Top Banner
Partner for Hydraulic - Presses
45

Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Mar 26, 2015

Download

Documents

Lily Sawyer
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic - Presses

Page 2: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic - Presses Company profile

Traditional German company, founded in 1879 with long term experience in press manufacturing.

Standard-Presses specialized for wood manufacturing industry Special-Presses für Automotive, aerospace, plastic manufacturing

industry

Employee: approx. 50 Location: Pfalzgrafenweiler, Germany Sales: Worldwide Manufacturing: vertical range of

manufacture

Page 3: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses2002 New development of the array heating platen1999 Confirmation of the certification according to DIN EN ISO 90011998 Development of a fully automated throughfeed press-line, OK Series1998 Foundation of Sales office North as well as Joos USA in Roselle, NJ1996 Company certification according to DIN EN ISO 90011995 Development of the Joos Quality press „Öko System 2000“1993 Development of the Joos „Junior Press“1991 Production of more than 15000 presses until year end 19911991 Development of the Joos Throughfeed-press DLP „Economic System 2000“1990 Second Reward of the Bavarian state award incl. gold medal1976 Rewarded by the Bavarian state award incl. gold medal1969 Production of special presses für die plastic -Industrie1952 Integration of electrical heated platen into hydraulik presses1949 Development of the first hydraulic veneer press1946 Production restart after the war1919 Manufacturing of equipment for wood manufacturing industry1879 Foundation of agriculture equipment sales & service

Company History by Innovation & Tradition

Page 4: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Hydraulic- Presses

These icons indicate our profession

Pressing

Forming

Punching

Tempering

Challenge us

Experience

Innovation

Reliability

Service

Page 5: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Products in all industry sectors

Woodworking Handcraft Woodworking Industry Glas, Leather, Rubber, Paper Industry Foam manufacturing Industry Plastic Industry Automotive Industry Aerospace Industry

Joos solutions for various branches

Page 6: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Product portfolio

Hydraulic-Presses Throughfeed-Presses Forming-Presses Special-Presses Pneumatic Presses Press-Service Gluespreader Handling-Equipment

Products covering the subject pressing

Page 7: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Standard Product Portfolio

Joos Quality-Presses HP Joos Throughfeed-Presses DLP Joos Basic-Presses Joos Junior-Presses Joos Lab-Presses Joos Laminating-Presses Joos Forming-Presses Joos Gluespreader Joos Handling-systems, units

Volume Production

Page 8: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Quality-Press HP Standard plus option capability on customer request

Qualität in the final product requires quality in the process

Page 9: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Quality-Press HP

Rewarded by Bavarian state award Quality of the manufacturing process Extended lifetime Ease of operation Well engineered technique Economical operation

Joos Quality as Benchmark

Page 10: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Details for the expert Dynamic piston support Table guidance at the columns Synchronised movement via precision

toothed rack parallel guidance Low pitch of the multiple treated T-

supports Uniform pressure distribution on the

complete table Open table design

Reliability starts with the detail

Page 11: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic - Presses

Patented safety-system Detection of incorrect

loading or left over parts Automatic release of the

press for heating platen as well as press table and cylinder protection

Joos A.B.S. to protect your investment

Saving money by Joos investment

Page 12: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Comfortable operation Mobile operation unit to

keep an eye on your goods

Variable stroke limitations Adjustable limit switch to reduce

daylight travel

Convenient operation

Page 13: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Capacity extension

Prepared at the sales decision time for later retrofit

Add-on capability of multiple stories in advance at low cost

Capacity on request

Page 14: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses Tempeature control

Options of various heating platen, temperature units and temperature controls

For reliable process results

Components Tested components Components according

to the relevant safety regulations

Page 15: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Heating-cooling platen

Composite heating platen, electrical powered Ökotherm-heating platen Deep-hole-drilled steel heating platen Spezial Joos-array heating platen for fast heat-

cool cycles at optimum Temp. uniformity

Product specific temperature control

Page 16: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Electrical powered heating-platten Combi-heating platen For temperatures, typical

100°C Gold anodized surface Heating power 2,8-3,3 KW/m2

Warm-up time approx. 12-14 min. up to 100 °C Compression strength max. 60 kp/cm2 Current consumption approx. 1,4KWh/m2 at

continues operation (average experienced value)

Flexible without additional heat source

Page 17: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Electric heating platen

Short cycle heating platen For temperature, typical 110°C Gold anodized surface Heating power 3,5 KW/m2 and higher Compression strength max. 60 kp/m2 Current consumption approx. 1,4KWh/m2 at 4 min

press-time Current consumption approx. 2,6KWh/m2 at 1 min

press-time

Progress in veneer output

Page 18: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Fluid heating platen

Ökotherm Basic-heating platen For temperaturen up to

90 Grad C Heated by liquid media, either

water, Thermal oil, steam

Gold anodized surface Energy saving Optimized and fast temperature uniformity Wear- and corrosion less

Potential saving for continues operation

Page 19: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses Fluid heating platen

Ökotherm Plus-heating platen Similar to Ökotherm Basic-heating

platen however for advanced requests

Compression strength 60 kp/cm2 Real alternative to deep-hole

drilled steel-heating platen Elkom technology especially for

Joos Quality-Presses

Elkom & Joos

Page 20: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Fluid heating platen

Deep-hole drilled steel-heating platen

For temperature up to 250°C based on used temperature unit

Solid steel-heating platen Deep-hole drilled

Page 21: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Temperature units

For temperature up to 85 °C/ 18 KW(open system)

For temperaturen up tp 110 / 130°C in 12, 18 und 24 KW Model according to the used heating platen(closed system)

Temperature as requested

Page 22: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses Joos Throughfeed press DLP „Economic System“

Typical modelsDLP 100, Press-area 2550 x 1350 mm

DLP 115, Press-area 3000 x 1350 mm

Functional system including:Loading table, veneer carriage, throughfeed press and output roller conveyor

Page 23: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic - Presses

Joos Throughfeed press DLP „Economic System“

Stationary hydraulic press-system including automated press loading and unloading

A.B.S.- Safety protection system Optional loading lengthwise or crosswise Temperature control via hot water or thermal oil by

using the relevant temperature unit

Automation

Page 24: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- PressesJoos Throughfeed press DLP „Economic System“

Innovative table-conveyor belt designShort press table-conveyor beltConveyor belt extension eliminatedNo displacement of goods during transportationEasy belt exchange

Patented table design

Ergonomic operation at ideal operation height, 800-850 mm by system base plate design for the lower heating platen

Page 25: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Options:

Optical loading monitoring to eliminate damage to the press and the goods

Disengageable Cylinder to reduce press surface area

Stretched foil clamped to the upper table to protect the heating platen

Soft start of the loading tape feed Center smesh guard swivel mounted

and safety switch controlled Operation unit mounted on flexible

swivel arm

Joos Throughfeed press DLP „Economic Line“

Page 26: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Layout variation Joos-Throughfeed press

Right-angled Layout In-line Layout

Process optimized

Page 27: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Throughfeed-Presses DLP / OK

„Industrial Line“

Page 28: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Throughfeed-Press „Industrial Line“

Lift table either with rollers oder flat sheetmetal surface Brushing machine 4-roller glue-spreader Transferstation with crosswise transport on to the loading tape Loading tape Throughfeed press DLP 220/OK De-stacking unit Temperature control via hot water, steam, thermal oil Programmable systems-controller

For industrial purpose

Page 29: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Basic-Press

Functionality for the handcraft operation

Proven technique concentrated to the essential functions

Low-cost startup solution

Functional and Economical

Page 30: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Basic-Press Stationary hydraulic-press, manual operation Basic-65 und Basic 70, two choices Optional with Elektrical-Combi-heating platen up to 100 °C or Ökotherm Basic-heating platen up to 85 °C with seperate

temperature unit 12-18KW Individual temperatur control for upper and lower heating platen Adjustable timer for presstime Automatic pressure switch device Double pull-wire stop control to open the press or to stop the

press table movement during closing or opening

Low-cost standard for handcraft operation

Page 31: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses Joos Junior-Press

Mobile pneumatical Press with manual load and unload operation Zwo Alternatives

Junior I Press-surface 2200 x 1100mmJunior II Press-surface 2500 x 1100mm

Electrical temperaturecontrol

Designed for the starter

Page 32: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses Joos Junior-Press

Low investment cost Solid frame design Extendable lower heating platen Access on all sides Gold anodized heating platen Mobile version Daylight 120 mm Spec. pressure max. 2 kp/cm2

Safety according to the Holz-BG/CE

Page 33: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses Product Development on Joos

laboratory press

LAP Lab-press including pressure, temperature and time control

Variable closing and working stroke speed

Heating platen with individual temperatur control (upper and lower platen)

Options: PC-Interface for data monitoring Position control via position measuring

system PC Software for data analysis Pressure control Recipe management Temperature control: Resistance temp.

control, thermal oil, water, steam

Page 34: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Brushingmachine / Glue-spreader

Brushmachine 4-roller Glue-spreader Cutter-disk conveyor

(MSRB)

Material preperation

Page 35: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Quality

1996 certification according to DIN EN ISO 9001 and confirmation in 1999

Quality Products Safety Reliability

Partner

Page 36: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Service

Preventive Maintenance / Maintenance / Reconditioning

Modifications / „Upgrades“ Service & Repair Startup Service of competitive products on request

Customer Service

Page 37: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Joos Mobil

For save arrival of your investment

Page 38: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner forHydraulic- Presses

Branch office / Representatives

Germany North & Nordic countriesSales

USA Roselle, NJSales & Service

Represented by regional partners

Customer support

Page 39: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses

Industry Automotive Aerospace Railway Plastic industy

System supplier

Page 40: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses Manufacturing of GFK-panels

for the plastics industry

Minimum panel thickness of 0,2 mm und minimum thickness tolerance

Solution with HPS-3300, 6 story press at 3300 to. Press force

Solid piling design at minimum deformation, at max. Pressforce

Deep-hole drilled heating/cooling platen for heat-cool cycles at temperatur up to 250º C.

Systemcontrol via SPS Siemens S7-300 u. grafical touchpanel

Page 41: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses Press operation used on flat

as well as on shaped lightweight construction elements (Honeycombs) for the aerospace industry

High strength composite material for the interior design of passenger aircrafts (e.g. Airbus A 380 Project)

Mission for a HPS-150 press plus automated loading and unloading of the press

Use of new developed heat-cooling platen to achieve the very fast hat-cool cycles in this particular process.

Extremely reduction of the process time as result.

Page 42: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses Joos Special Array Heating Platen (Steel)

New development (for operat.temp. up to 200 Grad C) Suitable for water- and thermal oil Extremely high heating power (1,4 MWatt in 4 min.)

- low mass at maximized flow rate

Optimized temperature uniformity (+/- 0,5 Grad C)

Ideal suited for fast heat-cool cycles Temp. difference of max. 20 Grad C between supply

flow and return flow during heat-up cycle Tremendous improvement on heat-cooling cycles

compared to the solid, deep-hole drilled steel platen. Customer test successful completed

Page 43: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses Control unit / Automation via

Siemens S7-300 and touchpanel

Clearly designed, operator friendly and modern control concept

Control of load and unload, the press itself as well as the control of the heat and cooling units

System status for operator information

Page 44: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses

Reference

Daimler Chrysler AG BMW AG Aksys (RKT Kunststoffe GmbH) EADS Group (Aircabin, Elbe Flugzeugwerke) Bombardier Tyco Thermal Controls GmbH August Krempl Söhne GmbH & Co. Lufthansa Technik AG

Supplier

Page 45: Partner for Hydraulic - Presses. Company profile Traditional German company, founded in 1879 with long term experience in press manufacturing. Standard-Presses.

Partner for Special Hydraulic- Presses

Reference (continued)

Pilatus Flugzeugwerke AG Sixt GmbH Hecker Werke GmbH & Co. KG SAI Automotive Sommer Industrie Eismann GmbH Novem Car Interior Design GmbH

Supplier