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  • Paper Battery

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    ACKNOWLEDGEMENT

    Any achievement, be it scholastic or otherwise does not depend solely on the individual

    efforts but on the guidance, encouragement and cooperation of intellectuals, elders and

    friends. A number of personalities, in their own capacities have helped me in carrying out

    this seminar work. I would like to take this opportunity to thank them all.

    First of all, I would like to express my hearty gratitude to Dr.V.Sridhar,

    Principal, and P.E.S.C.E for giving me this opportunity to enrich our knowledge.

    I would like to express my hearty gratitude to Dr.K.N.Muralidhara, Head of

    the Department of Electronics and Communication, P.E.S.C.E for providing permission

    and facilities to conduct the seminar in a systematic way

    I would like to express my hearty gratitude to S.Jyothi Asst.Professor, seminar

    coordinator, Department of Electronics and Communications, P.E.S.C.E for her guidance,

    regular source of encouragement and assistance throughout this seminar.

    I express my sincere gratitude to S.Jyothi Asst.Professor, seminar guide,

    Department of Electronics and Communications, P.E.S.C.E for inspiring and sincere

    guidance throughout the seminar.

    I am thankful to all the faculty members in the Department of Electronics and

    Communications, P.E.S.C.E for their constant support.

    I would like to thank my parents and friends for their moral support. Thanks

    for being always there. Finally, I thank God, for his blessings.

    Gururaja A

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    ABSTRACT

    The Batteries form a significant part of many electronic devices. Typical

    electrochemical batteries or cells convert chemical energy into electrical energy. Batteries

    based on the charging ability are classified into primary and secondary cells. Secondary

    cells are widely used because of their rechargeable nature.

    Presently, battery takes up a huge amount of space and contributes to a large part

    of the device's weight. There is strong recent interest in ultrathin, flexible, safe energy

    storage devices to meet the various design and power needs of modern gadgets. New

    research suggests that carbon nanotubes may eventually provide the best hope of

    implementing the flexible batteries which can shrink our gadgets even more.

    The paper batteries could meet the energy demands of the next generation

    gadgets. A paper battery is a flexible, ultra-thin energy storage and production device

    formed by combining carbon nanotubes with a conventional sheet of cellulose-based

    paper. A paper battery acts as both a high-energy battery and super capacitor, combining

    two components that are separate in traditional electronics. This combination allows the

    battery to provide both long-term, steady power production and bursts of energy. Non-

    toxic, flexible paper batteries have the potential to power the next generation of

    electronics, medical devices and hybrid vehicles, allowing for radical new designs and

    medical technologies.

    The various types of batteries followed by the operation principle, manufacturing

    and working of paper batteries are discussed in detail.

    Keywords: paper batteries, flexible, carbon nanotubes

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    Table of Contents

    Chapter Page no

    1. Introduction to batteries5

    1.1 Terminologies...6

    1.2 Principle of operation of cell...7

    1.3 Types of battery....8

    1.4 Recent developments....9

    1.5 Life of battery...9

    1.6 Hazards.....10

    2. Paper Battery..11

    3. Carbon nanotubes......12

    4. Fabrication of paper battery.....13

    5. Working of paper battery......14

    6. Advantages of paper battery.....15

    7. Limitations of paper battery......16

    8. Applications of paper battery....16

    9. Conclusion....17

    References..17

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    List of Figures

    Figures Description

    Figure 1aSymbolic View of the Battery

    Figure 1b...Conventional Battery

    Figure 1.2..Principle Operation of Battery

    Figure 1.3a....Primary cell

    Figure 1.3b....Secondary cell

    Figure 1.4..USB cell

    Figure 1.5..Life of Battery

    Figure 1.6..Electronic Waste

    Figure 2.....Paper Battery

    Figure 3.....Carbon nanotubes

    Figure 4.....Fabrication Process

    Figure 5.....Working Process

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    1. INTRODUCTION TO BATTERIES

    An electrical battery is one or more electrochemical cells that convert stored

    chemical energy into electrical energy. Since the invention of the first battery in 1800 by

    Alessandro Volta, batteries have become a common power source for many household

    and industrial applications.

    Batteries are represented symbolically as

    Fig. 1a Symbolic view Fig. 1b conventional battery

    Electrons flow from the negative terminal towards the positive terminal.

    Based on the rechargeable nature batteries are classified as

    a. Non rechargeable or primary cells

    b. Rechargeable or secondary cells

    Based on the size they are classified as

    a. Miniature batteries

    b. Industrial batteries

    Based on nature of electrolyte

    a. Dry cell

    b. Wet cell

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    1.1 Terminologies

    1.1.1 Accumulator - A rechargeable battery or cell

    1.1.2 Ampere-Hour Capacity - The number of ampere-hours which can be

    delivered by a battery on a single discharge.

    1.1.3 Anode - During discharge, the negative electrode of the cell is the anode.

    During charge, that reverses and the positive electrode of the cell is the anode. The

    anode gives up electrons to the load circuit and dissolves into the electrolyte.

    1.1.4 Battery Capacity - The electric output of a cell or battery on a service

    test delivered before the cell reaches a specified final electrical condition and may

    be expressed in ampere-hours, watt- hours, or similar units. The capacity in watt-

    hours is equal to the capacity in ampere-hours multiplied by the battery voltage.

    1.1.5 Cutoff Voltage final - The prescribed lower-limit voltage at which

    battery discharge is considered complete. The cutoff or final voltage is usually

    chosen so that the maximum useful capacity of the battery is realized.

    1.1.6 C - Used to signify a charge or discharge rate equal to the capacity of a

    battery divided by 1 hour. Thus C for a 1600 mAh battery would be 1.6 A, C/5 for

    the same battery would be 320 mA and C/10 would be 160 mA.

    1.1.7 Capacity - The capacity of a battery is a measure of the amount of energy

    that it can deliver in a single discharge. Battery capacity is normally listed as amp-

    hours (or milli amp-hours) or as watt-hours.

    1.1.8 Cathode - Is an electrode that, in effect, oxidizes the anode or absorbs the

    electrons. During discharge, the positive electrode of a voltaic cell is the cathode.

    When charging, that reverses and the negative electrode of the cell is the cathode.

    1.1.9 Cycle - One sequence of charge and discharge.

    1.1.10 Cycle Life - For rechargeable batteries, the total number of

    charge/discharge cycles the cell can sustain before its capacity is significantly

    reduced. End of life is usually considered to be reached when the cell or battery

    delivers only 80% of rated ampere- hour capacity.

    1.1.11 Electrochemical Couple - The system of active materials within a cell

    that provides electrical energy storage through an electrochemical reaction.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    1.1.12 Electrode - An electrical conductor through which an electric current

    enters or leaves a conducting medium

    1.1.13 Electrolyte - A chemical compound which, when fused or dissolved in certain solvents, usually water, will conduct an electric current.

    1.1.14 Internal Resistance - The resistance to the flow of an electric current

    within the cell or battery.

    1.1.15 Open-Circuit Voltage - The difference in potential between the

    terminals of a cell when the circuit is open (i.e., a no-load condition).

    1.1.16 Voltage, cutoff - Voltage at the end of useful discharge. (See Voltage,

    end-point.)

    1.1.17 Voltage, end-point - Cell voltage below which the connected equipment

    will not operate or below which operation is not recommended.

    1.2 Principal of Operation of cell

    A battery is a device that converts chemical energy directly to electrical energy. It

    consists of a number of voltaic cells. Each voltaic cell consists of two half cells connected

    in series by a conductive electrolyte containing anions and cations. One half-cell includes

    electrolyte and the electrode to which anions (negatively charged ions) migrate, i.e., the

    anode or negative electrode. The other half-cell includes electrolyte and the electrode to

    which cations (positively charged ions) migrate, i.e., the cathode or positive electrode. In

    the redox reaction that powers the battery, cations are reduced (electrons are added) at the

    cathode, while anions are oxidized (electrons are removed) at the anode. The electrodes

    do not touch each other but are electrically connected by the electrolyte. Some cells use

    two half-cells with different electrolytes. A separator between half cells allows ions to

    flow, but prevents mixing of the electrolytes.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    Fig. 1.2 principle operation

    Each half cell has an electromotive force (or emf), determined by its ability to

    drive electric current from the interior to the exterior of the cell. The voltage developed

    across a cell's terminals depends on the energy release of the chemical reactions of its

    electrodes and electrolyte. Alkaline and carbon-zinc cells have different chemistries but

    approximately the same emf of 1.5 volts. Likewise NiCd and NiMH cells have different

    chemistries, but approximately the same emf of 1.2 volts. On the other hand the high

    electrochemical potential changes in the reactions of lithium compounds give lithium

    cells emf of 3 volts or more.

    1.3 Types of batteries

    Batteries are classified into two broad categories. Primary batteries irreversibly

    (within limits of practicality) transform chemical energy to electrical energy. When the

    initial supply of reactants is exhausted, energy cannot be readily restored to the battery by

    electrical means. Secondary batteries can be recharged. That is, they can have their

    chemical reactions reversed by supplying electrical energy to the cell, restoring their

    original composition.

    Primary batteries: This can produce current immediately on assembly.

    Disposable batteries are intended to be used once and discarded. These are most

    commonly used in portable devices that have low current drain, are only used

    intermittently, or are used well away from an alternative power source, such as in alarm

    and communication circuits where other electric power is only intermittently available.

    Disposable primary cells cannot be reliably recharged, since the chemical reactions are

    not easily reversible and active materials may not return to their original forms. Battery

    manufacturers recommend against attempting recharging primary cells.

    Common types of disposable batteries include zinc-carbon batteries and alkaline batteries.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    Secondary batteries: These batteries must be charged before use. They are

    usually assembled with active materials in the discharged state. Rechargeable batteries or

    secondary cells can be recharged by applying electric current, which reverses the

    chemical reactions that occur during its use. Devices to supply the appropriate current are

    called chargers or rechargers.

    Fig. 1.3a Primary cell Fig. 1.3b Secondary cell

    1.4 Recent developments

    Recent developments include batteries with embedded functionality such as

    USBCELL, with a built-in charger and USB connector within the AA format, enabling

    the battery to be charged by plugging into a USB port without a charger USB Cell is the

    brand of NiMH rechargeable battery produced by a company called Moixa Energy. The

    batteries include a USB connector to allow recharging using a powered USB port. The

    product range currently available is limited to a 1300 mAh.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    Fig. 1.4 USB cell

    1.5 Life of battery

    Even if never taken out of the original package, disposable (or "primary") batteries

    can lose 8 to 20 percent of their original charge every year at a temperature of about 20

    30C. [54] This is known as the "self-discharge" rate and is due to

    non-current-producing "side" chemical reactions, which occur within

    the cell even if no load is applied to it. The rate of the side reactions

    is reduced if the batteries are stored at low temperature, although some

    batteries can be damaged by freezing. High or low temperatures may reduce battery

    performance. This will affect the initial voltage of the battery. For an AA alkaline battery

    this initial voltage is approximately normally distributed around 1.6 volts.

    Rechargeable batteries self-discharge more rapidly than disposable alkaline batteries,

    especially nickel-based batteries a freshly charged NiCd loses 10% of its charge in the

    first 24 hours, and thereafter discharges at a rate of about 10% a month. Most nickel-

    based batteries are partially discharged when purchased, and must be charged before first

    use.

    Fig 1.5 Life cycle

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    1.6 Hazards related to batteries

    1.6.1 Explosion

    A battery explosion is caused by the misuse or malfunction of a battery, such as

    attempting to recharge a primary (non-rechargeable) battery, or short circuiting a battery.

    1.6.2 Corrosion

    Many battery chemicals are corrosive, poisonous, or both. If leakage occurs, either

    spontaneously or through accident, the chemicals released may be dangerous

    1.6.3 Environmental pollution

    The widespread use of batteries has created many environmental concerns, such as toxic

    metal pollution. Battery manufacture consumes resources and often involves hazardous

    chemicals. Used batteries also contribute to electronic waste.

    Americans purchase nearly three billion batteries annually, and about 179,000 tons of

    those end up in landfills across the country.

    1.6.4 Ingestion

    Small button/disk batteries can be swallowed by young children. While in the digestive

    tract the battery's electrical discharge can burn the tissues and can be serious enough to

    lead to death.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    Fig 1.6 Electronic waste

    2. PAPER BATTERY

    Energy has always been spotlighted. In the past few years a lot of inventions have

    been made in this particular field. The tiny nuclear batteries that can provide energy for

    10 years, but they use radioactive elements and are quite expensive. Few years back some

    researchers from Stanford University started experiments concerning the ways in which a

    copier paper could be used as a battery source. After a long way of struggle they,

    recently, concluded that the idea was right. The batteries made from a plain copier paper

    could make for the future energy storage that is truly thin.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    The anatomy of paper battery is based on the use of Carbon Nanotubes tiny

    cylinders to collect electric charge. The paper is dipped in lithium containing solution.

    The nanotubes will act as electrodes allowing storage device to conduct electricity. Its

    astounding to know that all the components of a conventional battery are integrated in a

    single paper structure; hence the complete mechanism for a battery is minimized to a size

    of paper.

    One of the many reasons behind choosing the paper as a medium for battery is the

    well-designed structure of millions of interconnected fibers in it. These fibers can hold on

    carbon nanotubes easily. Also a paper has the capability to bent or curl.

    You can fold it in different shapes and forms plus it as light as feather. Output

    voltage is modest but it could be increased if we use a stack of papers. Hence the voltage

    issues can be easily controlled without difficulty. Usage of paper as a battery will

    ultimately lead to weight diminution of batteries many times as compared to traditional

    batteries.

    It is said that the paper battery also has the capability of releasing the energy

    quickly. That makes it best utilization for devices that needs burst of energy, mostly

    electric vehicles. Further, the medical uses are particularly attractive because they do not

    contain any toxic materials.

    Fig.2 paper battery

    3. CARBON NANOTUBES

    Carbon nanotubes (CNTs) are allotropes of carbon with a cylindrical

    nanostructure. Nanotubes have been constructed with length-to-diameter ratio of up to

    132,000,000:1, significantly larger than any other material. These cylindrical carbon

    molecules have novel properties, making them potentially useful in many applications in

    nanotechnology, electronics, optics, and other fields of materials science, as well as

    potential uses in architectural fields.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    They may also have applications in the construction of body armor. They exhibit

    extraordinary strength and unique electrical properties, and are efficient thermal

    conductors.

    Their name is derived from their size, since the diameter of a nanotube is on the

    order of a few nanometers (approximately 1/50,000th of the width of a human hair), while

    they can be up to 18 centimeters in length (as of 2010). Nanotubes are categorized as

    single-walled nanotubes (SWNTs) and multi-walled nanotubes (MWNTs).

    In theory, metallic nanotubes can carry an electric current density of 4 109

    A/cm2 which is more than 1,000 times greater than metals such as copper, where for

    copper interconnects current densities are limited by electro migration.

    In paper batteries the nanotubes act as electrodes, allowing the storage devices to

    conduct electricity. The battery, which functions as both a lithium-ion battery and a super

    capacitor, can provide a long, steady power output comparable to a conventional battery,

    as well as a super capacitors quick burst of high energy and while a conventional battery

    contains a number of separate components, the paper battery integrates all of the battery

    components in a single structure, making it more energy efficient.

    Carbon nanotubes have been implemented in Nano electromechnical systems,

    including mechanical memory elements(NRAM being developed by Nantero Inc.)

    Fig 3. Carbon nanotubes

    4. FABRICATION OF PAPER BATTERY

    The materials required for the preparation of paper battery are

    a. Copier paper

    b. Carbon nano ink

    c. Oven

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    The steps involved in the preparation of the paper battery are as follows

    Step 1: The copier paper is taken.

    Step 2: carbon Nano ink which is black in color is taken. Carbon nano ink is a solution of

    nano rods, surface adhesive agent and ionic salt solutions. Carbon nano ink is spread on

    one side of the paper.

    Step 3: the paper is kept inside the oven at 150C temperature. This evaporates the water

    content on the paper. The paper and the nano rods get attached to each other.

    Step 4: place the multi meter on the sides of the paper and we can see voltage drop is

    generated.

    Fig 4. Fabrication process

    After drying the paper becomes flexible, light weight in nature. The paper is scratched

    and rolled to protect the nano rods on paper.

    5. WORKING OF PAPER BATTERY

    The battery produces electricity in the same way as the conventional lithium-ion

    batteries that power so many of today's gadgets, but all the components have been

    incorporated into a lightweight, flexible sheet of paper.

    The devices are formed by combining cellulose with an infusion of aligned carbon

    nanotubes. The carbon is what gives the batteries their black color.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    These tiny filaments act like the electrodes found in a traditional battery,

    conducting electricity when the paper comes into contact with an ionic liquid solution.

    Ionic liquids contain no water, which means that there is nothing to freeze or

    evaporate in extreme environmental conditions. As a result, paper batteries can function

    between -75 and 1500C.

    The paper is made conducting material by dipping in ink. The paper works as a

    conductive layer. Two sheets of paper kept facing inward act like parallel plates (high

    energy electrodes). It can store energy like a super capacitor and it can discharge bursts of

    energy because of large surface area of nano tubes.

    Fig.5 working of a paper battery

    Chlorine ions flow from the positive electrode to the negative one, while electrons

    travel through the external circuit, providing current. The paper electrode stores charge

    while recharging in tens of seconds because ions flow through the thin electrode quickly.

    In contrast, lithium batteries take 20 minutes to recharge.

    6. ADVANTAGES

    The flexible shape allows the paper battery to be used small or irregularly-shaped

    electronics:

    One of the unique features of the paper battery is that it can be bent to any such shape or

    design that the user might have in mind. The battery can easily squeeze into tight

    crevasses and can be cut multiple times without ruining the battery's life. For example if a

    battery is cut in half, each piece will function, however, each piece will only contain 1/2

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    the amount of original power. Conversely, placing two sheets of paper battery on top of

    one-another will double the power.

    The paper battery may replace conventional batteries completely:

    By layering sheets of this paper, the battery's voltage and current can be increased that

    many times. Since the main components of the paper battery are carbon nanotubes and

    cellulose, the body structure of the battery is very thin, "paper-thin". Thus to maximize

    even more power, the sheets of battery paper can be stacked on top of one another to give

    off tremendous power. This can allow the battery to have a much higher amount of power

    for the same size of storage as a current battery and also be environmentally friendly at

    the same time.

    Supply power to an implanted pacemaker in the human body by using the

    electrolytes in human blood:

    An improvement in the techniques used in the health field can be aided by the paper

    battery. Experiments have taken place showing that batteries can be energized by the

    electrolyte emitted from one's own blood or body sweat. This can conserve the usage of

    battery acid and rely on an environmental friendly mechanism of fueling battery cells

    with the help from our bodies.

    The paper battery can be molded to take the shape of large objects, like a car door:

    As stated earlier, the key characteristics that make the paper battery very appealing are

    that it can be transformed into any shape or size, it can be cut multiple times without

    damaging it, and it can be fueled through various ways besides the typical harmful battery

    acid that is used in the current day battery.

    7. LIMITATIONS

    Presently, the devices are only a few inches across and they have to be scaled up

    to sheets of newspaper size to make it commercially viable.

    Carbon nanotubes are very expensive, and batteries with large enough power are

    unlikely to be cost effective.

    Cutting of trees leading to destroying of the nature.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    8. APPLICATIONS

    Pace makers in heart (uses blood as electrolyte)

    Used as alternate to conventional batteries in gadgets

    Powered smart cards RF id tags

    Smart toys, children sound books

    E-cards, greetings, talking posters

    Girls/boys apparel

    9. CONCLUSION

    We have discussed the various terminologies, principle of operation of a battery

    and recent developments related to it. The life of a battery is an important parameter

    which decides the area of application of the battery. Increased use of batteries gives rise

    to E-waste which poses great damage to our environment.

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    Dept. of Electronics & Communication, PESCE, / http://seminarprojects.myemploymentportal.com/

    In the year 2007 paper battery was manufactured. The technology is capable of

    replacing old bulky batteries. The paper batteries can further reduce the weight of the

    electronic gadgets.

    The adaptations to the paper battery technique in the future could allow for simply

    painting the nanotube ink and active materials onto surfaces such as walls. These surfaces

    can produce energy.

    REFERENCES

    Thin, Flexible Secondary Li-Ion Paper Batteries Liangbing Hu, Hui Wu, Fabio La

    Mantia, Yuan Yang, and Yi Cui

    Department of Materials Science and Engineering, Stanford University, Stanford,

    California 94305.

    David Linden Handbook of batteries