Parts Sa1es FIGURE 6-1. FRAME ACCESSORIES Battery

FIGURE 6-1. FRAME ACCESSORIES Battery

FIGURE 6-1. FRAME ACCESSORIES Battery

JULY/2008 41RB-6-1, Rev. A, Page 1

JULY/2008 41RB-6-1, Rev. A, Page 1

Parts Sa1es 1-800-647-1724

5169943 Swilch (I)

20292936 Discoonect Box (1) Y"7"':rL... 56405057

Plaque (I) 3004464 Lockwasher (6) ~~ 3001011 Nul (6) " .-X

13710102 Angled ~x SuSuppo~ (~! """ 13711703 Stralghl ppo (

20092751 -Battery Box

Top (No Hinge)

2n4271 Bolt 1/4·20 x 314 (6)

19589530 Ho~ Down Bo~ (4)

37917730 Grommet(2)

3042013 ,--- Locknut(4)

24850002 H~d·Down (2)

5198300 Ballery (2)

20092755 Battery Box. 2-Piece wlHlng. and lid Prop

8008305 Hinge (2)

3060470 Washer (4) (4) 3064470 Lockwasher ) 2774786 Boll 318-16 x H/4 (4

-- 20092750 Battery Box i",¥::;<. Bottom _ No

~ Hinge (I) ,

"'-- 3001021 Nut(4)

20092755 Battery Box

2-Piece wlHing. and Lid Prop

11250001 Ud Prop (1)

~ 3301234 Clevis Pin (1)

~~~:- 3060031 Washer (1)

3070315 Coller POl (1)

II II II II

o

o 0 ~ 0 0

~~~~;~6GJA~¥~~~

~t~~~EEL ® 4 0' CLOGK SEE NOTE.

,.-....,......~~t\': .6 . o

CABLE ROUTING FOR MACHINES W/SIoE MOUNTED BATTERY DISCONNECT SWITCH BOXES

BLACK! t£ J CABLE ® GROUND TO FLYWHEEL HOUSING.4 O'CLOCK POSITION. SEE NOTE.

SIDE RAIL OF ENGINE ENCLOSURE !!u~MI~O~~MILAR

PROTECT CABLES FROM CONTACT I NG FRAME WITH , .........

o

o

® I'\f~"~

CABLE ROUTING FOR MACHINES

NOTE: THE PURPOSE OF THIS DRAWING IS TO ESTABLISH A CDNSISTANT METHOD FOR THE ROUTING OF THE BATTERY CABLES BETWEEN THE ENG I NE AND THE BATTERY BOX. LOOM ALL CABLES EXCEPT ITEM 4. LOOM CABLE USING ITEM 7 TO WITHIN 3' OF THE END LUGS. SECURE LOOM MATERIAL WITH SUITABLE TAPE OF APPRORIATE COLOR.

DO NOT AI I OW CONTACT BETWEEN EITHER BATTERy CABlE AND ANY HYDRAIII IC HOSE

THE CABLE ROUTING ILLUSTRATED ON THIS DRAWING APPLIES TO KIT 98411100

W/BACK MOUNTED BATTERY .---"""T"""---..--=---.-------I DISCONNECT SWITCH BOXES

I r.------~ ,

, , , , , , , , , , , ,

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II1II Bt1I'TCII (ITEIt Il IS IIl.NTBl (II TIE 00TS11E (F TIE CAB VITH ctRI ( I TEIt 2l RINIltG FRO! TIE II1II BlIT'TlJI. lNER TIE VINl(JV. TIE IftW'PEIl TO TIE ona CAIl..El;.tNlER At«l I NTO TIE LOG IC BOX cat£CTEIl TO PBS AS SIIlVN

LOGIC BOX

I'-----";-)~' '----_t_' ::0"" : co

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, ------

1.00 BELOW WINDOW GASKET

Mondav. October 12, 2009 10:48,03 AM

TI E WRAP CORD TO OTHER CABLES

INSERT CORD INTO EXISTING CORD GRIPS

o':i -o

2

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N: \Enoineerino\CAD Limbo\97 415227 -PEV- .ckd

ROUTE CORD OUT OF REAR CORNER OF BULKLOADER INTO CAB. CCtiNECTEO TO OPERA TOO BOX.

WIRING DIAGRAM

PBB/9

BlK WHT

OPERATORS BOX

PBB/9 ,- , ILL----"

•

HmI' SIll mt BOX (llBI II IS IIUIIBl 1U 11£ IIITSIIE IF 11£ BU.J<I..IWIII VllH 11£ CoIIl.E R!lI1Bl INSIIE 11£ BlI..IO..lWER IIUIIBl AGAINST 11£ BIlE VAI..I. VllH IILtITINS TAlIS SPACIIl AT APfADI(. 10' IUtIINS M.INl 11£ BIITTIIt LIP IF 11£ BU.JCI DMER. lIlT 11£ REAR _ INTO 11£ CollI M.INl1l£ SIIE VllH 11£ CIRl CIJN'BlIBl 1U 11£ IFERAllIR BOX AS _

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Mondav. October 12.20083,30:48 PM N: \Enoineerino \CAD Limbo \97 4 15229-PEV - .ckd

0

[If] 0

VIEW A-A

TO WALKWAY LIGHTS

SECURE LIGHT BRACKET TO CAB ROlF:

1. VELD BOLT I£AO (1181 12) TO CAB ROtF AT DlIENSIOOS SHOWN 2. PLACE SHIRT END IF BRACKET ( 1181 2) OVER BCI. T 3. SEClR: BRACKET TO BOLT \11TH \lASI£R (1181 10) &

JAIl MIT [1181 II)

--4:J.12

- - - -

MOUNTING OF WALKWAY LIGHTING

Mondav. October 12.20083,39:20 PM N: \Enoineerino \CAD Limbo \97 4 15229-PEV - .ckd

FIGURE 6-3. FRAME ACCESSORIES Bumpers and Jackstands

JULY/2008 41RB-6-3, Page 1

FIGURE 6-4. FRAME ACCESSORIES Hitches

JULY/2008 41RB-6-4, Page 1

bhargens

Typewritten Text

Not shown: 14760017 Tow Bar (Option)

bhargens

Typewritten Text

FIGURE 6-5-1. FRAME ACCESSORIES Removable Steps

JULY/2008 41RB-6-5-1, Page 1

FIGURE 6-5-2. FRAME ACCESSORIES Fixed Steps

JULY/2008 41RB-6-5-2, Page 1

Parts Sales 1-800-647-1724

/

57100052 Retaining Plate

-_ 3,8' x H/2' (2) "''Ii- /'-- /

"-./--;-1 J <1.>,>. ' ~ -- , r- 75201033

277482180It3/8-16x2(7) -! -' J [Y~ ;;r-Step(1) 2774811 Bolt 3/8-16 x 1-3/4(1) 3060470 Washer (7) • ' " 3065910 Lockwasher (1 ) , ~---I ~p -'-~ ~ TAPPED

)-' ""~'" !?drs---~ HOLE ~ . I 1'",-' . I 1;) 11(. )

78100022 Step Support (2)

/ ~ i'V'--,Ji ,I "", 3060470 Washer (7\ ~ '-.I V~ ~ 3042019 Locknut(7 /_,_~

57100053 Retaining Plate 4,3' x 1-1/2' (2)

~ '<)

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1

ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.

NO.1/1

SHEET NO.

DPLANE ANGLES +/- 1°

SIZE SCALE REV.DRAWING CODE NUMBER

DESCRIPTION:PRODUCT:

ALL DIMENSIONS IN INCHES

MACHINE FINISHUNLESS OTHERWISESTATED

CUSTOMARY:

SHEET 1 OF 1ASSEMBLY:-

IMPLIED TOLERANCES

FRACTION ± 1/8.X ± .06.XX ± .03.XXX ± .010

THIRD ANGLEPROJECTIONNordcoTMTM

250

5.00.25

1.03

7.40

.25

2.50

-

BILL OF MATERIALSDWGSIZEPART NAME

DTL.

QTY.REQ.

PART NUMBEROR MATERIAL

ITEM NO.

STEP, 4.75 WIDE X 23.25 LONG1752010331HANDLE, GRAB ALUM BLACK1420179862CAP SCREW HEX .312 X .875227745263

A97415249DWG1/8

STEP AND HANDLE

CX HAMMER

97415249DWG

E.C.O. #DATE:APPROVED BY:DATE:

CHANGEREVMFDATE:CHECKED BY:DRAWN BY:

60040911-May-11

NEW ISSUE TCS

96411325

3

32

1

2

1

.25.25

FIGURE 6-6. FRAME ACCESSORIES Decals and Plaques

MAY/2009 This Part Sheet has Multiple Pages 41RB-6-6, Page 1 of 3




MISCELLANEOUS LOCATIONS P/N DECAL LOCATION NOTE 56420012 Lockup Points At all areas painted Red 56420005 Hand Hazard On Workhead Frames

56405137 Guide Wheel power Lockups On Workhead Frames Optional Power Lockups

INSIDE CAB OR ON LOGIC BOX P/N DECAL LOCATION NOTE 56420012 Lockup Points At all areas painted Red 29300196 Service Phone Numbers Decal On Logic Box 56420007 Exhaust Emissions On Logic Box 56420006 Before Servicing Shutdown On Logic Box 56406234 Hand Controller Functions In Front of Operator 56420054 Turn Pump Off when Idling On Logic Box 56405183 Guide Wheel Interference In Front of Operator


Cflordco Servies from Ih6 Ground Up e

26740500 Cooler, 10 Gallon (1)

2774781 Bolt 3/8 x 1 (4)

3060470 Washer 3/8 (8)

21370102 Cooler Bracket (1)

3042020 Locknut 3/8 (4) ~

March/2010 (96411341)

Figure 6-7. Frame Accessories Water Cooler and Bracket

76100010 Bungee Cord (1)

41RB-6-7, Page 1 of1

CfiIordco Service from the Ground Up 8

75201041 Top Step (1) --

3074213 Hairpin Cotter (4) ~~

March/2010

Figure 6-8. Frame Accessories Fuel Tank Step

21340050 Step Mtg Bracket (2) Welded to Strap

41 RB·6·8, Page 1 of 1

FIGURE 7JD-25. JOHN DEERE ENGINE 4045T - Tier 3

DEC/2010 41CX-7JD-25, Page 1 of 2

Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine,

Reference the ES Code number listed below. Make certain you Have the S/N of the engine available at time of service call.

ES30698

Rated Horsepower: 99hp@2200 rpm Operating RPM: 2325 rpm high idle 1100 rpm low idle See Next Page for More Detail

ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY

1 31750345 John Deere 4045T Tier 3 ................................ 1 2 5128683 90 Amp Circuit Breaker ............................ 1 3 SD2445 90 Amp Alternator ..................................... 1 5 10061012 Addco Throttle (See Next Page) ............... 1 6 80010006 Timer ........................................................ 1 7 5193977 Water Temp Sender (SW) ........................ 1 8 5196976 Oil Pressure Sender (SW) ........................ 1 9 96412838 Drive Assembly (Hayes) ........................... 1 10 1614485 Oil Drain Valve .......................................... 1 12 SD793 Side Mount Muffler .................................... 1 13 42016802 Pull Handles .............................................. 4 14 Contact Nordco Donaldson Air Cleaner .............................. 1 15 1606987 Heater Shutoff Valves ............................... 2 19 1607023 Brass Shutoff Valve (for Coolant Cond.) .. 2 20 74130043 Shut Off Solenoid (Trombetta) .................. 1 21 50273346 “Cushy Float 65” Vibration Mounts .......... 4 22 R1210303 Donaldson “Informer 20” Gage ................. 1 CONSUMABLES/WEAR ITEMS: 33 3894519 Fuel/Water Separator ............................... 1 34 3894507 Oil Filter .................................................... 1 35 R131434 Serpentine Belt ......................................... 1 36 3894504 Coolant Filter Element) ............................. 1 37 3894528 Primary Air Filter ....................................... 1 38 3894530 Secondary Air Filter .................................. 1 This is a Superior Diesel Part Number. The Hayes Pump Drive is only available as a complete unit. Repair items are not available.


DEC/2010 41CX-7JD-25, Page 2 of 2

Parts Sales 1-800-647-1724

~ ~,.,

19891550 Rubber Boot (1) ~ I

"'-'",I"~ J 3384166 Spring Pin (1)

27230198 Actuator Cover (1)

~ 2844437 Pan Hd Screw (6)

• 35688268 Cover Gasket (1)

"§~::;-__ - 2782016 Soc Hd Bo~ (2) '_ 3066566 Internal l.ockWasher (2)

51471543 Coupling Nul

65682265 Threaded Rod (1)

",./' ~ -, .

46661010 Joint Linkage (1)

<~"" 65663587 Control Rod (1 ) '-, ~

-'_'_ 46861010 Joint Linkage (1)

ADDCO THROTTLE Complete as shown

10061012

. -, 84312015 Bellows (1) '-'

'-- 3027175 Hex Jam Nul (6)


DEC/2010 41CX-7JD-26, Page 1 of 2



ES30878



1 31750341 John Deere 4045T Tier 3 ................................ 1 2 5128683 90 Amp Circuit Breaker ............................ 1 3 SD2445 90 Amp Alternator ..................................... 1 5 10061012 Addco Throttle (See Last Page) ............... 1 6 80010006 Timer ........................................................ 1 7 5193977 Water Temp Sender (SW) ........................ 1 8 5196976 Oil Pressure Sender (SW) ........................ 1 9 96412838 Drive Assembly (Hayes) ........................... 1 10 1614485 Oil Drain Valve .......................................... 1 11 22311162 Engine Enclosure Harness ....................... 1 12 SD793 Side Mount Muffler .................................... 1 13 42016802 Pull Handles .............................................. 4 14 SD1296 Donaldson Air Cleaner .............................. 1 17 25730008 Air Conditioning Compressor Kit............... 1 19 1607023 Brass Shutoff Valve (for Coolant Cond.) .. 2 21 50273346 “Cushy Float 65” Vibration Mounts .......... 4 22 R1210303 Donaldson “Informer 20” Gage ................. 1 CONSUMABLES/WEAR ITEMS: 33 6090311 Fuel/Water Separator ............................... 1 34 3894507 Oil Filter .................................................... 1 35 17519210 Serpentine Belt ......................................... 1 36 3894504 Coolant Filter Element .............................. 1 37 3894509 Primary Air Filter ....................................... 1 38 3894510 Secondary Air Filter .................................. 1 This is a Superior Diesel Part Number. The Hayes Pump Drive is only available as a complete unit. Repair items are not available.


DEC/2010 41CX-7JD-26, Page 2 of 2

Parts Sales 1-800-647-1724

~ ~,.,

19891550 Rubber Boot (1) ~ I

"'-'",I"~ J 3384166 Spring Pin (1)


~ 2844437 Pan Hd Screw (6)





",./' ~ -, .


<~"" 65663587 Control Rod (1 ) '-, ~

-'_'_ 46861010 Joint Linkage (1)


10061012

. -, 84312015 Bellows (1) '-'

'-- 3027175 Hex Jam Nul (6)


DEC/2010 41CX-7JD-27, Page 1 of 2



ES30827



1 31750326 John Deere 4045T Tier 3 ................................ 1 2 5128683 90 Amp Circuit Breaker ............................ 1 3 SD2445 90 Amp Alternator ..................................... 1 5 10061012 Addco Throttle (See Next Page) ............... 1 6 80010006 Timer ........................................................ 1 7 5193977 Water Temp Sender (SW) ........................ 1 8 5196976 Oil Pressure Sender (SW) ........................ 1 9 96412838 Drive Assembly (Hayes) ........................... 1 10 1614485 Oil Drain Valve .......................................... 1 12 SD793 Side Mount Muffler .................................... 1 13 42016802 Pull Handles .............................................. 4 17 25730008 Air Conditioning Compressor Kit............... 1 19 1607023 Brass Shutoff Valve (for Coolant Cond.) .. 2 20 74130043 Shut Off Solenoid (Trombetta) .................. 1 22 R1210303 Donaldson “Informer 20” Gage ................. 1 CONSUMABLES/WEAR ITEMS: 33 6090611 Fuel/Water Separator ............................... 1 34 3894507 Oil Filter .................................................... 1 35 17519210 Serpentine Belt ......................................... 1 37 3894500 Primary Air Filter ....................................... 1 38 3894501 Secondary Air Filter .................................. 1 This is a Superior Diesel Part Number. The Hayes Pump Drive is only available as a complete unit. Repair items are not available.


DEC/2010 41CX-7JD-27, Page 2 of 2

Parts Sales 1-800-647-1724

~ ~,.,

19891550 Rubber Boot (1) ~ I

"'-'",I"~ J 3384166 Spring Pin (1)


~ 2844437 Pan Hd Screw (6)





",./' ~ -, .


<~"" 65663587 Control Rod (1 ) '-, ~

-'_'_ 46861010 Joint Linkage (1)


10061012

. -, 84312015 Bellows (1) '-'

'-- 3027175 Hex Jam Nul (6)

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES

FRACTION 1/8.X .06.XX .03.XXX .010


250 G31740002NTS

ENGINE SPECIFICATION JD TIER 3

VARIOUS

31740002

HP FUEL, INTAKE, EXHAUST, THROTTLE COOLING SYSTEM ELECTRICAL MISCELLANEOUS

MACHINE MODELS

SUPERIORDIESELSPEC(ES #)

99 140

F01 F02 F03 F04 F20 F21 F22 F23 F60 F61 F62 F80 F81 C01 C02 C11 C12 C21 C22 E01 E02 E31 E40 E41 M01 M02 M03 M04 M05 M06 M07 M08 M09 M10 M11 M12

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31750332 BNSF X ES30694 X X X X X X X X X X X X X X

31750338 CSX X ES30740 X X X2 X X X X

X

X

X

X

31750351 UPRR X ES30942 X X X X2 X X X X X X X X

ES30962 X

JOHN DEERE MODEL PE4045HF285 TIER 3 - 140 HP&

JOHN DEERE MODEL PE4045TF285 TIER 3 - 99 HP

B

F82 F90 F91 F92 M13

CX

SP

IKE

R

RP

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NV

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X X X5 X X X

X X3 X X X X5 X X X X X X X

31750326 STANDARD X X ES30827 X X X X2 X X X X4 X X5 X X X X X X X X

31750339 CSX X ES30829 X X X3 X2 X X X X X X5 X X X X X X X X X

31750341 CPR X X ES30878 X X X X2 X X X X4 X X5 X X X X X X X X

31750342 CPR X X ES30879 X X X X2 X X X X X X5 X X X X X X X X

31750345 BNSF X X ES30698 X X X X2 X X X X4 X X5 X X X X X X X X X

31750346 BNSF X X X ES30904 X X X X2 X X X X X5 X X X X X X X X X

31750347 STANDARD X X X ES30916 X X X3 X2 X X X X X5 X X X X X X X X

31750349 STANDARD X ES30917 X X X3 X2 X X X X X X5 X X X X X X X X

X X X5 X X

31750352 STANDARD X X X X X2 X X X X X5 X X X X X X X X

E.C.O. #DATE:

CHANGEREVDRAWN BY:

60055512/08/11REVISION HISTORY ON LAST SHEET.G MKS

NOTES:1. "AID WARNING SYSTEM" NO LONGER AVAILABLE BEGINNING WITH TIER 3 ENGINES.2. F20 / F21 SHOULD BE USED BY CUSTOMER REQUEST ONLY. F22 (HORIZONTAL) MUFFLER IS STD FOR NORDCO MACHINES BEGINNING WITH TIER 3 ENGINES.3. F04 IS STANDARD BEGINNING JUNE 2011.4. CX SPIKER ENGINES RECEIVED BEFORE OCTOBER 3, 2011 WERE PROGRAMMED TO F90 "ENGINE SPEED 2200 MAX" OPTION.5. SILICONE HOSES HAVE ALWAYS BEEN SUPPLIED BY SUPERIOR DIESEL.

LEGEND:"X" = CURRENT CONFIGURATION."X1" = SEE NOTES FOR OPTION HISTORY."-" = INDICATES OPTIONS PREVIOUSLY INSTALLED, NOT CURRENT.

A

A

A

A

A

A

A

A

A

A

A

B

B

C

C C C

C

C CC

D

D

D

D

D

D

D

D

C

E

D DE

E E

E

E

E

E

G G GG

G

GGG

G

G

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

16.82

5.69

26.44 4.58

24.13

2.04

60.75

102.82

11.56CCL

33.35

G31740002NTS


VARIOUS

31740002

ENGINE VIEWS

REAR DIPSTICK & OIL FILL

B

BILL OF MATERIALS

ITEMNO.

PART NO.OR MATERIAL

QUA.REQ. PART NAME

1 3894507 1FILTER, ENGINE OILJOHN DEERE #RE504836

2 See F60 1FILTER, FUEL JOHN DEERE

BILL OF MATERIALS

ITEMNO.

PART NO.OR MATERIAL

QUA.REQ.

PART NAME( Some parts require choice in hp )

1

1614479 ---->1614483 ---->

11

VALVE, ENGINE OIL DRAIN SHUTOFF -- Fg2n = 99 hp -- 90-041 = 140 hp

2

1606976 ---->1606975 ---->

22

BALL VALVE, SHUT OFF, BRASS 3/8" NPT(WITH PIPE PLUGS INSTALLED IN OUTLETS) -- APOLLO 50-026 = 99 hp -- APOLLO 50-025 = 140 hp

3 - 11

FUEL HOSE, 3/8" ID X 192' LENGTH SUPPLY -- 20-078 = 99 hp -- 20-077 = 140 hp

4 - 11

FUEL HOSE, 1/4" ID X 192' LENGTH RETURN -- 20-078 = 99 hp -- 20-077 = 140 hp

5 96410990DWG 1ACCESS HOLE DIP STICK 4" X 9"DOOR P/N SD3287

6 8009120 2DOOR LATCH OVER CENTERSOUTHCO #SD2478

7 42016802 4HANDLE, PULL 5 1/2"MCMASTER CARR #1646A22

8 23160020 1RAIN CAP 4"O'D' PIPEDONALDSON P270539

9 - 1PLAQUE, JD ENGINE SERIAL NUMBER90-0229

10 56405366 1PLAQUE, FUEL LUBE AND COOLANTSD #90-0219

11

56405452 -->56405457 -->

11

PLAQUE, ENGINE MAINTENANCE INFORMATION, 4045T -- SD #90-0296 = 99 hp -- SD #94-00000 = 140 hp (Pulley & Belt)

E.C.O. #DATE:

CHANGEREVDRAWN BY:


E.C.O. #DATE:

CHANGEREVDRAWN BY:


F03 AIR CLEANER AND F22 MUFFLER SHOWN IN THESE VIEWS.

BASE ENGINESTANDARD REPLACEMENT PARTS

BASE ENGINENORDCO SPECIALS - ALL ENGINES

ISO

FRONTRIGHTREARLEFT

BOTTOMMOUNTING BOLT PATTERN

F

G

G

G

G

G

G

G

G

I H G F E D C B A

ABCDEFGHI

1

2

3

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6

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NO.3/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

104.83

60.75

42.00

13.55CCL

2.084

43.19

27.50

2.00

5.34

16.82

8.61 20.39

2.003.68

24.14

6.00

ENGINE VIEWS

F03 AIR CLEANER AND F22 MUFFLER SHOWN IN THESE VIEWS.

FRONTRIGHTREAR

REAR DIPSTICK & OIL FILL

LEFT

BOTTOMMOUNTING BOLT PATTERN

G31740002NTS


VARIOUS

31740002

E.C.O. #DATE:

CHANGEREVDRAWN BY:


M12CSX SUB MOUNTING SKID

SKID DIMENSIONS SHOWN ON THIS SHEET. SKID ALLOWS CSX TO MOUNT A CUMMINS ENGINE IN THE FUTURE IF THEY DESIRE

FIGURE 7P-1A. PUMP PVM098

S/N 410696 AND ABOVE

DEC/2007 41RB-7P-1A, Page 1

Parts Sales 1·800·647·1724

I H G F E D C B A

ABCDEFGHI

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NO.4/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 G31740002NTS


VARIOUS

31740002

ITEMNO.


QTY.REQ. PART NAME, DESCRIPTION

1 - AIR CLEANER; 10" DONALDSON,DONALDSON #G100297

2 3894509 1 FILTER, AIR PRIMARYDONALDSON #P781039

3 3894510 1 FILTER, AIR SECONDARYDONALDSON #P777639

4 600264 1 DUST CUP/COVER (WITH LATCHES)DONALDSON # P538200

5 - 1 GASKET, COVERDONALDSON # P537308

6 - 1 LATCHDONALDSON # P777366

7 - 2 MOUNTING BANDDONALDSON # P004076

ITEMNO.



1 SD2196 1DOUBLE ELEMENT AIR CLEANER, 9" DIAW/ SAFETY ELEMENT FHG09-0022

2 3894500 1 FILTER, AIR PRIMARYDONALDSON, P181063

3 3894501 1 FILTER, AIR SECONDARYDONALDSON, P119778

ITEMNO.



1 1 AIR CLEANER, G090022

2 3894500 1 FILTER, AIR PRIMARYDONALDSON, P181063

3 3894501 1 FILTER, AIR SECONDARYDONALDSON, P119778

ITEMNO.



1 R1210303 1INFORMER GAUGE, 20" H2O RATINGDONALDSON MODEL RBX 00-2278 X002103

ITEMNO.



1 1 MUFFLER; 4 " IN 4 " OUTDONALDSON # M080594

2 1EXHAUST PIPE; 90 ELBOW WITH45 MITER CUT END SUPERIOR DIESEL # 60-001

ITEMNO.



1 1 MUFFLER; 4 " IN 4 " OUTDONALDSON # M090594

2 1EXHAUST PIPE; 90 ELBOW WITH45 MITER CUT END SUPERIOR DIESEL #SD3376

ITEMNO.



1 1 MUFFLER; 3.9 " IN 3.5 " OUT#KB24-4, SD793

2 1EXHAUST PIPE; 90 ELBOW WITH45 MITER CUT END SUPERIOR DIESEL # 60-0212

ITEMNO.



1 1 MUFFLER; 3.9 " IN 3.5 " OUTDONALDSON #

2 1EXHAUST PIPE; 90 ELBOW WITH45 MITER CUT END SUPERIOR DIESEL # 89092A

ITEMNO.



1 - 2 SCREW, M10 X 20 #19M7784

2 1 SCREW, M10 X 25 #19M7785

ITEMNO.



1 6090611 1 KIT, WATER FUEL SEPARATORSUPERIOR DIESEL #20-065.

2 1 ELEMENT, FUEL FILTER, RACOR R45P OR R45T

ITEMNO.



1 - 1 BRACKETSUPERIOR DIESEL # R505601

2 - 4 SCREW, M10 X 20SUPERIOR DIESEL #19M7784

FUEL, INTAKE, EXHAUST, THROTTLEF01

AIRCLEANER STANDARD TOP MOUNT

F02AIRCLEANER; DONALDSON DOUBLE

(W/ SAFETY ELEMENT)

STANDARD JOHN DEERE RECOMMENDED AIR CLEANER

DONALDSON "SAFETY SIGNAL INDICATOR WINGNUT" TO BE APPLIED TO SECONDARY ELEMENT

F03 AIRCLEANER; REAR MOUNT

DONALDSON "SAFETY SIGNAL INDICATOR WINGNUT" TO BE APPLIED TO SECONDARY ELEMENT

F04AIRCLEANER FILTER

CHANGE GAUGE; "INFORMER"

"INFORMER GAUGE" TO BE MOUNTED UPRIGHT & VERTICAL+/- 45 DEG ON AIR CLEANER RESTRICTION TAP

F20MUFFLER; VERTICAL

EXHAUST HEIGHT TO BE 99" UP FROM BOTTOM OF ENGINE MOUNTAND EXHAUST PIPE TO BE FORMED OVER MUFFLER OUTLET(USE KIT 98410575 FOR FIELD REPLACEMENTS)

F21 (BNSF SPEC.)MUFFLER; VERTICAL

EXHAUST HEIGHT TO BE 99" UP FROM BOTTOM OF ENGINE MOUNTAND EXHAUST PIPE TO BE FORMED OVER MUFFLER OUTLET(USE KIT 98410575 FOR FIELD REPLACEMENTS)

F22MUFFLER; SIDE MOUNT

(PROTECT AGAINST WATER INGRESSION)

EXHAUST HEIGHT TO BE 99" UP FROM BOTTOM OF ENGINE MOUNTAND EXHAUST PIPE TO BE FORMED OVER MUFFLER OUTLET

F23 MUFFLER; HORIZONTAL SIDE MOUNT

(PROTECT AGAINST WATER INGRESSION)

EXHAUST HEIGHT TO BE 99" UP FROM BOTTOM OF ENGINE MOUNTAND EXHAUST PIPE TO BE FORMED OVER MUFFLER OUTLET

F61FUEL FILTER AND WATER SEPARATOR

RACOR WATER/ FUEL SEPARATOR WITHOUT HEATER.THIS FUEL FILTER TYPICALLY LOCATED BEFORE FUEL PUMP, BUT ALSO MAY BE AFTER FUEL PUMP.

F62FUEL FILTER AND WATER SEPARATOR

WITH 24 V HEATER

RACOR FUEL/WATER SEPARATOR WITH HEATER AND WIRING,TYPICALLY LOCATED BEFORE FUEL PUMP.BREAKERS AND CONTROLS RECOMMENDED FOR HEATING ELEMENT.

F60FUEL FILTER ONLY

G

G

B

3 1 BRACKET #R523930

4 1 SPACER, 10.744 X 17.145 X 20.625 mm#28H2522

5 1 SCREW, M10 X 45 #19M7805

6 1 FILTER #RE529641

ITEM 6BOM

111111

7. SEAL KIT, RE526834 8. O-RING KIT, RE516512 (10/PKG) 9. FILTER ELEMENT, RE52964310. SEAL KIT, RE51655311. SEDIMENT BOWL, RE5165012. SENSOR, RE519696

6090827

3 1 FILTERSUPERIOR DIESEL #RE524723

ITEM 3BOM

11111

4. SEAL KIT, RE5165535. FILTER ELEMENT, RE5228786. VALVE KIT, RE608547. O-RING KIT, RE5165128. SEAL KIT, RE526834

E.C.O. #DATE:

CHANGEREVDRAWN BY:


THIS FILTER "ONLY" TYPICALLY LOCATED AFTER FUEL PUMP.

G

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NO.5/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 G31740002NTS


VARIOUS

31740002

ITEMNO.



1 3894504 1 FILTER,COOLANTSUPERIOR #NF2088

C01STANDARD FAN

COOLING SYSTEM

STANDARD JOHN DEERE COOLING FAN TIER 3

C02CLEANFIX REVERSIBLE FAN

CLEAN FIX VP- SERIES FAN, AUTOMATIC REVERSING USED TO CLEAR DEBRIS FROM GUARD AT 30 MINUTE INTERVALS

C11STANDARD RADIATOR HOSES

C12SILICONE RADIATOR HOSES

SILICONE HOSES FOR RADIATOR INLET, OUTLET, AND FILL/MAKE-UP LINE

C21STANDARD ANTIFREEZE

C22COOLANT CONDITIONER

COOLANT CONDITIONER SYSTEM: "SCA" WITHBRASS SHUT OFF VALVE ON BOTH SIDES OF CONDITIONER.CONDITIONER TO BE MOUNTED ON OUTSIDE OF ENGINE ENCLOSURE. ANTIFREEZE PROTECTION TO -50 F (TAG ON ENGINE)

B

ITEMNO.


QTYREQ. PART NAME, DESCRIPTION

1 61200090 1 POTENTIOMETER SUPERIOR # 70-0117

E.C.O. #DATE:

CHANGEREVDRAWN BY:


FUEL, INTAKE, EXHAUST, THROTTLECONTINUED

F90ENGINE SPEED: 2200 MAX

FOR DEFINITION SEE JD PERFORMANCE CURVES N:\Engineering\Engine Supplier Specifications\John Deere\Electronic Options 210216.PDF

GOVERNOR TYPE: ISOCHRONOUSLOW IDLE: 1100 RPMFAST IDLE / BREAKAWAY: 2200 RPMRATED SPEED: 2200 RPM







F80RAMP THROTTLE: MOMENTARY SWITCH

PROVIDES INFINITE CONTROL OF ENGINE SPEED UTILIZING AMOMENTARY SIGNAL TO INCREASE OR DECREASE RPM.

IF HIGH IDLE SETTING IS LESS THEN ENGINE MAXIMUM, A POTENTIOMETER CONNECTED INTO SECONDARY ANALOGTHROTTLE WILL BE NEEDED AS A DECELERATOR.SUPERIOR # 70-0117, NORDCO # 61200090

ECU

R

ENGINE SPEED

1

32A

HIGH

4

65A

LOW

H:3030W

L:390W

N:1300W

VARIABLE / MOMENTARYENGINE SPEED SWITCH

ECU

S

F81TWO SPEED: MAINTAINED SWITCH

PROVIDES LOW AND HIGH SPEED ONLY UTILIZING A MAINTAINED SIGNAL TO ALLOW LOW OR HIGH ENGINE SPEED.

ECU

R

ECU

S4

65

LOW

H:1300W

L:390W

ENGINE SPEED

1

32

HIGH

KEYSWITCH

MAINTAINEDENGINE SPEED SWITCH

IGNITION INTERLOCK

F82POTENTIOMETER CONTROLLED RPM

POTENTIOMETER CONNECTED INTO SECONDARY ANALOG THROTTLE AS A DECELERATOR.HI-LIMIT RESISTOR ABLE TO ADJUST TOP RPM's.

C

C

C

C

C

F

G

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ABCDEFGHI

1

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77

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NO.6/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 G31740002NTS


VARIOUS

31740002

ITEMNO.



1 1 ALTERNATOR, 24V, 140 AMP RE522329

2 1 CIRCUIT BREAKER,140 A

3 1 STARTER, 24V (MOUNTED RIGHT SIDE)RE522738

ITEMNO.



1 SD2445 1 ALTERNATOR, 24V, 90 AMP

2 5128683 1 CIRCUIT BREAKER, 90 ASDLM-90-1

3 1 STARTER, 24V (MOUNTED RIGHT SIDE)RE522738

4 21408711 1 ALTERNATOR SUPPORT BRACKET,LOWER SD2525 97-0010

5 600008 1 ALTERNATOR SUPPORT BRACKET,UPPER SD2526

ITEMNO.



1

CONNECTOR, RECEPTICALW/ FEMALE PINS DEUTSCH HDP26-24-21SE

ITEMNO.



1

ITEMNO.



1

ELECTRICAL

E0124 VOLT SYSTEM,

140 AMP ALTERNATOR

E0224 VOLT SYSTEM,

90 AMP ALTERNATOR

E31CONTROL CONNECTION - 12 & 24 V

MOUNT FOR EASY ACCESS TO DISCONNECT/CONNECTON RIGHT VERTICAL CORNER POST AS VIEWED FROM FLYWHEEL END.

E40ECU ENGINE MOUNTED

E41ECU REMOTE MOUNTED

6 1 TIMING COVER BRKT97-00125

E.C.O. #DATE:

CHANGEREVDRAWN BY:


KB

LV

DE

G

A

H

R

J

C

PN

M

X

F

ST

U

W

ENGINE SIDE PIN CONNECTIONS

A

JK

F

T

H

XWV

E

B

U

G

RS

P

C

N

D

ML

- WAIT TO START LAMP

- BUMP ENABLE

- KEY SWITCH INPUT (F4)

- J1939 (SHIELD)

- J1939 ( - )- J1939 ( + )

- BATTERY ( - )

- OPEN (TACHOMETER)

- OPEN

- STARTER SOLENOID

- BUMP SPEED DOWN- BUMP SPEED UP- SHUTDOWN OVERRIDE

- KEY SWITCH INPUT (F4)

- SHUTDOWN OVERRIDE RETURN

- OPEN (BATTERY-KEY SWITCH)- OPEN (PRIMARY ANALOG THROTTLE, PIN A

- OPEN (PRIMARY ANALOG THROTTLE, PIN B)- OPEN (PRIMARY ANALOG THROTTLE, PIN C)

- OPEN (BUMP DOWN/RESUME)

- OPEN (BUMP UP/SET ACCEL)

USE CONNECTOR ON HARNESS #5120782TO MATE WITH ENGINE CONNECTOR.

B

G

G

G

G

G

G

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ABCDEFGHI

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NO.7/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 G31740002NTS


VARIOUS

31740002

ITEMNO.



1 50273346 4VIBRATION/ISOLATION MOUNTTRELLBERG INDUSTRIES (DUNLOP)METALASTIK CUSHYFLOAT 17 / 1657 / 1-65RAISES ENGINE 1 3/4"

2 3724578 4CAPSCREW, M20-2.5 X 45mm4077

ITEMNO.



1

ITEMNO.



1 - 3 SCREW, M8 X 9019M7913

2 - 1SCREW, M8 X 9019M7785

3 - 1SCREW, M8 X 3519M7897

4 - 1FLANGE NUT, M814M7298

5 - 1BUSHING, 10.744 X 17.145 X 69.850mm28H2659

6 - 1SCREW, M10 X 95R136508

ITEMNO.



1 1 HYDRAULIC GEAR PUMP10 GPM, BELT DRIVEN 2GG2U16L

ITEMNO.



1 29813163 1DRIVE PLATEHAYES #123008-EX4

2 96412838 1COUPLING ASSEMBLY, COMPLETEHAYES #123821

ITEMNO.



1 1ESPAR COOLANT HEATER, DIESEL FIREDMODEL: HYDRONIC D5WS 24V KIT CA22182

2 1TIMER, 7 DAY22 1000 30 36 00

ITEMNO.



1 43800029 1HEATER,OIL PAN 120 VAC, 150 WATT, 3/4 NPT, 5"KIM HOTSTART HEATERSUPERIOR DIESEL # OW415100-000

2 5166872 1CONNECTOR 3 PRONG NEMA 5-15HUBBELL HBL1447/ GRAINGER 5Z867

MISCELLANEOUS

M01VIBRATION MOUNTS "CUSHYFLOAT"

ISOLATION MOUNTS BETWEEN ENCLOSURE AND MACHINE FRAME.

M02AIR CONDITIONER - 12 V

M03AIR CONDITIONER - 24 V

M04MACBONE 10 GPM GEAR PUMP

TO BE USED FOR AIR CONDITIONER

M06PUMP DRIVE, HAYES (123821)

HAYES PUMP DRIVE, SAE 'C" 4 BOLT

M10ESPAR HEATER

M11OIL PAN HEATER

CORD LENGTH 48" MIN.. INSTALL 3 PRONG CONNECTOR GREEN WIRE TO GREEN MIDDLE GROUND PRONG

7 21456476 1BRACKET, A/C MOUNTSUPERIOR DIESEL #R522653

8 25730008 1COMPRESSOR,DENSO - JOHN DEERE #AT172975

9 17519210 1BELT SERPENTINE 95.5" LONGJD #523181

ITEMNO.



1 29813157 1 DRIVE PLATEFUNK #402083

2 12010155 1SHAFT AND HUB ASSEMBLYFUNK #YZ102215

3 1023774 1 FLYWHEEL COVERFUNK # YZ102400

4 37030248 1 O-RINGFUNK#F37030248

5 10213812 1 C PUMP PADFUNK #YZ180186

6 4003685 1 ADAPTER BOLT

ITEMNO.



1 29813157 1 DRIVE PLATEFUNK #402083

2 96412838 1 SHAFT AND HUB ASSYFUNK #YZ102231

3 1023774 1 FLYWHEEL COVERFUNK # YZ102400

4 37030248 1 O-RINGFUNK#F37030248

5 10213812 1 C PUMP PADFUNK #40281381

ITEMNO.



1 29813164 1 DRIVE PLATE #123845-02

2 96412875 1COUPLING ASSEMBLY, COMPLETEHAYES #123735

ITEMNO.



1 3 DECAL, CONNECTOR DISCONNECT DETAILSSUPERIOR #90-0340

E.C.O. #DATE:

CHANGEREVDRAWN BY:


M07PUMP DRIVE, FUNK SA1228

FUNK PUMP DRIVE, SAE 'C" 4 BOLTSEE DRAWING 96412837

M08PUMP DRIVE, FUNK SA1248

FUNK PUMP DRIVEASSY #28105XA, SAE 'C" MOUNTING WITH 17 TOOTH 12/24 PD SAE C-C SPLINE SEE DRAWING 96350866

M09PUMP DRIVE, HAYES (125504)

HAYES PUMP DRIVE, SAE 'C" 4 BOLT WITH 14 TOOTH 12/24 D.P. SPLINE

M13CUSTOM DECALS: BNSF

SHIP DECALS LOOSE WITH OTHER ENGINE DOCUMENTATION.

A

A

C

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NO.8/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

ECO 600359 REV BDRAWN BY: CHECKED BY: APPROVED BY:

KRS01-31-11 SR, 2011.03.24 -

SHEET CHANGE

1 - ENGINE 31750351 FOR UPRR ADDED. - ENGINE 31750352 STD W/ AC ADDED.

2 -ENGINE MAINT. PLAQUE 56405452 WAS 56405367

4

-F60 FUEL FILTER: ITEM 1 P/N 3894518 ADDED. ITEM 2 P/N 3894519 ADDED.-F61 FUEL FILTER & WATER SEPARATOR ITEM 1 P/N 6090610 WAS 6090611.-F62 FUEL FILTER... ITEM 1 P/N 6090611 ADDED.

5-C22 COOLANT CONDITIONER ITEM 1 P/N 3894504 TABLE ADDED. REMOVED VENDOR P/N FROM NOTES.

G31740002NTS


VARIOUS

31740002

ECO 600240 REV -DRAWN BY: CHECKED BY: APPROVED BY:

JWB06-11-10

SR7-19-2010

SW9-3-2010

SHEET CHANGEALL NEW ISSUE

ECO 600323 REV ADRAWN BY: CHECKED BY: APPROVED BY:

JWB10-26-10

SHEET CHANGE

1

- ADDED PUMP DRIVE INFORMATION FOR 31750332- CHANGED LOW IDLE SPEED FOR ENGINE 31750338 FROM 800 TO 1100 RPM- ENGINE 31750339 PUMP DRIVE OPTION CHANGED FROM M06 TO M09.- CHANGED FROM RAMP THROTTLE TO STEP THROTTLE FOR ENGINE 31750326- ADDED ENGINES 31750341, 31750342, 31750345,31750346,31750349

7 - SHT 7 ADDED M09 HAYES PUMP DRIVE AND SHT 1 ADDED NORDCO PART NUMBERSFOR HAYES PUMP DRIVE M06 ITEM 1.

6 -E01 CHANGED. 24 VOLT 140 AMP ALTERNATOR WAS 12 VOLT 120AMP.

ECO 600423 REV CDRAWN BY: CHECKED BY: APPROVED BY:

JWW31-MAY-2011

CP6-21-2011

SR6/22/2011

SHEET CHANGE

1

F04 MADE STANDARD (NOTE 4).ENGINE SPEED SETTINGS REPLACED BY MODS F90, F91 & F92.31750338: SP2R ADDED TO MACHINE MODELS, THROTTLE CONFIGURATION CORRECTED TO F81 (AS PREVIOUSLY SUPPLIED & INSTALLED)ADDED NOTES 3, 4, AND LEGEND.M13: BNSF DECAL ADDED.

5 ADDED SCHEMATIC REPRESENTATION OF SWITCH TO F80 AND F81.REWORKED F90, ADDED F91 & F92.

7 ADDED MOD M13: CUSTOM DECALS FOR BNSF.

ECO 600482 REV DDRAWN BY: CHECKED BY: APPROVED BY:

MPB9-17-2011

SHEET CHANGE

1

WHEN 31750326 GOV'D RPM CHANGES TO 2400 IT BECOMES SAME AS 31750347OBS 31750326 WHEN 31750341 GOV'D RPM CHANGES TO 2400 IT BECOMES SAME AS 31750342 OBS 31750341 WHEN 31750345 GOV'D RPM CHANGES TO 2400 IT BECOMES SAME AS 31750346 OBS 31750345 31750351 GOV'D RPM CHANGE TO 2400

ECO 600482 REV EDRAWN BY: CHECKED BY: APPROVED BY:

MPB10-17-2011

SCR10-20-2011

SHEET CHANGE

131750326 GOV'D RPM CHANGE TO 240031750341 GOV'D RPM CHANGE TO 240031750345 GOV'D RPM CHANGE TO 2400ADDED MODEL NVCAR TO 31750346

ECO 600532 REV FDRAWN BY: CHECKED BY: APPROVED BY:

JJA12-02-2011 SCR 12-05-2011

SHEET CHANGE2 1614481 WAS 1614485

ECO 600555 REV GDRAWN BY: CHECKED BY: APPROVED BY:

MKS12-08-2011 .

SHEET CHANGE

1ADDED: COLUMN F82, "X" ALL ENGINES FOR F60, C12. 31750345,346 WERE F02, NOW F01.31750338 WAS M06, NOW M09.DELETED ALL "X" IN C11.

2 UPDATED "BASE ENGINE, SPECIALS" WITH ALL CORRECT P/Ns FOR ITEMS: 1-6, 9, 11.

4

DELETED F01 #8 & "SPARK ARREST" FROMF21 & F23 HEADINGS. POT CONTROLLER WAS F80, NOW F82 SHT 5. ADDED CORRECT P/Ns: F03 #1, F04 #1, F21 #1&2, F22 #2. F60 & F61 HAVE TOTALLYNEW INFORMATION. F62 NOTE AT BOTTOM UPDATED.

5 INCREASED SIZE OF SCHEMATICS: F80 & F81.

6 ADDED SUPPLIER P/Ns: E01 #1, #3. E02 #2, #4.ADDED NEW E02 #6.

7ADDED SUPPLIER P/Ns: M01 #1 - #2.M03 HAS ALL NEW ITEMS.M04 HAS NEW SUPPLIER P/N.

Parts Sa1es FIGURE 6-1. FRAME ACCESSORIES Battery

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