Asphalt Shingles, Built-up Asphalt Membrane Roofing and Modified Bituminous Membrane Roofing The product group includes asphalt shingles applied over underlayment, and low-slope roofing assemblies consisting of various combinations of factory-produced asphalt-saturated/coated base sheets, ply sheets and cap sheets together with specified viscous asphalt coatings, adhesives and surfacings. REFERENCED PCR: The Norwegian EPD Foundation (EPD-Norge) PCR for “Roof Waterproofing”, NPCR 22, Issued October 12, 2012 PRODUCT CATEGORY RULES FOR PREPARING AN ENVIRONMENTAL PRODUCT DECLARATION FOR PRODUCT GROUP PCR VERSION ADOPTION VALIDITY PERIOD JULY 2014 JUNE 2019
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Asphalt Shingles, Built-up Asphalt Membrane Roofing and Modified Bituminous Membrane Roofing The product group includes asphalt shingles applied over underlayment, and low-slope roofing
assemblies consisting of various combinations of factory-produced asphalt-saturated/coated base
sheets, ply sheets and cap sheets together with specified viscous asphalt coatings, adhesives and
surfacings.
REFERENCED PCR:
The Norwegian EPD Foundation (EPD-Norge) PCR for “Roof Waterproofing”, NPCR 22,
Issued October 12, 2012
PRODUCT CATEGORY RULES FOR PREPARING AN ENVIRONMENTAL PRODUCT DECLARATION FOR PRODUCT GROUP
PCR VERSION ADOPTION VALIDITY PERIOD
JULY 2014 JUNE 2019
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Preparing an Environmental Product Declaration for Product Group
These product category rules (PCR) have been developed under the general program instructions for ASTM International’s Environmental Product Declaration (EPD) Program. The PCR are intended for use by North American organizations and other interested parties for preparing EPDs for Asphalt Shingles and Bituminous Membrane Roofing.
The following key aspects of the referenced Roof Waterproofing PCR, The Norwegian EPD Foundation (EPD-Norge) PCR for “Roof Waterproofing”, NPCR 22, make them inappropriate for direct adaptation to the North American situation and for direct use as PCR for North American asphalt shingles and bituminous roofing systems:
• TechnicaldataandstandardslistedorreferredtoareEuropeanandnotdirectlyapplicabletoNorthAmerica; and
• TheimpactmeasureslistedreflectEuropeancharacterizationmodelsandunitsofmeasureratherthanthose specified in the Tool for the Reduction and Assessment of Chemical and other Environmental Impacts (TRACI) system used in North America.
In addition, ASTM International’s North American PCR for Single Ply Roofing Membranes, November 2013,wasreviewedbutwasnotadaptedduetodevelopmenttimingaswellasdifferencesinscopeofmaterials,buildingusetypeanddifferingfunctionalunits.
1.1 | GOAL AND SCOPE
ThisPCRdocumentspecifiesrules,requirements,andguidelinesfordevelopingEPDsforAsphaltShinglesandBituminousMembraneRoofingandunderlyingrequirementsofrelatedLifeCycleAnalysis(LCAs).ThesePCRarevalidfor,andproviderequirementsfor,bothBusiness-to-Business(BtoB)andBusiness-to-Consumer (BtoC) EPDs. An EPD prepared under these PCR will present data that has been aggregated over some or all of the following phases of the life cycle depending on whether the EPD is BtoB or BtoC:
WhilenotnecessarilycomplyingwiththeCENEN15804standard,itisreferencedinSection12andhasbeenconsultedwithregardtoselectedrequirementsandpresentationdetailsthatgobeyondorexpandon the above-noted ISO standards.
1.2 | EPD OWNERSHIP/RESPONSIBILITY
The producers or group of producers who develop an EPD following these PCR maintain sole ownership and have responsibility and liability for their EPD.
2.0 Period of Validity
ThisPCRdocumentiseffectiveforfive(5)yearsfromthelatestdateofpublication.Ifafter5years,relevantchangesintheproductcategoryorotherrelevantfactorshaveoccurred(forexample,LCAmethodology), the document will be revised.
AnEPDcreatedunderthesePCRshallbevalidforafive(5)yearperiodfromthedateofissueafterwhichitshallbereviewedandverified.AnEPDshallonlybereassessedandupdatedafter5years,asnecessary,toreflectchangesintechnologyorothercircumstancesthatcouldalterthecontentandaccuracy of the declaration. The process for verification and establishing the validity of an EPD shall be in accordancewithISO14025andISO21930.
Asphalt shingle: a small unit of prepared roofing for installation with similar units in overlapping rows oninclinesnormallyexceeding25%,factory-producedwithoneormorelayersoffelt,impregnatedandcoated on both sides with asphalt and surfaced with mineral granules or an alternative surfacing material that provides protection for the asphaltic coating.
Built-up bituminous membrane roofing (BUR):acontinuous,semi-flexibleroofmembrane,consisting of multiple factory-produced sheets manufactured from saturated or coated felt or fiberglass mat, assembled in place with alternate layers of roofing-grade asphalt, and surfaced with mineral aggregate,bituminousmaterials,aliquid-appliedcoatingoragranule-surfacedcapsheet.
Modified bituminous membrane roofing:acontinuous,semi-flexibleroofmembrane,consistingofone or more factory-produced sheets manufactured with asphalt, polymer modifiers, reinforcements, and, if applicable, mineral surfacings. Polymer modifiers include primarily atactic polypropylene (APP)
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andstyrenebutadienestyrene(SBS).Reinforcementsincludepolyesterand/orfiberglassmat.Factory-applied surfacings include ceramic-coated or slate granules and metal or polymer foils.
Underlayment: one or more layers of felt, sheathing paper, nonbituminous-saturated felt or other material over which asphalt shingles are applied.
4.0 Informed Comparison
EPDs may enable comparison between products but do not themselves compare products, as stated inISO14025Sections4and6.7.2.ItshallbestatedinEPDsforbuildingproductscreatedusingthesePCR that only EPDs prepared from cradle-to-grave life-cycle results and based on the same function, quantifiedbythesamefunctionalunit,andtakingaccountofreplacementbasedontheproductRSLrelative to an assumed building service life, can be used to assist purchasers and users in making informed comparisons between products. The basis of a comparison shall include the product application inaccordancewithISO21930andclearlydefinedandjustifiedscenariosformodulesA4,A5,B1-B7andC1-C4(seeFigure1).
EPDs based on cradle-to-gate information modules shall not be used for comparisons unless comparisons aremadeinabuildingcontextusingafunctionalunitandcomplyingwithalloftherequirementssetoutinISO14025,section6.7.2.EPDsbasedonadeclaredunitshallnotbeusedforcomparisons.
These PCR cover BtoB and BtoC EPDs. If an EPD is only BtoB, then the following shall be stated in the EPD: This EPD covers only the cradle-to-gate impacts of Asphalt Shingles and Bituminous Roofing using a declared unit and the results cannot be used to compare between products.
5.0 Company/Organization, Product, and Product Category
5.1 | DESCRIPTION OF COMPANY/ORGANIZATION
Thenameofthecompany/organizationaswellastheplace(s)ofproductionoffinishedproductshallbeprovidedintheEPD.TheEPDmayalsoincludegeneralinformationaboutthecompany/organizationsuchastheexistenceofqualitysystems,anenvironmentalmanagementsystemaccordingtoISO14001,or any other environmental management system in place.
5.2 | DEFINITION OF PRODUCT CATEGORY
These PCR address the specific Asphalt Shingles and Bituminous Roofing produced from the products showninTable1,whichalsoshowsthestandardsthatprovidedetaileddescriptionsandspecificationsforeach product. The most current revision of the specifications listed in the table applicable to the specific product is to be used.
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The EPD shall provide a narrative description of the product that will enable the user to clearly and unambiguously identify the product. This description shall include, where relevant:
• Productidentificationbybrandname,materialtype,andsimplevisualrepresentation,whichmaybeby photograph or graphic illustration;
• TheappropriateandmostcurrentASTM,ANSI,ICC-ES,UL,CSAorotherproductspecificationsincludingpertinentphysicalpropertiesandtechnicalinformation(forexample,fireresistancestandards that are met);
• Flowdiagramillustratingmainunitprocessesbylife-cyclestageaccordingtothescopeofthedeclaration; and
• Materialsandsubstancestobedeclared.
Material contents of the finished building product, including packaging, shall be declared in terms of the main components. Substances officially classified as hazardous according to relevant national or international regulations shall be stated. Product-specific data that is confidential because of the competitive business environment, intellectual property rights, or similar legal restrictions need not be declaredexceptwheresuchdatainvolvesregulatedhazardoussubstances,whichmustalwaysbedisclosed.
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Thefunctionalunitofaproductprovidesthequantitativenormalizationforcomparingproductsofequivalentfunction(functionalunit)orequivalentspecification.AfunctionalunitisdefinedforEPDscovering the complete cradle-to grave life cycle or the cradle-to-gate life cycle with a use stage scenario.
A declared unit is defined for EPDs covering only the cradle-to-gate or cradle-to-gate plus end-of-life stages(seeSection6.2).IftheintendeduseoftheEPDisforcomparisonpurposesbetweendifferentbuilding products, the entire life cycle shall be included, including the use and end-of-life stages. In such situations the functional unit shall be used as the reference, not the declared unit.
ForAsphaltShinglesandBituminousMembraneRoofing,thedeclaredunitshallbe1m²[10.8ft²].Aweighted average thickness or other applicable aspects of the product shall be stated when the EPD deals withagenericorrepresentativeproductgroupwithdifferentthicknesses.Theweightsshallreflecttherelative production volumes for the relevant materials.
Thefunctionalunitshallbe100m²[1076.4ft²]ofconstructedareausingtheproduct,includingalllayersrequiredtoachievetheexpectedperformance.Explanationoftheselectedfunctionalunitshallbestated clearly, including the reference service life, installation methods and all ancillary materials such as ballasting, fasteners and adhesives.
Cradle-to-Gate or “Information Module” (BtoB EPDs) | The life-cycle activities and related processesshallincludemodulesA1,A2,andA3—theproductionstage—asdefinedbelow,withscenariosfor other life-cycle stages as appropriate.
Cradle-to-Grave (mandatory for BtoC EPDs) | Acompletecradle-to-graveLCAshallbedevelopedfor the product, including all life-cycle stages and modules, for a specified defined function and service life,inclusiveofmaintenanceandreplacementandend-of-lifeeffects.
Thesystemboundariesforbothcradle-to-gateandcradle-to-graveLCAincludetheaveragetransportationofmajorinputsto(andwithin)eachlife-cyclestage.Thecradle-to-graveLCAalsoincludes shipment of products to building site locations by common modes as well as average transportation to a landfill or other disposition at the end of the service life for each application.
Any site-generated energy and purchased electricity shall be included in the system boundary. The extraction,processing,anddeliveryofpurchasedprimaryfuels,forexample,naturalgasandprimaryfuels used to generate purchased electricity, shall also be included within the boundaries of the system. ThesourcesforpurchasedelectricityfortheproductionstagewillbebasedonpublishedU.S.and/orCanadiangovernmentsourcesforregionalgridsthatareeitherself-sufficientornetexporters,ifavailable.IftherelevantgridisnotineithercategorythegridfuelmixshallincludethenextlargestNERC(NorthAmericanElectricReliabilityCorporation)regionorregionalaveragedgridmixvaluesforthemajorEast,WestandTexasgridsthatarenotconnected.TheNorthAmericanaveragegridmixshall be used for the construction and use stages if the use location is not known, as may be the case for industry average or brand-specific average EPDs involving widely dispersed plants. The sources for electricity (calculation procedure) shall be documented.
In the case of Asphalt Shingles and Bituminous Membrane Roofing the following are factors to be taken into account for each life-cycle stage.
• Averageorspecifictransportationofrawmaterials(includingrecycledmaterials)fromextractionsite or source to manufacturing site (including any recovered materials from source to be recycled in the process) and including empty backhauls, and transportation to interim distribution centers or terminals;
• Averageorspecifictransportationfrommanufacturingsitetorecycling/reuse/landfillforpre-consumer wastes and unutilized by-products from manufacturing, including empty backhauls; and
• Referenceservicelifeofthebuildingshallbeassumedtobe60yearsandthemaintenanceregimeand number of replacements of the building product shall be declared accordingly (note that an assumed60-yearreferenceservicelifeforthebuildingisanacceptedtimeperiodforthepurposeofcomparative analysis);
• Includeanymaintenance/replacementofthebuildingproductrequiredtoattainthereferenceservicelife of the building;
• Maintenance/replacementsaretobemodeledaccordingtomanufacturers’guidelinesregardingthereference service life of the product, which must be based on a verifiable product performance history;
• Whentheproductreferenceservicelifeislessthantheassumedbuildingservicelife(60years),theaggregatedproductstage,constructionprocessstage,maintenanceandrepairduringtheRSLandendoflifestageimpacts(modulesA1–A5,B2-B3andC1–C4)associatedwiththenumberofchangeoversnecessarytoequaltheservicelifeofthebuildingshallbeincluded.Whentheproductservicelifeisgreater than the building service life, the initial production impacts shall be fully calculated and shall notbediscountedtoreflecttheremainingproductservicelife;
• Whenthereferenceservicelifeofabuildingproductislessthantheassumedbuildingservicelife(60years)thenumberofreplacementsthatwillbenecessarytofulfilltherequiredperformanceandfunctionality over the building service life shall be identified. The combined impacts of the originally product and any replacements shall be determined by dividing the building service life by the service lifeoftheproduct,andtheimpactsmultipliedbytheresult.Forexample,iftheexpectedservicelifeofacomponentis25years,theimpactswouldbemultipliedby2.40,thusnormalizingthechangeoverstobeequivalenttotheassumed60-yearbuildingservicelife;and
Any transportation data other than identified above shall be indicated. If transportation information is includedinotherstagesthanindicated,orifnotransportationinformationexistsandassumptionsaremade, this should be noted.
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Temporal | The obtained information from the manufacturing process should be annual values, preferably from the previous twelve-month period or calendar year. Average background or secondary data shall not be older than ten years unless accompanied by a statement attesting to the validity of older data.
Geographical | The geographic region of the relevant life-cycle stages included in the calculation of representative data shall be documented.
Technological | Data shall represent technology in use.
The use of specific or generic background data shall be documented. The following distribution will be applied:
• Ifmultiplesuppliersareusedforonematerial,thenaweightedaverage,basedonvolumeormass,shall be used to assign transport distance and mode.
Forgenericdata,nationaldatabasesshallbeusedtotheextentthattheyareapplicable(forexample,U.S.LifeCycleInventoryDatabase,www.nrel.gov/lci). If appropriate national data is not available, sources for similartechnologyadjustedfornationalboundaryconditions(forexample,energymix)maybeused.
All data sources shall be specified, including database and year of publication (reference). Sources of data fortransportmodels(includingtransportmode,distances,andquantitiestobetransported)andthermalenergyproductionshallbedocumented.Whereproxydataisusedintheabsenceofspecificdataforchemicalsorotherinputs,thesourceandjustificationforselectionoftheproxiesshallbedocumentedintheLCAreport.
When preparing a company-average EPD for an identical product manufactured at multiple facilities, theLCIdataforeachsiteshallbeweightedtodetermineacompanyaverage.Weightingshallbebyproduct production. Data reported in the declarations shall be as production-weighted averages of multiple facilities.
The product content will be described in the declaration. Product specific data that is confidential because of the competitive business environment, intellectual property rights or similar legal restrictions need not be declared. In such cases, a notation that the information is confidential will be made along with the description of the function of the component.
Criteriafortheexclusionofinputsandoutputs(cut-offrules)intheLCAandinformationmodulesandany additional information are intended to support an efficient calculation procedure. They shall not be appliedinordertohidedata.Anyapplicationofthecriteriafortheexclusionofinputsandoutputsshallbe documented. Data gaps may be filled by conservative assumptions with average or generic data. Any assumptions for such choices shall be documented.
Thecutoffcriteriaforflowstobeconsideredwithinthesystemboundaryareasfollowsincaseofinsufficient input data or data gaps for a unit process:
Mass | Ifaflowislessthan1%ofthecumulativemassofthemodelflows,itmaybeexcluded,providedits environmental relevance is minor.
Energy | Ifaflowislessthan1%ofthecumulativeenergyofthesystemmodel,itmaybeexcluded,provided its environmental relevance is minor.
Environmental relevance | Materialandenergyflowsknowntohavethepotentialtocausesignificantemissions into air, water, or soil related to the environmental indicators of these PCR shall be included evenifsuchflowsmeettheabovecriteriaforMassandEnergy.
Alistofhazardousandtoxicmaterialsandsubstancesshallbeincludedintheinventoryandthecutoffrules do not apply to such substances.
7.3 | DATA QUALITY REQUIREMENTS
Any secondary data source used in the underlying life-cycle inventory shall be complete and representative of the applicable North American region in terms of its geographic and technological coverage and of a recent vintage, which is typically less than ten years old. Any deviations from these requirementsforsecondarydatashallbedocumented,andthefollowingapply:
• WhentheowneroftheEPDisnottheownerofallupstreamprocesses,theownershallcontacthissuppliers within the system boundary. If the suppliers do not supply data, the owner shall use the best-availabledataintheliteraturebasedondataqualityrequirementsofthisPCR.
• Datashallbeidentifiedasdirect(forexample,measurementsorpurchasingrecords),indirect(basedon calculations), estimated, or other.
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Source: NIST: http://physics.nist.gov/Pubs/SP811/appenB9.html; http://www.nist.gov/pml/wmd/metric/temp.cfm; and http://www.nist.gov/pml/wmd/metric/common-conversion-b.cfm
7.5 | ALLOCATION RULES
In a production process in which more than one type of product is generated, it is necessary to allocate theenvironmentalflows(inputsandoutputs)fromtheprocesstothedifferentproductstogetproduct-basedinventorydata.Allocation,ifrequired,shallfollowtherequirementsandguidanceofISO14044:2006,Clause4.3.4.
Recycled and recovered materials shall be considered raw materials. Only the materials, water, energy, emissionsandotherelementalflowsassociatedwithcollecting,reprocessing,handling,sortingandtransportation from the point of collection through the generating industrial process to their use in the production process need to be considered. Any allocations before reprocessing shall be allocated to the original product. Recycled and recovered materials, with fuel content and used as fuels, such as used tires, shall be considered alternative energy.
Allocation related to transport shall be based on the mass of transported product.
When a product’s original function is no longer needed or possible, the product can be processed furtherinawastemanagementsystem.Forexample,itcanberecycled,reused,orenergyrecovered.Emissionsfromdownstreamrecyclingorcombustionaftertheend-of-wastestatewillbeallocatedtothenew downstream products, such as heat and electricity. In the case of incineration of wastes for energy
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production at the primary production site, the combustion emissions shall be allocated to the building productunlesstheenergyisexported.
Recycling processes should be treated as closed loop recycling, as long as no change occurs in the inherent properties of the recycled material. In such cases, the need for allocation is avoided since the use of secondary material displaces the use of virgin (primary) materials.
Ifdifferentallocationoptionsarerelevantandadeviationofgreaterthan20%isaforeseenoutcome,asensitivityanalysisshallbeinitiated.Thesedifferentallocationapproachesanddatasetsshallbedocumented and declared.
8.0 Impact Categories and Characterization Factors
TABLE 4: Declaration of Environmental Category Indicator Results, Use of Resources, and Generation of Waste
Category Indicator Unit
Global warming potential (GWP) kg CO₂ equiv
Acidification potential kg SO₂ equiv
Eutrophication potential kg N equiv
Smog creation potential kg O₃ equiv
Ozone depletion potential kg CFC-11 equiv
Total primary energy consumption
Nonrenewable fossil MJ (HHV)
Nonrenewable nuclear MJ (HHV)
Renewable (solar, wind, hydroelectric, and geothermal) MJ (HHV)
Renewable (biomass) MJ (HHV)
Material resources consumption
Nonrenewable material resources kg
Renewable material resources kg
Net fresh water (inputs minus outputs) L
Non-hazardous waste generated kg
Hazardous waste generated kg
Notes for Table 4:
1. TheimpactcategoriesofLifeCycleImpactAssessment(LCIA)shallbecalculatedusingcharacterizationfactorsspecifiedinversion2.1ofUSEPATRACI(ToolfortheReductionandAssessment of Chemical and Other Environmental Impacts). http://www.epa.gov/nrmrl/std/traci/traci.html
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2. Fresh water is naturally occurring water on the earth’s surface and underground as groundwater in aquifersandundergroundstreams.Thetermspecificallyexcludesseawaterandbrackishwater.
3. Recoveredorrecycledmaterialsareneithernon-renewablenorrenewableresourcesunderISOdefinitions. The use of such materials can be reported as Additional Environmental Information as perclause9.
5. Recycledandrecoveredmaterialswithfuelcontentandusedasfuels,suchasusedtires,shallbeconsidered alternative energy.
9.0 Additional Environmental Information
An EPD shall include, where relevant, additional information such as given the points below, related to environmentalissues,otherthantheenvironmentalinformationderivedfromLCA,LCI,orinformationmodules and other than emissions to water and to indoor air. This information shall be separated from theinformationdescribedinISO21930,8.2.2and8.2.3.
• Geographicalaspectsrelatingtoanystagesofthelifecycle(forexample,adiscussionontherelation between the potential environmental impact(s) and the location of the product system);
• Organization’sadherencetoanyenvironmentalmanagementsystem,withastatementonwhereaninterested party may find details of the system;
• Anyotherenvironmentalcertificationprogramappliedtothebuildingproductandastatementonwhere an interested party may find details of the certification program;
• Otherenvironmentalactivitiesoftheorganization,suchasparticipationinrecyclingorrecoveryprograms, provided details of these programs are readily available to the purchaser or user and contact information is provided;
Additional information shall only be related to environmental issues. Information and instructions on product safety unrelated to the environmental performance of the building product shall not be part of a Type III environmental declaration.
10.0 EPD Supporting Data
AprojectreportshallbepreparedinaccordancewiththerequirementsandguidanceofISO14044:2006,Clause6,forthird-partyreports.ThisinformationshalldocumenttheLCAstudyandadditionalenvironmental information in a systematic, comprehensive way, and shall be made available to the verifier inordertodemonstratethattherequirementsofthisPCRdocumentandISO21930“Environmentaldeclarationofbuildingproducts”havebeenmet.Theprojectreportshallinclude,whererelevant:
The following demonstration of verification shall be completed and included with the EPD. Note that third-party verification is optional for BtoB EPDs, but mandatory for BtoC EPDs.
Demonstration of Verification
PCR review, was conducted by:
< name and organization of the chair, and information on how to contact the chair through the programme operator >
Optional for business to business communication, mandatory for business to consumer communication.
All Type III environmental declarations in a product category shall follow the format and include the parameters as identified in this PCR. The following general information shall be declared in the EPD:
Name and address of the manufacturer(s);
• Productidentificationbyname(including,forexample,productioncode)andasimplevisualrepresentation of the product;
• Descriptionofthebuildingproduct’suseandthefunctionalordeclaredunitoftheproducttowhichthe data relates;
• StatementthattheEPDrepresentsanaverageperformanceincaseswhereanEPDdeclaresanaverageperformance for a number of products, with the standard deviation of the product’s performance with respect to the average stated;
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• WhethertheindependentreviewoftheEPDanddatawasconductedbyaninternalorexternalverifier (third-party verification is mandatory for BtoC EPDs);
• Name,address,phonenumber,faxnumber,ande-mailofthethird-partyverifierandlogooftheverification body, if applicable; and
• ISO14025:20069.2.2statesthat,“TypeIIIenvironmentalproductdeclarationsintendedforbusiness-to-consumer communication shall be available to the consumer at the point of purchase.