCS-317-FHD50W 8862

361 — 125 PCS-361-FHD51D 10062 PCS-361-FHD51W 10465

480 — 150 PCS-480-FHD52D 12127 PCS-480-FHD52W 12612

230

3 0.37 0.5 PCS-003-FAD33D 1519 PCS-003-FAD33W 1579

9 0.55 0.75 PCS-009-FAD34D 1541 PCS-009-FAD34W 1602

9 0.75 1 PCS-009-FAD35D 1541 PCS-009-FAD35W 1602

9 1.1 1.5 PCS-009-FAD36D 1541 PCS-009-FAD36W 1602

9 1.5 2 PCS-009-FAD37D 1541 PCS-009-FAD37W 1602

16 2.2 3 PCS-016-FAD38D 1606 PCS-016-FAD38W 1670

25 3.7 5 PCS-025-FAD39D 1694 PCS-025-FAD39W 1761

30 5.5 7.5 PCS-030-FAD40D 1780 PCS-030-FAD40W 1852

37 7.5 10 PCS-037-FAD41D 1934 PCS-037-FAD41W 2011

43 11 15 PCS-043-FAD42D 2228 PCS-043-FAD42W 2318

60 15 20 PCS-060-FAD43D 2786 PCS-060-FAD43W 2897

85 18.5 25 PCS-085-FAD44D 3299 PCS-085-FAD44W 3431

85 22 30 PCS-085-FAD45D 4051 PCS-085-FAD45W 4183

108 30 40 PCS-108-FAD46D 5298 PCS-108-FAD46W 5510

135 37 50 PCS-135-FAD47D 6194 PCS-135-FAD47W 6442

201 55 75 PCS-201-FAD49D 7003 PCS-201-FAD49W 7283

251 75 100 PCS-251-FAD50D 7724 PCS-251-FAD50W 8033

317 90 125 PCS-317-FAD51D 8521 PCS-317-FAD51W 8862

361 110 150 PCS-361-FAD52D 10062 PCS-361-FAD52W 10465

480 147 200 PCS-480-FAD54D 12127 PCS-480-FAD54W 12612

Combination Fusible PCS Softstarters include:l A fused switch with external

operating handlel A 120V control power

transformer with fused primary and secondary

l PCS built-in electronic motor overload protection

l PCS built-in SCR bypass/run contactor

l Available in UL Type 12 or 4 Enclosures

• Terminal blocks for remote control devices

Softstarter Intelligent ControllersSeries PCS

➊ Other UL type enclosures available. Contact your Sprecher + Schuh representative for pricing.

➋ See page D18 if ordering factory installed modifications.➌ The nominal current rating for the combination package may differ from the con-

troller, based on the horsepower. Consult your Sprecher + Schuh representative.➍ Fuse clip accepts J-Type fuses. Power fuses are not supplied. See page D29 for

Fusible Disconnect amp ratings.➎ For outdoor applications, replace “D” in catalog number with an “R”. All enclo-

sures are Type-12 with a Drip Shield. Example: PCS-085-FHD43D becomes PCS-085-FHD43R. Price and dimensions remain the same.

➏ Motor FLA rating must fall within the specified current range for unit to operate properly. Special consideration should be given when using a motor with a poten-tially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

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Enclosed Combination Fusible Starters - Line Connected ➊➋➍➐

Rated Voltage (V AC)

Current Rating (Amps)

Starting DutyType 12[Type 3R ➏]Industrial Dustight

Price

Type 4 Watertight

PricekW

50 HzHp

60Hz Catalog Number Catalog Number

460➎

3 0.37 0.5 PCS-003-FBD33D 1519 PCS-003-FBD33W 15793 0.55 0.75 PCS-003-FBD34D 1519 PCS-003-FBD34W 15793 0.75 1 PCS-003-FBD35D 1519 PCS-003-FBD35W 15799 1.1 1.5 PCS-009-FBD36D 1541 PCS-009-FBD36W 16029 1.5 2 PCS-009-FBD37D 1541 PCS-009-FBD37W 16029 2.2 3 PCS-009-FBD38D 1541 PCS-009-FBD38W 1602

16 3.7 5 PCS-016-FBD39D 1606 PCS-016-FBD39W 167016 5.5 7.5 PCS-016-FBD40D 1606 PCS-016-FBD40W 167025 7.5 10 PCS-025-FBD41D 1694 PCS-025-FBD41W 176130 11 15 PCS-030-FBD42D 1780 PCS-030-FBD42W 185237 15 20 PCS-037-FBD43D 1934 PCS-037-FBD43W 201143 18.5 25 PCS-043-FBD44D 2228 PCS-043-FBD44W 231843 22 30 PCS-043-FBD45D 2228 PCS-043-FBD45W 231860 30 40 PCS-060-FBD46D 2786 PCS-060-FBD46W 289785 37 50 PCS-085-FBD47D 3299 PCS-085-FBD47W 343185 45 60 PCS-085-FBD48D 4051 PCS-085-FBD48W 4183108 55 75 PCS-108-FBD49D 5298 PCS-108-FBD49W 5510135 75 100 PCS-135-FBD50D 6194 PCS-135-FBD50W 6442201 110 150 PCS-201-FBD52D 7003 PCS-201-FBD52W 7283251 132 200 PCS-251-FBD54D 7724 PCS-251-FBD54W 8033317 160 250 PCS-317-FBD56D 8521 PCS-317-FBD56W 8862361 200 300 PCS-361-FBD57D 10062 PCS-361-FBD57W 10465480 250 400 PCS-480-FBD59D 12127 PCS-480-FBD59W 12612

575

3 0.55 0.75 PCS-003-FCD34D 1814 PCS-003-FCD34W 18863 0.75 1 PCS-003-FCD35D 1814 PCS-003-FCD35W 18869 1.1 1.5 PCS-009-FCD36D 1835 PCS-009-FCD36W 19099 1.5 2 PCS-009-FCD37D 1835 PCS-009-FCD37W 19099 2.2 3 PCS-009-FCD38D 1835 PCS-009-FCD38W 19099 3.7 5 PCS-009-FCD39D 1835 PCS-009-FCD39W 1909

16 5.5 7.5 PCS-016-FCD40D 1945 PCS-016-FCD40W 202216 7.5 10 PCS-016-FCD41D 1945 PCS-016-FCD41W 202225 11 15 PCS-025-FCD42D 1889 PCS-025-FCD42W 206830 15 20 PCS-030-FCD43D 2152 PCS-030-FCD43W 223837 18.5 25 PCS-037-FCD44D 2316 PCS-037-FCD44W 240943 22 30 PCS-043-FCD45D 2688 PCS-043-FCD45W 279543 30 40 PCS-043-FCD46D 2688 PCS-043-FCD46W 279560 37 50 PCS-060-FCD47D 3321 PCS-060-FCD47W 345485 45 60 PCS-085-FCD48D 3966 PCS-085-FCD48W 412485 55 75 PCS-085-FCD49D 4718 PCS-085-FCD49W 4876108 75 100 PCS-108-FCD50D 6086 PCS-108-FCD50W 6328135 90 125 PCS-135-FCD51D 7156 PCS-135-FCD51W 7442201 132 200 PCS-201-FCD54D 7702 PCS-201-FCD54W 8010251 160 250 PCS-251-FCD56D 9156 PCS-251-FCD56W 9521317 200 300 PCS-317-FCD57D 10532 PCS-317-FCD57W 10953361 250 350 PCS-361-FCD58D 11471 PCS-361-FCD58W 11930480 315 500 PCS-480-FCD61D 13001 PCS-480-FCD61W 13521

Combination Fusible PCS Softstarters include:l A fused switch with external

operating handlel A 120V control power

transformer with fused primary and secondary

l PCS built-in electronic motor overload protection

l PCS built-in SCR bypass/run contactor

l Available in UL Type 12 or 4 Enclosures

• Terminal blocks for remote control devices

Softstarter Intelligent ControllersSeries PCS

➊ Other UL type enclosures available. Contact your Sprecher + Schuh representative.➋ See page D18 if ordering factory installed modifications.➌ The nominal current rating for the combination package may differ from the controller,

based on the horsepower. Consult your Sprecher + Schuh representative.➍ Fuse clips accept J-Type fuses. Power fuses are not supplied. See page D29 for Fusible

Disconnect amp ratings.➎ For 380V applications choose softstarter based on FLA, then change the FB code in the

catalog number to FG. Example PCS-043-FBD44D becomes PCS-043-FGD44D, which covers 25 HP @ 380V FLA 37. Price remains the same.

➏ For outdoor applications,replace “D” in catalog number with an “R”. All enclosures are Type-12 with a Drip Shield. For example number PCS-085-FBD47D becomes PCS-085-FBD47R. Price and dimensions remain the same.

➐ Motor FLA rating must fall within the specified current range for unit to operate properly. Special consideration should be given when using a motor with a potentially high starting current (greater than ten times motor FLA) with the PCS in the “Full Voltage” starting mode. The overload setting must be set to the motor FLA regardless if the Overload Function is “OFF” (disabled). Contact Sprecher+Schuh technical support for further guidance.

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Description Catalog NumberPriceAdder

Pushbuttons (2)START and STOP pushbuttonsfor enclosed softstarters

Add suffix “-3” 215

Selector SwitchTwo or three position selectorswitch for enclosed softstarters “ON-OFF” “HAND-OFF-AUTO”

Add suffix “-6”Add suffix “-7”

215215

Pilot Light ➊Red pilot light with “RUN” inscription for enclosed softstarters

Add suffix “-1” 149

Voltmeter (Panelboard)Measures all three phases.Includes switch.

Add suffix “-VM3” 2058

Ammeter (Panelboard)For monitoring all three phases.Includes switch.

Add suffix “-AM3” 2058

Elapsed Time MeterMeasures elapsed motor runningtime

Add suffix “-ETM” 1029

Factory OptionsSeries PCS

Options - Factory Modifications

➊ When adding Pilot Lights plus other cover controls, add the Pilot Light first. For example; to add a Start-Stop Pushbutton and a Pilot Light, add -13 at the end of the part number, not -31.

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AccessoriesAccessory Description For use with… Catalog Number Price

PCV-064

Internal PCS Fan • Attaches directly to PCS Controller• Recommended for enclosed PCS-003...37A Controllers• Fan is included as standard on PCS-043…480A devices• For PCS-108...480A units, separate 120V or 240V single phase is required for

fan operation.

PCS-003…037PCE-032...064-600V PCV-064 45.50

PCS-043...085PCE-074...147-600V PCV-147 69.70

PCS-108...135PCE-234-600V PCV-234 275

PCS-201..251 PFV-0251 335

PCS-317...480 PFV-0480 368

Connecting Module• For direct connection of PCS Controller to KT7 Motor Circuit Controller• Motor Circuit Controller and PCS Controller must each be mounted• See Section F for KT7 Mounting Modules

KT7-25S to PCS-003…025 PCS-25S-CC25 9.47

KT7-25H toPCS-003…025 PCS-25H-CD25 9.47

KT7-45H toPCS-003…037 PCS-45H-CF45 9.47

Connecting Module• For direct connection of PCS Controller to CA7 contactor• CA7 Contactor and PCS Controller must each be mounted• See Section F for KT7 Mounting Modules

CA7-9…23 toPCS-003…019 PCS-23-CI23 9.47

CA7-30…37 toPCS-003…037 PCS-37-CI37 9.47

600V Protective Module• Protects power components from transient voltage spikes and shunts noise

energy away from the controller electronics• PCS (3 Lead) Line Connected Applications: Protective modules may be installed

on the line and/or load side• PCS (6 Lead) Delta Connected Applications: Protective modules must be

installed on the line side only• Clamping voltage range 705V…1750V, energy rating 290 joules

PCS-003...037-600VPCE-032...064-600V

PCS-043...085-600VPCE-074...147-600V

PCP-064-600V

PCP-147-600V

68

132

PCS-108...480PCE-234-600V PFP-0480-600V 511

AccessoriesSeries PCS

Auxiliary Contact Blocks (1 & 2 Pole) ➊

Contact Block Description NO NCContact

Arrangement For use with… Catalog Number Price

• For side mounting with sequence terminal designations

• Snap-on design – mounts without tools

• One block per device only

1 0

All PCS & PCEC Controllers

PCS-PA-10 25.90

2 0 PCS-PA-20 34.80

0 1 PCS-PA-01 25.90

1 1 PCS-PA-11 34.80

➊ One Auxiliary Contact block (one or two pole) may be mounted on the right side of the controller.

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IEC Terminal Covers ➊Description Pkg. Qty. Catalog Number Price

IEC line or load terminal covers for 108...135A devices. Dead front protection

1

PFT-0135 60.30

IEC line or load terminal covers for 201...251A devices. Dead front protection PFT-0251 72.10

IEC line or load terminal covers for 317...480A devices. Dead front protection PFT-0480 76.90

Terminal Lug Kits (108...480 A) ➋

Current Rating (A) Conductor Size

Total No. of Line Controller Terminal Lugs

Possible Each SidePkg. Qty. Catalog Number PriceLine Side Load Side

108...135 #6...250 MCM AWG 16 mm2...120mm2

3 3

3

PNX-1120 95.60201...251 6 6

317...480 #4...500 MCM AWG 25 mm2...240MM2 6 6 PNX-1240 145

Accessories

Accessory Description For Use With… Catalog Number Price

Remote Reset -• For remote resetting of the PCS electronic overload• Attached directly to the PCS controller

All PCS ControllersCMR7-Replace withcoil code below

71.80

External Reset Button -Used for manually resetting the PCS electronic overload All PCS Controllers Use D7 Reset

See Section H ~

DIN-rail - 2 meter lengths (6' 6")

Top Hat, low profile (price per rail)Top Hat, high profile (price per rail)

3F3AF

SeepageN30

Marking Systems

Component Description Pkg. Qty. Catalog Number

PriceEach

Label Sheet –1 sheet with 105 self-adhesive paper labels each, 6 x 17mm

1 CA7-FMS

See page A54

Marking Tag Sheet -1 sheet with 160 perforated paper labels each, 6 x 17mm. To be used with transparent cover.

1 CA7-FMP

Transparent Cover -To be used with Marking Tag Sheets. 100 ➌ CA7-FMC

Tag Carrier -For marking with Series V7 Clip-on Tags. 100 ➌ CA7-FMA2

AccessoriesSeries PCS

➊ PCS-108...480A units include one terminal cover as standard.➋ Line and Load terminals are provided as standard on enclosed PCS models. PCS units 5...85 A have box lugs standard.

No additional lugs are required.➌ Minimum order quantity is one package of 100. Price each x 100 = package price.

ACCoil Code

Voltage Range

50 Hz 60 Hz 50 / 60 Hz

24Z ~ ~ 24V

120 110V 120V

240 220V 230V

DCCoil Code Voltage

24D 24VDC

48D 48VDC

115D 115VDC

CMR7 Remote Reset Coil Codes

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Control Modules

PCS Rating

For units rated 200...600V AC ➍

100...240V ACCatalog Number Price Qty

24V AC/DCCatalog Number Price Qty

108 A PCS-108 1250 1 PCS-108-024 1250 1

135 A PCS-135 1280 1 PCS-135-024 1280 1

201 A PCS-201 1280 1 PCS-201-024 1280 1

251 A PCS-251 1280 1 PCS-251-024 1280 1

317 A PCS-317 1280 1 PCS-317-024 1280 1

361 A PCS-361 1280 1 PCS-361-024 1280 1

480 A PCS-480 1280 1 PCS-480-024 1280 1

Power Poles ➊

PCS Rating

For units rated 200…600V AC ➍

200…600V ACCatalog Number Price Qty

108 A PFL-0108-600V ➋ 3050 1

135 A PFL-0135-600V ➋ 3890 1

201 A PFL-0201-600V ➌ 2070 1

251 A PFL-0251-600V ➌ 2250 1

317 A PFL-0317-600V ➌ 2600 1

361 A PFL-0361-600V ➌ 2830 1

480 A PFL-0480-600V ➌ 3850 1

Each power pole contains two SCR’s and one bypass contactor power pole. The PCS requires three power poles. For example: the replacement power pole for a PCS-0108-600V is PFL-0108-600V

Replacement PartsSeries PCS

➊ One piece provided per part number.➋ Part number contains three power poles.➌ Part number contains one power pole.➍ Control Modules and Power Poles are not replaceable for PCS-003…85.

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Technical InformationSeries PCS

➊ Consult local codes for proper sizing of short circuit protection.➋ Type 1 performance/protection indicates that, under a short-circuit condition, the fused or circuit breaker-protected starter shall cause no danger to persons or installation

but may not be suitable for further service without repair or replacement.

Standard FeaturesSelectable Start Times 2, 5, 10, 15, 20, 25, or 30 sSelectable Initial Torque 15%, 25%, 35%, and 65% of locked rotor torqueSelectable Current Limit 150%, 250%, 350%, and 450% of full load currentSelectable Kick Start - 450% FLA 0, 0.5, 1.0, or 1.5 sSelectable Soft Stop Off, 100%, 200%, or 300% of the start time setting when wired

Electrical RatingsUL/CSA/NEMA IEC

Power Circuit

Rated Operation Voltage 200...600V AC (+10%, -15%) 500V~ — 500V~Rated Insulation Voltage 600V AC 500V~Dielectric Withstand 2200V AC 2500V~Repetitive Peak 200...600V AC: 1600V 500V~: 1600VOperating Frequency 50/60 Hz 50/60 Hz

UtilizationCategory

1...37 A — AC-53b: 3.5-15:358543...60 A — AC-53b: 4.5-30:1770

85 A — AC-53b: 4.5-30:3570108 A — AC-53b: 4.5-30:1770135 A — AC-53b: 3.5-30: 1770

201...251 A — AC-53b: 3.5-30: 1770317...480 A — AC-53b: 3.5-30: 1770

Number of Poles Equipment designed for 3-phase onlyRated Impulse Voltage 6 kVDV/DT Protection 1000V/µsOvervoltage Category III

Short CircuitProtection

SCPD PerformanceType 1 ➋

Non-Time Delay Fuses (K5) Thermal Magnetic Circuit Breaker High Capacity Time DelayClass CC/J/L

SCPD List ➊ Max. StandardAvailable Fault

Max. StandardFuse (A)

Max. StandardAvailable Fault

Max. CircuitBreaker (A)

Max. StandardAvailable Fault

Max. CircuitFuse (A)

Line DeviceOperationalCurrent Rating(A)

3 5 kA 12 5 kA 15 70 kA 69 5 kA 30 5 kA 30 70 kA 15

16 5 kA 60 5 kA 60 70 kA 3019 5 kA 70 5 kA 70 70 kA 4025 5 kA 100 5 kA 100 70 kA 5030 10 kA 110 10 kA 110 70 kA 6037 10 kA 125 10 kA 125 70 kA 6043 10 kA 150 10 kA 150 70 kA 9060 10 kA 225 10 kA 225 70 kA 12585 10 kA 300 10 kA 300 70 kA 175

108 10 kA 400 10 kA 300 70 kA 200135 10 kA 500 10 kA 400 70 kA 225201 18 kA 600 18 kA 600 70 kA 350251 18 kA 700 18 kA 700 70 kA 400317 30 kA 800 30 kA 800 69 kA 500361 30 kA 1000 30 kA 1000 69 kA 600480 42 kA 1200 42 kA 1200 69 kA 800

Delta DeviceOperationalCurrent Rating(A)

5.1 5 kA 15 5 kA 15 70 kA 1016 5 kA 60 5 kA 60 70 kA 30

27.6 5 kA 70 5 kA 70 70 kA 6032.8 5 kA 125 5 kA 125 70 kA 7043 5 kA 150 5 kA 150 70 kA 9052 10 kA 200 10 kA 200 70 kA 10064 10 kA 250 10 kA 250 70 kA 10074 10 kA 250 10 kA 250 70 kA 150

104 10 kA 400 10 kA 300 70 kA 225147 10 kA 400 10 kA 400 70 kA 300187 10 kA 600 10 kA 500 70 kA 400234 10 kA 700 10 kA 700 70 kA 400348 18 kA 1000 18 kA 1000 70 kA 600435 18 kA 1200 18 kA 1200 69 kA 800549 30 kA 1600 30 kA 1600 69 kA 1000625 30 kA 1600 30 kA 1600 69 kA 1200831 42 kA 1600 30 kA 1600 69 kA 1600831 42 kA 1600 42 kA 1200 69 kA 1600

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Technical InformationSeries PCS

➊ Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit.

Electrical RatingsUL/CSA/NEMA IEC

Control Circuit

Rated Operational Voltage (+10%, -15%) 100...240V AC, 24V AC/DC 100...240V AC, 24V AC/DCRated Insulation Voltage 250V 250V-Rated Impulse Voltage 2.5 kV 4 kVDielectric Withstand 1500V AC 2000V-Overvoltage Category II III ➊Operating Frequency 50/60 Hz 50/60 HzInput on state voltage minimum, during start (IN1, IN2) 85V AC, 19.2V DC / 19.2V ACInput on state current (IN1, IN2) 9.8 mA @120V AC/19.6 mA @ 240V AC, 7.3 mA @ 24V AC/DCInput off state voltage maximum (IN1, IN2) 40V AC, 17V DC / 12V ACInput off state current @ input off state voltage (IN1, IN2) <10 mA, <12 mA

Control Power with Fan, during start

3...37 A 215 mA @ 120V AC / 180 mA @ 240V AC, 800 mA @ 24V DC / 660 mA @ 24V AC43...85 A 200 mA @120V AC / 100 mA @240V AC, 700 mA @ 24V AC/DC

Fan Power Control Power108...135 A 20 VA

200 mA @120V AC / 120 mA @ 240V AC, 600 mA @24V AC/DC

201...251 A 40 VA317...480 A 60 VA

Control Power without Fan, during start 3...37 A 205 mA @120V AC / 145 mA @240V AC, 705 mA @ 24V DC / 580 mA @24V AC

Steady State Heat Dissipation and Overload Current Range

Controller Rating (A) Steady State Heat Dissipation (W) Overload Current Range (A)3 11 1..39 12 3..9

16 14 5.3...1619 15 6.3...1925 17 9.2...27.730 19 10...3037 24 12.3...3743 34 14.3...4360 50 20...6085 82 28.3...85

108 62 27...108135 75 34...135201 129 67...201251 147 84...251317 174 106...317361 194 120...361480 239 160...480

Auxiliary ContactsUL/CSA/NEMA IEC

Rated Operational Voltage 250V AC/30V DC 250V~/30V DCRated Insulation Voltage 250V 250V~Rated Impulse Voltage 2.5 kV 4 kVDielectric Withstand 1500V AC 2000V~Overvoltage Category II III ➊Operating Frequency 50/60 Hz 50/60 HzUtilization Category D300/D300 AC15

TB-97, -98(OVLD/Fault)

Type of Control Circuit Electromagnetic relayNumber of Contacts 1Type of Contacts Normally Open (N.O.)Type of Current AC/DCRated Operational Current (max.) 0.6 A @ 120V ~ and 0.3 A @ 240V-Conventional Thermal Current Ith 1 AMake/Break VA 432/72

TB-13, -14(Normal/Up-to-Speed)

Type of Control Circuit Electromagnetic relayNumber of Contacts 1Type of Contacts Normally Open (N.O.)Type of Current AC/DCRated Operational Current (max.) 0.6 A @ 120V ~ and 0.3 A @ 240V-Conventional Thermal Current Ith 1 AMake/Break VA 432/72

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Technical InformationSeries PCS

Electrical RatingsSide-Mount Auxiliary Contacts

UL/CSA/NEMA IECRated Operational Voltage 250V AC/30V DC 250V/30V DCRated Insulation Voltage 250V 250V ACRated Impulse Voltage 2.5 kV 4 kVDielectric Withstand 1500V AC 2000V ACOvervoltage Category II III➊Operating Frequency 50/60 Hz 50/60 Hz

TB-23, -24(Normal/Up-to-Speed)TB-33, -34(Normal/Up-to-Speed)

Utilization Category C300/R150 AC-15/DC-13Type of Control Circuit Electromagnetic relayNumber of Contacts 1Type of Contacts Normally Open (N.O.)Type of Current AC/DCRated Operational Current (max.) 1.5 A @ 120V AC, 0.75A @ 240V AC, 1.17 A @ 24V DCConventional Thermal Current Ith 2.5 AMake/Break VA 1800/180V AC, 28V DC (resistive)

TB-11, 12(Normal/Up-to-Speed)

Type of Control Circuit B300/R300 AC-15/DC-13Type of Control Circuit Electromagnetic relayNumber of Contacts 1Type of Contacts Normally Open (N.O.)Type of Current AC/DCRated Operational Current (max.) 3 A @ 120V AC, 1.5A @ 240V AC, 1.17 A @ 24V DCConventional Thermal Current Ith 5 AMake/Break VA 3600/360 V AC, 28V DC (resistive)

Environmental

Operating Temperature Rating-5...50 °C (23...122 °F) (open)

-5...40 °C (23...104 °F) (enclosed)Storage and Transportation Temperature Range -25...85 °C (-13...185 °F)Altitude 2000 m (6560 ft)Humidity 5…95% (non-condensing)Pollution Degree 2Type of Protection IP2X

Mechanical Ratings

Resistance to VibrationOperational 1.0 G Peak, 0.15 mm (0.006 in.) displacementNon-operational 2.5 G Peak, 0.38 mm (0.015 in.) displacement

Resistance to ShockOperational 15 GNon-operational 30 G

Line Power TerminalsCable SizeTightening Torque

3...37 A2.5...25 mm2 (14...4 AWG)

2.3...2.8 N•m (20...25 in-lbs)

43...85 A2.5...95 mm2 (14...3/0 AWG)

11.3...12.4 N•m (100...110 in-lbs)108...135 A 16.9 N•m (150 in-lbs)201...251 A Two M10 x 1.5 diameter holes per power pole317...480 A Two M12 x 1.75 diameter holes per power pole

Load Power TerminalsCable SizeTightening Torque

3...37 A2.5...16 mm2 (14...6 AWG)

2.3...2.5 N•m (20...22.5 in-lbs)

43...85 A2.5...50 mm2 (14...1 AWG)

11.3...12.4 N•m (100...110 in-lbs)108...135 A 23 N•m (200 in-lbs)201...251 A Two M10 x 1.5 diameter holes per power pole317...480 A Two M12 x 1.75 diameter holes per power pole

Control TerminalsCable SizeTightening Torque

All0.2...2.5 mm2 (24...14 AWG)

0.5...0.9 N•m (4.4...8.0 in-lbs)Other

UL/CSA/NEMA IEC

EMC Emissions LevelsConducted Radio Frequency Emissions — Class ARadiated Emissions — Class A

EMC Immunity Levels

Electrostatic Discharge4 kV Contact and 8 kV

Air Discharge8 kV Air Discharge

Radio Frequency Electromagnetic Field — Per EN/IEC 60947-4-2Fast Transient — Per EN/IEC 60947-4-2Surge Transient — Per EN/IEC 60947-4-2

➊ Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit.

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51

56

511

561

512

562

513

06406306206106

)spmA(tnerruC

ru

oh / stratS

PCS Controller Starts per hour (201…480 A)40C, 100% Duty Cycle, 20 sec, 350% (with standard fan)

PCS-201, 251

PCS-317, 361

PCS-480

Operational CurvesSeries PCS

Overload Relay Trip Curves Hot Cold

Trip Class 10 Trip Class 15 Trip Class 20

Starts per Hour CurvesPCS Controller - Starts per hour

40C, 100% duty cycle, 10 sec., 350%, no fan

60

50

40

30

20

10

0

Star

ts /

Hour

Current (amps)

0 5 10 15 20 25 30 35 40

PCS-003, 009

PCS-016, 019

PCS-025, 030, 037

140

120

100

80

60

40

0

Star

ts /

Hour

20

Current (amps)

0 5 10 15 20 25 30 35 40

PCS-003, 009

PCS-016, 019

PCS-025, 030, 037

PCS Controller - Starts per hour40C, 100% duty cycle, 10 sec., 350%, with fan

Current (amps)

s / H

our

tratS

PCS Controller - Starts per hour 40C,100% Duty Cycle, 20sec, 350% (with standard fan)

0

20

40

60

80

100

120

140

160

180

200PCS-043

PCS-060

PCS-085

0 10 20 30 40 50 60 70 80 90

PCS Controller Starts per hour (108-135A)40C, 100% Duty Cycle, 20 sec, 350% (with standard fan)

Current (amps)

0

20

40

60

80

100

120

140

160

180

200PCS-108

PCS-135

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

s / H

our

tratS

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Two Wire Configuration

Three Wire Configuration

Wiring DiagramsSeries PCS

Delta Connected ➊

Delta Connected ➊

Line Connected ➊

Line Connected ➊

➊ Line or Delta Connected selection are determined by the customer. - PCS DIP Switch #15 “ON”: PCS set for Line Connected Motors - PCS DIP Switch #15 “OFF”: PCS set for Delta Connected Motors

➊ Line or Delta Connected selection are determined by the customer. - PCS DIP Switch #15 “ON”: PCS set for Line Connected Motors - PCS DIP Switch #15 “OFF”: PCS set for Delta Connected Motors

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Isolation Contactor Configuration

Reversing Configuration

Wiring DiagramsSeries PCS

Note: Minimum off timeequals 1 second

Line Connected ➊

Line Connected ➊ Delta Connected ➊

Delta Connected ➊

➊ Line or Delta Connected selection are determined by the customer. - PCS DIP Switch #15 “ON”: PCS set for Line Connected Motors - PCS DIP Switch #15 “OFF”: PCS set for Delta Connected Motors

➊ Line or Delta Connected selection are determined by the customer. - PCS DIP Switch #15 “ON”: PCS set for Line Connected Motors - PCS DIP Switch #15 “OFF”: PCS set for Delta Connected Motors

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PCS Softstarter Controller

Minimum Enclosure Size

DimensionsSeries PCS

C G

E

D

A

B

F

CA

B

Controller A B C D E F G Mounting Hole Size

Weight(kg (lbs)

3…37A 44.8 (1-49/64) 139.7 (5-1/2) 100 (4-21/64) 35 (1-3/8) 132 (5-13/64) 46.4 (1-13/16) 2 (1/16) 4.6 (0.18) 0.86 (1.9)

43…85A 72 (2-26/32) 206 (8-1/8) 130 (5-1/8) 55 (2-5/32) 198 (7-25/32) 102 (4) 2 (1/16) 5.3 (0.21) 2.25 (5.0)

108...135A 196.4 (7.74) 443.7 (17.47) 205.2 (8.08) 166.6 (6.56) 367 (14.45) ~ ~ 7.5 (0.295) 15 (33)

201...251 225 (8.86) 560 (22.05) 265.3 (10.45) 150 (5.91) 504.1 (19.85) ~ ~ 11.5 (0.45) 30.4 (67)

317...480 290 (11.42) 600 (23.62) 298 (11.73) 200 (7.87) 539 (21.23) ~ ~ 11.5 (0.45) 45.8 (101)

Controller Height B Width A Depth C Fan Requirements

3…37 A 305 (12) 224 (9) 152 (6) none

43…85 A 406 (16) 305 (12) 203 (8) none

108...135 A 762 (30) 610 (24) 305 (12) none

201...251 A 965 (38) 762 (30) 356 (14) none

317...480 A 1295 (51) 914 (36) 356 (14) none

Dimensions are in millimeters (inches). Dimensions not intended for manufacturing purposes.

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DimensionsSeries PCS

CA

B

Enclosed Type Line-Connected Controllers

ControllerRating (A)

IP65 (Type 4/12)Disconnect Rating B Height A Width C Depth

Non-Combination Controller3 — 356 (14) 305 (12) 152 (6)9 — 356 (14) 305 (12) 152 (6)

16 — 356 (14) 305 (12) 152 (6)25 — 356 (14) 305 (12) 152 (6)30 — 356 (14) 305 (12) 152 (6)37 — 356 (14) 305 (12) 152 (6)43 — 406 (16) 356 (14) 203 (8)60 — 406 (16) 356 (14) 203 (8)85 — 406 (16) 356 (14) 203 (8)

108 — 762 (30) 610 (24) 305 (12)135 — 762 (30) 610 (24) 305 (12)201 — 914 (36) 762 (30) 406 (16)251 — 914 (36) 762 (30) 406 (16)317 — 1524 (60) 914 (36) 406 (16)361 — 1524 (60) 914 (36) 406 (16)480 — 1524 (60) 914 (36) 406 (16)

Combination Controllers with Fusible Disconnect3 30 A/J 508 (20) 406 (16) 203 (8)9 30 A/J 508 (20) 406 (16) 203 (8)

16 30 A/J 508 (20) 406 (16) 203 (8)25 30 A/J 508 (20) 406 (16) 203 (8)30 60 A/J 508 (20) 406 (16) 203 (8)37 60 A/J 508 (20) 406 (16) 203 (8)43 60 A/J 610 (24) 508 (20) 203 (8)60 100 A/J 610 (24) 508 (20) 254 (10)

85 ➊ 100 A/J 610 (24) 508 (20) 254 (10)

85 ➋ 200 A/J 762 (30) 610 (24) 305 (12)108 200 A/J 914 (36) 762 (30) 406 (16)135 200 A/J 914 (36) 762 (30) 406 (16)201 400 A/J 1219 (48) 914 (36) 406 (16)251 400 A/J 1219 (48) 914 (36) 406 (16)317 600 A/J 1524 (60) 914 (36) 406 (16)361 600 A/J 1524 (60) 914 (36) 406 (16)480 600 A/J 1524 (60) 914 (36) 406 (16)

Combination Controllers with Circuit Breaker3 15 A 508 (20) 406 (16) 203 (8)9 15 A 508 (20) 406 (16) 203 (8)

16 20 A 508 (20) 406 (16) 203 (8)25 30 A 508 (20) 406 (16) 203 (8)30 40 A 508 (20) 406 (16) 203 (8)37 50 A 508 (20) 406 (16) 203 (8)43 80 A 610 (24) 508 (20) 203 (8)60 100 A 610 (24) 508 (20) 254 (10)85 125 A 610 (24) 508 (20) 254 (10)

108 175 A/175 A Plug 914 (36) 762 (30) 406 (16)135 225 A/225 A Plug 914 (36) 762 (30) 406 (16)201 300 A/300 A Plug 1219 (48) 914 (36) 406 (16)251 400 A/400 A Plug 1219 (48) 914 (36) 406 (16)317 600 A/600 A Plug 1524 (60) 914 (36) 406 (16)361 600 A/600 A Plug 1524 (60) 914 (36) 406 (16)480 800 A/800 A Plug 1524 (60) 914 (36) 406 (16)

➊ Dimensions for FHD-43, FAD-44, FBD-47, and FCD-48. ➋ Dimensions for FHD-44, FAD-45, FBD-48, and FCD-49.

IMPORTANT NOTE:Factory installed options may affect enclosure size requirements. Exact dimensions can be obtained after order entry. Consult your local Sprecher + Schuh representative.

A C

B Dimensions are in millimeters (inches). Dimensions not intended for manufacturing purposes.

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DimensionsSeries PCS

Notes