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    PROJECT TITLE: DESIGN OF GRAVELROAD AT MBAGALA.

    CASE STUDY :SAKUPROJECT TYPE: DESIGN.

    STUDENT NAME: ADAUS PASCHAL.

    ADMISSION NO: 1001016998

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    INTRODUCTION

    Saku is located at Mbagala in Temeke municipal where people use as the

    habitat. The existing road was the earth road which being used for transportation,

    due to increase of people and traffic volume now days the road does not

    perform well means of transportation. Gravel road is needed in order to improve

    transportation in Saku. The scope of this is 2km.

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    PROBLEM STATEMENT

    The increase in traffic volume, population and social activities in Saku, the

    earth road does not perform well means of transportation. The loose of

    confortability of road user, extent damage and loose of sufficient camber on the

    road surface.

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    OBJECTIVES

    GENERAL OBJECTIVEThe main objective of this project is to design the gravel road from Mzambarauni to

    saku 2km long.

    SPECIFIC OBJECTIVE

    Design of gravel thickness layers which can withstand the expected traffic loading

    during the road services.

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    OUTCOME

    The design documents.

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    METHODOLOGY.

    Literature review

    Data collection

    Data analysis and design

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    LITERATURE REVIEW

    The road that will be designed is that which will accommodate the maximum

    number of vehicles which are used by the previous road. This due to an

    increases in traffic volume, social activities and business activities at Saku now

    days the road fail to perform well means of transportation. The road expected

    to be designed should have the following characteristics:

    i. To offer the complete freedom to the road users.

    ii. Easy to short distance travel.

    iii. Speed movement that will related to severity to accident.

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    DESIGN FACTORS

    The design factors to be considered1. Design wheel load

    2. Strength of sub grade

    3. Climatic condition

    4. Pavement component materials

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    STRENGTH OF SUB-GRADE

    These are the natural soil of the design place. It is very important layer that carry the total

    load imposed on the road surface .The strength of the sub-grade should be designed from

    the CBR value minimum 15% if found less than 15% soil stabilization should take place .Sub

    grade sample are be taken at an interval of 250m from the chainage of 0+00m.

    The lower the CBR value the thicker the pavement component

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    SUB-BASE /BASE COURSE.

    These are the major pavement layer which carry the imposed wheel load and distribute to

    the sub grade. This layer should be stronger enough .The materials are place on the prepared

    sub grade which may be used as wearing course. Heavy compaction must done to improve

    stability. The CBR value factor is considered in provision of thickness of this layer.

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    WEARING COURSE

    This layer carries the total wheel load and transfer it to the sub base or base course.

    Always be smooth and well compacted of the materials which being used in design. This layer

    will be provided according to the Laboratory tests results of materials.

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    TEST TO BE DONE

    The following tests are to be done and used in design of each layer:

    Attertberg limit (LL,PL and PI).

    Sieve analysis.

    Compaction test (MDD and OMC)

    CBR test.

    CBR value design 90% ile =0.1(n-1)

    where, n=is number test.

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    DESIGN OF WHEEL LOAD

    The weight of vehicle imposed on the pavement layer may affect the performance of

    road surface. These vehicles causes damages are known as commercial vehicle which are

    measured by Standard Axle load (S.a.L).

    One SaL=8160kg or 8.16tone which is measured by Equivalent single Axle (E.S.a).

    E.S.a =[load/8160kg]4.55 or [load/8.16tone]4.55

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    TRAFFIC COUNTING

    These process of counting the total number of vehicles passing through the road is to be

    known. These process is done at 12 hours to the commercial vehicle. Throungh traffic

    counting process Equivalent Standard axle are obtained. In this case the Average Daily Traffic

    (ADT) are included to determine the total number of commercial vehicle passing per week or

    per year.

    Cumulative Equivalent Standard axle Load also is to known.

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    TRAFFIC COUNTING CALCULATION:

    E.S.a =(load/8160kg)4.55 or (load/8.16tone)4.55

    ADT =Total number of vehicles counted

    7days

    Standard axles per day (t) =standard axle/day

    C.E.S.a.L =365xtx[(1+r) n _ 1]

    r

    E.S.A.L= 365ADT(1+r) n

    r

    Where, r=Growth rate of road

    n=Design life of a roadADT=Average Daily Traffic.

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    DATA COLLECTION

    The following data were collected in order to continue with the project:

    1. Soil Laboratory test on the following :

    Compaction test

    Sieve analysis test

    Atterberg limit

    CBR test2.Traffic counting

    3.Assessment on rainfall intensity

    4.Surveying data.

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    Compaction test

    Project: Chainage(km) 00+250 Offset

    Client: T/Pit No Date 31/01/2013

    Operator Adaus Paschal Sample No. ApprovedTEST METHOD CML TEST 1.9, ref BS 1377:Part4:1990

    METHOD TEST No. 1 2 3 4 5 6

    WEIGHT OF SAMPLE (g) 4000

    WATER ADDED (%) 100 200 300 400 500 600

    WEIGHT of MOULD +SAMPLE (g) 5470 5550 5600 5640 5677 5665

    WEIGHT OF MOULD (g) 3685 3685 3685 3685 3685 3685

    WEIGHT OF SAMPLE (g) 1785 1865 1915 1955 1992 1980

    WET DENSITY (kg/m3) 1785 1865 1915 1955 1992 1980FACTOR OF MOULD: 1000

    MOISTURE

    CONTAINE

    R No C8 C14 D57 D24 D68 C23

    WEIGHT

    OF WETSOIL

    +CONTAINER (g) 177.8 204.5 210.6 217.1 242.3 292.5

    WEIGHT OF DRY SOIL + CONTINER (g) 176.6 198.6 202.8 206.9 225.8 268.8

    WEGHT

    OF

    CONTAINE

    R (g) 86.1 84.9 96.7 94.4 81.6 88

    WEIGHT OF WATER (g) 1.2 5.9 7.8 10.2 16.5 23.7

    WEIGHT OF DRY SOIL (g) 90.5 113.7 106.1 112.5 144.2 180.8

    MOISTURE CONTENT (%) 1.3 5.2 7.4 9.1 11.4 13.1DRY DENSITY (kg/m3) 1762 1773 1784 1792 1787 1751

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    MDD (kg/m3) = 1793 OMC (%) = 10.3 NMC (%) = 4.0

    1740

    1750

    1760

    1770

    1780

    1790

    1800

    1 5 9 13

    Drydensity(

    kg/m3)

    Moisture content (%)

    MDD (kg/m3) = 1793 OMC (%) = 10.3 NMC (%) = 4.0

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    SILT SAND GRAVEL

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    0.01 0.10 1.00 10.00 100.00

    Percentag

    epassing(%)

    Sieve size (mm)

    Gradation Curve

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    Dar es Salaam Institute of Technology.

    Civil & Building Engineering Department.

    Materials Testing Laboratory.

    TO BS 1881 : Part 116 : 1983 ATTERBERGS' LIMITS TEST

    CLIENT : BH No.

    LOCATION : SAKU Sample No.

    OPERATOR : ADAUS Depth(m):

    DATE : 05.01.2013

    Test No. 1 2 3 4

    TYPE OF TEST LL LL LL LL PL PL

    Initial dial gauge reading mm 3.5 2.6 2.4 2.5 2.1 2.2 2.2 2.4

    Final gauge reading mm 17.8 17.9 19.7 20.6 21.6 22.8 25.4 26.5

    Cone penetration mm 14.8 17.7 20.1 23.7

    Container No. 29 43 59 8A

    Mass of wet soli + container gm 54.30 64.20 60.60 55.60Mass of dry soil + container gm 53.40 62.50 58.50 53.70

    Mass of container gm 29.10 29.70 28.30 31.00

    Mass of moisture gm 0.90 1.70 2.10 1.90

    Mass of dry soil gm 24.30 32.80 30.20 22.70

    Moisture content (w) % 3.70 5.18 6.95 8.37

    Cone penetration mm 14.8 17.7 20.1 23.7

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    Liquid limit : 17

    Plastic limit (PL) 10

    Plasticity index (PI) 7

    Linear Shrinkage (LS) NP

    12131415161718192021222324

    2526

    2 5 8 11

    CONEP

    ENETRATION(mm)

    MOISTURE CONTENT (%)

    CONE PENETRATION (mm) / MOISTURE CONTENT (%)

    `

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    Motorize traffic Mon Tues

    Wed

    Thurs Fri

    Sat Sun

    Total

    Cars(saloon&RAV4) 111 92 67 52 98 73 72 565

    P/ up&Vans

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    SURVEYING DATA.

    LOCATION:SAKU ROAD OBSERVER:ADAUS PASCHAL

    BS IS FS RISE FALL RL RM

    1.56 100.27 TBM

    1.43 0.13 100.40 RIGHT

    0.59 0.84 101.24 CENTER

    1.07 0.48 100.76 LEFT

    2.35 0.09 0.02 100.74 RIGHT

    2.48 100.61 CENTER

    1.98 0.50 101.11 LEFT

    0.95 1.76 0.22 101.33 RIGHT

    1.50 0.74 0.21 101.54 CENTER

    1.35 0.15 101.69 LEFT

    1.50 0.15 101.54 RIGHT

    1.63 0.13 100.41 CENTER

    2.76 0.13 100.28 LEFT

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    Dar es Salaam Institute of Technology.

    Civil & Building Engineering Department.

    Materials Testing Laboratory.

    CML Test 1.11( BS 1377:Part 4: 1990 and TMH1 method A8: 1986)

    Client: Bearing value at CBR

    Project: SAKU ROAD 2.5mm 5mm Values

    Chainage: Top (%) 19 20 39

    PIT No. Bottom (%) 18 15 33

    SAMPLE No.: SUB GRADE Average CBR Value 19.0 18 36

    Depth(m):

    Date: 12.01.2013 Pr. Constant 0.23 kN/div

    Compaction effort4.5kg 5 layers

    62 blows62 blows

    Before soaking Penetr.of Force on plunger Force on plunger

    4.09 plunger Top Bottom Moisture content at compaction

    4.15 mm PR(div) kN PR(div) kN Tin No. B8

    4.18 0.00 0.0 0.0 0.0 0.0 Tin + wet soil (g) 271.3

    4.14 0.25 2.0 0.5 2.0 0.5 Tin + dry soil (g) 261.2

    0.50 3.0 0.7 3.0 0.7 Tin alone (g) 93.3

    Aftersoaking 0.75 4.5 1.0 4.5 1.0 Moisture content (%) 6.03.95 1.00 5.0 1.2 5.0 1.2

    4.08 1.25 6.5 1.5 6.5 1.5 Moisture content at end of CBR.

    4.11 1.50 7.5 1.7 7.5 1.7 Position Top Centre Bottom

    4.05 1.75 8.0 1.8 8.0 1.8 Tin No. B17

    2.00 9.0 2.1 9.0 2.1 Tin + wet soil (g) 336.8

    Swell(mm) 2.25 10.0 2.3 10.0 2.3 Tin + dry soil (g) 315.5

    -0.009 2.50 11.0 2.5 10.5 2.4 Tin alone (g) 90.7

    dh Volume 2.75 11.5 2.6 11.0 2.5 Moisture content (%) 9.5

    3.00 11.9 2.7 11.0 2.5 Average mc (%) 4.7

    3.25 12.5 2.9 11.5 2.6 Density before soaking

    3.50 13.0 3.0 12.0 2.8 ass of mould + soil(g) 11042

    3.75 13.9 3.2 12.0 2.8 Mould number Z

    4.00 14.5 3.3 12.5 2.9 ass of mould (g) 61254.25 15.0 3.5 12.5 2.9 ass of compacted soil (g) 4917

    4.50 16.0 3.7 13.0 3.0 olume of compacted soil (mls) 2130

    4.75 16.5 3.8 13.0 3.0 Bulk density (Kg/m3) 2.308

    5.00 17.0 3.9 13.0 3.0 Dry density (Kg/m3) 1.792

    5.25 17.5 4.0 14.0 3.2 Moisture content (%) 6.0

    5.50 17.5 4.0 14.5 3.3 Density after soaking

    5.75 18.0 4.1 15.0 3.5 ass of mould + soil(g) 11189

    6.00 18.0 4.1 15.0 3.5 Mould number Z

    6.25 18.5 4.3 15.5 3.6 ass of mould (g) 6125

    6.50 19.0 4.4 16.0 3.7 ass of compacted soil (g) 5064

    6.75 19.0 4.4 16.0 3.7 olume of compacted soil 2130mls 2130.0

    7.00 19.5 4.5 16.5 3.8 Bulk density (Kg/m3) 2.377

    7.25 20.0 4.6 17.0 3.9 Dry density (Kg/m

    3

    ) 2.2707.50 20.0 4.6 17.5 4.0 Moisture content (%) 4.0

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    Position Top Bottom

    PENETR

    ATION

    2.5

    mm

    5.0

    mm

    2.5

    mm

    5.0

    mm

    Maximum Dry

    density

    (Mg/

    m3)1.793

    Pr Dial

    reading11.0 17.0 10.5 13.0

    Optimum moisture

    content(%) 10.30

    Equivale

    nt kN2.5 3.9 2.4 3.0

    CBR

    (%)19 20 18 15

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    MATERIAL LABORATORY TEST

    CBR WORKSHEET: CH 0+000

    SUBGRADE

    MATERIALS Method C B A

    6/4/2013 62 heavy blows, 5 layers 30 heavy blows, 5 layers

    62 light blows, 3

    layers

    Compaction Data Bef. Soak After soak Bef. Soak After soak Bef. Soak After soak

    Proving Ring Factor

    (kN/div) 0.047 Mould No Z Z Y Y A AProving Ring Capacity

    (kN) 40 Mass of Mould (g) 6831 6831 6832 6832 6751 6751

    Mass of Mould + wet soil

    (g) 11586 11596 10744 10788 11086 11092

    MDD 2110 Mass of wet soil (g) 4755 4762 3956 3912 4117 4237

    OMC(%) 8.5 Volume of Mould (cc) 2125 2125 2125 2125 2125 2125

    Wet Density (kg/m3) 2238.000 2241.000 1841.00 1862.00 1937.00 1994.00

    Moisture Content 8.5 13.3 8.40 12.30 8.30 13.1

    Dry Density (kg/m3) 1.994 2.2 1.84 1.86 1.94 2.0

    Compaction (%) 95.0 106.0 87.0 88.0 92.0 94.0

    Moisture Content

    Determination C B A

    Container Number c c1 D A 42

    Wt of wet soil + container (g) 289.2 222.4 215.5 296.6 222.6 236.6

    Wt of dry soil + container (g) 270.4 200 202.2 281.7 209.5 212.8

    Wt of container (g) 51.6 31.8 43.4 44.8 42.6 29

    Wt of water (g) 18.8 22.4 13.3 16.9 13.1 24

    Wt of dry soil (g) 218.8 168.4 158.8 136.9 156.9 182.8

    Moisture content (%) 8.8 13.3 8.4 12.3 8.3 13.1

    C B A

    Penetration Data 62 blws heavy 5lyers 30 heavy blows, 5 layers 62 light blows, 3 layers

    Plunger Penetration Gauge autocalc Gauge autocalc Gauge autocalc

    (mm) Reading Load (kN) Reading Load (kN) Reading Load (kN)

    0.0 0.0 0.0 0.0 0.0 0.0 0.0

    0.5 3.5 0.7 1.0 0.6 1.0 0.21.0 4.5 1.3 2.0 1.4 2.2 0.4

    1.5 5.0 1.7 2.5 1.7 3.0 0.9

    2.0 6.0 2.1 4 1.9 4.3 1.5

    2.5 6.5 2.5 5 2.2 5.5 2.3

    3.0 7.5 2.8 6.5 2.4 6.0 2.4

    3.5 8.5 3.1 7.5 2.8 6.5 2.5

    4.0 9.0 3.5 8.5 2.2 7.00 2.9

    4.5 10.0 3.8 9.0 3.4 8.0 3.3

    5.0 11.0 4.0 10.5 4.8 9.0 3.5

    5.5 12.0 4.2 11.5 4.9 9.5 3.8

    6.0 12.5 43.0 13.0 5.0 10.5 4.2

    6.5 14.0 4.6 14 5.2 12.0 4.5

    7.0 15.0 4.7 15.4 5.6 14.0 4.77.5 0.9 48.0 16.5 5.0 16.0 4.9

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0 1 2 3 4 5 6 7 8

    Load(kN)

    Pen (mm)

    Load-Penetration Curves

    62 blws heavy 5lyers

    30 heavy blows, 5 layers

    62 light blows, 3 layers

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    CBR Calculations autocalc

    62 blows 30 blows 62 blows

    5 layers 5 layers 3 layers

    CBR at 2.5mm pen (%) 19 17 17

    CBR at 5.0mm pen (%) 20 24 18

    autocalc

    CBR (%) 20 21 18

    Swell

    Initia dial gauge reading 0.00 0.00 0.000

    Final dial gauge reading 0.0 0.02 0.01

    Difference (swell) 0.02 0.02 0.01Percentage swell 0.015

    CBRsoaked - Percent MDD Relationship

    CBR (%) Comp. (%)

    62 Heavy blows, 5 layers 19 100

    30 heavy blows, 5 layers 24 93

    62 light blows, 3 layers 17 88

    10

    100

    86 96Maximum Dry density

    (%)

    C

    o

    m

    p

    (%)

    MATERIAL LABORATORY TESTS CBR WORKSHEETSUBGRADE

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    Sample description: MATERIAL

    Sample

    Description: CH0+500 Depth

    SUBGRADE MATERIALS

    62 heavy blows, 5

    layers

    30 heavy blows, 5

    layers

    62 light blows,

    3 layers

    Compaction

    Data Bef. Soak

    After

    soak

    Bef.

    Soak After soak

    Bef.

    Soak

    After

    soak

    Proving Ring

    Factor (kN/div) 0.047

    Mould

    No A A Y Y Z Z

    Proving Ring

    Capacity (kN) 40

    Mass of Mould

    (g) 7200 7200 7231 7231 7232 7232

    Mass of Mould +

    wet soil (g) 11675 11678 11842 11876 11640 11660

    MDD 2185Mass of wet soil(g) 4475 4498 4611 4645 4406 4426

    OMC(%) 7.3

    Volume of Mould

    (cc) 2130 2130 2130 2130 2130 2130

    Wet Density

    (kg/m3) 2101.000 2112.000 2165.00 2181.00

    2069.0

    0

    2078.0

    0

    Moisture Content 7.5 11.1 8.40 13.30 7.10 12.3

    Dry Density

    (kg/m3) 2100.000 2120.0 2164.00 2178.00

    2069.0

    0 2075.0

    Compaction (%) 96.0 97.0 99.0 100.0 94.0 95.0

    Moisture Content

    Determination C B A

    Container

    Number c c1 D A 42

    Wt of wet soil +

    container (g) 311.4 205.7 267.7 196.34 211.78 209.34Wt of dry soil +

    container (g) 293.4 188.2 251.16 178.65 199.7 190.54

    Wt of container

    (g) 32.6 31.1 32.4 30.5 29.88 40.2

    Wt of water (g) 18 17.5 16.6 19.69 12.1 18.8

    Wt of dry soil

    (g) 240.8 157.1 218.76 148.15 169.9 150.34

    Moisture

    content (%) 7.5 11.1 7.6 13.3 7.1 12.5

    Penetration

    Data

    62 blws heavy

    5lyers

    30 heavy blows, 5

    layers

    62 light blows, 3

    layers

    Plunger

    Penetration Gauge

    autocal

    c Gauge autocalc Gauge autocalc

    (mm)

    Readin

    g

    Load

    (kN) Reading

    Load

    (kN) Reading

    Load

    (kN)0.0 0.0 0.0 0.0 0.0 0.0 0.0

    0.5 3.5 0.7 1.0 1.8 1.0 0.2

    1.0 4.5 1.4 2.0 2.1 2.2 0.4

    1.5 5.0 1.9 2.5 2.5 3.0 0.9

    2.0 6.0 2.8 4 2.7 4.3 1.5

    2.5 6.5 3.4 5 3.1 5.5 2.3

    3.0 7.5 3.5 6.5 3.4 6.0 2.4

    3.5 8.5 3.7 7.5 3.7 6.5 2.5

    4.0 9.0 4.6 8.5 3.8 7.00 2.7

    4.5 10.0 5.3 9.0 4.1 8.0 2.9

    5.0 11.0 5.4 10.5 4.2 9.0 3.0

    5.5 12.0 5.6 11.5 4.4 9.5 3.3

    6.0 12.5 5.7 13.0 4.5 10.5 3.4

    6.5 14.0 5.9 14 4.7 12.0 3.6

    7.0 15.0 6.0 15.4 4.8 14.0 3.97.5 0.9 6.0 16.5 4.9 16.0 4.1

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0 1 2 3 4 5 6 7 8

    Load(kN)

    Pen (mm)

    Load-Penetration Curves

    62 blws heavy 5lyers

    30 heavy blows, 5 layers

    62 light blows, 3 layers

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    `

    CBR Calculations autocalc

    62 blows 30 blows 62 blows

    5 layers 5 layers 3 layers

    CBR at 2.5mm pen (%) 26 23 17

    CBR at 5.0mm pen (%) 27 21 15

    autocalc

    CBR (%) 27 22 16

    Swell

    Initia dial gauge reading 0.00 0.00 0.000

    Final dial gauge reading 0.0 0.02 0.01

    Difference (swell) 0.02 0.02 0.01

    Percentage swell 0.015

    CBRsoaked - Percent MDD Relationship

    CBR (%) Comp. (%)

    62 Heavy blows, 5 layers 26 98

    30 heavy blows, 5 layers 21 99

    62 light blows, 3 layers 17 78

    10

    100

    76 86 96Maximum Dry density (%)

    C

    o

    m

    p

    (%)

    MATERIAL LABORATORY TESTS CBR WORKSHEET

    SUBGRADE

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    Sample description:

    SUBGRADE

    MATERIAL

    Sample

    Description: CH 1+000 Depth

    SUBGRADE MATERIALS

    62 heavy blows, 5

    layers

    30 heavy blows, 5

    layers

    62 light blows,

    3 layers

    Compaction

    Data

    Bef.

    Soak

    After

    soak

    Bef.

    Soak After soak

    Bef.

    Soak

    After

    soak

    Proving Ring

    Factor (kN/div) 0.047

    Mould

    No A A Y Y Z Z

    Proving Ring

    Capacity (kN) 40

    Mass of Mould

    (g) 6875 6875 6751 6751 6878 6878

    Mass of Mould +

    wet soil (g) 11176 11238 11139 11152 11273 11294

    MDD 2074

    Mass of wet soil

    (g) 4301 4363 4388 4401 4395 4416

    OMC(%) 8.5

    Volume of Mould

    (cc) 2125 2125 2125 2125 2125 2125

    Wet Density

    (kg/m3) 2024 2053. 2065. 2071 2068. 2078.

    Moisture Content 8.4 12.1 8.40 10.50 8.30 10.0

    Dry Density

    (kg/m3) 2024 2051 2065.00 2069 2068. 2075

    Compaction (%) 97. 98. 99. 98. 99. 100.

    Moisture Content

    Determination C B A

    Container

    Number 42 42 C5 C5 A11 A11

    Wt of wet soil +container (g) 258 273 223 236.7 262.2 269.8

    Wt of dry soil +

    container (g) 242 249 210 216.9 245.9 250

    Wt of container

    (g) 52 32 52.6 29.8 50.2 52.2

    Wt of water (g) 16 24 13.1 19.7 16.3 20

    Wt of dry soil

    (g) 190 217 156.9 187.1 195.7 197.8

    Moisture

    content (%) 8.0 12.1 8.4 11.0 8.3 10.0

    Penetration

    Data

    62 blws heavy

    5lyers

    30 heavy blows, 5

    layers

    62 light blows, 3

    layers

    Plunger

    Penetration Gauge

    autocal

    c Gauge autocalc Gauge autocalc

    (mm)Readin

    gLoad(kN) Reading

    Load(kN) Reading

    Load(kN)

    0.0 0.0 0.0 0.0 0.0 0.0 0.0

    0.5 3.5 0.7 1.0 1.8 1.0 0.5

    1.0 4.5 1.3 2.0 2.1 2.2 1.3

    1.5 5.0 1.9 2.5 2.5 3.0 1.6

    2.0 6.0 2.8 4 2.7 4.3 2.1

    2.5 6.5 3.2 5 3.0 5.5 2.3

    3.0 7.5 3.4 6.5 3.2 6.0 2.4

    3.5 8.5 3.6 7.5 3.4 6.5 2.6

    4.0 9.0 4.0 8.5 3.5 7.00 2.7

    4.5 10.0 4.2 9.0 3.7 8.0 3.0

    5.0 11.0 4.5 10.5 4.0 9.0 3.1

    5.5 12.0 4.6 11.5 4.2 9.5 3.3

    6.0 12.5 4.8 13.0 4.5 10.5 3.5

    6.5 14.0 5.0 14 4.7 12.0 3.67.0 15.0 5.3 15.4 4.8 14.0 3.9

    7.5 0.9 6.0 16.5 4.9 16.0 4.1

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0 1 2 3 4 5 6 7 8

    Load(kN

    )

    Pen (mm)

    Load-Penetration Curves

    62 blws heavy 5lyers

    30 heavy blows, 5 layers

    62 light blows, 3 layers

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    CBR

    Calculations

    Autocal

    c

    62

    blows 30 blows 62 blows

    5 layers 5 layers 3 layers

    CBR at 2.5mm

    pen (%) 24 22 17

    CBR at 5.0mm

    pen (%) 22 20 16

    Autocalc

    CBR (%) 23 21 17

    Swell

    Initia dial gauge

    reading 0.00 0.00 0.000 `

    Final dial gauge

    reading 0.0 0.00 0.00

    Difference (swell) 0.01 0.00 0.00

    Percentage swell 0.003

    CBRsoaked - Percent MDD

    Relationship

    CBR(%)

    Comp.(%)

    62 Heavy blows,

    5 layers 24 98

    30 heavy blows, 5

    layers 20 99

    62 light blows, 3

    layers 17 100

    10

    100

    88 98Maximum Dry density (%)

    C

    o

    m

    p

    (%)

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    MATERIAL LABORATORY TESTS CBR WORKSHEET

    Sample description:

    SUB BASE

    MATERIALS

    Sample Description: CH 0+000 Depth

    SUB BASE MATERIALS

    62 heavy blows, 5

    layers

    30 heavy blows, 5

    layers

    62 light blows, 3

    layers

    Compaction Data Bef. Soak After soak Bef. Soak After soak

    Bef.

    Soak

    After

    soak

    Proving Ring

    Factor (kN/div) 0.047 Mould No A A Y Y Z Z

    Proving Ring

    Capacity (kN) 40 Mass of Mould (g) 6874 6874 6302 6302 6751 6751

    Mass of Mould + wet

    soil (g) 11218 11230 10620 10643 10971 11039

    MDD 2058 Mass of wet soil (g) 4344 4356 4318 4341 4221 4288

    OMC(%) 9.0 Volume of Mould (cc) 2125 2125 2125 2125 2125 2125

    Wet Density (kg/m3) 2044 2050 2032 2043 1986 2018

    Moisture Content 8.8 12.4 9.10 13.00 8.70 13.8

    Dry Density (kg/m3) 2044.000 2047.0 2031.00 2040.00 1986.00 2015.0

    Compaction (%) 99.0 99.0 98.0 99.0 96.0 98.0

    Moisture Content

    Determination C B A

    Container Number C2 C2 C5 C5 A11 A11

    Wt of wet soil + container

    (g) 307.4 360 244.7 236.7 216.6 205.7

    Wt of dry soil + container

    (g) 286.7 326 227 216.9 195.2 183.5

    Wt of container (g) 51 50.2 45 29.8 32 31.1

    Wt of water (g) 20.7 34.2 19 19.7 21.3 21.2

    Wt of dry soil (g) 235.6 276 178 187.1 164.1 153.4

    Moisture content

    (%) 8.8 12.4 8.4 9.1 13.0 13.8

    Penetration Data

    62 blws heavy

    5lyers

    30 heavy blows, 5

    layers

    62 light blows, 3

    layers

    Plunger

    Penetration Gauge autocalc Gauge autocalc Gauge autocalc

    (mm) Reading

    Load

    (kN) Reading Load (kN) Reading Load (kN)

    0.0 0.0 0.0 0.0 0.0 0.0 0.00.5 3.5 0.7 1.0 1.8 1.0 0.5

    1.0 4.5 1.3 2.0 2.1 2.2 1.3

    1.5 5.0 1.9 2.5 2.5 3.0 1.6

    2.0 6.0 2.8 4 2.7 4.3 2.1

    2.5 6.5 3.3 5 3.2 5.5 2.3

    3.0 7.5 3.4 6.5 3.3 6.0 2.4

    3.5 8.5 3.6 7.5 3.4 6.5 2.6

    4.0 9.0 4.0 8.5 3.5 7.00 2.7

    4.5 10.0 4.2 9.0 3.7 8.0 3.0

    5.0 11.0 4.3 10.5 4.1 9.0 3.2

    5.5 12.0 4.5 11.5 4.2 9.5 3.3

    6.0 12.5 4.7 13.0 4.5 10.5 3.5

    6.5 14.0 5.0 14 4.7 12.0 3.6

    7.0 15.0 5.3 15.4 4.8 14.0 3.9

    7.5 0.9 6.0 16.5 4.9 16.0 4.1

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0 1 2 3 4 5 6 7 8

    Load(kN)

    Pen (mm)

    Load-Penetration Curves

    62 blws heavy 5lyers

    30 heavy blows, 5 layers

    62 light blows, 3 layers

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    CBR Calculations autocalc

    62 blows 30 blows 62 blows

    5 layers 5 layers 3 layers

    CBR at 2.5mm pen (%) 26 22 18

    CBR at 5.0mm pen (%) 22 21 16

    autocalc

    CBR (%) 24 22 17

    Initia dial gauge reading 0.00 0.00 0.000

    Final dial gauge reading 0.0 0.00 0.00

    Difference (swell) 0.01 0.00 0.00

    Percentage swell 0.003

    CBRsoaked - Percent MDD Relationship

    CBR (%) Comp. (%)

    62 Heavy blows, 5 layers 24 99

    30 heavy blows, 5 layers 22 98

    62 light blows, 3 layers 17 97

    10

    100

    95

    C

    o

    m

    p

    (%)

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    MATERIAL LABORATORY TESTS CBR WORKSHEET

    Sample description:

    SUB BASE

    MATERIALS

    Sample

    Description: CH 0+000 Depth

    SUB BASE MATERIALS

    62 heavy blows, 5

    layers

    30 heavy blows, 5

    layers

    62 light blows, 3

    layers

    Compaction Data Bef. Soak After soak Bef. SoakAfter soak

    Bef.

    Soak

    After

    soak

    Proving Ring

    Factor (kN/div) 0.047

    Mould

    No

    Proving Ring

    Capacity (kN) 40 Mass of Mould (g) 7234 7234 6736 6736 7100 7100

    Mass of Mould +

    wet soil (g) 11218 11230 10620 10643 10971 11039

    MDD 2124

    Mass of wet soil

    (g) 4747 4886 4651 4857 4367 4525

    OMC(%) 9.8

    Volume of Mould

    (cc) 2125 2125 2125 2125 2125 2125

    Wet Density

    (kg/m3) 2233 2235 2188 2266 2136 2140

    Moisture Content 8.5 14.1 8.60 14.60 8.50 15.0

    Dry Density

    (kg/m3) 2230.000 2232.0 2186.00 2262.00 2130.00 2015.0

    Compaction (%) 96.0 97.0 98.0 97.0 96.0 88.0Moisture Content

    Determination C B A

    Container

    Number C2 C2 C5 C5 A11 A11

    Wt of wet soil +

    container (g) 307.4 360 244.7 236.7 216.6 205.7

    Wt of dry soil + container

    (g) 286.7 326 227 216.9 195.2 183.5

    Wt of container

    (g) 51 50.2 45 29.8 32 31.1

    Wt of water (g) 20.7 34.2 19 19.7 21.3 21.2

    Wt of dry soil (g) 235.6 276 178 187.1 164.1 153.4

    Moisture content

    (%) 8.5 14.1 8.6 15.1 8.5 15.3

    Penetration

    Data

    62 blws heavy

    5lyers

    30 heavy blows, 5

    layers

    62 light blows, 3

    layers

    Plunger

    Penetration Gauge autocalc Gauge autocalc Gauge autocalc

    (mm)

    Readin

    g

    Load

    (kN) Reading Load (kN) Reading

    Load

    (kN)

    0.0 0.0 0.0 0.0 0.0 0.0 0.0

    0.5 3.5 0.7 1.0 1.8 1.0 0.5

    1.0 4.5 1.3 2.0 2.1 2.2 1.3

    1.5 5.0 1.9 2.5 2.5 3.0 1.6

    2.0 6.0 2.8 4 2.8 4.3 2.1

    2.5 6.5 3.4 5 3.4 5.5 2.4

    3.0 7.5 3.6 6.5 3.6 6.0 2.6

    3.5 8.5 3.6 7.5 3.8 6.5 2.7

    4.0 9.0 4.0 8.5 4.0 7.00 2.9

    4.5 10.0 4.2 9.0 4.3 8.0 3.2

    5.0 11.0 4.3 10.5 4.5 9.0 3.4

    5.5 12.0 4.5 11.5 4.8 9.5 3.6

    6.0 12.5 4.7 13.0 4.9 10.5 3.7

    6.5 14.0 5.0 14 5.1 12.0 3.9

    7.0 15.0 5.3 15.4 5.3 14.0 4.17.5 0.9 6.0 16.5 5.4 16.0 4.5

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0 1 2 3 4 5 6 7 8

    Load(kN)

    Pen (mm)

    Load-Penetration Curves

    62 blws heavy 5lyers

    30 heavy blows, 5 layers

    62 light blows, 3 layers

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    CBR Calculations autocalc

    62 blows 30 blows 62 blows

    5 layers 5 layers 3 layers

    CBR at 2.5mm pen (%) 26 26 18

    CBR at 5.0mm pen (%) 22 21 17

    autocalc

    CBR (%) 24 24 18

    Initia dial gauge reading 0.00 0.00 0.000

    Final dial gauge reading 0.0 0.00 0.00

    Difference (swell) 0.01 0.00 0.00

    Percentage swell 0.003

    CBRsoaked - Percent MDD Relationship

    CBR (%) Comp. (%)

    62 Heavy blows, 5

    layers 24 96

    30 heavy blows, 5

    layers 24 97

    62 light blows, 3 layers 18 92 10

    100

    88 98

    C

    o

    m

    p

    (%)Maximum Dry density (%)

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    SUMMARY OF LABORATORY MATERIAL TESTS

    TEST CH 0+000 CH 0+250 CH 0+500

    CBR TEST

    62 blows 5layers 4.5kg 20 21 18

    30 blows 5layers 4.5kg 27 22 16

    62 blows 5layers 2.5kg 23 21 17

    62 blows 5layers 4.5kg 24 24 18

    30 blows 5layers 4.5kg 16 20 15

    62 blows 5layers 2.5kg 19 18 14

    COMPACTION TEST

    MDD (Kg/m3) 2110 2185 2074

    OMC (%) 8.5 7.3 8.5

    SIEVE ANALYSIS TEST

    BS Method of soil classification

    Fines (%) 23.85 20.3 24.25

    Sand (%) 68.1 68.4 68.3

    Gravel (%) 0.05 11.3 7.45

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    Weight of

    axle(tones)

    Mid point

    (L)

    Equivalent factor

    (L/8.2)4.55Number of

    vehicles (N)

    Standard axles

    =(EFXN)

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    TRAFFIC CALCATION:

    Equivalent factor (EF) = (L/8.2)4.55

    Standard axle (SA) = Equivalent factor x Standard axle.

    Number of standard axle per commercial vehicle

    =Total number of standard axle

    Total number of comm. vehicle

    =481.9788 SA1540/7CV

    2.1908SA

    CV

    Standard axle per day (t) =481.97887days

    =68.85SA/day.

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    COMULATIVE EQUIVALENT STANDARD AXLE LOAD (C.E.S.A.L)

    For the design,

    Standard axle per day (t) =68.85SA/day

    Design life (n) =3years.

    Growth rate (r) =5%.

    Then,

    C.E.S.A.L=365Xtx[(1+r)n -1]

    r =365x68.85x[(1+0.05)3-1 ]

    0.05

    C.E.S.A.L =79,223.111

    Cumulative equivalent standard axle load (c.E.S.A.L.) = 0.792231X106

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    REFERENCE

    Administration, T. M. (2000). Laboratory TestingManuals. Dar es Salaam: Novum Grafisk AS, Skjetten

    Norway.

    S.K.Kanna-C.EG.Justo. (1991). Highway Engineering.Roorkee247667, INDIA: NEM CHAND &BROS.ROORKEE(U.P).

    Work, T. M. (1999). Pavement and Materials DesignManual. Dar es Salaam: Allkopi AS, Oslo Norway.